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In-Sight 7000 Gen2 Series Vision System: Reference Guide

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120 views113 pages

In-Sight 7000 Gen2 Series Vision System: Reference Guide

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cesar saavedra

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In-Sight® 7000 Gen2 Series

Vision System
Reference Guide

2020 October 20
Revision: 6.1.0.3
Legal Notices

Legal Notices
The software described in this document is furnished under license, and may be used or copied only in accordance with
the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this
document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee.
Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes
no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.
Cognex Corporation makes no warranties, either express or implied, regarding the described software, its
merchantability, non-infringement or its fitness for any particular purpose.
The information in this document is subject to change without notice and should not be construed as a commitment by
Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or
the associated software.
Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document
may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor
transferred to any other media or language without the written permission of Cognex Corporation.
Copyright © 2017 - 2020. Cognex Corporation. All Rights Reserved.
Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as
well as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents.

The following are registered trademarks of Cognex Corporation:

Cognex, 2DMAX, Advantage, AlignPlus, Assemblyplus, Check it with Checker, Checker, Cognex Vision for Industry,
Cognex VSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, Laser Killer, MVS-8000,
OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn,
UltraLight, Vision Solutions, VisionPro, VisionView
The following are trademarks of Cognex Corporation:
The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, Cognex VSoC, CVC-1000, FFD, iLearn, In-Sight
(design insignia with cross-hairs), In-Sight 2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax,
PatMax RedLine, ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand
Portions copyright © Microsoft Corporation. All rights reserved.
Portions copyright © MadCap Software, Inc. All rights reserved.

Other product and company trademarks identified herein are the trademarks of their respective owners.

2
Regulations and Conformity

Regulations and Conformity

Note: For the most current CE declaration and regulatory conformity information, see the Cognex support site:
cognex.com/support.

Safety and Regulatory

Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
In-Sight 7500/7500C: Regulatory Model 1AAB
In-Sight 7501/7501C: Regulatory Model 1AAB
In-Sight 7600/7600C: Regulatory Model 1AAB
In-Sight 7800/7800C: Regulatory Model 1AAB
In-Sight 7801/7801C: Regulatory Model 1AAB
In-Sight 7802/7802C: Regulatory Model 1AAB
In-Sight 7802P: Regulatory Model R00063
In-Sight 7900/7900C: Regulatory Model 1AAB
In-Sight 7901/7901C: Regulatory Model 1AAB
In-Sight 7902/7902C: Regulatory Model 1AAB
In-Sight 7902P: Regulatory Model R00063
In-Sight 7905/7905C: Regulatory Model R00063
This is a class A product. In a domestic environment this product may cause radio interference in
which case the user may be required to take immediate measures. This equipment complies with the
essential requirements of the EU Directive 2014/30/EU. Declarations are available from your local
representative.
EU RoHS Compliant to the most recent applicable directive.
FCC FCC Part 15, Class A
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case
the user will be required to correct the interference at his own expense.
Korea In-Sight 7500/7500C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7501/7501C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7600/7600C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7800/7800C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7801/7801C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7802/7802C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7802P: Regulatory Model R00063: R-REM-CGX-R00063
In-Sight 7900/7900C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7901/7901C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7902/7902C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB
In-Sight 7902P: Regulatory Model R00063: R-REM-CGX-R00063
In-Sight 7905/7905C: Regulatory Model R00063: R-REM-CGX-R00063
This device is certified for office use only and if used at home, there can be frequency interference
problems.

3
Regulations and Conformity

Safety and Regulatory

TÜV In-Sight 7500/7500C: Regulatory Model 1AAB
In-Sight 7501/7501C: Regulatory Model 1AAB
In-Sight 7600/7600C: Regulatory Model 1AAB
In-Sight 7800/7800C: Regulatory Model 1AAB
In-Sight 7801/7801C: Regulatory Model 1AAB
In-Sight 7802/7802C: Regulatory Model 1AAB
In-Sight 7802P: Regulatory Model R00063
In-Sight 7900/7900C: Regulatory Model 1AAB
In-Sight 7901/7901C: Regulatory Model 1AAB
In-Sight 7902/7902C: Regulatory Model 1AAB
In-Sight 7902P: Regulatory Model R00063
In-Sight 7905/7905C: Regulatory Model R00063
NRTL: TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1.
CB report available upon request. TÜV SÜD AM, IEC/EN 61010-1.

4
Regulations and Conformity

China RoHS

Hazardous Substances 有害物质

Part Name Lead (Pb) Mercury (Hg) Cadmium Hexavalent Polybrominated Polybrominated
部件名称铅汞 (Cd) Chromium biphenyls (PBB) diphenyl ethers (PBDE)
镉 (Cr (VI)) 多溴联苯多溴二苯醚
六价铬
Regulatory X O O O O O
Model 1AAB
Regulatory
Model R00063
This table is prepared in accordance with the provisions of SJ/T 11364.
这个标签是根据SJ / T 11364 的规定准备的。

O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB / T26572 - 2011.
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。

X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is
above the limit requirement of GB / T26572 - 2011.
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。

For European Community Users

Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012
on waste electrical and electronic equipment (WEEE).
This product has required the extraction and use of natural resources for its production. It may contain hazardous
substances that could impact health and the environment, if not properly disposed.
In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural
resources, we encourage you to use the appropriate take-back systems for product disposal. Those systems will reuse or
recycle most of the materials of the product you are disposing in a sound way.

The crossed out wheeled bin symbol informs you that the product should not be disposed of along with municipal
waste and invites you to use the appropriate separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste
administration.
You may also contact your supplier for more information on the environmental performance of this product.

5
Precautions

Precautions
To reduce the risk of injury or equipment damage when you install the Cognex product, observe the following
precautions:

l The vision system requires a UL or NRTL listed power supply with a 24VDC output that meets the following rating
requirements:
l At least 2A continuous current.
l A maximum short circuit current of less than 8A.
l A maximum power of less than 100VA and marked as a Limited Power Source (LPS) or National
Electrical Code (NEC) Class 2.

Any other voltage creates a risk of fire or shock and can damage the components. Applicable national and local
wiring standards and rules must be followed.
l This product is intended for industrial use in automated manufacturing or similar applications.
l The safety of any system incorporating this product is the responsibility of the assembler of the system.
l Do not install Cognex products where they are exposed to environmental hazards such as excessive heat, dust,
moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static electricity.
l Route cables and wires away from high-current wiring or high-voltage power sources to reduce the risk of
damage or malfunction from the following causes: over-voltage, line noise, electrostatic discharge (ESD), power
surges, or other irregularities in the power supply.
l Do not expose the image sensor to laser light. Image sensors can be damaged by direct, or reflected, laser light.
If your application requires laser light that might strike the image sensor, use a lens filter at the corresponding
laser wavelength. For suggestions, contact your local integrator or application engineer.
l This product does not contain user-serviceable parts. Do not make electrical or mechanical modifications to
product components. Unauthorized modifications can void your warranty.
l Changes or modifications not expressly approved by the party responsible for regulatory compliance could void
the user’s authority to operate the equipment.
l Include service loops with cable connections.
l Ensure that the cable bend radius begins at least six inches from the connector. Cable shielding can be
degraded or cables can be damaged or wear out faster if a service loop or bend radius is tighter than 10X the
cable diameter.
l This device should be used in accordance with the instructions in this manual.
l All specifications are for reference purposes only and can change without notice.

6
Table of Contents

Table of Contents
Legal Notices 2
Regulations and Conformity 3
China RoHS 5
For European Community Users 5
Precautions 6
Table of Contents 7
Symbols 9
Introduction 10
Support 10
Standard Components 10
Accessories 11
In-Sight Lenses, Lights and Covers 11
DataMan Lenses, Lights and Covers 18
External Lights 20
Cables 22
Mounting Brackets 23
I/O Modules 23
Connectors and Indicators 24
Installation 25
Install the Lens, Lighting and Cover 25
Install the C-Mount Lens and Cover (COV-7000-CMNT or COV-7000-CMNT-EX) 25
Install the C-Mount Lens and Cover (COV-7000-CMNT-LG) 27
Install the C-Mount Lens and In-Sight Illumination 28
Install the Autofocus Module and In-Sight Illumination 33
Install the S-Mount/M12 Manual Focus Lens 39
Working Distance and Field of View (S-Mount/M12 Lenses) 41
Mount the Vision System 44
Install the Mounting Bracket (BKT-INS-01) 45
Install the Converter Mounting Bracket (ISB-7000-7K) 46
Install the Converter Mounting Bracket (ISB-7000-5K) 47
Connect the External Light Cable (Optional) 48
Connect the Ethernet Cable 48
Connect the Breakout Cable 49
Connect the CIO-MICRO I/O Module (Optional) 50
Connect the CIO-1400 I/O Expansion Module (Optional) 53
Replace the SD Card (Optional) 55
Replace the LED Ring Light (Optional) 56
Replace the M12 Autofocus Lens (Optional) 61
Specifications 69
7500 Series Vision System Specifications 69
7600 Series Vision System Specifications 72
7800/7801/7802 Vision System Specifications 75
7802P Vision System Specifications 78
7900/7901/7902 Vision System Specifications 81

7
Table of Contents

7902P/7905 Vision System Specifications 84

Acquisition Trigger Input 87
General-Purpose Inputs 88
High-Speed Outputs 89
High-Speed Output Wiring 90
External Light Connector 91
Ethernet Cable 92
Breakout Cable 93
I/O Module Cable 94
Dimensions 95
7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System 95
7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System with Cover (COV-7000-CMNT) 96
7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System with Cover
(COV-7000-CMNT-EX) 97
7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System with Illumination (ISLM-7000-xxx) 98
7802P/7902P/7905 Vision System 99
7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT) 100
7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT-EX) 101
7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT-LG) 102
7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT-LG) and Extender (COV-7000-
CMNT-LGX) 103
7802P/7902P/7905 Vision System with Illumination (ISLM-7000-xxx) 104
Mounting Bracket (BKT-INS-01) 105
Converter Mounting Bracket (ISB-7000-7K) 106
Converter Mounting Bracket (ISB-7000-5K) 107
C-Mount Lens Clearance Dimensions 108
Cleaning/Maintenance 109
Clean the Housing 109
Clean the Image Sensor Window 109
Clean the Cover 109
Appendix 110
Mechanical Vignetting 110
Remove the Illumination Accessory PCB 111

8
Symbols

Symbols
The following symbols indicate safety precautions and supplemental information:

WARNING: This symbol indicates a hazard that could cause death, serious personal injury or electrical shock.

CAUTION: This symbol indicates a hazard that could result in property damage.

Note: This symbol indicates additional information about a subject.

Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.

9
Introduction

Introduction
®
The In-Sight vision system is a compact, network-ready, stand-alone machine vision system used for automated
inspection, measurement, identification and robot guidance applications on the factory floor. All models can be easily
configured remotely over a network using an intuitive user interface.

Support
Many information resources are available to help you use the vision system:
®
l The In-Sight Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software.

l On-demand training: cognex.com/on-demand-training.aspx.

l The In-Sight online support site: cognex.com/support/insight.

Standard Components
Note:
l Cables are sold separately.
l If a standard component is missing or damaged, immediately contact your Cognex Authorized Service
Provider (ASP) or Cognex Technical Support.

Component Description
Vision System Provides image acquisition, vision processing, job storage, Ethernet connectivity and discrete I/O. The
vision system has an 8GB SD card pre-installed.

10
Introduction

Accessories
You can purchase the following components separately. For a list of options and accessories, contact your local Cognex
sales representative.

In-Sight Lenses, Lights and Covers

The following In-Sight lenses, lights and covers are supported with the vision system.

C-Mount Standard and Extended Covers

Note:
l When using a C-Mount lens, the following restrictions apply:
l Maximum thread length is 5.25mm.
l The C-Mount lens threads and body cannot protrude more than 6.5mm in length into the vision
system when screwed in unless the diameter of the back lens is smaller than 14.75mm. If the C-
Mount lens threads and body protrude more than 6.5mm, you can add a spacer between the lens
and vision system. However, the spacer decreases the working distance.

l Refer to C-Mount Lens Clearance Dimensions on page 108 for more information.

CAUTION: If installing a C-Mount cover, the illumination accessory (ISLM-7000-xxx) PCB should not be installed to
the vision system. Refer to Remove the Illumination Accessory PCB on page 111 for steps to safely remove the
PCB and avoid damage to the vision system.

Accessory Part Number Accessory Image

Standard plastic C-Mount cover and lens cover adapter. COV-7000-CMNT

Note: If using the COV-7000-CMNT cover, the maximum lens

length is 41mm, the maximum lens body diameter is 36.5mm
and the maximum diameter including locking screws is 47mm.

Standard extended plastic C-Mount cover and lens cover adapter. COV-7000-CMNT-EX

Note: If using the COV-7000-CMNT-EX cover, the maximum

lens length is 62mm, the maximum lens body diameter is
36.5mm and the maximum diameter including locking screws
is 46.5mm.

Wide plastic C-Mount cover and lens cover adapter. This accessory COV-7000-CMNT-LG
is only supported with the In-Sight 7802P, 7902P and 7905 vision
system.

Note: If using the COV-7000-CMNT-LG cover, the maximum

lens length is 77mm, the maximum lens body diameter is
55mm and the maximum diameter including locking screws is
55mm.

Wide plastic 30mm C-Mount extender, compatible with the COV-7000-CMNT-LGX

COV-7000-CMNT-LG cover. This accessory is only supported with
the In-Sight 7802P, 7902P and 7905 vision system.

11
Introduction

Accessory Part Number Accessory Image

Metal C-Mount lens cover adapter. Compatible with the following ADPT-MTL-M55
In-Sight 5000 series metal C-Mount lens covers:

l LNS-CVR-EXT01
l LNS-CVR-R-00
l LNS-CVR-UV-00
l LNS-CVR50-AL-2

Note: If using the ADPT-MTL-M55 lens cover adapter, the

maximum lens diameter is 36.5mm. Locking screws cannot
protrude more than 7.0mm at the 36.5mm diameter. If they do,
the lens diameter must be reduced, so the maximum diameter
including locking screws is less than 50.5mm.

Plugs to cover the integrated light and autofocus connectors on the IS7000-CON-PLG
vision system faceplate. The plugs are used with large lenses that
do not fit under C-Mount covers and prevents dust from getting into
the vision system. The kit contains:

l 5 integrated light plugs.

l 5 autofocus plugs.

Note: The imager is isolated from the rest of the vision system
internally, therefore the only way dust will get on the imager is
from the C-Mount opening.

12
Introduction

C-Mount Illumination Accessories

l When using a C-Mount lens, the following restrictions apply:

l Maximum thread length is 5.25mm.
l The C-Mount lens threads and body cannot protrude more than 6.5mm in length into the vision
system when screwed in unless the diameter of the back lens is smaller than 14.75mm. If the C-
Mount lens threads and body protrude more than 6.5mm, you can add a spacer between the lens
and vision system. However, the spacer decreases the working distance.

CAUTION: The following C-Mount lenses are supported with vision systems when using the illumination accessory
(ISLM-7000-xxx). If using a different C-Mount lens with the illumination accessory, it must be 29.5mm in diameter or
smaller. Maximum lens length is 38.5mm without a bandpass filter and 36mm with a bandpass filter. Larger lenses
will irreparably damage the vision system.

Accessory Part Number Accessory Image

Lenses supported with vision systems with 2.3 9mm f/1.4 - f/16 aperture LFC-9F1B
mega-pixel resolution and below. lens
12.5mm f/1.4 - close LFC-12.5F
aperture lens
16mm f/1.4 - f/16 LFC-16F1
aperture lens
25mm f/1.4 - f/22 LFC-25F1
aperture lens
35mm f/1.6 - f/22 LFC-35F1
aperture lens
50mm f/2.3 - f/22 LFC-50F1
aperture lens
Lenses supported with vision systems with 5 8mm f/2.4 - f/16 aperture LMC-ML-M0824-
mega-pixel resolution. lens MP5
12.5mm f/2.4 - f/16 LMC-ML-M1224-
aperture lens MP5
16mm f/1.6 - f/16 LMC-ML-M1616UR
aperture lens
25mm f/1.6 - f/16 LMC-ML-M2516UR
aperture lens
35mm f/2.0 - f/16 LMC-ML-M3520UR
aperture lens
Illumination accessory with white LED ring light, cover and hex wrench ISLM-7000-WHI

13
Introduction

Accessory Part Number Accessory Image

Illumination accessory with cover and hex wrench. Does not include an ISLM-7000-00
LED ring light.

Diffuse cover COV-7000-DF

Clear cover COV-7000-CLR

Polarized cover COV-7000-PL-FULL

Note: When installing the cover, pull the red tab to remove the
protective film.

Red LED ring light ISL-7000-RD

IR LED ring light ISL-7000-IR
Blue LED ring light ISL-7000-BL
White LED ring light ISL-7000-WHI

Note: For color vision systems, the white LED ring light should be
used.

Red bandpass filter used with the ISL-7000-RD LED ring light ISF-7000-RDBP605
IR bandpass filter used with the ISL-7000-IR LED ring light ISF-7000-IRBP815
Blue bandpass filter used with the ISL-7000-BL LED ring light ISF-7000-BLBP435

14
Introduction

S-Mount/M12 Autofocus Accessories

Accessory Part Number Accessory Image

Autofocus module with 8mm S-Mount/M12 lens ISAF-7000-8mm

Lens removal tool with replacement lens nuts ISAF-7000-TOOL

6mm M12 lens LM12-06-01

8mm M12 lens LM12-08-01-F2.2
12mm M12 lens LM12-12-01-F2.3
16mm M12 lens LM12-16-01
25mm M12 lens LM12-25-01
Illumination accessory with white LED ring light, cover and hex wrench ISLM-7000-WHI

Illumination accessory with cover and hex wrench. Does not include an ISLM-7000-00
LED ring light.

Diffuse cover COV-7000-DF

Clear cover COV-7000-CLR

Polarized cover COV-7000-PL-FULL

Note: When installing the cover, pull the red tab to remove the
protective film.

15
Introduction

Accessory Part Number Accessory Image

Red LED ring light ISL-7000-RD
IR LED ring light ISL-7000-IR
Blue LED ring light ISL-7000-BL
White LED ring light ISL-7000-WHI

Note: For color vision systems, the white LED ring light should be
used.

16
Introduction

S-Mount/M12 Manual Focus Accessories

Note:
l The following S-Mount/M12 lenses are supported. If a different lens is used, the following restrictions apply:
l At infinity focus, the back focal length must be greater than 5.5mm.
l Close up, the back focal length of the lens cannot be greater than 13mm.
l The DataMan clear cover accessory (DM300-CLCOV) is supported with In-Sight S-Mount/M12 manual focus
lenses and provides an IP65 rating.
l For the In-Sight 7905, the S-Mount/M12 lens image circle size is smaller than the vision system’s image
sensor size, resulting in mechanical vignetting in the image when using any S-Mount/M12 lens. Therefore,
S-Mount/M12 lenses are not recommended. For more information, see Mechanical Vignetting on page 110.

Accessory Part Number Accessory Image

6mm M12 lens LM12-06-01
8mm M12 lens LM12-08-01-F2.2
12mm M12 lens LM12-12-01-F2.3
16mm M12 lens LM12-16-01
25mm M12 lens LM12-25-01
S-Mount/M12 adapter kit: ISLN-7000-SMNT
l S-Mount/M12 adapter
l 13mm lens locking cone (P/N 1000000178)
l 14mm lens locking cone (P/N 372-1270R)
l Installation tool

Note: The S-Mount/M12 adapter kit (ISLN-7000-SMNT) is

required when installing In-Sight S-Mount/M12 manual focus
lenses.

Clear cover DM300-CLCOV

17
Introduction

DataMan Lenses, Lights and Covers

The following DataMan accessories are also supported with the In-Sight vision system for S-Mount/M12 manual focus
lens configurations. DataMan lenses are only supported with DataMan lights and covers.

Note:
l The following S-Mount/M12 lenses are supported. If a different lens is used, the following restrictions apply:
l At infinity focus, the back focal length must be greater than 5.5 mm.
l Close up, the back focal length of the lens cannot be greater than 10 mm.
l For the In-Sight 7905, the S-Mount/M12 lens image circle size is smaller than the vision system’s image
sensor size, resulting in mechanical vignetting in the image when using any S-Mount/M12 lens. Therefore,
S-Mount/M12 lenses are not recommended. For more information, see Mechanical Vignetting on page 110.

Accessory Part Number Accessory

Image
10.3mm M12 lens with locking (DM300-LENS-10) and 10.3 mm IR M12 DM300-LENS-10-IR
lens with locking

16mm M12 lens with locking DM300-LENS-16

25mm M12 lens with lens spacer and hex wrench (also requires DM300-LENS-25
Extension kit)

Extension kit DM300-EXT

Clear cover DM300-CLCOV

Clear cover with white LED illumination DM300-CLCOV-WHI

Diffuse cover with red LED illumination DM300-DLCOV-RE
Diffuse cover with blue LED illumination DM300-DLCOV-BL
Diffuse cover with IR LED illumination DM300-DLCOV-IR
Polarized cover with red LED illumination DM300-PLCOV-RE

18
Introduction

Accessory Part Number Accessory

Image
Diffuse cover, red illumination (assembled), ESD safe DM300-DLCOV-RE-ESD

Polarized red LED high-powered integrated light, ESD safe DM360-HPIL-RE-P

Non-polarized red LED high-powered integrated light DM360-HPIL-RE

High-Power Illumination
Note: The following External Light Cables are supported with the Cognex high-power lights: IVSL-5PM12-J300,
IVSL-5PM12-J500, IVSL-5PM12-J1000 and IVSL-5PM12-J2000.

Accessory Part Number Accessory Image

Red narrow DM30X-HPIA3-625
Red wide DM30X-HPIA3-625-W
White narrow DM30X-HPIA3-WHI
White wide DM30X-HPIA3-WHI-W
Blue narrow DM30X-HPIA3-470
Blue wide DM30X-HPIA3-470-W
Infrared narrow DM30X-HPIA3-IR
Infrared wide DM30X-HPIA3-IR-W

19
Introduction

External Lights
External lights can be connected to the vision system's LIGHT connector using the External Light cable.

Note:
l The vision system supports connecting an integrated illumination accessory to the vision system's faceplate
and connecting an external light to the vision system's LIGHT connector, but does not support using both
lighting devices simultaneously.
l If daisy-chaining multiple Cognex IVSL-YLW2X-xxx or IVSL-YLW300-xxx external lights:
l The lights must be powered externally by a separate power supply.
l A Cognex control cable (CCB-FOV25-MAL-012) can be used to connect the vision system’s LIGHT
connector to the external light and a Cognex power cable (IVSL-5PM12-5) can be used to connect
the light to the separate power supply. Only the power and ground wires from the Cognex power
cable (IVSL-5PM12-5) should be connected to the remote power supply.
l If using a Cognex IVSL-LX520-xxx external light:
l The lights must be powered externally by a separate power supply.
l A Cognex control cable (CCB-FOV25-MAL-012) can be used to connect the vision system’s LIGHT
connector to the external light and a Cognex power cable (IVSL-5PM12-5) can be used to connect
the light to the separate power supply. Only the power and ground wires from the Cognex power
cable (IVSL-5PM12-5) should be connected to the remote power supply.
l The following cables must not be used with IVSL-LX520-xxx external lights: IVSL-5PM12-J300,
IVSL-5PM12-J500 and IVS-5PM12-J1000, IVSL-5PM12-J2000.
l The vision system supports Cognex IVSL-YL300-xx external lights with the following External Light cables:
IVSL-M12-NSB-300, IVSL-M12-NSB-1000 and IVSL-M12-NSB-2000.

Accessory Part Number Supported External Light Cables Accessory Image

Brick light, narrow blue IVSL-ODDM-S75-470 IVSL-5PM12-J300
IVSL-5PM12-J500
IVSL-5PM12-J1000
IVSL-5PM12-J2000
Brick light, narrow red IVSL-ODDM-S75-625 IVSL-5PM12-J300
IVSL-5PM12-J500
IVSL-5PM12-J1000
IVSL-5PM12-J2000

20
Introduction

Accessory Part Number Supported External Light Cables Accessory Image

Bar light, wide red IVSL-YLW2X-625 IVSL-5PM12-J300
IVSL-5PM12-J500
IVSL-5PM12-J1000
IVSL-5PM12-J2000
Bar light, narrow red, linear IVSL-YLW2X-625P IVSL-5PM12-J300
polarizer IVSL-5PM12-J500
IVSL-5PM12-J1000
IVSL-5PM12-J2000
Bar light, narrow infrared IVSL-YLW2X-850 IVSL-5PM12-J300
IVSL-5PM12-J500
IVSL-5PM12-J1000
IVSL-5PM12-J2000
Bar light, narrow blue IVSL-YLW300-470 IVSL-5PM12-J300
IVSL-5PM12-J500
IVSL-5PM12-J1000
IVSL-5PM12-J2000
Bar light, wide blue IVSL-YLW300-470 W IVSL-5PM12-J300
IVSL-5PM12-J500
IVSL-5PM12-J1000
IVSL-5PM12-J2000
Bar light, narrow red IVSL-YLW300-625 IVSL-5PM12-J300
IVSL-5PM12-J500
IVSL-5PM12-J1000
IVSL-5PM12-J2000
Bar light, wide red IVSL-YLW300-625 W IVSL-5PM12-J300
IVSL-5PM12-J500
IVSL-5PM12-J1000
IVSL-5PM12-J2000
Bar light, narrow white IVSL-YLW300-WHI IVSL-5PM12-J300
IVSL-5PM12-J500
IVSL-5PM12-J1000
IVSL-5PM12-J2000
Bar light, wide white IVSL-YLW300-WHI W IVSL-5PM12-J300
IVSL-5PM12-J500
IVSL-5PM12-J1000
IVSL-5PM12-J2000
Bar light, blue IVSL-LX520-470 CCB-FOV25-MAL-012 for intensity and
strobe control.
IVSL-5PM12-5 for power.
Bar light, red IVSL-LX520-625 CCB-FOV25-MAL-012 for intensity and
strobe control.
IVSL-5PM12-5 for power.

21
Introduction

Cables
Note: When using the 15 meter Breakout cable, full 24VDC voltage must be maintained at the input leads of the
Breakout cable when the vision system is operating.

Accessory Part Number Accessory

Image
External Light Cable, Yellow IVSL-5PM12-J300
IVSL-5PM12-J500
Note: This cable supports IVSL-5PM12-J1000
intensity control. IVSL-5PM12-J2000

External Light Cable, Black IVSL-M12-NSB-300

IVSL-M12-NSB-1000
Note: IVSL-M12-NSB-2000
l This cable supports
intensity control.
l This cable is used with
standard SVL lights.

External Light Cable, Grey CCB-M12LTF-xx (xx specifies length: 0.5m, 1m, 2m, 5m)

Note: This cable does not support

intensity control.

Ethernet Cable, X-coded M12-8 to RJ- CCB-84901-2001-xx (straight, xx specifies length: 2m, 5m,
45 10m, 15m, 30m)
Ethernet Cable, X-coded M12-8 to RJ- CCB-84901-2002-xx (right-angled, xx specifies length:
45 2m, 5m, 10m)
Ethernet Cable, Robotic X-Coded M12- CCB-84901-2RBT-xx (straight, xx specifies length: 2m,
8 to RJ-45 5m, 10m)
Breakout Cable, M12-12 to Flying Lead CCB-PWRIO- xx (straight, xx specifies length: 5m, 10m,
15m)
Breakout Cable, M12-12 to Flying Lead CCB-PWRIO-xxR (right-angled, xx specifies length: 5m,
10m, 15m)
I/O Module Cable M12-12 to DB15 CCB-PWRIO-MOD-xx (xx specifies length: 2m, 5m)

22
Introduction

Mounting Brackets
Accessory Part Number Accessory Image
Mounting bracket with M3, M4 and 1/4 - 20 mounting holes. Mounting BKT-INS-01
screws are not included. The mounting bracket is supported with In-Sight
5000 series, In-Sight 7000 Gen2 series and In-Sight 9000 series vision
systems.

Converter mounting bracket with M3 socket head screws and hex wrench. ISB-7000-7K
Also has 1/4 - 20, M6 and flat head mounting holes. Mounting holes are
compatible with the In-Sight 7000 Gen1 series vision system.

Converter mounting bracket with Phillips flat head M3 screws and M4 ISB-7000-5K
screws. Mounting holes are compatible with the In-Sight 5000 series vision
system.

I/O Modules
Accessory Part Number Accessory Image
In-Sight CIO-MICRO I/O Module CIO-MICRO-00

In-Sight 1400 I/O Expansion Module CIO-1400

23
Introduction

Connectors and Indicators

Connector Function
PWR Connects the Breakout cable, which provides connections to an external power supply, the acquisition
Connector trigger input, general-purpose inputs, high-speed outputs and RS-232 serial communications. For
more information, refer to Breakout Cable on page 93. Alternately, this connector is used to attach the
I/O Module cable to a compatible In-Sight I/O module, which adds general-purpose discrete I/O. For
more information, refer to I/O Module Cable on page 94.
LIGHT Connects the vision system to an external lighting device. For more information, refer to External Light
Connector Connector on page 91.
ENET Connects the Ethernet cable, which provides 10/100/1000 Ethernet connectivity. For more information,
Connector refer to Ethernet Cable on page 92.

Indicator Function
Focus Metric LEDs Indicates the image focus score (0 - 10) while in Live Video Mode within In-Sight
Explorer.
TRIG Button Manually triggers an image acquisition when the vision system is either:

l Online within In-Sight Explorer and the acquisition Trigger parameter is set
to Manual.
l Offline within In-Sight Explorer.
Power LED The green LED illuminates to indicate that the vision system is powered on.

SD Card Status l Off: The SD card is not inserted.

LED
l Green: The SD card is present, and it is safe to remove the SD card after
removing power from the vision system.
l Yellow: The SD card is present, but it is not safe to remove it.
Pass/Fail LED and Green or red when active. User configurable.
Indicator Ring
Network LED The yellow LED flashes to indicate network activity.

Error LED Red when active. User configurable.

TUNE Button Used as an Event Trigger within In-Sight Explorer to force a cell containing an
Event structure to run when the TUNE button is pressed.

24
Installation

Installation
Read this section to learn how the vision system connects to its standard components and accessories. For a list of
options and accessories, contact your Cognex sales representative.

Note: Cables are sold separately.

CAUTION: All cable connectors are keyed to fit the connectors on the vision system. Do not force the connections
or damage may occur.

Install the Lens, Lighting and Cover

You can choose between a variety of different C-Mount and S-Mount/M12 lenses and covers to install to the vision
system. Refer to In-Sight Lenses, Lights and Covers on page 11 and DataMan Lenses, Lights and Covers on page 18 for
a complete list of options and accessories.

Install the C-Mount Lens and Cover (COV-7000-CMNT or

COV-7000-CMNT-EX)
Complete the following steps to install a C-Mount lens and cover to the vision system. The C-Mount covers are optional
accessories and required for IP67 protection.

l If using the COV-7000-CMNT cover, the maximum lens length is 41mm, the maximum lens body diameter is
36.5mm and the maximum diameter including locking screws is 47mm.
l If using the COV-7000-CMNT-EX cover, the maximum lens length is 62mm, the maximum lens body
diameter is 36.5mm and the maximum diameter including locking screws is 46.5mm.

1. Remove the rubber faceplate covering the image sensor window, if present.
2. Remove the protective film covering the threaded lens opening, if present.
3. Place the adapter on the faceplate of the vision system. Insert the four adapter screws and tighten. The maximum
torque is 0.90 Nm (8 in-lb).
4. Thread the lens into the vision system.

25
Installation

5. Attach the cover to the vision system. Rotate the cover clockwise approximately seven degrees to lock it.

26
Installation

Install the C-Mount Lens and Cover (COV-7000-CMNT-LG)

Complete the following steps to install a C-Mount lens and cover to the vision system. The C-Mount cover is an optional
accessory and required for IP67 protection.

Note:
l The COV-7000-CMNT-LG cover is only supported with the In-Sight 7802P, 7902P and 7905 vision systems.

l When using a C-Mount lens, the following restrictions apply:

l If using the COV-7000-CMNT-LG cover, the maximum lens length is 77mm, the maximum lens body
diameter is 55mm and the maximum diameter including locking screws is 55mm.

5. (Optional) For longer lenses, the C-Mount cover extender accessory (COV-7000-CMNT-LGX) can be used to add
30mm in length to the C-Mount cover. If using the cover extender, attach it to the vision system and rotate the
cover extender clockwise approximately thirteen degrees to lock it.
6. Attach the cover to the vision system. Rotate the cover clockwise approximately thirteen degrees to lock it.

27
Installation

Install the C-Mount Lens and In-Sight Illumination

Complete the following steps to install a C-Mount lens and the illumination accessory (ISLM-7000-WHI). The illumination
accessory (ISLM-7000-WHI) is an optional accessory and required for IP67 protection.

Note: The vision system supports connecting an integrated illumination accessory to the vision system's faceplate
and connecting an external light to the vision system's LIGHT connector, but does not support using both lighting
devices simultaneously.

CAUTION:
l Refer to C-Mount Illumination Accessories on page 13 for lenses supported with the illumination accessory
(ISLM-7000-WHI). If using a different C-Mount lens with the illumination accessory, it must be 29.5mm in
diameter or smaller. Maximum lens length is 38.5mm without a bandpass filter and 36mm with a bandpass
filter. Larger lenses will irreparably damage the vision system.
l Do not hot-plug the illumination accessory. Verify the vision system is not receiving power when connecting
or disconnecting the illumination accessory. Failure to remove power during this procedure may result in
damage to the vision system and/or the illumination accessory.
l The vision system should be grounded, either by mounting the vision system to a fixture that is electrically
grounded or by attaching a wire from the vision system’s mounting fixture to frame ground or Earth ground. If
a ground wire is used, it should be attached to one of the four mounting points on the back plate of the vision
system and not to the mounting points on the front of the vision system.
l Tighten all illumination accessory screws in the following sequence.

1. Remove the rubber faceplate covering the image sensor window, if present.
2. Remove the protective film covering the threaded lens opening, if present.
3. Plug the PCB into the lighting connector on the vision system faceplate.

CAUTION: If uninstalling the PCB from the vision system, refer to Remove the Illumination Accessory PCB
on page 111 for steps to safely remove the PCB and avoid damage to the vision system.

28
Installation

4. Install the spacer.

a. Place the spacer on top of the vision system with “TOP” oriented upward.
b. Verify seating of the gasket on the bottom of the spacer.
c. Insert the four M3 screws and use a 2mm hex wrench to torque screws to 0.34 Nm (3 in-lb). For the 7500,
7501, 7600, 7800, 7801, 7802, 7900, 7901 and 7902, use the M3 x 6mm screws. For the 7802P, 7902P
and 7905, use the M3 x 8mm screws.

5. Thread the lens into the vision system. Focusing of the C-Mount lens prior to light housing installation is required.

Note: If installing the autofocus module accessory (ISAF-7000-8mm), refer to Install the Autofocus Module
and In-Sight Illumination on page 33.

29
Installation

6. Install the light housing.

CAUTION:
l Do not hot-plug the LED ring light. Verify the vision system is not receiving power when connecting
or disconnecting the LED ring light.
l A connector protrudes from the underside of the light housing. To prevent damage, it is
recommended the light housing not be removed from the box until ready to be assembled.

Note: If a different LED color is required, refer to Replace the LED Ring Light (Optional) on page 56.

a. Place the light housing with LED ring light on top of the spacer, with “TOP” oriented upward.
b. Verify seating of the gasket on the top of the spacer.
c. There are four captive screw access holes near the white circles on the LED ring light. Use a 2mm hex
wrench to torque the captive screws to 0.34 Nm (3 in-lb).

30
Installation

7. Optionally, install a bandpass filter to the light baffle.

Tip: Wear gloves when installing the filter to prevent leaving fingerprints on the surface of the filter.

a. Insert the filter in the light baffle so it is held in place between the light baffle's filter retention tabs. Both
sides of the filter are the same; either side of the filter can be oriented up or down when inserted in the
light baffle.

b. Push the filter down and snap it into place, ensuring the filter retention tabs are flush with the top surface
of the filter.

31
Installation

8. Install the light baffle.

a. Tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light
structure.
b. Compress the light baffle and maneuver the bottom of the light baffle past the bottom of the LED ring light
structure until the light baffle snaps into place, with the keyed tabs sitting flush over each light housing
captive screw access hole.

9. Install the cover.

a. Place the cover on the light housing.
b. Align the central clear region of the cover with the light baffle edges.
c. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb).

32
Installation

Install the Autofocus Module and In-Sight Illumination

Complete the following steps to install the autofocus module accessory (ISAF-7000-8mm) and illumination accessory
(ISLM-7000-WHI).

Note:
l The autofocus module has an 8mm M12 lens pre-installed. If a different lens is required, it should be
installed into the autofocus module before the autofocus module is installed to the vision system. For more
information, see Replace the M12 Autofocus Lens (Optional) on page 61.
l For the In-Sight 7905, the S-Mount/M12 lens image circle size is smaller than the vision system’s image
sensor size, resulting in mechanical vignetting in the image when using any S-Mount/M12 lens. Therefore,
S-Mount/M12 lenses are not recommended. For more information, see Mechanical Vignetting on page 110.
l The illumination accessory (ISLM-7000-xxx) is sold separately. It is the only cover available for the
autofocus module and is required for IP67 rating.
l The vision system supports connecting an integrated illumination accessory to the vision system's faceplate
and connecting an external light to the vision system's LIGHT connector, but does not support using both
lighting devices simultaneously.

CAUTION:
l When installing the illumination accessory (ISLM-7000-WHI):
l Do not hot-plug the illumination accessory. Verify the vision system is not receiving power when
connecting or disconnecting the illumination accessory. Failure to remove power during this
procedure may result in damage to the vision system and/or the illumination accessory.
l The vision system should be grounded, either by mounting the vision system to a fixture that is
electrically grounded or by attaching a wire from the vision system’s mounting fixture to frame ground
or Earth ground. If a ground wire is used, it should be attached to one of the four mounting points on
the back plate of the vision system and not to the mounting points on the front of the vision system.
l Tighten all illumination accessory screws in the following sequence.

1. Remove the rubber faceplate covering the image sensor window, if present.
2. Remove the protective film covering the threaded lens opening, if present.

33
Installation

3. Plug the PCB into the lighting connector on the vision system faceplate.

CAUTION: If uninstalling the PCB from the vision system, refer to Remove the Illumination Accessory PCB
on page 111 for steps to safely remove the PCB and avoid damage to the vision system.

4. Install the spacer.

34
Installation

5. Install the autofocus module.

CAUTION: Do not hot-plug the autofocus module. Verify the vision system is not receiving power when
connecting or disconnecting the autofocus module.

Note: If a different lens is required, it should be installed in the autofocus module before the autofocus
module is installed to the vision system. For more information, see Replace the M12 Autofocus Lens
(Optional) on page 61.

a. There are two alignment pins on the base of the autofocus module. Seat the pins into the vision system
faceplate.
b. There are three captive screws in the autofocus module. Partially thread the screws into the vision system
faceplate using a 1.5mm hex wrench.
c. Once threaded, torque the captive screws to 0.5 Nm (4.43 in-lb) using a torque screwdriver with a 1.5mm
hex torque bit capable of reaching 15mm into a 2.5mm diameter hole. For example, Wiha Tools 1.5mm
Hex Metric Torque Blade (SKU 28545) used with the Adjustable Torque Handle (SKU 28550).

35
Installation

6. Install the light housing.

Note: If a different LED color is required, refer to Replace the LED Ring Light (Optional) on page 56.

36
Installation

7. Optionally, install a bandpass filter to the light baffle.

Tip: Wear gloves when installing the filter to prevent leaving fingerprints on the surface of the filter.

b. Push the filter down and snap it into place, ensuring the filter retention tabs are flush with the top surface
of the filter.

37
Installation

8. Install the light baffle.

9. Install the cover.

38
Installation

Install the S-Mount/M12 Manual Focus Lens

Complete the following steps to install an In-Sight S-Mount/M12 manual focus lens. The S-Mount/M12 adapter kit (ISLN-
7000-SMNT) is required when installing In-Sight S-Mount/M12 manual focus lenses.

Note:
l The DataMan clear cover accessory (DM300-CLCOV) is supported with In-Sight S-Mount/M12 manual focus
lenses and provides an IP65 rating. For more information, see S-Mount/M12 Manual Focus Accessories on
page 17.
l For the In-Sight 7905, the S-Mount/M12 lens image circle size is smaller than the vision system’s image
sensor size, resulting in mechanical vignetting in the image when using any S-Mount/M12 lens. Therefore,
S-Mount/M12 lenses are not recommended. For more information, see Mechanical Vignetting on page 110.

1. Remove the rubber faceplate covering the image sensor window, if present.
2. Remove the protective film covering the threaded lens opening, if present.
3. Place the S-Mount adapter over the image sensor window.

4. Place the "In-Sight" end of the adapter tool on the adapter. Turn clockwise until tight.

5. Remove the adapter tool.

39
Installation

6. Thread the lens into the vision system. Focusing of lens prior to installation of the rubber lens-locking cone is
required.

7. Place the 13mm or 14mm rubber lens-locking cone over the M12 lens until it snaps tightly into place around the
nose of the lens. When installing, avoid rotating the M12 lens.

8. If using a lens cover accessory, attach the cover to the vision system.

40
Installation

Working Distance and Field of View (S-Mount/M12 Lenses)

The working distance is the distance from the In-Sight illumination accessory cover (ISLM-7000-xxx) to the part that
needs to be inspected. Field of view is what the vision system can see at that distance. As the working distance
increases, so does the size of the field of view.

Note:
l The following charts show the design field of view of the In-Sight S-Mount/M12 accessory lenses and is fully
mapped onto the image sensor. Additional field beyond the design field of view may have vignetting. For
supported In-Sight lenses, refer to S-Mount/M12 Autofocus Accessories on page 15 and S-Mount/M12
Manual Focus Accessories on page 17.
l For the In-Sight 7802P and 7902P, the S-Mount/M12 lens image circle size is slightly smaller than the vision
system’s image sensor size, resulting in mechanical vignetting in the image. This is most noticeable with the
smaller S-Mount/M12 6mm, 8mm and 12mm focal lenses.
l For the In-Sight 7905, the S-Mount/M12 lens image circle size is smaller than the vision system’s image
sensor size, resulting in mechanical vignetting in the image when using any S-Mount/M12 lens. Therefore,
S-Mount/M12 lenses are not recommended. For more information, see Mechanical Vignetting on page 110.

41
Installation

42
Installation

43
Installation

Mount the Vision System

The vision system provides mounting holes for attachment to a mounting surface.

Note:
l In the rear housing, the maximum insertion depth of the M3 screws should not exceed 3.5mm. This does not
include the thickness of the mounting material used.
l In the front housing, the maximum insertion depth of the M4 screws should not exceed 3mm. This does not
include the thickness of the mounting material used.
For more information, see 7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System on page 95
and 7802P/7902P/7905 Vision System on page 99.

CAUTION: The vision system should be grounded, either by mounting the vision system to a fixture that is
electrically grounded or by attaching a wire from the vision system’s mounting fixture to frame ground or Earth
ground. If a ground wire is used, it should be attached to one of the four mounting points on the back plate of the
vision system and not to the mounting points on the front of the vision system.

1. Align the holes on the mounting surface with the mounting holes on the vision system.
2. Insert the M3 screws into the mounting holes and tighten using a 2.5mm hex wrench. The maximum torque is
0.90 Nm (8 in-lb).

44
Installation

Install the Mounting Bracket (BKT-INS-01)

Complete the following steps to attach the accessory mounting bracket (BKT-INS-01) to the vision system.

Note:
l When attaching the vision system to the mounting bracket:
l If using the M3 screw holes, the thread length of the M3 screw should not exceed 7mm.
l If using the 1/4 - 20 screw holes, the thread length of the screw should not exceed 10mm.
For more information, see Mounting Bracket (BKT-INS-01) on page 105.

1. Align the mounting bracket with the mounting holes on the vision system. If using the M3 mounting holes, the
mounting bracket can be attached in either orientation.
2. Insert the M3 screws into the mounting holes and tighten. The maximum torque is 0.90 Nm (8 in-lb).

45
Installation

Install the Converter Mounting Bracket (ISB-7000-7K)

Complete the following steps to attach the converter accessory mounting bracket (ISB-7000-7K) to the vision system.

Note: When attaching the vision system to the mounting bracket, use the M3 screws supplied with the mounting kit.
If using the 1/4 - 20 or M6 screw holes, the thread length of the screw should not exceed 7mm. For more
information, see Converter Mounting Bracket (ISB-7000-7K) on page 106.

1. Align the converter mounting bracket with the mounting holes on the vision system.
2. Insert the M3 screws into the mounting holes and tighten using a 2.5mm hex wrench. The maximum torque is
0.90 Nm (8 in-lb).

46
Installation

Install the Converter Mounting Bracket (ISB-7000-5K)

Complete the following steps to attach the accessory converter mounting bracket (ISB-7000-5K) to the vision system.

Note: When attaching the vision system to the mounting bracket, use either the Phillips flat head M3 screws or the
M4 screws supplied with the mounting kit. For more information, see Converter Mounting Bracket (ISB-7000-5K) on
page 107.

1. Align the converter mounting bracket with the mounting holes on the vision system..
2. Insert the Phillips flat head screws into the mounting holes and tighten. The maximum torque is 0.56 Nm (5 in-lb).

47
Installation

Connect the External Light Cable (Optional)

The vision system's LIGHT connector is used to connect the External Light cable to an external lighting device, providing
power and strobe control. The External Light cable can be connected to either a continuous or strobed lighting device.
For a list of supported accessories, refer to External Lights on page 20.

1. Remove the protective cap from the LIGHT connector, if present.

2. Connect the External Light cable’s M12 connector to the vision system's LIGHT connector.
3. Connect the other end of the Light cable to an external lighting device (for example, a strobe light). For more
information, refer to External Light Connector on page 91.

Connect the Ethernet Cable

CAUTION: The Ethernet cable shield must be grounded at the far end. Whatever this cable is plugged into
(typically a switch or router) should have a grounded Ethernet connector. A digital voltmeter should be used to
validate the grounding. If the far end device is not grounded, a ground wire should be added in compliance with
local electrical codes.

1. Connect the Ethernet cable's M12 connector to the vision system ENET connector.
2. Connect the Ethernet cable’s RJ-45 connector to a switch/router or PC, as applicable.

48
Installation

Connect the Breakout Cable

CAUTION: To reduce emissions, connect the far end of the Breakout cable shield to frame ground.

Note:
l Perform wiring or adjustments to I/O devices when the vision system is not receiving power.
l You can cut exposed wires short or trim wire ends. You also can tie the wires back if you use a tie made of
non-conductive material. Keep bare wires separated from the +24VDC wire.
l When using the 15 meter Breakout cable, full 24VDC voltage must be maintained at the input leads of the
Breakout cable when the vision system is operating.

1. Verify that the 24VDC power supply is unplugged and not receiving power.
2. Optionally, connect the I/O wires to an appropriate device (for example, a PLC or a serial device). For more
information, refer to Breakout Cable on page 93.
3. Attach the Breakout cable's +24VDC (Red wire) and GND (Black wire) to the corresponding terminals on the
power supply.

CAUTION: Never connect voltages other than 24VDC. Always observe the polarity shown.

4. Connect the Breakout cable's M12 connector to the vision system PWR connector.

5. Restore power to the 24VDC power supply and turn it on if necessary.

49
Installation

Connect the CIO-MICRO I/O Module (Optional)

The vision system can access the CIO-MICRO I/O module's general-purpose input and output lines via an Ethernet
connection to the I/O module. Optionally, the I/O Module cable can be connected to access the I/O module's TRIGGER+,
TRIGGER-, HS OUT 0, HS OUT 1 and HS COMMON lines.

Note:
l When the vision system is connected to the I/O Module cable:
l Illumination accessories attached to the vision system faceplate or LIGHT connector are not
supported. If these illumination accessories are attached, the Breakout cable must be used to supply
power to the vision system and a connection to the I/O module established via Ethernet only.
l The vision system's IN 1, IN 2 / HS OUT 2, and IN 3 / HS OUT 3 lines are not supported.
l HS OUT 0 and HS OUT 1 are configurable as NPN (current sinking) or PNP (current sourcing) with 50mA
maximum current and the general-purpose outputs are configurable as NPN (current sinking) or PNP
(current sourcing) with 100mA maximum current.
l The CIO-MICRO I/O module does not support Gigabit pass-through operation. If you need Gigabit operation,
connect a LAN cable from a Gigabit Ethernet switch to the I/O module’s LAN port and connect the vision
system Ethernet cable to the Gigabit Ethernet switch.
l Perform wiring or adjustments to I/O devices when the vision system is not receiving power.

I/O Port Connects the I/O module to the vision system using the I/O Module cable, and provides
power, trigger and high-speed output signals to the vision system.
MODULE OK LED Illuminates after the I/O module has powered on, has booted up, and is ready to
communicate with the vision system.
COMM OK LED Blinks continuously until the vision system has established a successful connection to the
I/O module from In-Sight software. Once successfully connected and communicating
properly, the green LED is constantly illuminated.
PoE STATUS LED Not supported. When the vision system is connected to the I/O module's PoE port, the POE
STATUS LED may blink. This is normal and does not affect operation of the vision system.
PoE Port Connects the I/O module to the vision system, providing the vision system with Ethernet.
The green LED blinks when a network connection to the vision system is detected. The
orange LED blinks when network activity is detected.

50
Installation

LAN Port Connects the I/O module to an Ethernet network. The green LED blinks when a network
connection to the local area network is detected. The orange LED blinks when network
activity is detected.
Frame Ground Terminal Connects the I/O module to a frame ground.
RS-232 Port Connects the I/O module to an external serial device using an RS-232 (DB9) serial cable.
Provides RS-232 communications to the vision system.
High-Speed Output Status Illuminates to indicate the high-speed output signal for the In-Sight vision system has
LEDs (HS OUT 0 and HS switched ON. The LEDs illuminate even if the I/O module’s high-speed terminals are not
OUT 1) connected to anything. In addition, the I/O module displays the last known state of the high-
speed output line. Therefore, the LEDs may be illuminated even if the vision system's I/O
module cable is disconnected from the I/O module.

Note: The I/O module's high-speed output terminals (labeled HS OUT 0 and HS OUT
1) correspond to the vision system’s built-in high-speed outputs when connected to
the I/O module cable. These signals are considered high-speed because they pass
directly through the I/O module without processing, which provides minimal delay.

I/O and Trigger Status Illuminates to indicate that an input/output signal has switched ON.
LEDs
Terminal Blocks Connects the I/O module to 24VDC power, trigger, external I/O, high-speed outputs and
common connections.

1. Connect the I/O module's power wires.

CAUTION: Never connect the I/O module to a power source other than 24VDC. Any other voltage creates a
risk of fire or shock and can damage the hardware. Do not connect the 24VDC power source to any
terminals other than the 24VDC + and – power terminals.

a. Verify that the 24VDC power supply is unplugged and not receiving power.
b. Use a screwdriver to loosen the I/O module's power terminals (labeled 24VDC + and –).
c. Insert the 24VDC + and – wires (16 - 22 AWG, solid or stranded wire) from the power supply into the
24VDC + and – terminals on the I/O module.
d. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the
maximum torque is 0.1921 Nm (1.7 in-lb).

51
Installation

2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame
ground wire to frame ground.

CAUTION: The shield ground connections of the RS-232 port, LAN port, PoE port, I/O port and Frame
Ground terminal are internally connected. The system grounding is at a zero ground potential. This zero-
ground potential extends through the cable and to peripheral equipment, such as a vision system or PLC.
To ensure safe operating conditions, check ground connections to ensure that they meet a zero ground
potential.

3. Connect the I/O module's I/O wires.

a. Determine how I/O devices will be connected to the I/O module’s input and output terminals.
b. To loosen the appropriate screw terminals, use a screwdriver.
c. Connect the input and output wires to the input and output terminals.
d. Connect the other end of the input and output wires to the corresponding I/O device.
e. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the
maximum torque is 0.1921 Nm (1.7 in-lb).
4. To connect the vision system to a serial device, plug a RS-232 serial cable (DB9 male connector) into the I/O
module’s RS-232 port and connect the other end of the cable to the serial device. Tighten the connector screws
to secure it to the I/O module.
5. Connect to an Ethernet network.
a. Connect a LAN cable (RJ-45 connector) to the I/O module’s LAN port.
b. Connect the other end of the LAN cable to a switch/router or PC, as applicable.
6. Connect the vision system's Ethernet cable.
a. Connect the Ethernet cable's M12 connector to the vision system ENET connector.
b. Connect the Ethernet cable’s RJ-45 connector to the I/O module’s PoE port or to a switch/router, as
applicable.
7. (Optional) Connect the I/O Module cable (CCB-PWRIO-MOD-xx) to the vision system to gain access to the I/O
module's TRIGGER+, TRIGGER-, HS OUT 0, HS OUT 1 and HS COMMON terminals.
a. Connect the I/O Module cable’s M12 connector to the vision system’s PWR connector.
b. Connect the I/O Module cable’s DB15 connector to the I/O module’s I/O connector.

c. Restore power to the 24VDC power supply and turn it on if necessary.

52
Installation

Connect the CIO-1400 I/O Expansion Module (Optional)

Note:
l When connected to the CIO-1400 I/O expansion module:
l HS OUT 0 and HS OUT 1 are configurable as NPN (current sinking) with 50mA maximum current
and the general-purpose outputs are configurable as NPN (current sinking) or PNP (current
sourcing) with 100mA maximum current.
l The vision system's IN 1, IN 2 / HS OUT 2, and IN 3 / HS OUT 3 lines are not supported.
l Perform wiring or adjustments to I/O devices when the vision system is not receiving power.

Connector/Indicator Description
COMM OK LED (yellow) Illuminates to indicate that the vision system and I/O module are communicating
properly.
MODULE OK LED (yellow) Illuminates after the I/O module has initialized and is ready to communicate with the
vision system.
I/O and Trigger Status LEDs Illuminates to indicate when an input/output has switched ON.
(yellow)
SENSOR Port Connects the I/O module to the vision system using the I/O Module cable, which
provides power, trigger, I/O and RS-232 signals to the vision system.
RS232 OUT Port Connects the I/O module to an RS-232 serial cable, which provides RS-232
communications between the I/O module and an external serial device.
Frame Ground Terminal Connects the I/O module to a common frame ground.

1. Connect the I/O module's power wires.

a. Verify that the 24VDC power supply is unplugged and not receiving power.
b. Use a screwdriver to loosen the I/O module's power terminals (labeled 24VDC + and –).
c. Insert the 24VDC + and – wires (16 - 26 AWG, solid or stranded wire) from the power supply into the
24VDC + and – terminals on the I/O module.
d. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block. The
maximum torque is 0.4 Nm (3.5 in-lb).

53
Installation

2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame
ground wire to frame ground.

CAUTION: The shield ground connections of the RS232 OUT port, SENSOR port and Frame Ground
terminal are internally connected. The system grounding is designed to be at a zero ground potential; this
zero ground potential extends through the cable and to peripheral equipment (e.g. a vision system, PLC,
etc.). To ensure safe operating conditions, it is strongly recommended that all ground connections are
checked to ensure that a zero ground potential is met.

3. Connect the I/O module's I/O wires.

54
Installation

Replace the SD Card (Optional)

The vision system is equipped with a Micro SD card slot and an 8GB SD card is pre-installed for saving job and image
files. Complete the following steps to replace the pre-installed SD card.

Note: The vision system supports SD cards with a maximum capacity of 32GB, formatted with a FAT32 file system.

CAUTION:
l Hot-plugging the SD card is not supported and may damage the SD card and/or lead to unexpected
behavior.
l IP67 protection requires that all cables are properly attached (or the provided connector plug installed), the
IP67-rated lens cover is properly installed and the Micro SD card cover is fastened in place.

l Observe ESD precautions when installing or removing an SD card or other accessories.

1. Remove power from the vision system.

2. Unscrew the screws in the Micro SD card cover and open the card slot.
3. Remove the existing SD card from the Micro SD card slot.
4. Insert the new SD card into the Micro SD card slot, ensuring the card is properly oriented.
5. Replace the SD card cover, reinsert the screws and torque screws to 0.18 Nm (25 in-oz).

6. Restore power to the vision system.

55
Installation

Replace the LED Ring Light (Optional)

The illumination accessory (ISLM-7000-WHI) has a white LED ring light pre-installed. Complete the following steps to
replace the pre-installed LED ring light.

CAUTION:
l Do not hot-plug the illumination accessory. Verify the vision system is not receiving power when connecting
or disconnecting the illumination accessory. Failure to remove power during this procedure may result in
damage to the vision system and/or the illumination accessory.
l Tighten all illumination accessory screws in the following sequence.

1. Remove power from the vision system.

2. Use a 2mm hex wrench to remove the four M3 x 12mm screws and remove the cover.

56
Installation

3. Remove the keyed light baffle.

Note: This step includes an optional bandpass filter accessory installed to the light baffle. For more
information, refer to In-Sight Lenses, Lights and Covers on page 11.

4. The LED ring light screw holes are indicated by a triangle symbol ►. Use a 2mm hex wrench to remove the four
M2.5 x 6mm screws and remove the LED ring light from the light housing.

57
Installation

5. Install the new LED ring light.

CAUTION: Do not hot-plug the LED ring light. Verify the vision system is not receiving power when
connecting or disconnecting the LED ring light.

a. Place the new LED ring light inside the light housing, with "TOP" oriented upward.
b. Insert the four M2.5 x 6mm screws into the screw holes indicated by a triangle symbol ►.
c. Tighten the screws using a 2mm hex wrench. The maximum torque is 0.34 Nm (3 in-lb).

58
Installation

6. Install the light baffle.

Note: This step includes an optional bandpass filter accessory installed to the light baffle. For more
information, refer to In-Sight Lenses, Lights and Covers on page 11.

59
Installation

7. Install the cover.

8. Restore power to the vision system.

60
Installation

Replace the M12 Autofocus Lens (Optional)

The autofocus module accessory (ISAF-7000-8mm) has an 8mm M12 lens pre-installed. Complete the following steps to
replace the pre-installed M12 lens.

Note: For the In-Sight 7905, the S-Mount/M12 lens image circle size is smaller than the vision system’s image
sensor size, resulting in mechanical vignetting in the image when using any S-Mount/M12 lens. Therefore, S-
Mount/M12 lenses are not recommended. For more information, see Mechanical Vignetting on page 110.

l Tighten all illumination accessory screws in the following sequence.

1. If the autofocus module is already installed to the vision system, you must first log onto the vision system using
®
In-Sight Explorer software and reset the focus position to 0. Refer to the In-Sight Explorer Help file for more
information.
2. Remove power from the vision system.
3. Use a 2mm hex wrench to remove the four M3 x 12mm screws and remove the cover.

61
Installation

4. Remove the keyed light baffle.

Note: This step includes an optional bandpass filter accessory installed to the light baffle. For more
information, refer to In-Sight Lenses, Lights and Covers on page 11.

5. The light housing contains four captive screws that are accessible via captive screw access holes in the LED ring
light board. Use a 2mm hex wrench to loosen the four captive screws and remove the light housing.

62
Installation

6. Use a 1.5mm hex wrench to loosen the three captive screws in the autofocus module and remove the autofocus
module from the vision system.

CAUTION: Do not hot-plug the autofocus module. Verify the vision system is not receiving power when
connecting or disconnecting the autofocus module.

7. Remove the M12 lens from the autofocus module.

a. Remove the blue threaded lens nut on the underside of the autofocus module.

b. Remove the M12 lens from the autofocus module.

63
Installation

8. Install the new M12 lens.

a. An extra black lens nut is included with the lens toolkit accessory (ISAF-7000-TOOL). Thread this black
lens nut on the new M12 lens until snug.

b. Drop the new M12 lens into the module.

c. Quarter-turn the thread of the lens clockwise, to ensure the lens is seated in the lens carrier.

d. Once the lens is in the module, place the lens tool directly on the lens, with the padded end of the tool
pressed against the lens.

64
Installation

e. With the lens tool, apply just enough pressure on the front of the lens to prevent the lens from moving.
With the chamfer side of the blue lens nut facing the module, screw the blue nut onto the back of the lens.
Once the threads of the blue nut are engaged with the lens, remove the lens tool and continue threading
the blue nut until it is snug against the focus mechanism. The lens nut should be tight enough that it does
not fall off due to vibration.

CAUTION: Use light axial force on the lens tool when installing or removing the lens.

Chamfer Side of Blue Lens Nut:

9. Install the autofocus module.

CAUTION: Do not hot-plug the autofocus module. Verify the vision system is not receiving power when
connecting or disconnecting the autofocus module.

c. Once threaded, torque the captive screws to 0.5 Nm (4.43 in-lb) using a torque screwdriver with a 1.5mm
hex torque bit capable of reaching 15mm into a 2.5mm diameter hole. For example, Wiha Tools 1.5mm
Hex Metric Torque Blade (SKU 28545) used with the Adjustable Torque Handle (SKU 28550).

65
Installation

10. Install the light housing.

Note: If a different LED color is required, refer to Replace the LED Ring Light (Optional) on page 56.

66
Installation

11. Install the light baffle.

Note: This step includes an optional bandpass filter accessory installed to the light baffle. For more
information, refer to In-Sight Lenses, Lights and Covers on page 11.

67
Installation

12. Install the cover.

13. Restore power to the vision system.

68
Specifications

Specifications
The following sections list general specifications for the vision system.

7500 Series Vision System Specifications

Specifications 7500 7500C 7501 7501C
Minimum Firmware In-Sight version 5.4.0 In-Sight version 5.5.0
Requirement
Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device.
Image Processing 512MB SDRAM
Memory
SD Card 1 Micro SD card slot with an 8GB SD card pre-installed for saving job and image files. The
vision system supports SD cards with a maximum capacity of 32GB, formatted with a FAT32
file system.
Sensor Type 1/1.8-inch CMOS, global shutter
Sensor Properties 800 x 600: 4.5mm diagonal, 4.5 x 4.5µm sq. 7.38mm diagonal, 4.5 x 4.5µm sq. pixels
pixels
640 x 480: 3.6mm diagonal, 4.5 x 4.5µm sq.
pixels
Maximum Image 800 x 6002 1280 x 1024
Resolution (pixels)1 640 x 480
Electronic Shutter 800 x 600: 14µs to 550ms 17µs to 750ms
Speed 640 x 480: 14µs to 520ms
Acquisition Rapid reset, progressive scan, full-frame integration.
Bit Depth 256 grey levels (8 24-bit color 256 grey levels (8 24-bit color
bits/pixel) bits/pixel)
Frames Per Second 800 x 600: 165 FPS 800 x 600: 100 FPS 76 FPS 45 FPS
(FPS)3 640 x 480: 217 FPS 640 x 480: 135 FPS
Lens Type C-Mount or S-Mount/M12
Trigger 1 opto-isolated, acquisition trigger input.
Discrete Inputs l 3 general-purpose inputs when connected to the Breakout cable.4

l 8 general-purpose inputs available when connected to the CIO-MICRO I/O Module via
the I/O Module cable.
l 7 general-purpose inputs available when connected to the CIO-1400 I/O Expansion
Module via the I/O Module cable.

1 You can configure the number of image sensor rows and set them in the In-Sight Explorer software. If you decrease the number of rows, it
®
increases the frames per second acquired by the vision system. Refer to the AcquireImage topic in the In-Sight Explorer Help file for more
information.
2 The default resolution is 800 x 600 pixels. The resolution can be configured as 640 x 480 pixels within the In-Sight Explorer software.For more
®
information, see the In-Sight Explorer Help file.
3 Maximum frames per second are job-dependent, based on the minimum exposure for a full image frame capture using the dedicated
acquisition trigger, and assumes there is no user interface connection to the vision system.
4 When connected to the Breakout cable, the vision system allows for bi-directional, general-purpose inputs and high-speed outputs for IN 2 /
HSOUT 2 and IN 3 / HSOUT 3. These lines are configured as outputs by default.

69
Specifications

Specifications 7500 7500C 7501 7501C

Discrete Outputs l 4 high-speed outputs when connected to the Breakout cable.1
l 2 high-speed outputs, plus 8 general-purpose outputs available when connected to
the CIO-MICRO I/O Module via the I/O Module cable.
l 2 high-speed outputs, plus 6 general-purpose outputs available when connected to
the CIO-1400 I/O Expansion Module via the I/O Module cable.
Status LEDs SD Card Status, Pass/Fail LED and Indicator Ring, Network LED and Error LED.
Internal LED Ring Light White, Red, Blue or IR LED ring light used with the illumination accessory (ISLM-7000-xxx).
l White LED color temperature: 4000 K
l Red LED wavelength: 617 nm

l Blue LED wavelength: 455 nm

l IR LED wavelength: 850 nm

Note: Refer to DataMan documentation for DataMan accessory specifications.

In-Sight Illumination Cover is compliant with ANSI Z87.1-2003 Drop-Ball Impact Test (no fracture, 25.4mm diameter
Accessory steel ball, vertical drop from 127cm).
(ISLM-7000-xxx)
In-Sight Autofocus Number of Focus Cycles: 20,000
Module Accessory
(ISAF-7000-8mm)
Network 1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP Protocol. Supports
Communication DHCP, static and link-local IP address configuration.
1588 Support Timestamp Resolution: 8ns
Synchronization Accuracy Through Transparent Clock: 5μs
Serial Communication RS-232C when connected to the Breakout cable2 or a compatible I/O module.
Power Consumption 24VDC ±10%, 1.5A maximum.
Power Output 24VDC @ 750mA maximum to external light.
Material Die-cast and extruded aluminum housing.
Finish Painted.
Mounting Four M3 threaded mounting holes. 1/4-20, M6 and flathead mounting holes also available on
mounting bracket accessory (ISB-7000-7K). M4 mounting holes also available on mounting
bracket accessory (ISB-7000-5K).
Dimensions l 35.7mm (1.41in) x 60.5mm (2.38in) x 90.1mm (3.55in).
l 81.7mm (3.21in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory
(COV-7000-CMNT).
l 102.7mm (4.04in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory
(COV-7000-CMNT-EX).
l 77.5mm (3.05in) x 88.9mm (3.50in) x 97.2mm (3.83in) with Illumination accessory
(ISLM-7000-xxx).

70
Specifications

Specifications 7500 7500C 7501 7501C

Weight l Vision system with no accessories attached: 240 g (8.47 oz.)
l Standard plastic C-Mount cover (COV-7000-CMNT): 35 g (1.23 oz.)
l Standard extended plastic C-Mount cover (COV-7000-CMNT-EX): 43 g (1.52 oz.)
l Autofocus module (ISAF-7000-8mm): 121.5 g (4.29 oz.)
l Illumination (ISLM-7000-WHI): 153.5 g (5.41 oz.)
Case Temperature1 0°C to 50°C (32°F to 122°F)
Storage Temperature -20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP67 with all cables properly attached (or the provided connector plug installed), the IP67-
rated cover properly installed, and the Micro SD card cover fastened in place.
2
Shock (Shipping and IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s at
Storage) 11ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter lens attached.
Vibration (Shipping IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz
2
and Storage)2 at 100m/s / 15mm) with cables or cable plugs and a 150 gram or lighter lens attached.
Regulations/Conformity CE, FCC, KCC, TÜV SÜD NRTL, EU RoHS, China RoHS

1 To verify case temperature, use the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode command or GetSystemConfig
(“Internal.Temperature”) spreadsheet function. When issued, it returns the vision system internal temperature in degrees Celsius, which is
®
approximately 3 to 5 degrees above the vision system case temperature. For more information, see the In-Sight Explorer Help file. A thermal
scanner can also be used to determine the vision system case temperature. Additional cooling measures are required if the case temperature
cannot be kept below 50°C. Examples of such measures include: extra heat sinking and/or air movement.
2 Before you ship this product or any machinery that contains it, remove lenses that weigh more than 150 grams.

71
Specifications

7600 Series Vision System Specifications

Specifications 7600 7600C
Minimum Firmware In-Sight version 5.4.0 In-Sight version 5.5.0
Requirement
Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device.
Image Processing 512MB SDRAM
Memory
SD Card 1 Micro SD card slot with an 8GB SD card pre-installed for saving job and image files. The
vision system supports SD cards with a maximum capacity of 32GB, formatted with a FAT32
file system.
Sensor Type 1/1.8-inch CMOS, global shutter
Sensor Properties 800 x 600: 4.5mm diagonal, 4.5 x 4.5µm sq. pixels
640 x 480: 3.6mm diagonal, 4.5 x 4.5µm sq. pixels
Maximum Image 800 x 6002
Resolution (pixels)1 640 x 480
Electronic Shutter 800 x 600: 14µs to 550ms
Speed 640 x 480: 14µs to 520ms
Acquisition Rapid reset, progressive scan, full-frame integration.
Bit Depth 256 grey levels (8 bits/pixel) 24-bit color
Frames Per Second 800 x 600: 165 FPS 800 x 600: 100 FPS
(FPS)3 640 x 480: 217FPS 640 x 480: 135 FPS
Lens Type C-Mount or S-Mount/M12
Trigger 1 opto-isolated, acquisition trigger input.
Discrete Inputs l 3 general-purpose inputs when connected to the Breakout cable.4
l 8 general-purpose inputs available when connected to the CIO-MICRO I/O Module via
the I/O Module cable.
l 7 general-purpose inputs available when connected to the CIO-1400 I/O Expansion
Module via the I/O Module cable.
Discrete Outputs l 4 high-speed outputs when connected to the Breakout cable.5
l 2 high-speed outputs, plus 8 general-purpose outputs available when connected to
the CIO-MICRO I/O Module via the I/O Module cable.
l 2 high-speed outputs, plus 6 general-purpose outputs available when connected to
the CIO-1400 I/O Expansion Module via the I/O Module cable.

1 You can configure the number of image sensor rows and set them in the In-Sight Explorer software. If you decrease the number of rows, it
®
increases the frames per second acquired by the vision system. Refer to the AcquireImage topic in the In-Sight Explorer Help file for more
information.
2 The default resolution is 800 x 600 pixels. The resolution can be configured as 640 x 480 pixels within the In-Sight Explorer software. For more
®
information, see the In-Sight Explorer Help file.
3 Maximum frames per second are job-dependent, based on the minimum exposure for a full image frame capture using the dedicated
acquisition trigger, and assumes there is no user interface connection to the vision system.
4 When connected to the Breakout cable, the vision system allows for bi-directional, general-purpose inputs and high-speed outputs for IN 2 /
HSOUT 2 and IN 3 / HSOUT 3. These lines are configured as outputs by default.
5 When connected to the Breakout cable, the vision system allows for bi-directional, general-purpose inputs and high-speed outputs for IN 2 /
HSOUT 2 and IN 3 / HSOUT 3. These lines are configured as outputs by default.

72
Specifications

Specifications 7600 7600C

Status LEDs SD Card Status, Pass/Fail LED and Indicator Ring, Network LED and Error LED.
Internal LED Ring Light White, Red, Blue or IR LED ring light used with the illumination accessory (ISLM-7000-xxx).
l White LED color temperature: 4000 K
l Red LED wavelength: 617 nm
l Blue LED wavelength: 455 nm
l IR LED wavelength: 850 nm

Note:
l For color vision systems, the white LED ring light should be used.
l Refer to DataMan documentation for DataMan accessory specifications.

In-Sight Illumination Cover is compliant with ANSI Z87.1-2003 Drop-Ball Impact Test (no fracture, 25.4mm
Accessory diameter steel ball, vertical drop from 127cm).
(ISLM-7000-xxx)
In-Sight Autofocus Number of Focus Cycles: 20,000
Module Accessory
(ISAF-7000-8mm)
Network 1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP Protocol. Supports
Communication DHCP, static and link-local IP address configuration.
1588 Support Timestamp Resolution: 8ns
Synchronization Accuracy Through Transparent Clock: 5μs
Serial Communication RS-232C when connected to the Breakout cable1 or a compatible I/O module.
Power Consumption 24VDC ±10%, 1.5A maximum.
Power Output 24VDC @ 750mA maximum to external light.
Material Die-cast and extruded aluminum housing.
Finish Painted.
Mounting Four M3 threaded mounting holes. 1/4-20, M6 and flathead mounting holes also available on
mounting bracket accessory (ISB-7000-7K). M4 mounting holes also available on mounting
bracket accessory (ISB-7000-5K).
Dimensions l 35.7mm (1.41in) x 60.5mm (2.38in) x 90.1mm (3.55in).
l 81.7mm (3.21in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory
(COV-7000-CMNT).
l 102.7mm (4.04in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory
(COV-7000-CMNT-EX).
l 77.5mm (3.05in) x 88.9mm (3.50in) x 97.2mm (3.83in) with Illumination accessory
(ISLM-7000-xxx).
Weight l Vision system with no accessories attached: 240 g (8.47 oz.)
l Standard plastic C-Mount cover (COV-7000-CMNT): 35 g (1.23 oz.)
l Standard extended plastic C-Mount cover (COV-7000-CMNT-EX): 43 g (1.52 oz.)
l Autofocus module (ISAF-7000-8mm): 121.5 g (4.29 oz.)
l Illumination (ISLM-7000-WHI): 153.5 g (5.41 oz.)

1 If hardware handshaking is required, an I/O module must be used.

73
Specifications

Specifications 7600 7600C

Case Temperature1 0°C to 50°C (32°F to 122°F)
Storage Temperature -20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP67 with all cables properly attached (or the provided connector plug installed), the IP67-
rated cover properly installed, and the Micro SD card cover fastened in place.
2
Shock (Shipping and IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s at
Storage) 11ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter lens attached.
Vibration (Shipping and IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz
2
Storage)2 at 100m/s / 15mm) with cables or cable plugs and a 150 gram or lighter lens attached.
Regulations/Conformity CE, FCC, KCC, TÜV SÜD NRTL, EU RoHS, China RoHS

74
Specifications

7800/7801/7802 Vision System Specifications

Specifications 7800 7800C 7801 7801C 7802 7802C
Minimum Firmware In-Sight In-Sight In-Sight In-Sight In-Sight In-Sight
Requirement version 5.4.0 version 5.5.0 version 5.4.0 version 5.5.0 version 5.4.0 version 5.5.0
Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device.
Image Processing 512MB SDRAM
Memory
SD Card 1 Micro SD card slot with an 8GB SD card pre-installed for saving job and image files. The
vision system supports SD cards with a maximum capacity of 32GB, formatted with a FAT32
file system.
Sensor Type 1/1.8-inch CMOS, global shutter
Sensor Properties 800 x 600: 4.5mm diagonal, 7.38mm diagonal, 4.5 x 1600 x 1200: 9mm diagonal,
4.5 x 4.5µm sq. pixels 4.5µm sq. pixels 4.5 x 4.5µm sq. pixels
640 x 480: 3.6mm diagonal, 800 x 600: 9mm diagonal, 4.5
4.5 x 4.5µm sq. pixels x 4.5µm sq. pixels
Maximum Image 800 x 6002 1280 x 1024 1600 x 12003
Resolution (pixels)1 640 x 480 800 x 600 (Low Light Mode)
Electronic Shutter 800 x 600: 14µs to 550ms 17µs to 750ms 1600 x 1200: 20µs to 940ms
Speed 640 x 480: 14µs to 520ms 800 x 600 (Low Light Mode):
20µs to 940ms
Acquisition Rapid reset, progressive scan, full-frame integration.
Bit Depth 256 grey 24-bit color 256 grey 24-bit color 256 grey 24-bit color
levels (8 levels (8 levels (8
bits/pixel) bits/pixel) bits/pixel)
Frames Per Second 800 x 600: 800 x 600: 76 FPS 45 FPS 1600 x 1200: 1600 x 1200:
(FPS)4 165 FPS 100 FPS 53 FPS 33 FPS
640 x 480: 640 x 480: 800 x 600 800 x 600
217 FPS 135 FPS (Low Light (Low Light
Mode): 53 FPS Mode): 45 FPS
Lens Type C-Mount or S-Mount/M12
Trigger 1 opto-isolated, acquisition trigger input.

1 You can configure the number of image sensor rows and set them in the In-Sight Explorer software. If you decrease the number of rows, it
®
increases the frames per second acquired by the vision system. Refer to the AcquireImage topic in the In-Sight Explorer Help file for more
information.
2 The default resolution is 800 x 600 pixels. The resolution can be configured as 640 x 480 pixels within the In-Sight Explorer software.For more
®
information, see the In-Sight Explorer Help file.
3 The default resolution is 1600 x 1200 pixels. The resolution can be configured as 800 x 600 (Low Light Mode) within the In-Sight Explorer
software. When using 800 x 600 (Low Light Mode), it provides increased light sensitivity at a reduced resolution. For more information, see the
®
In-Sight Explorer Help file.
4 Maximum frames per second are job-dependent, based on the minimum exposure for a full image frame capture using the dedicated
acquisition trigger, and assumes there is no user interface connection to the vision system.

75
Specifications

Specifications 7800 7800C 7801 7801C 7802 7802C

Discrete Inputs l 3 general-purpose inputs when connected to the Breakout cable.1
l 8 general-purpose inputs available when connected to the CIO-MICRO I/O Module via
the I/O Module cable.
l 7 general-purpose inputs available when connected to the CIO-1400 I/O Expansion
Module via the I/O Module cable.
Discrete Outputs l 4 high-speed outputs when connected to the Breakout cable.2
l 2 high-speed outputs, plus 8 general-purpose outputs available when connected to
the CIO-MICRO I/O Module via the I/O Module cable.
l 2 high-speed outputs, plus 6 general-purpose outputs available when connected to
the CIO-1400 I/O Expansion Module via the I/O Module cable.
Status LEDs SD Card Status, Pass/Fail LED and Indicator Ring, Network LED and Error LED.
Internal LED Ring Light White, Red, Blue or IR LED ring light used with the illumination accessory (ISLM-7000-xxx).
l White LED color temperature: 4000 K
l Red LED wavelength: 617 nm
l Blue LED wavelength: 455 nm
l IR LED wavelength: 850 nm

Note:
l For color vision systems, the white LED ring light should be used.
l Refer to DataMan documentation for DataMan accessory specifications.

1 When connected to the Breakout cable, the vision system allows for bi-directional, general-purpose inputs and high-speed outputs for IN 2 /
HSOUT 2 and IN 3 / HSOUT 3. These lines are configured as outputs by default.
2 When connected to the Breakout cable, the vision system allows for bi-directional, general-purpose inputs and high-speed outputs for IN 2 /
HSOUT 2 and IN 3 / HSOUT 3. These lines are configured as outputs by default.
3 If hardware handshaking is required, an I/O module must be used.

76
Specifications

Specifications 7800 7800C 7801 7801C 7802 7802C

Dimensions l 35.7mm (1.41in) x 60.5mm (2.38in) x 90.1mm (3.55in).
l 81.7mm (3.21in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory
(COV-7000-CMNT).
l 102.7mm (4.04in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory
(COV-7000-CMNT-EX).
l 77.5mm (3.05in) x 88.9mm (3.50in) x 97.2mm (3.83in) with Illumination accessory
(ISLM-7000-xxx).
Weight l Vision system with no accessories attached: 240 g (8.47 oz.)
l Standard plastic C-Mount cover (COV-7000-CMNT): 35 g (1.23 oz.)

l Standard extended plastic C-Mount cover (COV-7000-CMNT-EX): 43 g (1.52 oz.)

l Autofocus module (ISAF-7000-8mm): 121.5 g (4.29 oz.)
l Illumination (ISLM-7000-WHI): 153.5 g (5.41 oz.)
Case Temperature1 0°C to 50°C (32°F to 122°F)
Storage Temperature -20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP67 with all cables properly attached (or the provided connector plug installed), the IP67-
rated cover properly installed, and the Micro SD card cover fastened in place.
2
Shock (Shipping and IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s at
Storage) 11ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter lens attached.
Vibration (Shipping and IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz
2
Storage)2 at 100m/s / 15mm) with cables or cable plugs and a 150 gram or lighter lens attached.
Regulations/Conformity CE, FCC, KCC, TÜV SÜD NRTL, EU RoHS, China RoHS

77
Specifications

7802P Vision System Specifications

Specifications 7802P
Minimum Firmware In-Sight version 5.7.4
Requirement
Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device.
Image Processing 512MB SDRAM
Memory
SD Card 1 Micro SD card slot with an 8GB SD card pre-installed for saving job and image files. The
vision system supports SD cards with a maximum capacity of 32GB, formatted with a FAT32
file system.
Sensor Type 2/3-inch CMOS, global shutter
Sensor Properties 7.8mm diagonal, 3.45 x 3.45µm sq. pixels
Maximum Image 1920 x 1200
Resolution (pixels)1
Electronic Shutter 21µs to 1000ms
Speed
Acquisition Rapid reset, progressive scan, full-frame integration. High Dynamic Range (HDR+) available.
Bit Depth 256 grey levels (8 bits/pixel)
Frames Per Second 55 FPS
(FPS)2
Lens Type C-Mount or S-Mount/M12
Trigger 1 opto-isolated, acquisition trigger input.
Discrete Inputs l 3 general-purpose inputs when connected to the Breakout cable.3
l 8 general-purpose inputs available when connected to the CIO-MICRO I/O Module via
the I/O Module cable.
l 7 general-purpose inputs available when connected to the CIO-1400 I/O Expansion
Module via the I/O Module cable.
Discrete Outputs l 4 high-speed outputs when connected to the Breakout cable.4
l 2 high-speed outputs, plus 8 general-purpose outputs available when connected to
the CIO-MICRO I/O Module via the I/O Module cable.
l 2 high-speed outputs, plus 6 general-purpose outputs available when connected to
the CIO-1400 I/O Expansion Module via the I/O Module cable.
Status LEDs SD Card Status, Pass/Fail LED and Indicator Ring, Network LED and Error LED.

1 You can configure the number of image sensor rows and set them in the In-Sight Explorer software. If you decrease the number of rows, it
®
increases the frames per second acquired by the vision system. Refer to the AcquireImage topic in the In-Sight Explorer Help file for more
information.
2 Maximum frames per second are job-dependent, based on the minimum exposure for a full image frame capture using the dedicated
acquisition trigger, and assumes there is no user interface connection to the vision system.
3 When connected to the Breakout cable, the vision system allows for bi-directional, general-purpose inputs and high-speed outputs for IN 2 /
HSOUT 2 and IN 3 / HSOUT 3. These lines are configured as outputs by default.
4 When connected to the Breakout cable, the vision system allows for bi-directional, general-purpose inputs and high-speed outputs for IN 2 /
HSOUT 2 and IN 3 / HSOUT 3. These lines are configured as outputs by default.

78
Specifications

Specifications 7802P
Internal LED Ring Light White, Red, Blue or IR LED ring light used with the illumination accessory (ISLM-7000-xxx).
l White LED color temperature: 4000 K
l Red LED wavelength: 617 nm
l Blue LED wavelength: 455 nm
l IR LED wavelength: 850 nm

Note:
l For color vision systems, the white LED ring light should be used.
l Refer to DataMan documentation for DataMan accessory specifications.

l 116.3mm (4.58in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory
(COV-7000-CMNT-EX).
l 131.7 (5.19in) x 68.0 (2.68in) x 90.1mm (3.55in) with C-Mount cover accessory (COV-
7000-CMNT-LG).
l 161.7 (6.37in) x 68.0 (2.68in) x 90.1mm (3.55in) with C-Mount cover accessory (COV-
7000-CMNT-LG) and C-Mount cover extender accessory (COV-7000-CMNT-LGX).
l 91.1mm (3.59in) x 88.9mm (3.50in) x 97.2mm (3.83in) with illumination accessory
(ISLM-7000-xxx).

1 If hardware handshaking is required, an I/O module must be used.

79
Specifications

Specifications 7802P
Weight l Vision system with no accessories attached: 300 g (10.58 oz.)
l Standard plastic C-Mount cover (COV-7000-CMNT): 35 g (1.23 oz.)
l Standard extended plastic C-Mount cover (COV-7000-CMNT-EX): 43 g (1.52 oz.)
l Wide plastic C-Mount cover (COV-7000-CMNT-LG): 75.9 g (2.68 oz.)
l Wide plastic C-Mount extender (COV-7000-CMNT-LGX): 25.0 g (0.88 oz.)
l Autofocus module (ISAF-7000-8mm): 121.5 g (4.29 oz.)
l Illumination (ISLM-7000-WHI): 153.5 g (5.41 oz.)
Case Temperature1 0°C to 50°C (32°F to 122°F)
Storage Temperature -20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP67 with all cables properly attached (or the provided connector plug installed), the IP67-
rated cover properly installed, and the Micro SD card cover fastened in place.
2
Shock (Shipping and IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s at
Storage) 11ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter lens attached.
Vibration (Shipping and IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz
2
Storage)2 at 100m/s / 15mm) with cables or cable plugs and a 150 gram or lighter lens attached.
Regulations/Conformity CE, FCC, KCC, TÜV SÜD NRTL, EU RoHS, China RoHS

80
Specifications

7900/7901/7902 Vision System Specifications

Specifications 7900 7900C 7901 7901C 7902 7902C
Minimum Firmware In-Sight In-Sight version 5.6.0 In-Sight In-Sight
Requirement version 5.5.0 version 5.5.0 version 5.6.0
Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device.
Image Processing 512MB SDRAM
Memory
SD Card 1 Micro SD card slot with an 8GB SD card pre-installed for saving job and image files. The
vision system supports SD cards with a maximum capacity of 32GB, formatted with a FAT32
file system.
Sensor Type 1/1.8-inch CMOS, global shutter
Sensor Properties 800 x 600: 4.5mm diagonal, 7.38mm diagonal, 4.5 x 1600 x 1200: 9mm diagonal,
4.5 x 4.5µm sq. pixels 4.5µm sq. pixels 4.5 x 4.5µm sq. pixels
640 x 480: 3.6mm diagonal, 800 x 600 (Low Light Mode):
4.5 x 4.5µm sq. pixels 9mm diagonal, 4.5 x 4.5µm sq.
pixels
Maximum Image 800 x 6002 1280 x 1024 1600 x 12003
Resolution (pixels)1 640 x 480 800 x 600 (Low Light Mode)
Electronic Shutter 800 x 600: 14µs to 550ms 17µs to 750ms 1600 x 1200: 20µs to 940ms
Speed 640 x 480: 14µs to 520ms 800 x 600 (Low Light Mode):
20µs to 940ms
Acquisition Rapid reset, progressive scan, full-frame integration.
Bit Depth 256 grey 24-bit color 256 grey 24-bit color 256 grey 24-bit color
levels (8 levels (8 levels (8
bits/pixel) bits/pixel) bits/pixel)
Frames Per Second 800 x 600: 800 x 600: 76 FPS 45 FPS 1600 x 1200: 1600 x 1200:
(FPS)4 165 FPS 100 FPS 53 FPS 33 FPS
640 x 480: 640 x 480: 800 x 600 800 x 600
217 FPS 135 FPS (Low Light (Low Light
Mode): 53 FPS Mode): 45 FPS
Lens Type C-Mount or S-Mount/M12
Trigger 1 opto-isolated, acquisition trigger input.

1 You can configure the number of image sensor rows and set them in the In-Sight Explorer software. If you decrease the number of rows, it
®
increases the frames per second acquired by the vision system. Refer to the AcquireImage topic in the In-Sight Explorer Help file for more
information.
2 The default resolution is 800 x 600 pixels. The resolution can be configured as 640 x 480 pixels within the In-Sight Explorer software. For more
®
information, see the In-Sight Explorer Help file.
3 The default resolution is 1600 x 1200 pixels. The resolution can be configured as 800 x 600 (Low Light Mode) within the In-Sight Explorer
software. When using 800 x 600 (Low Light Mode), it provides increased light sensitivity at a reduced resolution. For more information, see the
®
In-Sight Explorer Help file.
4 Maximum frames per second are job-dependent, based on the minimum exposure for a full image frame capture using the dedicated
acquisition trigger, and assumes there is no user interface connection to the vision system.

81
Specifications

Specifications 7900 7900C 7901 7901C 7902 7902C

Note:
l For color vision systems, the white LED ring light should be used.
l Refer to DataMan documentation for DataMan accessory specifications.

82
Specifications

Specifications 7900 7900C 7901 7901C 7902 7902C

l Standard extended plastic C-Mount cover (COV-7000-CMNT-EX): 43 g (1.52 oz.)

83
Specifications

7902P/7905 Vision System Specifications

Specifications 7902P 7905 7905C
Minimum Firmware In-Sight version 5.7.4 In-Sight version 5.6.0
Requirement
Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device.
Image Processing Memory 512MB SDRAM
SD Card 1 Micro SD card slot with an 8GB SD card pre-installed for saving job and image files. The
vision system supports SD cards with a maximum capacity of 32GB, formatted with a
FAT32 file system.
Sensor Type 2/3-inch CMOS, global shutter
Sensor Properties 7.8mm diagonal, 3.45 x 11.1mm diagonal, 3.45 x 3.45µm sq. pixels
3.45µm sq. pixels
Maximum Image 1920 x 1200 2448 x 2048
Resolution (pixels)1
Electronic Shutter Speed 21µs to 1000ms
Acquisition Rapid reset, progressive scan, full-frame integration. High Rapid reset, progressive
Dynamic Range (HDR+) available. scan, full-frame integration.
Bit Depth 256 grey levels (8 bits/pixel) 24-bit color
Frames Per Second (FPS)2 55 FPS 32 FPS 17 FPS
Lens Type C-Mount or S-Mount/M12

Note: For the In-Sight 7905, the S-Mount/M12 lens image circle size is smaller than
the vision system’s image sensor size, resulting in mechanical vignetting in the
image when using any S-Mount/M12 lens. Therefore, S-Mount/M12 lenses are not
recommended. For more information, see Mechanical Vignetting on page 110.

Trigger 1 opto-isolated, acquisition trigger input.

Discrete Inputs l 3 general-purpose inputs when connected to the Breakout cable.3
l 8 general-purpose inputs available when connected to the CIO-MICRO I/O Module
via the I/O Module cable.
l 7 general-purpose inputs available when connected to the CIO-1400 I/O
Expansion Module via the I/O Module cable.
Discrete Outputs l 4 high-speed outputs when connected to the Breakout cable.4

l 2 high-speed outputs, plus 8 general-purpose outputs available when connected

to the CIO-MICRO I/O Module via the I/O Module cable.
l 2 high-speed outputs, plus 6 general-purpose outputs available when connected
to the CIO-1400 I/O Expansion Module via the I/O Module cable.
Status LEDs SD Card Status, Pass/Fail LED and Indicator Ring, Network LED and Error LED.

1 You can configure the number of image sensor rows and set them in the In-Sight Explorer software. If you decrease the number of rows, it
®
increases the frames per second acquired by the vision system. Refer to the AcquireImage topic in the In-Sight Explorer Help file for more
information.
2 Maximum frames per second are job-dependent, based on the minimum exposure for a full image frame capture using the dedicated
acquisition trigger, and assumes there is no user interface connection to the vision system.
3 When connected to the Breakout cable, the vision system allows for bi-directional, general-purpose inputs and high-speed outputs for IN 2 /
HSOUT 2 and IN 3 / HSOUT 3. These lines are configured as outputs by default.
4 When connected to the Breakout cable, the vision system allows for bi-directional, general-purpose inputs and high-speed outputs for IN 2 /
HSOUT 2 and IN 3 / HSOUT 3. These lines are configured as outputs by default.

84
Specifications

Specifications 7902P 7905 7905C

Internal LED Ring Light White, Red, Blue or IR LED ring light used with the illumination accessory (ISLM-7000-
xxx).

l White LED color temperature: 4000 K

l Red LED wavelength: 617 nm
l Blue LED wavelength: 455 nm
l IR LED wavelength: 850 nm

Note: For color vision systems, the white LED ring light should be used.

In-Sight Illumination Cover is compliant with ANSI Z87.1-2003 Drop-Ball Impact Test (no fracture, 25.4mm
Accessory (ISLM-7000-xxx) diameter steel ball, vertical drop from 127cm).
In-Sight Autofocus Module Number of Focus Cycles: 20,000
Accessory
(ISAF-7000-8mm) Note: For the In-Sight 7905, the S-Mount/M12 lens image circle size is smaller than
the vision system’s image sensor size, resulting in mechanical vignetting in the
image when using any S-Mount/M12 lens. Therefore, S-Mount/M12 lenses are not
recommended. For more information, see Mechanical Vignetting on page 110.

Network Communication 1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP Protocol.
Supports DHCP, static and link-local IP address configuration.
1588 Support Timestamp Resolution: 8ns
Synchronization Accuracy Through Transparent Clock: 5μs
Serial Communication RS-232C when connected to the Breakout cable1 or a compatible I/O module.
Power Consumption 24VDC ±10%, 1.5A maximum.
Power Output 24VDC @ 750mA maximum to external light.
Material Die-cast and extruded aluminum housing.
Finish Painted.
Mounting Four M3 threaded mounting holes. 1/4-20, M6 and flathead mounting holes also available
on mounting bracket accessory (ISB-7000-7K). M4 mounting holes also available on
mounting bracket accessory (ISB-7000-5K).
Dimensions l 49.4mm (1.94in) x 60.5mm (2.38in) x 90.1mm (3.55in).
l 95.3mm (3.21in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover
accessory (COV-7000-CMNT).

l 116.3mm (4.58in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover

accessory (COV-7000-CMNT-EX).
l 131.7 (5.19in) x 68.0 (2.68in) x 90.1mm (3.55in) with C-Mount cover accessory
(COV-7000-CMNT-LG).
l 161.7 (6.37in) x 68.0 (2.68in) x 90.1mm (3.55in) with C-Mount cover accessory
(COV-7000-CMNT-LG) and C-Mount cover extender accessory (COV-7000-
CMNT-LGX).
l 91.1mm (3.59in) x 88.9mm (3.50in) x 97.2mm (3.83in) with illumination accessory
(ISLM-7000-xxx).

1 If hardware handshaking is required, an I/O module must be used.

85
Specifications

Specifications 7902P 7905 7905C

Weight l Vision system with no accessories attached: 300 g (10.58 oz.)
l Standard plastic C-Mount cover (COV-7000-CMNT): 35 g (1.23 oz.)
l Standard extended plastic C-Mount cover (COV-7000-CMNT-EX): 43 g (1.52 oz.)
l Wide plastic C-Mount cover (COV-7000-CMNT-LG): 75.9 g (2.68 oz.)
l Wide plastic C-Mount extender (COV-7000-CMNT-LGX): 25.0 g (0.88 oz.)
l Autofocus module (ISAF-7000-8mm): 121.5 g (4.29 oz.)
l Illumination (ISLM-7000-WHI): 153.5 g (5.41 oz.)
Case Temperature1 0°C to 50°C (32°F to 122°F)
Storage Temperature -20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP67 with all cables properly attached (or the provided connector plug installed), the IP67-
rated cover properly installed, and the Micro SD card cover fastened in place.
Shock (Shipping and IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs
2
Storage) (800m/s at 11ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter
lens attached.
Vibration (Shipping and IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500
2
Storage)2 Hz at 100m/s / 15mm) with cables or cable plugs and a 150 gram or lighter lens attached.
Regulations/Conformity CE, FCC, KCC, TÜV SÜD NRTL, EU RoHS, China RoHS

86
Specifications

Acquisition Trigger Input

The vision system features one acquisition trigger input, which is optically isolated. You can configure the acquisition
trigger input to trigger from an NPN (current sinking) or PNP (current sourcing) device.

Specification Description
Voltage ON: 15 to 28V DC (24DC nominal)
OFF: 0 to 5VDC (11.5VDC nominal threshold)
Current ON: 2.6mA to 4.9mA from 15 to 28V input
(Typical) OFF: < 830µA for < 5VDC input
Resistance: ~6 kOhms
Delay 190µs maximum latency between leading edge of trigger and start of acquisition. Input pulse should be
a minimum of 1ms wide.

l To trigger from an NPN type photoelectric sensor or PLC output, connect COMMON IN to +24VDC and connect
TRIGGER to the output of the photoelectric sensor. When the output turns ON, it pulls TRIGGER down to 0VDC,
turning the opto-coupler ON. For more information, refer to Breakout Cable on page 93.
l To trigger from a PNP photoelectric sensor or PLC output, connect TRIGGER to the output of the photoelectric
sensor and connect COMMON IN to 0VDC. When the output turns ON, it pulls TRIGGER up to +24VDC, turning
the opto-coupler ON. For more information, refer to Breakout Cable on page 93.

87
Specifications

General-Purpose Inputs
The vision system features three1 built-in general-purpose inputs, which are optically isolated. The inputs can be
configured as either NPN (current sinking) or PNP (current sourcing) lines.

Specification Description
Voltage ON: 15 to 28V DC (24DC nominal)
OFF: 0 to 5VDC (11.5VDC nominal threshold)
Current ON: 2.6mA to 4.9mA from 15 to 28V input
(Typical) OFF: < 830µA for < 5VDC input
Resistance: ~6 kOhms
Delay 1.11ms maximum latency between leading edge of trigger and start of acquisition. Input pulse should be
a minimum of 1ms wide.

l For NPN lines, connect COMMON IN to +24VDC and connect IN 1 to the output of the photoelectric sensor or
PLC. When the output turns ON, it pulls IN 1 down to 0VDC, turning the opto-coupler ON.
l For PNP lines, connect IN 1 to the output of the detector and connect COMMON IN to 0VDC. When the output
turns ON, it pulls IN 1 up to +24VDC, turning the opto-coupler ON.

88
Specifications

High-Speed Outputs
The vision system features four1 built-in, high-speed outputs, which are optically isolated. The high-speed outputs can be
used as either NPN (current sinking) or PNP (current sourcing) lines.

Specification Description
Voltage 26.4VDC maximum through external load
Current 50mA maximum sink or source current
OFF state leakage current 100µA
External load resistance 470 Ohms to 10K Ohms
Each line rated at a maximum 50mA, protected against over-current, short circuits and transients from
switching inductive loads. High current inductive loads require an external protection diode.
Delay2 25μs (maximum due to opto-isolators turning ON).

For NPN lines, the external load should be connected between the output and the positive supply voltage (<26.4VDC).
The output pulls down to less than 3VDC when ON, which causes current to flow through the load. When the output is
OFF, no current flows through the load.

For PNP lines, the external load should be connected between the output and the negative supply voltage (0VDC).
When connected to a 24VDC power supply, the output pulls up greater than 21VDC when ON, and current flows through
the load. When the output is OFF, no current flows through the load.

1 When connected to the Breakout cable, the vision system allows for bi-directional, general-purpose inputs and high-speed outputs for IN 2 /
HSOUT 2 and IN 3 / HSOUT 3. These lines are configured as outputs by default.
2 Delay when opto-isolators turn OFF depends on the load to which the output is connected. With a 470 Ohm load, the maximum delay will be
200μs.

89
Specifications

High-Speed Output Wiring

To connect to an NPN-compatible PLC input, connect one of the vision system's high-speed outputs directly to the PLC
input. When enabled, the output pulls the PLC input down to less than 3VDC.

To connect to a PNP-compatible PLC input, connect one of the vision system's high-speed outputs directly to the PLC
input. When enabled, the output pulls the PLC input up to greater than 21VDC.

To connect the high-speed outputs to a relay, LED or similar load, connect the negative side of the load to the output and
the positive side to +24VDC. When the output switches on, the negative side of the load is pulled down to less than
3VDC, and 24VDC appears across the load. Use a protection diode for a large inductive load, with the anode connected
to the output and the cathode connected to +24VDC.

90
Specifications

External Light Connector

The vision system's LIGHT connector is used to connect the External Light cable to an external lighting device, providing
power and strobe control. The External Light cable can be connected to either a continuous or strobed lighting device.
Before using an external lighting device, you must configure the light settings within In-Sight Explorer. For more
information, refer to the Light Settings topic in the In-Sight ® Explorer Help file.

Pin# Signal Name Wire Color

1 +24VDC Brown
2 Intensity Control White
3 GND Blue
4 Strobe Black
5 Chassis Not Connected

Note:
l Cables are sold separately.
l Current load: 750 mA maximum. Only the +24VDC pin is capable of sourcing 750mA.
l Intensity Control is an analog signal that ranges from 0 to +10VDC, and is configurable within In-Sight
Explorer. It is a control signal only, and must not be used to power an external device. Power should be
sourced from +24VDC and GND. Verify the External Light cable and light support intensity control.
l The Strobe output is active low 0VDC and active high +12VDC, with the Polarity configurable within In-Sight
Explorer. It is a control signal only and may not to be used for power. Power should be sourced from
+24VDC and GND.

91
Specifications

Ethernet Cable
The Ethernet cable provides Ethernet connectivity to the vision system.

P1 Pin Number Wire Color Signal Name P2 Pin Number

1 White/Orange TxRx A + 1
2 Orange TxRx A - 2
3 White/Green TxRx B + 3
4 Blue TxRx C + 8
5 White/Blue TxRx C - 7
6 Green TxRx B - 4
7 White/Brown TxRx D + 5
8 Brown TxRx D - 6

Note:
l Cables are sold separately.
l The wiring for this cable follows standard industrial Ethernet M12 specifications. It differs from the 568B
standard.

92
Specifications

Breakout Cable
The Breakout cable provides connections to an external power supply, the acquisition trigger input, general-purpose
inputs, high-speed outputs, and RS-232 serial communications. The Breakout cable is not terminated.

Pin# Signal Names Wire Color

1 IN 2 / HSOUT 2 Yellow
2 RS-232 TRANSMIT White/Yellow
3 RS-232 RECEIVE Brown
4 IN 3 / HSOUT 3 White/Brown
5 IN 1 Violet
6 COMMON IN White/Violet
7 +24VDC Red
8 GND Black
9 COMMON OUT Green
10 TRIGGER Orange
11 HSOUT 0 Blue
12 HSOUT 1 Grey

Note:
l Cables are sold separately.
l Perform wiring or adjustments to I/O devices when the vision system is not receiving power.
l You can cut exposed wires short or trim wire ends. You also can tie the wires back if you use a tie made of
non-conductive material. Keep bare wires separated from the +24VDC wire.

l When using the 15 meter Breakout cable, full 24VDC voltage must be maintained at the input leads of the
Breakout cable when the vision system is operating.
l If hardware handshaking is required for serial communication, an I/O module must be used.

93
Specifications

I/O Module Cable

The I/O Module cable connects the vision system directly to a compatible I/O module via the DB15 connector. When the
I/O module is used, all power and communication lines used by the vision system are connected using the I/O Module
cable.

P1 Pin# Signal Name Wire Color Signal Name P2 Pin#

1 IN 2 / HS OUT 2 Yellow Not Used Not Used
2 RS-232 TRANSMIT White/Yellow RS-232 RECEIVE 7
3 RS-232 RECEIVE Brown RS-232 TRANSMIT 6
4 IN 3 / HS OUT 3 White/Brown Not Used Not Used
5 IN 1 Violet Not Used Not Used
6 COMMON IN White/Violet TRIGGER- 3
7 +24VDC Red +24VDC 1
8 GND Black -24VDC 8
9 COMMON OUT Green -24VDC 8
10 TRIGGER Orange TRIGGER+ 2
11 HS OUT 0 Blue HS OUT 0 4
12 HS OUT 1 Grey HS OUT 1 5

Note: Cables are sold separately.

94
Specifications

Dimensions
The following sections list dimensions of the vision system and optional accessories.

7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System

Note:
l Dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purposes only and can change without notice.

95
Specifications

7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System with

Cover (COV-7000-CMNT)
Note:
l Dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purposes only and can change without notice.

96
Specifications

7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System with

Cover (COV-7000-CMNT-EX)
Note:
l Dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purposes only and can change without notice.

97
Specifications

7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System with

Illumination (ISLM-7000-xxx)
Note:
l Dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purposes only and can change without notice.

98
Specifications

7802P/7902P/7905 Vision System

Note:
l Dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purposes only and can change without notice.

99
Specifications

7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT)

Note:
l Dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purposes only and can change without notice.

100
Specifications

7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT-EX)

Note:
l Dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purposes only and can change without notice.

101
Specifications

7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT-LG)

Note:
l Dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purposes only and can change without notice.

102
Specifications

7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT-LG) and

Extender (COV-7000-CMNT-LGX)
Note:
l Dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purposes only and can change without notice.

103
Specifications

7802P/7902P/7905 Vision System with Illumination (ISLM-7000-xxx)

Note:
l Dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purposes only and can change without notice.

104
Specifications

Mounting Bracket (BKT-INS-01)

Note:
l Dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purposes only and can change without notice.

105
Specifications

Converter Mounting Bracket (ISB-7000-7K)

Note:
l Dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purposes only and can change without notice.

106
Specifications

Converter Mounting Bracket (ISB-7000-5K)

Note:
l Dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purposes only and can change without notice.

107
Specifications

C-Mount Lens Clearance Dimensions

l Dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purposes only and can change without notice.

108
Cleaning/Maintenance

Cleaning/Maintenance
Clean the Housing
To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on
a cleaning cloth. Do not pour the cleaner on the vision system housing.

CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl
ketone (MEK) or gasoline.

Clean the Image Sensor Window

To remove dust from the outside of the image sensor window, use a pressurized air duster. The air must be free of oil,
moisture or other contaminants that could remain on the glass and possibly degrade the image. Do not touch the glass
window. If oil or smudges remain, use a cotton bud and alcohol (ethyl, methyl, or isopropyl) to clean the window. Do not
pour the alcohol on the window.

Clean the Cover

To remove dust from the lens cover, use a pressurized air duster. The air must be free of oil, moisture or other
contaminants that could remain on the lens cover. To clean the plastic window of the lens cover, use a small amount of
isopropyl alcohol on a cleaning cloth. Do not scratch the plastic window. Do not pour the alcohol on the plastic window.

109
Appendix

Appendix
Mechanical Vignetting
All lenses are designed to cover a certain “image circle” size, which can be found in the lens manufacturer’s
specification. The image circle size is the diameter of the optical image the lens can produce. If a vision system has 2/3”
image sensor, you must use a lens that produces at least a 2/3” image circle.

Otherwise, the lens optics will not cover the image sensor, resulting in dark corners. The mismatch of image circle to
image sensor size is one cause of mechanical vignetting.

The In-Sight 7905 vision system has a 2/3” image sensor. The S-Mount/M12 lenses used in the autofocus module (ISAF-
7000-8mm) and the S-Mount/M12 adapter kit (ISLN-7000-SMNT) have a smaller image circle. Therefore, these S-Mount
lenses will cause mechanical vignetting when used with the In-Sight 7905 vision system, and the corners of the image
will be cropped to the size of the lens.
Here is an example of mechanical vignetting when using the In-Sight 7905 vision system with an 8mm S-Mount/M12
lens at a 100mm working distance:

110
Appendix

Remove the Illumination Accessory PCB

If the illumination accessory (ISLM-7000-WHI) must be uninstalled from the vision system, complete the following steps
to safely remove the PCB and avoid damage to the vision system.

CAUTION: Do not hot-plug the illumination accessory. Verify the vision system is not receiving power when
connecting or disconnecting the illumination accessory. Failure to remove power during this procedure may result
in damage to the vision system and/or the illumination accessory.

1. Remove power from the vision system.

2. Use a 2mm hex wrench to remove the four spacer screws. Remove the spacer.

3. The vision system faceplate includes two lift points on either side of the PCB. Position an insulated extractor tool
(for example, Jonard Tools S-340 DIP/IC Extractor) under the edges of the PCB.

111
Appendix

4. Once the extractor is engaged under the edges of the PCB, gently pull upward to disengage the PCB from the
internal connector and remove the PCB.

5. Verify the removal process did not damage mating components.

112

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