. PROJECT: OP JINDAL STPP OPERATION SEQUENCE ANNEXURE-T TAMNAR, RAIGARH (4250 MW) OF ASH HANDLING PLANT Pagel of 8 i OWNER: Jindal Power Limited OPERATION SEQUENCE OF ASH HANDLING PLANT The Control & sequential operation of Fly ash deashing fom ESP hoppers, APH hoppers & Duct hoppers to Silo and wet slurry from collector tanks to slurry sump achieved through Operator Station (OS), Which is mounted in Main Control Desk Console at ash handling plant main control room. The Control & sequential operation of deashing from Botiom ash hoppers to slurry sump is achieved through Bottom ash control panel as well as OWS, one no. of bottom ash panel is provided for each unit with the system. Silo unloading system is achieved through Silo Control Panel ic. installed at Silo MCC room. COMMON STEP: 1. Tapping shall be taken from the instrument air. Instrument air fulfills the requirement of Instrument air for complete ash handling system for fou: units. Give start command to one no. LP seal water pump for the sealing purpose of the AHP equipments such es Vacuum pumps, Clinker grinders and Bottom ash overflow water pumps ete SVACUATION SEt For Protection & Interlock scheme of Bottom ash equipment refer of Sr.No-1.00.01, 02,03, 04,06, 07,08, 09 and 40 of Annexure-I, ‘The bottom ash deashing is achieved through Bottom Ash Control Panel (BACP) as well as OS; Boitom Ash Control Panel is mounted near Bottom Ash Hopper. One no, of Bottom Ash Control Panel is provided for each unit with the system. In auto mode bottom ash deashing is also achieved through OS, 1. Before giving start command to Bottom ash deashing system from Bottom ash Control Panel (BACP), Control room operator should check following points. a) Instrument air pressure is adequate in bottom ash arca. b) LP seal water pressure is adequate for clinker grinder sealing Open command to Bottom ash discharge valve for selected line by selector switch, i.e. mounted on BACP. 3. Select Hydro-cjector water valve line corresponding to clinker grinder & discharge valve 1A/IB or 1C/1D. For runing CG-1A give open command to bottom ash discharge valve- 1A from BACP. Similarly for CG-LB give open command to bottom ash discharge valve- IB, for CG-1C give open command to bottom ash discharge valve-1C and for CC-ID give open command to bottom ash discharge valve-ID. ‘THE INDURE PVT. LTD, Doe. No1-3082-AMP.02 Chkd. By: Aman New Delhi Revd Apprd. By: KB ‘vsrz009 xPROJECT: oP JINDAL STPP OPERATION SEQUENCE ANNENURE-I TAMNAR, RAIGARH (41250 MW) (OF ASH HANDLING PLANT Page? of 8 OWNER: Jindal Power Limited 4. Give the start command to one no. High-pressure water pump (HPWP-A, BC, D, E or F) from operator station in AHP control room to meet the water requirement for jet pumps and flushing nozzles of BA system. Each HPWP will meet the water requirement of one (1) unit. ‘Then give the forward start command to clinker grinder from Bottom ash panel. After starting, red lamp will glow on the OS as well as bottom ash panel. Operator near bottom ash area should physical check the grinders & chain rotation, 6. Then give open command to Bottom ash hopper gate through selector switch at BACP.Then slurry collected in feed sump will be discharged into ash slurry sump through jet pumps. 7. After completion of bottom ash deashing operator should check the bottom portion of hopper in inspection window, which is mounted on the Bottom ash hopper gate, 8. Before stop command to clinker grinder, hopper flushing is necessary manually operated plug valves. each shift by 9. After hopper flushing, Bottom Ash Hopper Gate to be closed by selector switch from BACP, 10. Then bottom ash hopper to be filled by BALP water pump (BALPWP-A, B, C or D). The BA operator shall check the overflow line if water starts coming out from this line, it means hopper has been filled. 1. After BA hopper filling, manually operated plug valves should be close & desshing will compleie. ‘Note: - The operation philosophy of Bottom ash system for Unit # 2,3 & 4 will be identical to the operation philosophy of bottom ash system for Unit # 1. Prep. By: R Roy ‘THE INDURE PYT. LTD. Doe.No.1-3052-ANP-02 Chika. By: Aman ‘New Delhi Revs Apprd. By: KB 82009PROJECT: OP JINDAL STPP OPERATION SEQUENCE ANNEXURE-IL TAMNAR, RAIGARH (4250 MW) ‘OF ASH HANDLING PLANT Page3 of § OWNER: Jindal Power Limited SEQUENCE OF OPERATION (FLY ASH SYSTEM) For Protection & Intcrlock scheme of Fly ash equipments refer Sr. No-1.00.10, 11, 12, 13,14. 15,16,17,18,19,2021,22,23,24, 25 and 40 of Annexure-I. The control & sequential operation of the fly ash system is achieved through Operator Station installed on Main control desk console at AHP Main Control room. ‘There are two type of operations. (A) Wet mode (B) Dry mode Any one of the modes can be selected from the Dry-Wet selector switch, (A) Wet mode operation: This mode of operation shall be used only when dry ash is not required and system shall operate through wetting heeds & air washer system. In this mode required vacuum shall be achieved through vacuum pumps & dry ash evacuated from hoppers shall be transported to wetting heads/collector tanks. 1. Give start command to one & FABH-IA or 1B) for flui of Fluidizing air blower along with heater (KAB-1A or 1B ition needs of ESP hoppers. 2. Select “Wet” mode in operator station by dry/wet selector switch and corresponding red lamp will glow on the operator station. After selection for collector tower-1A dry system isolation valve (DSTV-1A1/1A2) & Bag filter isolation valve-1A/1B (BFIV-1A/1B) will be closed automatically. Wet system isolation valves (WSIV-1A1) will open, Air Washer Isolation valve (AWIV-1A1) and Wetting-head water valves (WHWYV-1A1) will open automatically. At the same time Wet system isolation valves (WSIV-1A2), Ait washer isolation valve (AWIV-1A2) and Wetting-head water valves (WHWYV-1A2) will closed. The status of the valves shall be shown on operator station screen. Collector tanks are provided with the system for wet mode operation. One collector tank will be in duty mode and another will be in standby mode for each passes. Give start command to one no. High-pressure water pump (HPWP-A, B, C, D, E or F) from operator station to meet the water requirement for fly ash slurry system from wetting head & slurry sump flushing. Prep. By: R Roy ‘THE INDURE PVT.LTD. Doe.No.1-3052-AHP-02 Chkd. By: Aman Now Delhi Revs Apped. By: KR 182009OPERATION SEQUENCE ANNEXURE:IE TAMNAR, RAIGARH (4250 MW) OF ASH HANDLING PLANT Page 4of 6 OWNER: Jindal Power Limited 4. Then give start command to Fly ash system ~1A\ from operator station. The vacuum Breaker (VB-1A1) for Collector tower-1A shall close automatically %- EP seal water fulfills the requirement of seal water for Mech.Exhauster through seal water Pressure switeh. Then give open command to Mech. Exhauster isolation valve ftom Operator station & give start command to corresponding one no. Mechanical exhauster (ME-1A or 1B) from operator station. Red lamp will plow on the operator station, & Vacuum starts rising at an output corresponding to permissive preset vacuum value, At Preset value of vacuum hopper will open and hopper will close at low value of vacuum then preset, allow sequential ash discharge from ESP hoppers to collector tank. It is a Continuous process on completion of ash removal from all ESP hoppers, Duet hoppers and APH hoppers connected to that vacuum pump stream. 7. Before closing the system first Line flushing is necessary and then give stop command to Fly ash system-1A1. 8. In this mode vacuum display of the streams can be viewed at the OS installed at Main control desk console. ‘The operation philosophy for Fly ash system-1A2, 1B1/1B2, 1C1/1C2, 2A1/2A2, 2BL/2B2, 2C1/2C2, 31/32, 3B1/3B2, 3C1/3C2, 4A1/4A2, 4B1/4B2 and 4C1/4C2 is identical to that of Fly ash system-1A1. (B) Dry mode operation This mode of operation shall be used only when dry ash is required and system shall be Operated through buffer hoppers. In this mode required vacuum shall be achieved through Mech Exhausters & dry ash evacuated from ESP hoppers, duct hoppers and APH hoppers shall be transported to silo through pressure conveying pipelines. Tapings shall be taken from the source of cooling water for TAC cooling near TAC house (Unit # 1&2) 1. Give the start command to one no. Fluidizing air blower (FAB- 1A or 1B) along with heater (FABH-1A or 1B) for fluidization needs of Buffer hoppers. 2. The source of cooling water fulfills the requirement of cooling water for Transport air compressor through cooling water Pressure switeh (IACCWPS), Give the start command to the Transport air compressor (TAC-1A, 1B or 1C) from operator station, which is provided with system & corresponding red lamp will glow on the OS screen. Prep. By: R Roy ‘THE INDURE PVT. LTD. Doe.NouI-3052-AHP-02 ‘Now Delhi Reva 192009PROJECT: OP JINDAL STPP. OPERATION SEQUENCE ANNEXURE-II ‘TAMNAR, RAIGARH (4x250 MW) OF ASH HANDLING PLANT Pages of 8 OWNER: Jindal Power Lit 3. Select ‘Dry’ mode in operator station by dry/vet selector switch & corresponding red lamp will glow on the operator station. With this Dry system isolation valve (DSIV— 1A1/1A2), Bag filter isolation valve (BFEV-1A/1B) will open and Wet system isolation valves (WSIV-1AI/1A2), Air Washer Isolation valve (AWIV-1AI/1A2) and Wetting- head water valves (WHWY-1A1/1A2) will close. The siaius of the valve shall be shown on operator station screen, as all the valves have been taken into interlock for further operation of the system. 4. Give the start command to Silo vent fan (SVF-A or B) from operator station. After starting of silo vent fan the red lamp will glow on the operator station screen. 5. LP seal water fulfills the requirement of seal water for Mech.Exhauster through seal water Pressure switch. Then give the open command to Mech.Exhauster isolation valve from operator station & start command corresponding to one no. Mech.Exhauster (ME-1A ot 1B) from operator station. Red lamp will glow on the operator station. 6. Give the start command to Fly ash system 1A] from operator station and vacuum breaker-IAI will close automatically. Air lock sequence starts & after completion of wo cycles of air lock sequence, the dump gates sequence of 1A1 and 1A2 system starts “The air lock Upper/Lower dump gate valves & Equalizing valves open/ close in inter lock with each other for preset time in cyclic operation. The preset times are adjustable in the ladder logic. [There will be 4 scts of pr-feeders below each buffer hopper, Out of which 2 sets will be in working & 2 sets will be standby in operation. At the time of operation when | no. Pr.feeder will be in loading condition; other one will be in unloading ash and vice versa. Pressure settings shall be explained during detail Engineering.) 7. Vacuum starts rising at an output corresponding to permissive preset vacwum hopper will open and hopper will close at low preset vacuum. Allow sequential ash discharge from ESP hoppers to Buffer hopper. It is a continuous process on completion of ash removal from all ESP hoppers connected to that Mech.Exhauster stream, 8. For closing the system first line flushing is done and then stop command to Fly ash system- IAL, 9. In this mode vacuum display of the streams can be viewed at the OS installed at Main control desk console. Note: The operation philosophy for Fly ash system with buffer hopper- 1B, 1C, 2A, 2B, 2C, 3A, 3B, 3C, 4A, 4B and 4C will be identical (o operation philosophy for Fly ash system with buffer hopper-LA. Prep. By: R Roy THE INDURE PYT. LTD. or.No.J-3052-4HP.02 Chkd. By: Aman Now Delhi Revs Apprd. By: KB ‘872009PROJECT: OP JINDAL STPP OPERATION SEQUENCE ANNENURE-II TAMNAR, RAIGARH (x250 MW) (OF ASH HANDLING PLANT Page of 8 OWNER: Jindal Power Limited SILO UNLOADING SYSTEM For Protection and Interlock scheme of Silo equipments refer St. No-1.00.19, 26,27, 28, 29,30,31,32,33 and 34 of Annexure-I. The control & sequential operation of the silo unloading system is achieved through Silo ‘Control pane! (SCP), which is installed in silo control room. Silo unloading consist of two modes of operation. (A) HMDC mode (open truck) (B) RF mode (close tanker) (A) HMDC Moée: (Ash unloading into open trucks) 1. Give open command to Dust conditioning water valve (DCWV-A). 2. Give start command to one no. Dust conditioning water pump (DCWP-A, B or C) from Silo Control Panel. 3. Give open command to silo discharge valve by selector switch (SDV-A1) from SCP. 4, Give start command to one no. Silo air blower (SAB-A, B or C) along with silo air blower heater (SABH-A, B or C) for fluidization needs of silo tank-A. 5. Then start command to one no. Hydro mix dust conditioner (HMDC-A) for unloading the wetash to open tucks. (B) RF mode: (Ash unloading into close tanker) 1. Start command to the Rotary feeder (RF-A) for unloading of dry ash into close tanker, Give Up/Down command to Telescopic chute (TC-A) and adjust the height between tanker openings and silo tank discharge out let. |. Give open command to silo discharge valve by selector switch (SDV-A2) from SCP 4. Give start command to silo air blower (SAB-A, B or C) along with silo air blower heater (SABH-A, B or C) for fluidization needs of silo tank-A. Note: The operation philosophy for ash unloading from Silo-B is identical to the operation philosophy for ash unloading for Silo-A. THE INDURE PVT. LTD. Doe NoJ-3052-AHP.02 New Delhi Revs v8.09PROJECT: OP JINDAL STPP OPERATION SEQUENCE ANNEXURE-IL TAMNAR, RAIGARH (43250 MW) OF ASH HANDLING PLANT Page 7 of 8 OWNER: Jindal Power Limited SEQUENTIAL OPERATIONAL OF ASH DISPOSAL SYSTE! For Protection and Interlock scheme of Ash slurry equipments refer Sr. 39 and 40 of Annexuse-I. 1.00.35, 36,37,38, The control & sequential operation of Ash disposal system is achieved through operator station, which is installed in Main Control Desk Console at Ash handling main control room. “Stage by passing” shall be envisaged in ladder logic and OS, when 2" stage pump may not be required for operation. Auxiliary cooling water supply for fluid coupling shall be taken from the Purchaser's source. Slurry collected from bottom ash area, collector tower area, Economizer area and different drain pumps in Unit # 12 is lead to a common slurry sump of combined ash slurry pump house (Unit#1&2), which has four (4) compartments, From the sump, the dumy continuously pumped to the disposal arca by means of slurry pumps & slurry disposal pipes. Each series has 2 pumps and total no. of four (4) streams will be provided for Unit # 1&2. Similar no. of equipments will be installed for Ash Slurry disposal system for Unit # 3&4. 1. Give open command to cylinder operated suction valve (ASPSV-A) through close/open selector switch from operator station. Red lamp will glow on the operator station after opening of suction valve, 2. Give the start command 10 one no. High-pressure seal water pump (HPSWP-A or B) from operator station for seal water requirements of Ash disposal pumps (1*' and 2" pumps of ‘each series) and red lamp will glow on the operator station. 3. Before start command to series-A (Ash slurry pumps) following points to be taken into consideration, (A) Ash slurry sump level either in high level or above permi (B) Adequate seal water pressure in seal water line, (©) Adequate instrument air pressure for opening/closing of suction valves. (D) Module in healthy position. (E) Emergency stop button in release position sive level. 4. Give the starts command to selected series-A (Series wise with system) from operator station, then first pump’s motor will start From feedback of first pump's motor, the discharge valve of the series shall open after preset time & also the 2" pump’s motor will be started automatically after preset time. 5. LP water pumps-A, B, C or D are provided with system for ash slurry sump makeup at the time of running, Note: The operation philosophy for the ash slurry series-B, C and D for Unit#1&2 and ash slurry series E,F,G and H for Unit#3&4 will be same as series- A for Unit#1&2. Prep. By: R Roy ‘THE INDURE PVT. LTD, Dos.No.J-3052-AHP.02 Chika By: Aman New Dethi Rev. “Apped. By: KE usn009PROJECT: OP JINDAL STPP. OPERATION SEQUENCE ANNEXURE-II TAMNAR, RAIGARI (41250 MW), OF ASH HANDLING PLANT Page Sof 8 OWNER: Jindal rower Limited Instrument Setti ing Sr. Description Range Initial Setting No T Conveying air line Pr, Transmiitier 0-5 Ke/em2 2 ‘Vacuum. Transmitter 0-760mmEIg 3 Clinker “grinder seal water 0-3Kg/em2 1 Kglem2 prswitch 4a Bottom ash overflow water pump 03K glem2 1Kglem2 seal water prswitch 5 Weiting head water__valve 0-6K gfem2 3Kgem2 prswitch 6 Mech.Exhausterseal_water pr 0-6Kglem2 3Kgem2 switch 7 Ash slurty pump seal water 0-6Kglem2 3 Kgiem2 pr.switch(1* stage) 8 Ash slurry pump seal water 0-10Ky/em2 6Kgem) prswitch (2"! stage) 9 Hydro-ejector water valve O-10Kyem2 6Kglem2 prswiteh Prep. By: R.Roy ‘THE INDURE PVT. LTD, DocNo.13052-AnIP-02 Chk, By: Aman New Dai Revs Anprd. By: KB 11972009