Power Control LR2, LR3, LR2N and LR3N: Replaces: 05.95
Power Control LR2, LR3, LR2N and LR3N: Replaces: 05.95
Data Sheet
Contents Features
Ordering code – Standard program LR2 and LR3 2 – Power control with hyperbolic characteristic
Ordering code – Standard program LR2N and LR3N 3 – The power control varies the pump displacement, dependent
on output pressure in such a manner, that a specified drive
LR2 Power control, with hyperbolic characteristic 4
power at constant speed cannot be exceeded
LR3 with remote control of power characteristic 11
– Power settings from min. to max. with one spring
LR.D with pressure control 15
– Supplementary functions in a modular system, eg.:
LR.G with remote pressure control 17
• hydraulic remote control
LR.F with flow control 21
• pressure control
LR.H with hydraulic stroke limiter 24
• flow control
LR.Z Hydraulic two-point control 30
• hydraulic stroke limiter
LR.Y Electric two-point control 35
• hydraulic two-point control
LR.S with Load-Sensing valve 38
• electric control of pilot pressure
LR.N Hydraulic stroke control, pilot pressure dependent 41
LR.NT with electric control of pilot pressure 47
Example of control combination LR2GN 54
Example of control combination LR2GNT 59
Installation notes 63 Further information:
General notes 64 Variable pump (A)A4VSO Size 40 to 1000 RA 92 050
/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
Type of operation
03 Pump, open circuit (see RA 92050) O
Control devices
05 Power control with hyperbolic characteristic, initial position Vgmax LR
Setting of power characteristic
06 mechanically adjustable 2 2
hydraulic remote control 3 3
Pressure control
without pressure control (no code)
07
with pressure control D D
with remote pressure control G G
Flow control /stroke limiter
without flow control /stroke limiter
(no code)
with flow control F – – – F1)
08 with hydraulic stroke limiter,
H H
inverse proportional
with hydraulic two-point control Z Z
with electr. unloading valve for easy start Y Y
with load sensing a. rem. press. control. – S – – – S2)
1) for a dynamic control we recommend to use the LR.S option
2) cannot be combined with pressure control D or G
Control devices
05 Power control with hyperbolic characteristic, initial position Vgmin, pilot pressure dependent LR
Setting of power characteristic 40 71 125 180 250 355 500 750 1000
06 mechanically adjustable 2 N 2
hydraulic remote control 3 N 3
Pressure control
without press. control (no code)
07
with pressure control D N D
with remote pressure control G N G
08 Hydraulic stroke limiter, proportional N
Electric control of pilot pressure
09
without electr. control of pilot press.
N
(no code)
with electr. control. (DBEP 6) N T T3)
3) onlyavailable for clockwise rotation;
for operation on HF-fluid please observe RE 29164 (Proportional pressure relief valve type DBEP)
11 Direction of rotation
12 Seals
13 Shaft end For details see:
14 Mounting flange RA92050 – (A)A4VSO
15 Port for service lines
16 Through drive
p = Operating pressure
p • Vg = constant
Vg = Displacement
An exact control with a hyperbolic control characteristic enables an optimum utilisation of drive power.
The operating pressure acts together with a spring on the pump control piston towards Vg max. This force actuates via a lever arm
the valve spool in the power control assembly against the adjustment spring. As soon as the pressure force against the control
piston exceeds the set spring force at the valve spool, this spool shifts and fluid enters the large control chamber, forcing the
pump towards Vg min. At the same time the leverage of the lever arm is being reduced and increasing output pressure results in a
proportional decrease of displacement (p • Vg = constant).
The beginning of control is set mechanically.
With one spring and one adjustment screw it is possible to set the beginning of control within the whole control range.
Setting range of control begin: 510...5100 psi (35...350 bar)
The power curve is factory set.
When ordering please state in clear text:
– Drive power P in kW
– Drive speed n in rpm
– Max. flow qv max in gpm (L/min) (50...100 % Vg max)
The min. and max. swivel angle limitation (up to 50% Vg max) is factory set at a fixed value. When ordering please state in clear text
the desired value.
Characteristic
5100
Operating pressure p
(350)
Control begin
Setting range
psi [bar]
510
(35)
Vg min Vg max
Displacement
Direction of flow S to B
right
left
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation /64
4000 4000 45
(250) (250)
18 22 37
.5 30
(200) 3000 15 (200) 3000
11 18 22
(150) (150)
2000 15 ,5
2000 7,5
11
(100) 5,5 (100)
1000 1000
(50) (50)
0 0 0 0
0 2.5 5 7.5 10 12.5 15 19 0 5 10 15 20 25 30 33.8
0 (10) (20) (30) (40) (50) (60) (72) 0 (20) (40) (60) (80) (100) (128)
Flow qv gpm (L/min) Flow qv gpm (L/min)
Size 125 Size 180
at 1800 rpm at 1800 rpm
(350) (350)
5000 5000
(300) (300) 13
Operating pressure p psi (bar)
90 2
4000 4000 11
(250) 75 (250) 0
90
55 75
(200) 3000 45 (200) 3000
3 55
(150) 30 7 (150) 45
2000 2 2000 3
18 2 30 7
(100) 15 .5 (100) 22
1000 1000
(50) (50)
0 0 0 0
0 10 20 30 40 50 59.5 0 15 30 45 60 75 85.6
0 (50) (100) (150) (200) (225) 0 (50) (100) (150) (200) (250) (324)
Flow qv gpm (L/min) Flow qv gpm (L/min)
Size 250 Size 250 High-Speed-Version HA4VSO
at 1200 rpm at 1800 rpm
(350) (350)
5000 16 5000
0
(300) 13 (300) 20
Operating pressure p psi (bar)
11
2 16 0
4000 0 4000 0
(250) 90 (250) 13
75 11 2
0
(200) 3000 (200) 3000 90
5 75
45 5
5
(150)
2000
37 (150)
2000 45 5
30 3
30 7
(100) (100)
1000 1000
(50) (50)
0 0 0 0
0 20 40 60 79.3 0 20 40 60 80 100 119
0 (100) (200) (300) 0 (100) (200) (300) (400) (450)
Flow qv gpm (L/min) Flow qv gpm (L/min)
/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
0 0 0 0
0 20 40 60 80 100 112.6 0 40 80 120 156
0 (100) (200) (300) (426) 0 (200) (400) (590)
Flow qv gpm (L/min) Flow qv gpm (L/min)
Size 500 Size 750
at 1200 rpm at 1200 rpm
(350) (350)
5000 5000
45
(300) 25 (300) 4 0
35 00
Operating pressure p psi (bar)
20 0
4000 0 4000 31 5
(250) 16 (250) 5
0 25
13 0
20
(200) 3000 11 2 (200) 3000 16 0
0
90 13 0
(150) 75 (150) 11 2
2000 55 2000 90 0
75
(100) (100)
1000 1000
(50) (50)
0 0 0 0
0 40 80 120 158.5 0 50 100 150 200 237.8
0 (200) (400) (600) 0 (200) (400) (600) (800) (900)
Flow qv gpm (L/min) Flow qv gpm (L/min)
Size 1000
at 900 rpm
(350)
5000 50
45 0
(300) 40 0
Operating pressure p psi (bar)
35 0
4000 31 5
(250)
25 5
0
20
(200) 3000 0
16
13 0
(150) 11 2
2000 90 0
75
(100)
1000
(50)
0 0
0 50 100 150 200 237,8
0 (200) (400) (600) (800) (900)
Flow qv gpm (L/min)
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation /64
Schematics LR2
Rkv Rkv
2 2
B1 B MB B1 B MB
3
1 1
U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2
P
M1
B1 B MB M2
U S MS K1 K2 T R(L)
Subassemblies
Ports 1 (A)A4VSO with hydraulic control device
Rkv External control fluid return (Size 40 to 355) (see RA 92050)
M1, M2 Gauging ports control chamber press. (Size 125 to 1000) 2 Power control valve
P Control pressure port (Size 500 to 1000) 3 Sandwich plate (Size 125 to 355)
/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
A3
B
Rkv
(A2)
L (R)
15 0 15
A1
Einschraubloch M33
A2
R(L)
B
Stroke limiter
Vg min (Vg max) Power control valve for
clockwise rotation
Rkv External control fluid return DIN 3852 M18x1,5; 0.47 (12) deep; plugged 103 lb-ft (140 Nm)
Unit dimensions
Size A1 A2 A3
40 10.24(260) 5.20(132) 5.83(148) For detailed dimensions and technical data on the variable pump see the
71 11.65(296) 5.20(132) 6.50(165) technical data sheet AA4VSO RA 92050
1) please observe the general notes for the max. tightening torques on page 64
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation /64
Sandwich plate
Hydraulic control device
A3
B
Stroke limiter
Vg max (Vg min)
(Power control valve for
M2(M1) counter clockwise rotation)
Rkv
L (R)
15 0 15
A1
Einschraubloch M33
B
M1(M2)
Stroke limiter
Vg min (Vg max)
Rkv external control fluid return DIN 3852 M18x1,5; 0.47(12) deep; plugged 103 lb-ft (140 Nm)
M1; M2 Gauging port control chamber DIN 3852 M14x1,5; 0.47(12) deep; plugged (Size 125 a. 180) 59 lb-ft (80 Nm)
pressure M18x1,5; 0.47(12) deep; plugged (Size 250 u. 355) 103 lb-ft (140 Nm)
Unit dimensions
Size A1 A3
125 13.94 (354) 7.68 (195)
180 13.94 (354) 7.68 (195) For detailed unit dimensions and technical data on the variable pump see technical data
250 16.69 (424) 9.37 (238) sheet AA4VSO RA 92050
355 16.69 (424) 9.37 (238)
1) please observe the general notes for the max. tightening torques on page 64
10/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
A3
B
Stroke limiter
Vg max (Vg min) M2(M1)
(Power control valve for
counter clockwise rotation)
P
L (R)
15 0 15
A1
Einschraubloch M33
R(L)
Unit dimensions
Size A1 A3
500 20.08 (510) 11.22 (285)
For detailed unit dimensions and technical data on the variable pump see technical data
750 22.91 (582) 12.68 (322)
sheet A4VSO RA 92050
1000 24.49 (622) 13.78 (350)
1) please observe the general notes for the max. tightening torques on page 64
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 11/64
Characteristic
5100
(350)
Pilot press. in XLR ppilot
Operating pressure p
Control begin
Setting range
psi (bar)
725
(50)
Vg min Vg max
Power P
Displacement
Power increase through pilot pressure in port XLR
Direction of flow S to B Power increase / pilot pressure: HP/psi (kW/bar)
Direction of Swivel range 1) Pressure port Size 40 71 125 180 250 355 500 750 1000
rotation
n*= 0.049 0.072 0.106 0.153 0.169 0.227 0.490 0.692 0.849
clockwise left B 1000rpm (0.53) (0.78) (1.15) (1.66) (1.83) (2.46) (5.30) (7.5) (9.2)
n*= 0.059 0.086 0.127 0.183 0.202 0.272 0.591 0.830 1.015
counter clockwise right B 1200rpm (0.64) (0.94) (1.38) (1.99) (2.19) (2,95) (6.40) (9,0) (11.0)
1) Compare swivel angle indicator n*= 0.073 0.109 0.159 0.228 0.253 0.431 0.739 1.038 –
15 0 15
right 1500rpm (0.80) (1.18) (1.72) (2.47) (2.74) (3.69) (8.00) (11.25)
left
n*= 0.088 0.130 0.191 0.275 0.304 0.408 0.886 – –
1800rpm (0.96) (1.41) (2.07) (2.98) (3.29) (4.42) (9.60)
* Please observe speed limits and perm. flow acc. to RA 92050
12/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
Schematics LR3
Rkv Rkv
XLR XLR
2 2
B1 B MB B1 B MB
3
1 1
U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2
XLR
2
P
B1 B MB M1
M2
U S MS K1 K2 T R(L)
Ports Subassemblies
XLR Pilot pressure port for remote power control 1 (A)A4VSO with hydraulic control device
Rkv External control fluid return (Size 40 to 355) (see RA 92050)
P Control pressure port (Size 500 to 1000) 2 Power control valve
M1, M2 Gauging port control chamber pressure 3 Sandwich plate (Size 125 to 355)
(Size 125 to 1000)
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 13/64
XLR 3 XLR
1 2
1 2
A3
A3
A4
A4
B B
Stroke limiter Vg max (Vg min) (Power control valve Stroke limiter Vg max (Vg min) (Power control valve
(XLR) for counter clockwise for counter clockwise
rotation) M2(M1) rotation)
(XLR)
Rkv
(A2)
Rkv
(A2)
L (R)
L (R)
15 0 15
15 0 15
A1
A1
Einschraubloch M33
A2
R(L) R(L)
A2
XLR
M1(M2)
A5 XLR A5
to pump mounting face to pump mounting face
Power control valve for Power control valve for
Stroke limiter Vg min (Vg max) clockwise rotation Stroke limiter Vg min (Vg max) clockwise rotation
A3
A4
B
Stroke limiter Vg max (Vg min)
(Power control valve
M2(M1) for counter clockwise
rotation)
(XLR)
(A2)
L (R)
A1
15 0 15
Einschraubloch M33
A2
R(L)
XLR
M1(M2) Subassemblies
A5 to pump mounting face
1 A4VSO with hydraulic control device
(see RA 92050)
Stroke limiter Vg min (Vg max) Power control valve for
clockwise rotation 2 Power control valve
Unit dimensions
Size A1 A2 A3 A4 A5
500 20.08 (510) 4,92 (125) 11.22 (285) 8.15 (207) 18.43 (468) For detailed unit dimensions and technical
750 22.91 (582) 4,92 (125) 12.68 (322) 9.33 (237) 19.76 (502) data on the variable pump see technical
1000 24.49 (622) 4,92 (125) 13.78 (350) 10.24 (260) 22.28 (566) data sheet A4VSO RA 92050
1) please observe the general notes for the max. tightening torques on page 64
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 15/64
Characteristic
5100
Operating pressure p
(350)
pressure control
Setting range
psi (bar)
290
(20)
Vg min Vg max
Displacement
Direction of flow S to B
Direction of Swivel range 1) Pressure port
rotation
clockwise left B
counter clockwise right B
1) Compare swivel angle indicator
15 0 15
right
left
16/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
Schematics LR.D
2 2
B1 B MB
B1 B MB
4 3 4
1.1 1
U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2
X X
P
B1 B MB M1
M2
1
Unit dimensions LR.D see page 19
U S MS K1 K2 T R(L)
Subassemblies
1 (A)A4VSO with hydraulic control device
(see RA 92050)
Ports
2 Power control valve
M1, M2 Gauging port control chamber pressure
(Size 125 to 1000) 3 Sandwich plate (Size 125 to 355)
P Control pressure port (Size 500 to 1000) 4 Pressure control valve
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 17/64
Please observe the following in control combinations with hydraulic stroke limiting (LR.GH or LR.GN):
With a pressure control setting below the pressure level of the external control pressure supply pcontr. all pumps up to size 355
will remain against the Vg min-mechanical stroke limiter and the sizes 500 to 1000 may experience oscillations
Characteristic
5100
Operating pressure p
(350)
external pressure
Setting range
psi (bar)
relief valve
290
(20) Dp Control valve
Vg min Vg max
Displacement
Direction of flow S to B
Direction of Swivel range 1) Pressure port
rotation
clockwise left B
counter clockwise right B
1) compare swivel angle indicator
15 0 15
right
left
18/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
Schematics LR.G
XD
XD
2 2
5 5
B1 B MB
B1 B MB
4 3 4
1 1
U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2
XD
5
4
X XX
P
B1 B MB M1
M2
1
Subassemblies
U S MS K1 K2 T R(L)
1 (A)A4VSO with hydraulic control device
(see RA 92050)
Ports 2 Power control valve
XD Pilot pressure port remote pressure control 3 Sandwich plate (Size 125 to 355)
M1, M2 Gauging port control chamber pressure 4 Pressure control valve
(Size 125 to 1000) 5 Pressure relief valve
P Control pressure port (Size 500 to 1000) (not in scope of supply)
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 19/64
Unit dimensions LR.D and LR.G Before finalising your design please
request a certified installation drawing.
Dimensions in inches and (millimeters)
A4 to pump mounting face
A4 to pump mounting face
A6 to pump mounting face XD
A6 to pump mounting face XD
3 2 4
2 4
1
1
A5 3)
A5 3)
A3
A9 2)
A9 2)
A3
B B
(Valve mounting for M2(M1) (Valve mounting for
counter clockwise rotation) (XD at counter counter clockwise rotation)
clockwise rotation)
(XD at counter
clockwise rotation)
(A2)
(A2)
(A8)
(A8)
L (R)
L (R)
15 0 15
15 0 15
A1
A1
Einschraubloch M33
A7
A7
A2
R(L) XD
A2
R(L) XD
B
Valve mounting for
clockwise rotation
Valve mounting for
clockwise rotation M1(M2)
Unit dimensions LR.D and LR.G Before finalising your design please
request a certified installation drawing.
Dimensions in inches and (millimeters)
XD
4
1
2
A3
A5
B
A6 to pump mounting face Pressure control
valve for clockwise
rotation
M2(M1)
XD
4
A8
L (R)
A1
15 0 15
Einschraubloch M33
(A8)
Subassemblies
R(L)
1 A4VSO with hydraulic control device
(see RA 92050)
(XD) 2 Power control valve
4 Pressure control valve
(Pressure control
M1(M2) valve for counter 5 Pressure relief valve
(A7) to pump mounting face clockwise rotation) (not in scope of supply)
Unit dimensions
Size A1 A3 A5 A6 A7 A8
500 20.08(510) 12.60(320) 12.24(311) 16.93(430) 17.36(441) 4.92(125) For detailed unit dimensions and
technical data on the variable pump
750 22.91(582) 13.78(350) 13.46(342) 18.19(462) 18.62(473) 4.92(125)
see technical data sheet A4VSO
1000 24.49(622) 14.69(373) 14.33(364) 20.79(528) 21.22(539) 4.92(125) RA 92050
1) please observe the general notes for the max. tightening torques on page 64
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 21/64
Note:
For dynamic control requirements we recommend to use the LR.S with Load-Sensing and remote pressure control (see page 42).
Characteristic
Operating pressure p
Flow qV
Direction of flow S to B
right
left
22/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
Schematics LR.F
XF XF
6 6
2 2
B B
7 7
B1 MB B1 MB
3
1 1
U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2
Ports Subassemblies
XF Pilot pressure port flow control 1 AA4VSO with hydraulic control device
M1, M2 Gauging port control chamber pressure (see RA 92050)
(Size 125 to 355) 2 Power control valvel
3 Sandwich plate (Size 125 to 355)
6 Flow control valve
7 External orifice (not in scope of supply)
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 23/64
A6 to pump mounting face
A6 to pump mounting face
XF 3 6 XF
6
2 1 2
1
A3
A3
A5
A5
B B
(Valve mounting for M2(M1)
counter clockwise rotation) (Valve mounting for
counter clockwise rotation)
(XF at counter
clockwise rotation) (XF at counter
clockwise
rotation)
(A2)
(A8)
(A8)
L (R)
L (R)
15 0 15
15 0 15
A1
A1
Einschraubloch M33
A7
A7
A2
XF
XF R(L)
A2
R(L)
B
Unit dimensions
Size A1 A2 A3 A5 A6 A7 A8
40 10.24(260) 5.20(132) 7.17(182) 6.14(156) 10.51(267) 0.28(7) 1.46(37)
For detailed unit dimensions and
71 11.65(296) 5.20(132) 7.60(193) 6.57(167) 11.57(294) 0.28(7) 1.46(37) technical data on the variable pump
125/180 13.94(354) 5.20(132) 8.78(223) 7.76(197) 14.29(363) 0.28(7) 1.46(37) see technical data sheet AA4VSO
RA 92050
250/355 16.69(424) 5.20(132) 10.20(259) 9.17(233) 16.73(425) 0.28(7) 1.46(37)
1) please observe the general notes for the max. tightening torques on page 64
24/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
p = Operating pressure
p • Vg = constant
Vg = Displacement
Limitation of displacement is possible via:
– Direct swivel angle limitation at the control piston (item 1) - mechanical
– Additional stroke limitation at the pilot valve (item 6.1) - hydraulic
Setting range
mechanical swivel angle limitation at the control piston:
Vg min 0...50 % of Vg max Vg max 100...50 % of Vg max
The min. and max. mechanical swivel angle limitations are factory set to a fixed value. Please state the desired value in clear text
when ordering.
The standard setting of the hydraulic stroke limitation is done in such a manner, that the above mentioned mechanical Vg min- and
Vg max settings can be achieved. Different settings please state in clear text.
Technical data
Min. required pilot pressure in P pcontr min psi (bar) 510 (35)
Max. permissible control pressure in P pcontr max psi (bar) 1450 (100)
Control fluid consumption in P (at p = 725 psi (50 bar)) gpm (L/min) max. 1 (4)
Pilot pressure range in PSt ppilot psi (bar) 145...650 (10...45)
Max. pressure in PSt ppilot max psi (bar) 1450 (100)
Control begin of power curve, however above control press. pcontr in P p psi (bar) 725...5100 (50...350)
Hysteresis ≤ ± 2% von Vg max
Please observe the following in control combinations with remote pressure control (LR2GH and LR3GH) :
With a pressure control setting below the pressure level of the external control pressure supply pcontr all pumps up to size 355 will
remain against the mechanical stroke limiter Vg min and the sizes 500 to 1000 may experience oscillations.
Characteristic
Operating pressure p
psi (bar)
145
(10)
Direction of flow S to B
right
left
26/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
Schematics LR.H
MSt MSt
6.2
P
6.2 6.1 7.1
PSt
P
PSt
7.1 2
6.1
B1 B MB 2
B1 B MB
7.2 3
7.2
1 1
U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2
6.1
PSt
2 7.1
P
B1 B MB 7.2 M1
M2
Size 40 and 71
Clockwise rotation (counter clockwise)
A9 P
6.1 7.1 6.2
PSt
1
A3
A7
2
A8
MSt
PSt Valve mounting for counter clockwise rotation item 2, 6.2 and
(A2)
L (R)
15 0 15
A1
Subassemblies
1 AA4VSO with hydraulic control device
A6
(see RA 92050)
R(L)
A2
Unit dimensions
Size A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
10.24 5.20 10.00 5.75 1.34 3.27 7.80 6.42 0.59 2.24
40 (260) (132) (254) (146) (34) (83) (198) (163) (15) (57) For detailed unit dimensions and technical
data on the variable pump see technical
11.65 5.20 10.55 6.61 1.54 3.27 8.46 7.01 0.59 2.24 data sheet AA4VSO RA 92050
71 (296) (132) (268) (168) (39) (83) (215) (178) (15) (57)
1) please observe the general notes for the max. tightening torques on page 64
28/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
A9
6.1 6.2
PSt
3
P
1 7.1
A3
2
A8
A7
MSt M2(M1)
P
PSt Valve mounting for counter clockwise rotation item 2, 6.2 and
7.1 each rotated 180°
A6
A10
L (R)
15 0 15
A1
Einschraubloch M33
Subassemblies
(A6)
A9
6.1 7.2
PSt
6.2
1 P
A3
2
A8
A7
B
(Valve mounting item 2 and 6.2 for counter clockwise rotation)
M2(M1)
PSt
P
A10
(A6) A6
L (R)
15 0 15
A1
Einschraubloch M33
Subassemblies
R(L)
1 A4VSO with hydraulic control device
(see RA 92050)
(P at counter
clockwise 2 Power control valve
rotation) 6.1 Pilot valve-stroke limiter
M1(M2) MSt 6.2 Pressure control valve for stroke limiter
A4 to pump mounting face A5 Integrated check valve in item 2
7.2
Valve mounting item 2 and 6.2 for clockwise rotation
Unit dimensions
Size A1 A3 A4 A5 A6 A7 A8 A9 A10
20.08 15.63 10.98 7.28 1.85 7.95 12.05 0.59 1.38
500 (510) (397) (279) (185) (47) (202) (306) (15) (35)
For detailed unit dimensions and technical
22.91 17.13 11.85 7.72 1.85 9.13 13.58 0.59 1.38
750 data on the variable pump see technical
(582) (435) (301) (196) (47) (232) (345) (15) (35)
data sheet A4VSO RA 92050
24.49 18.23 14.17 7.95 1.85 10.04 14.65 0.59 1.38
1000 (622) (463) (360) (202) (47) (255) (372) (15) (35)
1) please observe the general notes for the max. tightening torques on page 64
30/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
For prolonged periods in standby we recommend to use LR.G with external unloading of pilot pressure.
Direction of flow S to B
right
left
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 31/64
Schematics LR.Z
for LR.DZ
and LR.GZ not in scope of not in scope of
supply supply
RkV RkV
2 2
B1 B MB B1 B MB
1 1
U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2
RkV
2
2
B1 B MB
P
3 B1 B MB M1
M2
1 1
U S MS M1 K1 K2 T R(L) M2 U S MS K1 K2 T R(L)
Ports Subassemblies
RkV External control fluid return 1 (A)A4VSO with hydraulic control device
M1, M2 Gauging port control chamber pressure (see RA 92050)
(Size 125 to 1000) 2 Power control valve
P Control pressure port (Size 500 to 1000) 3 Sandwich plate (Size 125 to 355)
6 Adapter plate RkV for LR.DZ and LR.GZ
(Size 40 to 355)
32/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
Size 40 and 71
Clockwise rotation (counter clockwise)
RkV RkV
6
1 2
A10
A3
A9
A6
B
RkV A8 RkV
to pump mounting face
A4
A7
L (R)
A1
15 0 15
(A7)
(A4)
A2
R(L)
(RkV on counter
clockwise rotation)
Unit dimensions
Size A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
10.24 5.20 5.83 4.25 8.31 4.49 2.48 8.70 5.98 6.61
40 (260) (132) (148) (108) (211) (114) (63) (221) (152) (168) For detailed unit dimensions and technical
data on the variable pump see technical data
11.65 5.20 6.50 4.25 9.37 4.92 2.48 9.76 6.42 7.24 sheet AA4VSO RA 92050
71 (296) (132) (165) (108) (238) (125) (63) (248) (163) (184)
1) please observe the general notes for the max. tightening torques on page 64
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 33/64
3 RkV 6 RkV
1 2
A10
A9
A3
A6
B
A5
M2(M1)
RkV A8 RkV
to pump mounting face
A4
A7
L (R)
15 0 15
A1
Einschraubloch M33
(A4)
(A7)
R(L)
(RkV on counter
B clockwise rotation)
M1(M2)
RkV
1
2
A3
A6
B
M2(M1)
(Power control valve mounting for
counter clockwise rotation)
(RkV on counter
clockwise rotation)
(A4)
L (R)
15 0 15
A1
Einschraubloch M33
A4
R(L)
6
RkV
Unit dimensions
Size A1 A3 A4 A5 A6
20.08 11.22 3.70 17.05 10.91
500 (510) (285) (94) (433) (277)
22.91 12.68 3.70 18.31 12.09 For detailed unit dimensions and technical data on the variable pump
750 (582) (322) (94) (465) (307) see technical data sheet A4VSO RA 92050
24.49 13.78 3.70 20.94 12.99
1000 (622) (350) (94) (532) (330)
1) please observe the general notes for the max. tightening torques on page 64
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 35/64
Valve function:
a) Solenoid de-energized = easy start, pump swivels back towards Vgmin -stop as soon as an operating pressure of
approx. 60...145 psi (4...10 bar) is reached
b) Solenoid energized = pump operates in power control mode
Direction of flow S to B
right
left
36/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
Schematics LR.Y
2 2
B1 B MB B1 B MB
1 1
U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2
Ports
M1, M2 Gauging port control chamber pressure (size 125 to 355)
Subassemblies
1 AA4VSO with hydraulic control device (see RA 92050)
2 Power control valve
3 Sandwich plate (size 125 to 355)
6 3/2-directional poppet valve see RA 22058 (for size 40 to 355)
Type Solenoid
M-3SEW6U3X/420MG24N9K4 Solenoid with junction box (Hirschmann) to DIN EN 175 301-803
cable joint M16x1,5 for cable dia. 0.18...0.39 in (4,5...10 mm)
protection IP65
7 sandwich plate
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 37/64
6 6
3
7 7
1 2
A3
2
A3
1
B
B
M2 RkV
A1
A1
15 0
Einschraubloch M33
15 0
L
L
A2
R(L)
A2
R(L)
B
M1
For counter clockwise rotation mounting positions of For counter clockwise rotation mounting positions of
items 2, 6 and 7 are rotated 180° items 2, 6 and 7 are rotated 180°
Unit dimensions
Size A1 A2 A3
40 10.24 (260) 5.20 (132) 11.50 (292)
71 11.65 (296) 5.20 (132) 12.13 (308) For detailed unit dimensions and technical data on the variable pump see
125/180 13.94 (354) 5.20 (132) 13.31 (338) technical data sheet AA4VSO RA 92050
250/355 16.69 (424) 5.20 (132) 14.72 (374)
1) please observe the general notes for the max. tightening torques on page 64
38/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
Characteristic
Operating pressure p
Vg min Vg max
Displacement
Direction of flow S to B
right
left
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 39/64
Schematics LR.S
5.1 5
5.1 5
X
X
4.1
4.1 2 2
B1 B MB
B1 B MB
4 3 4
1 1
U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2
Ports Subassemblies
X Pilot pressure control 1 AA4VSO with hydraulic control device
(see RA 92050)
M1, M2 Gauging port control chamber pressure
(Size 125 to 355) 2 Power control valve
3 Sandwich plate (Size 125 to 355)
4 Load-Sensing valve
4.1 Orifice for load sensing
(not in scope of supply)
5 Pressure relief valve optional
(not in scope of supply)
Recommended:
DBD 6 (hydraulic) to RA 25402
or DBETR-SO 437 (electric) to RA 29166
A4 to pump mounting face
A4 to pump mounting face
A6 to pump mounting face X
A6 to pump mounting face X
3 2 4
2 4
1
1
A5
A3
A5
A3
B B
(Valve mounting for
counter clockwise rotation)
M2(M1)
(X on counter
clockwise rotation)
(A2)
(A2)
(A8)
(A8)
L (R)
L (R)
15 0 15
15 0 15
A1
A1
Einschraubloch M33
A7
A7
A2
R(L) X
A2
R(L) X
B
Unit dimensions
Size A1 A2 A3 A4 A5 A6 A7 A8
40 10.26(260) 5.20 (132) 5.83(148) 11.69(297) 5.98(152) 10.67(271) 1.46(37) 0.28(7)
For detailed unit dimensions and
71 11.65(296) 5.20 (132) 6.50(165) 12.76(324) 6.42(163) 11.73(298) 1.46(37) 0.28(7) technical data on the variable
125/180 13.94(354) 5.20 (132) 7.68(195) 15.47(393) 7.60(193) 14.45(367) 1.46(37) 0.28(7) pump see technical data sheet
AA4VSO RA 92050
250/355 16.69(424) 5.20 (132) 9.37(238) 17.91(455) 9.02(229) 16.89(429) 1.46(37) 0.28(7)
1) please observe the general notes for the max. tightening torques on page 64
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 41/64
The hydraulic stroke control needs an external control pressure supply to port P
The displacement is increased proportional to an external pilot pressure signal in port PSt.
The hyperbolic power control is overriding the pilot pressure signal and will keep the pre-determined drive power constant.
p = Operating pressure
p • Vg = constant
Vg = Displacement
Limitation of displacement is possible via:
– Direct swivel angle limitation at the control piston (item 1) - mechanical
– Additional stroke limitation at the pilot valve (item 6.1) - hydraulic
Setting range
mechanical swivel angle limitation at the control piston:
Vg min 0...50 % of Vg max Vg max 100...50 % of Vg max
The min. and max. mechanical swivel angle limitations are factory set to a fixed value. Please state the desired value in clear text
when ordering.
The standard setting of the hydraulic stroke limitation is done in such a manner, that the above mentioned mechanical Vg min- and
Vg max settings can be achieved. Different settings please state in clear text.
Technical data
Min. required control pressure in P pcontr min psi (bar) 510 (35)
Min. required control pressure in P with boosted inlet S of max. 290 psi (20 bar) pcontr min psi (bar) 725 (50)
Max. permissible control pressure in P pcontr max psi (bar) 1450 (100)
Control fluid consumption in P (at p = 725 psi (50 bar)) gpm (L/min) max. 1.06 (4)
Pilot pressure range ppilot psi (bar) 145...650 (10...45)
Beginning of power control curve, however must be above control press. pcontr p psi (bar) 725...5100 (50...350)
Hysteresis ≤ ± 2% von Vgmax
Please observe the following in control combinations with remote pressure control (LR2GN and LR3GN):
With a pressure control setting below the pressure level of the external control pressure supply pcontr in P all pumps up to size
355 will remain against the mechanical stroke limiter Vg min and the sizes 500 to 1000 may experience oscillations.
Characteristics
Operating pressure p
psi (bar)
145
(10)
Direction of flow S to B
right
left
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 43/64
Schematics LR.N
B1 B MB B1 B MB
3
7.2
7.2
1 1
U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2
6.1 2
7.1
PSt
P
B1 B MB 7.2 M1
M2
1
Subassemblies
1 Pump with hydraulic control device
U S MS K1 K2 T R(L) (A)A4VSO (see RA 92050)
2 Power control valve
Ports 3 Sandwich plate (Size 125 to 355)
P Control pressure port 6.1 Pilot valve
PSt Pilot pressure port 6.2 Control valve
MSt Gauging port pilot control pressure 7.1 Check valve (integrated in sizes 125 to 1000)
M1, M2 Gauging port control chamber press. (Size 125 to 1000) 7.2 Integrated check valve
44/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
Size 40 and 71
Clockwise rotation (counter clockwise)
A9 P
6.1 7.1 6.2
PSt
1
A3
2 A7
A8
B
(P on counter clockwise rotation)
MSt
PSt Valve mounting position for counter clockwise rotation item 2,
(A2)
L (R)
15 0 15
A1
Subassemblies
1 AA4VSO with hydraulic control device
A6
(see RA 92050)
A2
Unit dimensions
Size A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
10.24 5.20 9.76 5.75 134 3.27 7.80 6.42 0.59 2.24
40 (260) (132) (248) (146) (34) (83) (198) (163) (15) (57) For detailed unit dimensions and technical
data on the variable pump see technical data
11.65 5.20 10.39 6.61 1.54 3.27 8.46 7.09 0.59 2.24 sheet AA4VSO RA 92050
71 (296) (132) (264) (168) (39) (83) (215) (180) (15) (57)
1) please observe the general notes for the max. tightening torques on page 64
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 45/64
A9
6.1 6.2
PSt
3
P
1 7.1
A3
2
A8
A7
B
MSt M2(M1)
P
PSt
Valve mounting position for counter clockwise rotation item 2,
A6
L (R)
15 0 15
A1
Einschraubloch M33
(A6)
Subassemblies
R(L) 1 AA4VSO with hydraulic control device
(see RA 92050)
B 2 Power control valve
6.1 Pilot valve
(P on counter
M1(M2) clockwise 6.2 Pilot control valve
rotation)
A4 to pump mounting face A5 7.1 Integrated check valve in sandwich plate
Unit dimensions
Size A1 A3 A4 A5 A6 A7 A8 A9 A10
13.94 11.73 8.07 4.41 4.57 7.56 8.43 0.59 2.24
125/180 (354) (298) (205) (112) (116) (192) (214) (15) (57) For detailed unit dimensions and technical data
on the variable pump see technical data sheet
16.69 13.62 9.84 5.08 4.57 8.98 10.28 0.59 2.24 AA4VSO RA 92050
250/355 (424) (346) (250) (129) (116) (228) (261) (15) (57)
1) please observe the general notes for the max. tightening torques on page 64
46/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
6.2
1 P
A3
2
A8
A7
B
(Valve mounting of item 2 and 6.2 for c. clockwise rotation)
M2(M1)
P
PSt
(A6) A6
A10
L (R)
15 0 15
A1
Subassemblies
Einschraubloch M33
Unit dimensions
Size A1 A3 A4 A5 A6 A7 A8 A9 A10
500 20.08 15.43 10.98 7.28 1.85 7.95 12.05 0.59 1.38
(510) (392) (279) (185) (47) (202) (306) (15) (35)
For detailed unit dimensions and technical data
750 22.91 16.93 11.85 7.68 1.85 9.13 13.58 0.59 1.38 on the variable pump see technical data sheet
(582) (430) (301) (195) (47) (232) (345) (15) (35)
A4VSO RA 92050
1000 24.49 17.95 14.17 7.99 1.85 10.04 14.65 0.59 1.38
(622) (456) (360) (203) (47) (255) (372) (15) (35)
1) please observe the general notes for the max. tightening torques on page 64
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 47/64
The proportional relief valve DBEP6 (to RE 29164) supplies a pilot pressure signal to the pilot pressure chamber at PSt proportio-
nal to the valve solenoid current.
The solenoid current controls and limits the pilot pressure.
Control through an electric command value. Current control through pulse width modulation.
Analogue or digital amplifiers can be used to drive the solenoids eg. proportional amplifier VT 3000 with 170 Hz (see RE 29935).
Please order separately.
For the selection of electronics and operating fluids, description of functions and emergency overrides and
further technical data please observe RE 29164.
Characteristic
psi (bar)
650 (45) 700
Amperage I [mA]
Pilot pressure ppilot
580 (40)
600
435 (30)
500
290 (20) 400
0 25 50 75 100
Vg
Displacement [%]
Vgmax
Direction of flow S to B
Pump direction Swivel range 1) Pressure port
of rotation
clockwise left B
1) Compare swivel angle indicator
15 0 15
right
left
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 49/64
Schematics LR.NT
PSt
PSt
MSt
MSt 6.2 9
6.2
9
6.1 6.1
P P
7.1 7.1
2
2
B1 B MB B1 B MB
3
7.2 7.2
1 1
U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2
Ports
P Control pressure port
PSt Gauging port pilot pressure
Mst Gauging port pilot control pressure
M1, M2 Gauging port control chamber pressure (Size 125 to 355)
Subassemblies
1 AA4VSO with hydraulic control device (see RA 92050)
2 Power control valve
3 Sandwich plate (only on size 125 to 355)
6.1 Pilot valve
6.2 Pilot control valve (shown in actuated position, i.e. P is pressurized)
7.1 Sandwich plate for mounting of proportional valve with check valve
7.2 Check valve, integrated in item 1
9 Proportional-pressure relief valve
DBEP6 B06-1X/45AG24NZ4M-382 Solenoid with cable box (Hirschmann)
with meter-in orifice dia. 0.093 in (1,0 mm) to DIN EN 175 301-803 protection class IP 65
cable junction box M16x1,5 for cable dia. 0.18...0.39 in (4,5...10 mm)
Schematics LR.NT
9.2
PSt
MSt
6.2
6.1
2
7.1
P
B1 B MB 7.2 M1
M2
U S MS K1 K2 T R(L)
Ports
P Control pressure port
PSt Gauging port pilot pressure
MSt Gauging port pilot control pressure
M1, M2 Gauging port control chamber pressure
Subassemblies
1 A4VSO with hydraulic control device (see RA 92050)
2 Power control valve
6.1 Pilot valve
6.2 Pilot control valve (shown in actuated position i.e. P is pressurized)
7.1, 7.2 Check valve integrated in power control valve (item 2)
9.1 Proportional pressure relief valve
DBEP6 A06-1X/45AG24NZ4M-382 Solenoid with cable box (Hirschmann)
with meter-in orifice dia. 0.093 in (1,0 mm) to DIN EN 175 301-803 protection class IP 65
cable junction box M16x1,5 for cable dia. 0.18...0.39 in (4,5...10 mm)
9.2 Sandwich plate for mounting of proportional valve
Size 40 and 71
Clockwise rotation
1
A3
7.1
A7
2 A8
B
A4 to pump mounting face MSt
P
PSt
A6
A10
A1
15 0
L
A2
R(L)
Unit dimensions
Size A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
10.23 5.20 9.76 5.75 11.77 6.81 10.08 5.94 8.70 4.57
40 (260) (132) (248) (146) (299) (173) (256) (151) (221) (116) For detailed unit dimensions and technical
data on the variable pump see technical
11.65 5.20 10.39 6.61 12.83 6.81 10.51 6.38 9.76 4.57 data sheet AA4VSO RA 92050
71 (296) (132) (264) (168) (326) (173) (267) (162) (248) (116)
1) please observe the general notes for the max. tightening torques on page 64
52/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
3 6.2 P
6.1 9
1 7.1
A3
A7
2
A8
B
MSt M2 P
PSt
A10
A1
15 0
Einschraubloch M33
L
R(L)
M1
A4 to pump mounting face Subassemblies see page 49
Unit dimensions
Size A1 A3 A4 A5 A7 A8 A9 A10
13.94 11.73 8.07 15.55 11.69 7.56 12.48 4.57
125/180 (354) (298) (205) (395) (297) (192) (317) (116) For detailed unit dimensions and technical data
on the variable pump see technical data sheet
16.69 13.62 9.84 17.99 13.11 8.98 14.92 4.57 AA4VSO RA 92050
250/355 (424) (346) (250) (457) (333) (228) (379) (116)
1) please observe the general notes for the max. tightening torques on page 64
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 53/64
A9
6.1 9.1
PSt 7.1 9.2
6.2
1 P
A11
A3
2
A8
A7
B
A4 to pump mounting face A5
M2
P
A10
A6
A1
15 0
Einschraubloch M33
L
R(L)
PSt
MSt
M1 Subassemblies see page 50
Unit dimensions
Size A1 A3 A4 A5 A6 A7 A8 A9 A10 A11
20.08 15.43 10.98 7.28 1.85 7.95 12.05 0.59 1.38 17.24
500 (510) (392) (279) (185) (47) (202) (306) (15) (35) (438) For detailed unit dimensions and
22.91 16.93 11.85 7.68 1.85 9.13 13.58 0.59 1.38 18.43 technical data on the variable pump
750 (582) (430) (301) (195) (47) (232) (345) (15) (35) (468) see technical data sheet A4VSO
24.49 17.95 14.17 7.99 1.85 10.04 14.65 0.59 1.38 19.33 RA 92050
1000 (622) (456) (360) (203) (47) (255) (372) (15) (35) (491)
1) please observe the general notes for the max. tightening torques on page 64
54/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
With control combinations LR2GN and LR3GN please note the following:
With a pressure control setting below the pressure level of the external control pressure supply pcontr in P all pumps up to size
355 will remain against the mechanical stroke limiter Vg min and the sizes 500 to 1000 may experience oscillations.
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 55/64
Schematics LR2GN
7.2 4 3 4
7.2
1 1
U S MS K1 K2 T R(L) U S MS M1 K1 K2 T R(L) M2
6.1
2
7.1
PSt
P
B1 B MB 7.2 M1
M2
Subassemblies
1 (A)A4VSO with hydraulic control device
1 (see RA 92050)
2 Power control valve
U S MS K1 K2 T R(L)
3 Sandwich plate (Size 125 to 355)
4 Pilot control valve for remote pressure control
Ports 5 Separate pressure relief valve
XD Pilot port for remote pressure control (not in scope of supply)
P Control pressure port 6.1 Pilot valve
PSt Pilot pressure port 6.2 Pilot control valve
MSt Gauging port pilot control pressure 7.1 Check valve (integrated in size 125 to 1000)
M1, M2 Gauging port control chamber press. (Size 125 to 1000) 7.2 Integrated check valve
56/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
Size 40 and 71
Clockwise rotation (counter clockwise)
A4 to pump mounting face
A6 to pump mounting face
A12
P
6.1 7.1 6.2
PSt
2 XD
1
A3
A15
A13
A5
B
(XD on counter clockwise rotation)
Valve mounting position for counter clockwise rotation item 2,
4, 6.2 and 7.1 with piping rotated by 180°
MSt
PSt
(A2)
Subassemblies
(A11)
(see RA 92050)
L (R)
15 0 15
A1
Unit dimensions
Size A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15
10.24 5.20 9.76 11.69 5.98 10.67 1.46 0.28 5.75 1.34 3.27 0.59 6.42 2.24 7.80 For detailed unit dimensions and
40 (260) (132) (248) (297) (152) (271) (37) (7) (146) (34) (83) (15) (163) (57) (198) technical data on the variable pump
11.65 5.20 10.16 12.76 6.61 11.73 1.46 0.28 6.61 1.54 3.27 0.59 7.09 2.24 8.46 see technical data sheet
71 (296) (132) (258) (324) (168) (298) (37) (7) (168) (39) (83) (15) (180) (57) (215) AA4VSO RA 92050
1) please observe the general notes for the max. tightening torques on page 64
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 57/64
A4 to pump mounting face
A6 to pump mounting face
A14
6.1
PSt 6.2 P 7.1
3
XD
1
A3
A13
2 4
A12
A5
M2(M1)
MSt P
PSt Subassemblies
1 AA4VSO with hydraulic control device
A11
(see RA 92050)
(A8)
A15
Einschraubloch M33
3 Sandwich plate
A7
(A11)
A14
MSt
6.1 7.1
PSt XD
6.2
1 P
A3
A5
A13
A12
B
A6 to pump mounting face
M2(M1)
XD Valve mounting position for counter clockwise rotation item 2, 4
and 6.2 rotated by 180° (mirror view around pump axis)
4
PSt P
A8
Subassemblies
(A11) A11
A15
L (R)
15 0 15
A1
(see RA 92050)
(A8)
Unit dimensions
Size A1 A3 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15
20.08 15.43 12.24 16.93 17.36 4.92 10.98 7.28 1.85 7.95 12.05 0.59 1.38 For detailed unit dimensions
500 (510) (392) (311) (430) (441) (125) (279) (186) (47) (202) (306) (15) (35)
and technical data on the
22.91 16.93 13.46 18.19 18.62 4.92 11.85 7.68 1.85 9.13 13.58 0.59 1.38
750 (582) (430) (342) (462) (473) (125) (301) (195) (47) (232) (345) (15) (35) variable pump see
24.49 17.95 14.33 20.79 21.22 4.92 14.17 7.99 1.85 10.04 14.65 0.59 1.38 technical data sheet A4VSO
1000 (622) (456) (364) (528) (539) (125) (360) (203) (47) (255) (372) (15) (35) RA 92050
1) please observe the general notes for the max. tightening torques on page 64
RA 92 064/11.07 | LR2, LR3, LR2N and LR3N Bosch Rexroth Corporation 59/64
With control combinations LR2GNT and LR3GNT please note the following:
With a pressure control setting below the pressure level of the external control pressure supply pcontr in P all pumps up to size
355 will remain against the mechanical stroke limiter Vg min and the sizes 500 to 1000 may experience oscillations.
60/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
Schematics LR2GNT
1
1
U S MS M1 K1 K2 T R(L) M2 U S MS K1 K2 T R(L)
Ports
XD Pilot pressure port for remote pressure control
P Control pressure port
PSt Gauging port pilot pressure
M1, M2 Gauging port control chamber pressure
MSt Gauging port pilot control pressure
Subassemblies
1 (A)A4VSO with hydraulic control device (see RA 92050)
2 Power control valve
3 Sandwich plate (Size 125 to 355)
4 Pilot control valve for remote pressure control
5 Separate pressure relief valve (not in scope of supply)
6.1 Pilot valve
6.2 Pilot control valve
7.1 Sandwich plate for mounting of proportional valve with check valve (Size 125 to 355)
Check valve, integrated in item 2 (Size 500 to 1000)
7.2 Check valve, integrated in item 1 (Size 125 to 355)
Check valve, integrated in item 2 (Size 500 to 1000)
9.1 Proportional pressure relief valve
DBEP6 B06-1X/45AG24NZ4M-382 (Size 125 to 355) Solenoid with cable box(Hirschmann)
DBEP6 A06-1X/45AG24NZ4M-382 (Size 500 to 1000) to DIN EN 175 301-803 protection class IP 65
with meter-in orifice dia. 0.039 in (1,0 mm) cable junction M16x1,5 for cable dia. 0.177...0.394 in (4,5...10 mm)
9.2 Sandwich plate for mounting of proportional valve (Size 500 to 1000)
A3
A2
2 4
A5
A12
B
MSt M2 P
PSt
A11
A1
15 0
Einschraubloch M33
L
A7
R(L)
XD
M1
Subassemblies see page 60 A9 to pump mounting face A10
1) please observe the general notes for the max. tightening torques on page 64
62/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
XD
9.1
6.1 7.1 9.2
6.2
1 P
A2
A3
2
A5
A12
B
A6 to pump mounting face
M2 4
XD
P
A8
A11
A1
15 0
L
R(L)
PSt
MSt
M1
9
A9 to pump mounting face A10
Subassemblies see page 60
Installation notes
For mounting of pumps with control version LR.Y and LR.NT and combinations thereof inside the reservoir please consult us.
64/64 Bosch Rexroth Corporation LR2, LR3, LR2N and LR3N | RA 92 064/11.07
General notes
– The control devices LR2, LR3 and LR.N together with the pump (A)A4VSO were designed for operation in open loop circuits.
– Systems design, installation and commissioning require trained technicians or tradesmen.
– All hydraulic ports and connections for control functions can only be used for the fastening of hydraulic lines.
– Tightening torques: The tightening torques mentioned in this data sheet are maximum values and must not be exceeded
(Maximum values for thread). Manufacturers information concerning the maximum permitted tightening
torques of the various fittings is to be observed!
For DIN 13 mounting bolts, we recommend that tightening torques be checked on a case by case basis
in accordance with VDI 2230 published 2003.
– During and shortly after operation of a pump the housing and especially the solenoids can be extremely hot, avoid being burned.
Wear protective clothing.
– All data, information and instructions mentioned in this data sheet must be adhered to.
Bosch Rexroth Corporation Bosch Rexroth Corporation © 2007 Bosch Rexroth Corporation
Axial & Radial Piston Units 2315 City Line Road All rights reserved. Neither this document, nor any part of it, may be reproduced,
8 Southchase Court Bethlehem, PA 18017-2131 duplicated, circulated or disseminated, whether by copy, electronic format or
Fountain Inn, SC 29644-9018 USA any other means, without the prior consent and authorization of Bosch Rexroth
USA Telephone (610) 694-8300 Corporation.
Telephone (864) 967-2777 Facsimile (610) 694-8467 The data and illustrations in this brochure/data sheet are intended only to descri-
Facsimile (864) 967-8900 www.boschrexroth-us.com be or depict the products. No representation or warranty, either express or imp-
www.boschrexroth-us.com lied, relating to merchantability or fitness for intended use, is given or intended by
virtue of the information contained in this brochure/data sheet. The information
contained in this brochure/data sheet in no way relieves the user of its obligation
to insure the proper use of the products for a specific use or application. All
products contained in this brochure/data sheet are subject to normal wear and
tear from usage.
Subject to change.