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Service Bulletin: Diagnostics Hydraulic Systems Reach Sensor Count Diagnostics General Cal Cush Inpoint Cal Cush Outpoint

This service bulletin provides information about calibrating the reach sensor on certain models of machines. It describes how to check the reporting capability of the reach sensor and calibrate the "CAL CUSH INPOINT" and "CAL CUSH OUTPOINT" if found faulty. It lists the proper voltage range during reach mechanism movement and references service manuals for the calibration process and part replacement if needed. Diagrams show the reach sensor part numbers and proper orientation, and specifications are provided for calibration point ranges during diagnostics tests of the reach sensor count.

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Erisson
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58 views6 pages

Service Bulletin: Diagnostics Hydraulic Systems Reach Sensor Count Diagnostics General Cal Cush Inpoint Cal Cush Outpoint

This service bulletin provides information about calibrating the reach sensor on certain models of machines. It describes how to check the reporting capability of the reach sensor and calibrate the "CAL CUSH INPOINT" and "CAL CUSH OUTPOINT" if found faulty. It lists the proper voltage range during reach mechanism movement and references service manuals for the calibration process and part replacement if needed. Diagrams show the reach sensor part numbers and proper orientation, and specifications are provided for calibration point ranges during diagnostics tests of the reach sensor count.

Uploaded by

Erisson
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 6

FF00077

03/25/08

Service Bulletin See Models Below

TO: DEALER PRINCIPALS, BRANCH MANAGERS, SERVICE MANAGERS, PARTS


MANAGERS and TRAINERS

SUBJECT: AC REACH - REACH SENSOR 580083738 MOUNTING AND “COUNT”

MODELS AFFECTED: A295 (NR035-040DA/NDR030DA), D815 (NR035-040EA/NDR030EA),


C861 (NR045EA/NDR035EA)

DESCRIPTION:

When checking the reporting capability of the Reach Sensor, if it is determined that it is faulty or that
the “CAL CUSH INPOINT” or “CAL CUSH OUTPOINT” has not been calibrated correctly refer to
service manuals listed below for the proper calibration process and part replacement.

Quick Voltage Check:


As Reach Mechanism moves from Full Reach to Full Retract Voltage Range should be between 0.50
to 4.50 VDC at ==Î Remote Can Module Plug Pin 11 = Circuit CBL-11 A/B (Red) Positive Meter
Lead. [Negative Meter Lead Circuit 113 (Green)]

Diagnostics Diagnostics
Hydraulic Systems General
Reach Sensor Count Cal Cush InPoint
Cal Cush OutPoint
FF00077
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2200YRM1193 TECHNICIAN INTERFACE - STANDARD 07-2007

2200YRM1241 TECHNICIAN INTERFACE - PREMIUM 07-2007

See Page 6 of the


Service Manual
listed above

Always Calibrate the Full Reach = OutPoint First


Range = 10000 to 30000 ======Î (20,000 Value)
FF00077
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Cal Cush InPoint:


40,000
Range: 30000 to 50000

Cal Cush OutPoint:


20,000
Range: 10000 to 30000

Slow Down
Speed Up Full Retract
Cushion Points Count
46528

Cal Cush
InPoint
44095

Cal Cush
Outpoint
16000

Diagnostics
Hydraulic Systems
Reach Sensor Count Full Reach
================= 14522
Range:
Full Retract (IN) = 45000 to 50000
Full Reach (OUT) = 14000 to 15000 = Single Reach
Full Reach (OUT) = Approx 19000 = Double Reach
FF00077
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4500YRM1196 REACH CARRIAGES 10-2007

Single Reach Sensor


(Item #27)
FF00077
Page 5 of 6

Reach Sensor
Note:
Flat part of shaft
MUST (Item #6) be
towards the Pivot Pin
Set (Item #3) Screw
FF00077
Page 6 of 6

Double Reach = Reach Sensor (Item #19)

Warranty Reimbursement

This Service Bulletin is for information purposes only and will not be considered for warranty
reimbursement unless a failure occurs within the warranty period.

We reserve the right to change the design of our products without incurring an obligation to modify previously manufactured products.

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