1 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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PROJECT REPORT
ON
“STEPPER MOTOR CONTROL WITH SELECTED STEPS
FOR CONVEYOR BELT (MODIFICATION).”
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GEC DAHOD
2 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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GUJARA TECHNOLOGICAL UNIVERSITY
GOVERNMENT ENGINEERING COLLEGE DAHOD
GUJARAT
EMAIL –
[email protected] MECHANICAL ENGINEERING DEPARTMENT
2020-2021
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GEC DAHOD
3 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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PREPARED BY-
KRISHNAJEET DHIRENDRA GAMIT.....200180119526
SHIVAM MAHESHBHAI GADARIYA....200180119562
RAVIKUMAR KISHANBHAI NINAMA..200180119533
JAYMEEN RAJESHBHAI PATEL...........200180119558
ANURAG RAMBAHADUR PANDEY.....200180119544
MECHANICAL ENGINEERING DEPARTMENT
ACADEMIC YEAR 2020-2021
GUIDE BY- PROF. M.B.BARIYA
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GEC DAHOD
4 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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ABSTRACT
PROJECT – STEPPER MOTOR CONTROL WITH SELECTED
STEPS FOR CONVEYOR BELT (MODIFIED).
A PROJECT IS BASED ON MECHANICAL DEPARTMENT PROJECTS.
IT'S USEFUL FOR INDUSTRIES, MALLS, COAL PLANTS,
PACKAGING INDUSTRIES, MATERIAL HANDLING, INDUSTRIES,
PRODUCTION PLANT ETC. IN OUR PROJECT WE TRY TO SOLVE
SOME PROBLEMS WE SEEN OR SUGGEST BY THE USER LIKE (1)
MULTI TYPES OF CONVEYOR ATTACHED (2) POSITION OF
CONVEYOR HORIZONTALLY, VERTICALLY AND INCLINED (3)
CONTROL SPEED AS PER REQUIREMENT (4) ROTATING
DIRECTION CLOCKWISE AND ANTI-CLOCKWISE (5) LENGTH OF
CONVEYOR BELT WE CHANGE.
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GEC DAHOD
5 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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INTRODUCTION
STEPPER MOTOR CONTROL WITH SELECTED
STEPS FOR CONVEYOR BELT –
▪ The idea of this project is to build a miniature
replica of an industrial process.
▪ The paper presents variable speed belt conveyor
system where the reference speed is changed in
order to achieve improved energy efficiency of
operation.
▪ The recorded measurements show that belt
tension varies within the same limits as under
constant speed operation.
▪ These results introduce a new insight of the
present state of the art in variable speed
conveyor drives.
▪ The system is realized with remote control from
the control center on an open pit mine.
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GEC DAHOD
6 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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NEED OF STEPPER MOTOR CONTROL
WITH SELECTED STEPS FOR
CONVEYOR BELT
• Heavy weight material transfer from one place to
another place.
• Controlling speed to rotating/rotation conveyor belt
from minimum to maximum.
• Less material waste due to the controlling speed.
• Clockwise and Anticlockwise movements done for
working.
• Position to fixed the machine is Horizontally
Vertically and Inclined (as we required to transfer
materials)
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GEC DAHOD
7 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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COMPONENTS AND IT’S APPLICATION .
1. STEPPER MOTOR
DESCRIPTION
• Step angle:-1.8 degree.
• Configuration:- 4wire Stepper motor.
• Holding Torque:- 10.2 kick bipolar.
• Rated voltage :- 3.3VDC.
• Phase current:- 2Amp.
• Resistance/phase:- 1.65E.
• Inductance/phase:- 2.2mh.
• Rotor Inertia:- 275 gcm².
• Length (L):- 51mm
• Weight:- 650 grams
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GEC DAHOD
8 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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CONVEYOR BELT
DESCRIPTION
• LENGTH:- 10METER
• WIDTH:- 32CM
• COLOUR:- BLACK
• MATERIAL:- NYLON
We used length , width, colour, material as per
our requirements.
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GEC DAHOD
9 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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HOLLOWSHAFT.
DESCRIPTION
• DIAMETER (D¹)=40MM
• DIAMETER (D²)=60MM
• LENGTH (L)=350MM
• MATERIAL ALLOY STEEL
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GEC DAHOD
10 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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BEARING (HOUSING BEARING)
• BEARING HOUSING BEARING
• MATERIAL:- STAINLESS STEEL
• COLOR:- SILVER
• FINISHING:- POLISHED
• THICKNESS (MILLIMETRE):- 20MM
• BORE SIZE:- 10MM
• HOLLOW SECTION:- CIRCULAR
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GEC DAHOD
11 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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BATTERY
5.BATTERY
• Charge Capacity( C ) : 4200
• 2200mah. Old battery capacity
• Rated Voltage: 11.1V
• Exact weight: 150 - 160 Grams
• LxHxW : 100*20*30mm Approx
• High energy density - potential for yet
higher capacities.
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GEC DAHOD
12 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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• Does not need prolonged priming when
new. One regular charge is all
that's needed.
• Relatively low self-discharge - self-
discharge is less than half that of
nickel-based batteries.
• Maintenance - no periodic discharge
is needed; there is no memory.
• Specialty cells can provide very high
current to applications such as
power tools.
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GEC DAHOD
13 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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6.TB6560 STEPPER MOTOR DRIVE
Drive Technical specifications &
features:
• Operating voltage :DC 10V-35V.
• Very easy to use, no instructions, all
of use are marked on the board.
• With large heat sink to ensure good
heat dissipation.
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GEC DAHOD
14 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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• Input signal high-speed opto-coupler
isolation, guarantee not losing steps.
• Working voltage: DC 10V-
35V.Recommend Switching Power
Supply DC24V.
• 6N137 high-speed Opto-Coupler , to
ensure a high speed without step out.
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GEC DAHOD
15 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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CURCUIT DIGRAM FOR STEPPER
MOTOR CONNECTION
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GEC DAHOD
16 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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ADVANTAGE
▪ By this machine the speed can increase
and decrease for supply material.
▪ Low maintenance costs and easy to
maintenance machines.
▪ Working on electricity and battery.
▪ Heavyweight supply and low weight
supply both possible.
▪ Using this in industries, malls, coal
mines, etc.. Where supply of materials
can done.
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GEC DAHOD
17 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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▪ WORKING DIGRAMS.
HORIZONTALLY AND VERTICALLY
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GEC DAHOD
18 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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BOTH DIRECTION MATERIAL TRANSFER.
...
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GEC DAHOD
19 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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CANVAS
▪ IDEATION CANVAS
▪ EMPATHIZING CANVAS
▪ AEIOU CANVAS
▪ PRODUCTS DEVELOPMENT CANVAS
▪ MIND MAPPING CANVAS
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GEC DAHOD
20 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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▪ IDEATION CANVAS.
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GEC DAHOD
21 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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▪ EMPATHIZIN CANVAS.
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GEC DAHOD
22 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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AEIOU CANVAS.
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GEC DAHOD
23 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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PRODUCT DEVELOPMENT CANVAS
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GEC DAHOD
24 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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MIND MAPPING CANVAS
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GEC DAHOD
25 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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CALCULATION REFERENCES.
www.alaakhamis.org › readingPDF
Motor Sizing Calculations - Dr. Alaa Khamis
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GEC DAHOD
26 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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REFERENCES.
▪ YouTube
▪ Google
▪ Mechanical innovation and project
▪ Electrical circuits
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GEC DAHOD
27 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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LNM Canvas.
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GEC DAHOD
28 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
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Stepper angle calculate formula
Step angle = 360 ÷ (2 * 2 * 50) =
1.8 degrees
Belt materials
There are five main materials that conveyor
belts are made out of: thermoplastics,
metal, rubber, fabric and leather. Plastics
include polyester, polyvinyl chloride, silicone
and polyethylene. The metals are stainless
and carbon steel, and the fabric
materials are canvas or cotton.
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GEC DAHOD
