DELTA IA-PLC As Manual Celdas de Carga
DELTA IA-PLC As Manual Celdas de Carga
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A S S e ri es Mo d u le Ma n u al
This chapter describes the specifications for load cell modules, their operation, and their programming. You
can use the AS02LC load cell module with four-wire or six-wire load cells with various eigenvalues, so you
can adjust its response time according to your requirements. In addition, the AS02LC-A can read and write
data via the AS Series PLC units using the FROM/TO instructions. To ensure that the product is correctly
installed and operated, read the manual carefully before use. This manual provides functional specifications,
and it also introduces installation, basic operation, and settings. Refer to load cell related literature for more
details on the principles of operating load cells.
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Ch apt er 8 L o ad Ce l l M od u le A S 02 LC
38.2 95
02LC 1
7
7
EX C+ EX C -
SI G+ SI G -
2
CH1
SE N+ SE N-
SL D
EX C+ EX C-
3
SI G+ SI G-
CH2
8 SE N+ SE N-
SL D
4
2 4V
0V
9
5
6 75
35
Unit: mm
Arrangement of the
4 Input/Output Arrangement of the terminals
Terminals
6 DIN Rail Clip Secures the module onto the DIN rail
8 Ground Clip
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AS02LC-A
02LC
EX C+ EX C -
SI G+ SI G -
C H1
SE N+ SE N-
SL D
EX C+ EX C-
SI G+ SI G-
C H2
SE N+ SE N-
SL D
2 4V
0V
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Ch apt er 8 L o ad Ce l l M od u le A S 02 LC
*If you use HWCONFIG to set values in CRs, once the set value is downloaded, the values can be retained in
the module; however if you use TO instruction to write data into CRs, the values CANNOT be retained, after
power failure or after transition of the CPU from STOP to RUN.
Note: The attribute of the CR must be W (write) to use TO instruction.
0: disabled
3: raw data
0: 1 mV/V
1: 2 mV/V
2: 4 mV/V
4: 20 mV/V
5: 40 mV/V
6: 80 mV/V
0: 2.5ms
1: 10ms
2: 16ms
3: 20ms
5: 60ms
6: 100ms
7: 200ms
8: 400ms
4 Floating-point format
Stability range for CH1 R/W 10
5 Range: 0–100000
Floating-point format
6 Maximum weight for CH1 R/W 100,000
Maximum measuring weight; when the
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A S S e ri es Mo d u le Ma n u al
0: no filter (default)
11 Floating-point format
Upper limit of the zero return
Determines the current weight as the zero R/W 10
for CH1
12
point in the upper/lower range; when the
Floating-point format
19–58 Calibrated weight for CH1 Calibrated weight of the calibration points R/W -
1–20
0: disabled
1: gross weight
59 Display options for CH2 R/W 1
2: net weight
3: raw data
0 1 mV/V
2 4 mV/V
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Ch apt er 8 L o ad Ce l l M od u le A S 02 LC
3 6 mV/V
4 20 mV/V
5 40 mV/V
6 80 mV/V
0 2.5 ms
1 10 ms
2 16 ms
3 20 ms
5 60 ms
6 100 ms
7 200 ms
8 400 ms
63 Floating-point format
Stability range for CH2 R/W 10
64 Range: 0–100000
Floating-point format
65
Maximum measuring weight; when the
Maximum weight for CH2 weight measured exceeds the limit, an R/W 100,000
0: no filter (default)
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A S S e ri es Mo d u le Ma n u al
Floating-point format
78–117 Calibrated weight for CH2 Calibrated weight of the calibration points R/W -
1–20
0: warning
1: alarm
channels
240 The number of records for CH1 Range: 0–500; display the current records R -
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Ch apt er 8 L o ad Ce l l M od u le A S 02 LC
604 -
Tare weight measured by CH1 Display the tare weight measured by CH1 R/W
605 -
606 -
Tare weight measured by CH2 Display the tare weight measured by CH2 R/W
607 -
Explanation
You can view the error code, the channel value, and the state code, as well as the data registers that
correspond to their commands under the Normal Exchange Area tab of the Device Setting dialog box in the
HWCONFIG utility in ISPSoft.
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A S S e ri es Mo d u le Ma n u al
Explanation
b0 16#0001 Error exists in the power supply. b1 16#0002 Error exists in the module hardware.
b10 16#0400 CH1 has been adjusted incorrectly. b11 16#0800 CH2 has been adjusted incorrectly.
b12 16#1000 CH1 is not measuring any weight. b13 16#2000 CH2 is not measuring any weight.
Note: The state is determined by the corresponding bit and it is possible to have more than 2 states at the
same time.
CR # 2 0 1 : Command set
Explanation
Input
Description Input value Description
value
Commands for calibrating the calibration Start a new recording of the peak value
1–20 16#0102
points 1–20 on CH1 for CH2.
Commands for calibrating the calibration Start a new recording of the peak value
21–40 16#010F
points 1–20 on CH2 for CH1 - CH2.
98 Activate the weight calibration. 16#0201 Start a new recording for CH1.
99 Deactivate the weight calibration. 16#0202 Start a new recording for CH2.
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Ch apt er 8 L o ad Ce l l M od u le A S 02 LC
Input
Description Input value Description
value
(DWORD).
Start a theoretical calibration for CH1 - Restore default settings and clear
16#030F 16#0501
CH2. settings in Flash.
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A S S e ri es Mo d u le Ma n u al
When an object is put on a load cell, you can check whether the present
2 Stability check
weight of the object is in a specified stability range.
3 Determining zero point If an object is removed from the load cell, no weight is measured.
Calibration based on the output value of the sensor instead of the real weight
6 Theoretical calibration
calibration
You can choose to measure either the net weight or the gross weight of an object. Net weight is the actual
weight of a product without its package. The weight of a package is the tare weight. Gross weight is the total
weight: net weight plus tare weight.
Net weight: the weight of a product, that is, the actual weight of a product without its package
Gross weight: the total weight, that is, the net weight of a product plus the tare weight of its package
Example: a product weighs 10 kg, and the carton in which the product is packed weighs 0.2 kg. The
gross weight is 10.2 kg.
Net weight = 10 kg
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Ch apt er 8 L o ad Ce l l M od u le A S 02 LC
2. Checking stability
When an object is placed on a load cell, you can check whether the present weight of the object is in a
specified stability range.
If the weight measured is in the specified stability range, the corresponding bit is set to 1.
If the weight measured exceeds the specified stability range, the corresponding bit is set to 0 until the
number of objects weighed in the stability range reaches the setting.
Example: the measurement time set is 10 ms, the number of weights measured in a stability range is 10, and
the stability range is 1000 g. If a variation exceeds 1000 g, the corresponding bit is set to 0. If the variations
within 100 ms (10×10 ms) are within 1000 g, the corresponding bit is set to 1. You should determine whether
the present weight measured is in the stability range before you perform control actions.
>k
>k
>k
>k
T ime
If an object is removed from the load cell, the corresponding bit is set to 1, and you can perform the next
control action. If a weight measured is in the specified zero range, the corresponding bit is also set to 1.
No o b je ct
Ch 1
L oa d ce ll
CH 2
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A S S e ri es Mo d u le Ma n u al
Average weight
Zero range
Time
Zero weight
Filtering out the maximum/minimum weight measured: If there is a maximum weight or a minimum
weight, you can filter out the maximum weight or the minimum weight. The larger the value, the more
Averaging weights: The values recorded are averaged so that a steady value is obtained. There may be
peak values due to unavoidable external factors, and the average value obtained may change
accordingly. A maximum of 100 values can be averaged.
Make adjustments to get the weight measured by a cell to correspond to the digital value displayed by the
load cell module. Generally, two points are adjusted. After a system is set up, put no load on the scale. The
weight measured is 0 grams when there is no load. Then place an object of a given weight on the scale, and
set a digital value corresponding to the weight. At that point, two points have been adjusted. For example, if
you have a load cell sensor which can measure a maximum weight of 10 kg, and if 1 kg corresponds to
K1000, the curve is like the one shown below.
Weight
10 kg
Point
1 kg
Digital value
K0 K1000 K10000 (LSB)
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In addition to this two-point adjustment, the load cell also supports adjustments of up to 20 points. A
characteristic curve is shown below.
Weight
Point 5
10 kg
Point 3
Point 4
Point 1
1 kg
Point 2
Digital value
K0 K1000 K10000 (LSB)
Theoretical calibration is determined according to the sensor specification in order to input the voltage values
corresponding to various weights. The registers for storing the voltage values are CR#700–739 for CH1 and
CR#740–779 for CH2. After entering the voltage values into the registers, you can use the command set
16#301–302 to execute the calibration.
Example: the sensor specification is 10 kg and its eigenvalue is 2 mV/V. When the sensor is loaded with a 10
kg weight, the output is 10 mV. The theoretical calibration steps are:
Step 2: set the 2-point adjustment; when the sensor is loaded with a 1 kg weight, set the value to 1000.
Step 3: set the voltage calibration for the zero point to 0 (0 mV) in the CR#700/701 registers, and to 1.0 (1
Step 4: enable the calibration function and enter 98 into the command set CR#201.
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A S S e ri es Mo d u le Ma n u al
Step 5: enter 16#0301 into the command set CR#201 to execute a theoretical calibration for channels 1.
Step 6: do not put any load on the sensor and enter 16#102 into the command set CR#201 to reset the value
to 0 for CH1.
Step 7: disable the calibration function to prevent inappropriate changes. To complete the theoretical
calibration, enter 99 into the command set CR#201. Put a 1 kg weight on the sensor and the load cell should
show 1000.
Weight
Point
Digita l v alue
2 -point a djustme nt
Step 8: write 16#6001 in CR#201 to disable the calibration function to write the current settings into Flash and
have the settings in the latched area.
Zero point tracking refers to resetting the current value to 0. You can reset the value to 0 within a certain
duration or at a certain weight. This is especially useful when the sensor is no longer as accurate as it was
before.
Save the maximum and minimum values for channels so you can determine the peak to peak values.
Maximum value
Mini mu m value
Time
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Ch apt er 8 L o ad Ce l l M od u le A S 02 LC
9. Recording channels
Record the input values of the cyclic sampling for each channel. The system saves up to 500 data points and
the recording time is 10 ms.
Ti me
Instru cti on for recor di ng Recordin g e nds
External wiring
EX C+ A+5V
EX C- AGND
F ou r -w ir e
SI G +
SI G -
CH 1
SE N+
SE N-
EX C+ A+5V
Six-wire EX C- AGND
SI G +
SI G -
CH 2
SE N+
SE N-
Co n ne ct ed t o
o n a po we r sup p ly m od u le *1 A+5V
Syst e m 0V DC /DC
g ro u n d 24V co nve r ter
AGND
T hird gr o un d
( Im p ed a n ce: L e ss t ha n 1 00 )
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A S S e ri es Mo d u le Ma n u al
Multiple load cells connected in parallel are connected to a single load cell module.
Lo ad cell
Lo ad cell
Lo ad cell
CH1
Lo ad cell
Lo ad cell
CH2
Lo ad cell
Lo ad cell
Loa d ce ll
Note 1: Please connect on the power supply module and on the load cell module to a system
ground, and then ground the system ground or connect the system ground to a distribution box.
Note 2: If multiple load cells are connected in parallel, the total impedance should be greater than 40 .
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Ch apt er 8 L o ad Ce l l M od u le A S 02 LC
Make adjustments to get the weight measured by a cell to correspond to the digital value displayed by the
load cell module. You can make adjustments by following the commands below or by setting up the
theoretical calibration (refer to section 8.2.5 for more details).
No weight
YES
Writing an ad ju st ment enabled A djust ing th e nex t point
ins truction
NO
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A S S e ri es Mo d u le Ma n u al
Step 2: set the number of adjustments and their corresponding values. The example below shows a 2-point
adjustment in which point 1 = 0 and point 2 = 1000, corresponding to 1 kg.
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Step 3: after the configuration is complete, download the parameters to the module.
Step 4: right click the module and then click on LC Wizard to open the LC Wizard.
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Step 5: make sure the channel and the adjusted points displayed are the same as you have set.
Step 6: put no load on the load cell (adjustment point 1) and click Next to proceed.
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Step 7: Put a load on the load cell (adjustment point 2). For multi-point adjustment, repeat this step. This
example uses a 1 kg weight.
Weig ht
1 0 kg
Po int
1kg
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Step 2: set the number of adjustments and their corresponding values. The example below shows a 2-point
adjustment where point 1 = 0 and point 2 = 1000, corresponding to 1 kg.
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Ch apt er 8 L o ad Ce l l M od u le A S 02 LC
Step 3: after the configuration is complete, download the parameters to the module.
Step 4: verify that the corresponding address the command is D28007 in the Normal Exchange Area.
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A S S e ri es Mo d u le Ma n u al
Step 5: enter the command for activating the weight calibration 98 into D28007.
Step 6: put no load on the load cell (adjustment point 1) and enter 1 into D28007. 1 represents CH1 and 2
represents CH2.
Step 7: put a load on the load cell (adjustment point 2). For multi-point adjustment, repeat this step. This
example uses a 1 kg weight.
Step 8: to complete the adjustment, enter the command for deactivating the weight calibration 99 into
D28007.
A characteristic curve is shown below.
Weight
1 0 kg
Po int
1 kg
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A S S e ri es Mo d u le Ma n u al
(3) Double-click the module in the working area to open the Device Setting page.
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(4) Choose the parameter, set the values, and click OK.
(5) Click Download on the toolbar to download the parameters. Note that you cannot download the
parameters while the CPU module is running.)
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A S S e ri es Mo d u le Ma n u al
(2) Double-click the module to open the Device Setting page. The versions of both the firmware and the
hardware are displayed.
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A S S e ri es Mo d u le Ma n u al
(1) Click Export in the Device Settings dialog box to save the current parameters as a CSV file (.csv).
(2) Click Import in the Device Settings dialog box and select a CSV file to import saved parameters.
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A S S e ri es Mo d u le Ma n u al
DIADesigner-AX is an open platform for PLC development system and industrial automation. The adaptable
DIADesigner-AX provides an easy way to create professional engineering of IEC 61131-3 automation projects.
Based on the IEC 61131-3 data structure and the high-level language programming, DIADesigner-AX is strong
in functionality, easy to develop, reliable, extendable and open for development. Integrated with components
such as visualization and Safety solution, DIADesigner-AX offers a variety of user-friendly engineering functions
for your professional applications in controller development system sectors including PLC and motion control.
In DIADesigner-AX, you can customize the user interface by arranging the window layout and the appearance
of menus, toolbars and commands according to your requirements.
Double-click the DIADesigner-AX icon to open DIADesigner-AX. Click New Project on the Start
Page or select to create a new project.
Next you will see a window with two sections, Categories and Templates. Click Projects in the Categories
section and click Standard project in the Templates section. After that create a Name and specify a location
for the project and then click OK.
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Ch apt er 8 L o ad Ce l l M od u le A S 02 LC
And a Standard Project dialog appears. You can select the device and the programming language from the
drop-down list. Click OK, the system generates a cyclic task with a default PLC_PRG.
After a new project is successfully created, you can see a project management area in the left side of the
window. All the options are listed in nodes. on the tool bar, if nothing appears in
the project management area.
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A S S e ri es Mo d u le Ma n u al
Method 1
With AX-3 Series PLC backplaneless design, the extension module can install on the right-side of AX-3
Series PLC directly. Double-click or drag and drop the extension module that you’d like to add from the
Product List. Newly added extension modules will apper on the right-side of the AX-3 Series PLC. And the
device names will also show up on the left-side under Delta_LocalBus_Master.
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Ch apt er 8 L o ad Ce l l M od u le A S 02 LC
Method 2
If the AX-3 Series PLC and its connected extension module are powered on and the gateway is correctly set,
you can use the icon to scan and add the modules in. Newly added extension modules will apper on
the right-side of the AX-3 Series PLC. And the device names will also show up on the left-side under
Delta_LocalBus_Master.
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A S S e ri es Mo d u le Ma n u al
Method 2
Find and double-click the module you’d like to configure under Delta_LocalBus_Master (Delta LocalBus
Master) in the tree view to open the parameter setting page.
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Ch apt er 8 L o ad Ce l l M od u le A S 02 LC
You can set up Gross/Net setting, Characteristic Value, Sampling Time, Standstill Times, Standstill Range,
Max Weight, Filter Mode, Filter Ratio, Filter Average Times, Zero Upper Range, Zero Lower Range, Zero
Tracking Time and Zero Tracking Range for channel 1 and channel 2.
Channel 1:
Channel 2:
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You can set up Weight of Calibration Points for channel 1 and channel 2.
Channel 1:
Channel 2:
You can set up alarm settings for External Power Supply Error, Hardware Error and Driver Board Error.
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Ch apt er 8 L o ad Ce l l M od u le A S 02 LC
After the configuration is complete, click the Login button on the toolbar to go to the Online Mode and also
download the parameter to the PLC module. You can read the parameter status and the Module Revsion
under the Parameter Tab when the system is in the Online Mode, but editing is NOT accessible in the Online
Mode.
You can read/write values, status, error codes of each channel under the I/O Mapping Tab.
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A S S e ri es Mo d u le Ma n u al
You can monitor the status and error message of the module under the Status Tab.
You can check the module information, including Name, Vendoro, Categories, Type, ID, Version, Order
Number and Description under the Information Tab.
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Ch apt er 8 L o ad Ce l l M od u le A S 02 LC
Blinking once
or twice and
after 2
- When power-on, the module is not detected by CPU module. OFF
seconds, it
blinks
repeatedly
Description Procedure
The external voltage is abnormal. Ensure the power supply is functioning correctly.
The driver board is abnormal. Return the module to the factory for repair.
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A S S e ri es Mo d u le Ma n u al
Description Procedure
The weight measured by CH1 exceeds the Check the parameters of the related weight values for
maximum weight that can be measured. CH1.
The weight measured by CH2 exceeds the Check the parameters of the related weight values for
maximum weight that can be measured. CH2.
When power-on, the module is not detected by Check if the connection between module and CPU
CPU module. module is working. If not, connect again.
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