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Engine Mechanical: Service Data

The document provides service specifications for the engine mechanical components of a 2004 Toyota Corolla, including ignition timing, idle speed, compression pressure, valve clearances, camshaft timing gear diameters, cylinder head warpage tolerances, spring tensions, valve dimensions, and clearance specifications for components like the valve guides and lifters. The specifications establish acceptable operating ranges and limits to evaluate engine performance and wear.

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Clodoaldo Biassio
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232 views1 page

Engine Mechanical: Service Data

The document provides service specifications for the engine mechanical components of a 2004 Toyota Corolla, including ignition timing, idle speed, compression pressure, valve clearances, camshaft timing gear diameters, cylinder head warpage tolerances, spring tensions, valve dimensions, and clearance specifications for components like the valve guides and lifters. The specifications establish acceptable operating ranges and limits to evaluate engine performance and wear.

Uploaded by

Clodoaldo Biassio
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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03–9

SERVICE SPECIFICATIONS – ENGINE MECHANICAL

ENGINE MECHANICAL
030P0–02

SERVICE DATA
Ignition timing w/ Terminal TC and CG of DLC3 connected 8 to 12BTDC
w/ Terminal TC and CG of DLC3 disconnected 10 to 18BTDC
Idle speed 650 to 750 rpm
Compression pressure 1,300 kPa (13.3 kgf⋅cm2, 189 psi)
Minimum pressure 1,000 kPa (10.2 kgf⋅cm2, 145 psi)
Difference between each cylinder 100 kPa (1.0 kgf⋅cm2, 15 psi)
Valve clearance at cold Intake 0.15 to 0.25 mm (0.0059 to 0.0098 in.)
Exhaust 0.25 to 0.35 mm (0.0098 to 0.0138 in.)
Chain elongation Maximum 122.6 mm (4.827 in.)
Camshaft timing gear diameter (w/ chain) Minimum 97.3 mm (3.831 in.)
Crankshaft timing gear diameter (w/ chain) Minimum 51.6 mm (2.031 in.)
Chain tensioner slipper wear Maximum 1.0 mm (0.039 in.)
Chain vibration damper wear Maximum 1.0 mm (0.039 in.)
Cylinder head set bolt length Standard 146.8 to 148.2 mm (5.780 to 5.835 in.)
Maximum 148.5 mm (5.846 in.)
Camshaft
Circle runout Maximum 0.03 mm (0.0012 in.)
Cam lobe height Standard Intake 44.333 to 44.433 mm (1.7454 to 1.7493 in.)
Exhaust 43.761 to 43.861 mm (1.7229 to 1.7268 in.)
Minimum Intake 44.18 mm (1.7394 in.)
Exhaust 43.61 mm (1.7169 in.)
Journal diameter No. 1 34.449 to 34.465 mm (1.3563 to 1.3569 in.)
Others 22.949 to 22.965 mm (0.9035 to 0.9041 in.)
Cylinder head warpage Cylinder block side 0.05 mm (0.0020 in.)
Intake manifold side 0.10 mm (0.0039 in.)
Exhaust manifold side 0.10 mm (0.0039 in.)
Camshaft thrust clearance Standard 0.040 to 0.095 mm (0.0016 to 0.0037 in.)
Maximum 0.110 mm (0.0043 in.)
Camshaft oil clearance Standard 0.035 to 0.072 mm (0.0014 to 0.0028 in.)
Maximum 0.10 mm (0.0039 in.)
Valve lifter diameter 30.966 to 30.976 mm (1.2191 to 1.2195 in.)
Valve lifter bore diameter 31.000 to 31.025 mm (1.2205 to 1.2215 in.)
Valve lifter oil clearance Standard 0.024 to 0.059 mm (0.0009 to 0.0023 in.)
Maximum 0.079 mm (0.0031 in.)
Inner compression spring
Free length 43.40 mm (1.7087 in.)
Deviation Maximum 1.6 mm (0.063 in.)
Angle (reference) Maximum 2
Installed tension at 33.6 mm (1.323 in.) 158.6 to 175.4 N (16.2 to 17.9 kgf, 35.7 to 39.5 lbf)
Maximum working tension at 24.1 mm (0.949 in.) 335.3 to 370.7 N (34.2 to 37.8 kgf, 75.4 to 83.3 lbf)
Valve
Overall length Standard Intake 88.65 mm (3.4902 in.)
Exhaust 88.69 mm (3.4917 in.)
Minimum Intake 88.35 mm (3.4784 in.)
Exhaust 88.39 mm (3.4799 in.)
Valve stem diameter Intake 5.470 to 5.485 mm (0.2154 to 0.2159 in.)
Exhaust 5.465 to 5.480 mm (0.2152 to 0.2158 in.)
Margin thickness Standard 1.0 mm (0.039 in.)
Minimum 0.7 mm (0.028 in.)
Valve guide bush inside diameter 5.510 to 5.530 mm (0.2169 to 0.2177 in.)
Valve guide bush oil clearance Standard Intake 0.025 to 0.060 mm (0.0010 to 0.0024 in.)
Exhaust 0.030 to 0.065 mm (0.0012 to 0.0026 in.)
Maximum Intake 0.08 mm (0.0032 in.)
Exhaust 0.10 mm (0.0039 in.)

2004 COROLLA (RM1037U)

Author: Date: 113

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