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DIAL

1. The document provides design details for post-installed reinforcement of a column extension, including load calculations, material properties, existing reinforcement details, and proposed post-installed reinforcement parameters. 2. A 16mm diameter rebar with a 20mm drill bit and 111mm spacing is selected, requiring a 837mm deep hole. Accessories like drill bits, air, and setting tools are also specified. 3. Design calculations for the highest loaded rebar show a required bond length of 644mm is needed to develop the 87.4kN tensile force using Hilti HIT-RE 500 V3 adhesive.

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jatin kalra
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0% found this document useful (0 votes)
75 views7 pages

DIAL

1. The document provides design details for post-installed reinforcement of a column extension, including load calculations, material properties, existing reinforcement details, and proposed post-installed reinforcement parameters. 2. A 16mm diameter rebar with a 20mm drill bit and 111mm spacing is selected, requiring a 837mm deep hole. Accessories like drill bits, air, and setting tools are also specified. 3. Design calculations for the highest loaded rebar show a required bond length of 644mm is needed to develop the 87.4kN tensile force using Hilti HIT-RE 500 V3 adhesive.

Uploaded by

jatin kalra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 7

www.hilti.in Hilti PROFIS Rebar 2.5.

3
Company: Page: 1
Specifier: Project: DIAL Column Extension
Address: Fastening point:
Phone | Fax: | Date: 14/09/2021
E-Mail:
Specifiers comments:

Design standard: HIT Rebar Design


Application type: Column extension
Service life: 100 years

1. Loads 2. Drilling & Temperature 3. Material & Safety

Loads Drilling Structure


Md 130 kNm Hole condition Dry Concrete class (existing structure) 25.0
Drilling method Hammer N/mm²
Md,xz 179 kNm
drilling Char. yield strength (existing) 500
Nd -363 kN N/mm²
Drilling aid Drilling aid is
Highest 87.4 used Char. yield strength (new) 500
kN/bar N/mm²
Temperature (HIT Rebar Design)
Lowest 13.1 Cracks
During installation from 5 °C to
kN/bar 40 °C Cracks along parallel member No
Fire design During service 20 °C / 20 °C
Fire rating None
Fatigue design
None
Seismic
Seismic loads No

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Rebar ( c ) 2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.in Hilti PROFIS Rebar 2.5.3
Company: Page: 2
Specifier: Project: DIAL Column Extension
Address: Fastening point:
Phone | Fax: | Date: 14/09/2021
E-Mail:

4. Eurocode 2 parameters 5. Existing reinforcement 6. Post-installed reinforcement

αcc 1.00 Longitudinal reinforcement Reinforcements parameters


αct 1.00 Bar size 20.0 mm Diameter 16.0 mm
Concrete cover 40.0 mm Spacing - Y 111 mm
αct,bond 1.00
Number of bars 5x5 Spacing - X 111 mm
εud 0.0200
Transverse reinforcement c 50.0 mm
k2 0.850 Bar size 10.0 mm cd (EC2, 8.4.4.1) 47.7 mm
ν' 0.900 Concrete cover 30.0 mm Bond conditions Good
ρmax 0.0400 Spacing 200 mm Min. reinforcement 100 mm²/m
εc2 2.00•10-3 Parameters Other
α1 1.00 Transverse pressure 0.00
εc2u 3.50•10-3
N/mm²
α4 1.00
Cover of tension force line b 0.00 mm
Bond conditions Good
Concrete cover to face
Concrete cover to face 30.0 mm

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Rebar ( c ) 2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.in Hilti PROFIS Rebar 2.5.3
Company: Page: 3
Specifier: Project: DIAL Column Extension
Address: Fastening point:
Phone | Fax: | Date: 14/09/2021
E-Mail:
Selected solution
Bar size Drill bit size Bar spacing - Y Bar spacing - X Distance Required drill
centre/centre centre/centre centre/surface hole
Ø [mm] D [mm] s [mm] s [mm] cs [mm] linst [mm]
Bar with highest 16.0 20.0 111 111 58.0 837
load

Required accessories

Drilling Cleaning Setting


- Suitable rotary hammer - Compressed air with required accessories to - Dispenser including cassette and mixer
- Properly sized drill bit blow from the bottom of the hole - For deep installations, a piston plug is
- Proper diameter wire brush necessary

Bar with highest load (tension)


Design Input

Design force in bar FE 87.4 kN EC2 9.2.1.4(2)


Stress in bars σsd 435 N/mm²
Adhesive used Hilti HIT-RE 500 V3

Splice Post-Installed Reinforcement

Bond condition Good → η1 1.00 (input)


Bond strength fbd,pi 2.70 N/mm² ETA 16/0142
Basic anchorage length lb,rqd = (Ø/4)•(σsd/fbd,pi) 644 mm
Basic anchorage length (Fyd) lb,rqd,fyd = (Ø/4)•(fyd/fbd,pi) 644 mm
Factor for splice α6 1.50

Factor for minimum length fmult,min 1.00


Minimum splice length l0,min = fmult,min•max(0.3•α6•lb,rqd,fyd; 15Ø; 200 mm) 290 mm EC2 8.7.3(1)
and German
National Annex
Min of clear cover or half spacing cd 47.7 mm ≤ 3Ø EC2
8.4.4(1)

Influence cover/spacing α2 = {0.7 ≤ 1-0.15[(cd-Ø)/Ø] ≤ 1.0} 0.703

Transverse reinforcement ∑Ast = Øt2•π/4 • (1+0.7•α6•lb,rqd/st) 344 mm²


Min. transverse reinforcement 2 314 mm²
∑Ast,min = Ø •(π/4)•(σsd / fyd)
K-factor K = (EN 1992-1-1, table 8.2) 0.0500
Influence of transv. reinf. α3 = {0.7 ≤ 1-K(∑Ast-∑Ast,min)/(Ø2π/4)≤ 1.0} 0.995 EC2 8.4.4(1)

Transverse pressure p 0.00 N/mm²


Influence of transv. pressure α5 = {0.7 ≤ 1-0.04p ≤ 1.0} 1.00

Total influence factor α = {α2•α3•α5 ≥ 0.7} 0.700

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Rebar ( c ) 2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.in Hilti PROFIS Rebar 2.5.3
Company: Page: 4
Specifier: Project: DIAL Column Extension
Address: Fastening point:
Phone | Fax: | Date: 14/09/2021
E-Mail:

Splitting bond strength fbd,HRM1.0 = fbd,pi/α 3.86 N/mm²


Splitting bond strength fbd,HRM2.0 1.83 N/mm² bond strength
calculated based
on testing
results database
Pullout bond strength fbd,po 5.10 N/mm² ETA 16/0143
Controlling bond strength fbd,HRM = max(fbd,HRM1.0; fbd,HRM2.0) 3.86 N/mm²

Design splice length l0,pi = max[α•α6•(Ø/4)•(σsd/fbd); lb,min] 676 mm

Splice Cast-in Reinforcement

Bond condition Good → η1 1.00 (input)


Bond strength fbd,ci 2.69 N/mm²
Basic anchorage length lb,rqd = (Ø/4)•(σsd/fbd,ci) 609 mm
Basic anchorage length (Fyd) lb,rqd,fyd = (Ø/4)•(fyd/fbd,ci) 807 mm
Factor for splice α6 1.50

Factor for minimum length fmult,min 1.00


Minimum splice length l0,min = fmult,min•max(0.3•α6•lb,rqd,fyd; 15Ø; 200 mm) 363 mm EC2 8.7.3(1)
and German
National Annex
Shape of cast-in bars α1 1.00
Min of clear cover or half spacing cd 33.8 mm ≤ 3Ø EC2
8.4.4(1)

Influence cover/spacing α2 = {0.7 ≤ 1-0.15[(cd-Ø)/Ø] ≤ 1.0} 0.897

Transverse reinforcement ∑Ast = Øt2•π/4 • (1+0.7•α6•lb,rqd/st) 330 mm²


Min. transverse reinforcement 2 237 mm²
∑Ast,min = Ø •(π/4)•(σsd / fyd)
K-factor K = (EN 1992-1-1, table 8.2) 0.0500
Influence of transv. reinf. α3 = {0.7 ≤ 1-K(∑Ast-∑Ast,min)/(Ø2π/4)≤ 1.0} 0.985 EC2 8.4.4(1)

Transverse pressure p 0.00 N/mm²


Influence of transv. pressure α5 = {0.7 ≤ 1-0.04p ≤ 1.0} 1.00

Total influence factor α = {α2•α3•α5 ≥ 0.7} 0.884

Design splice length l0,ci = max(α1•α•α6•lb,rqd; l0,min) 807 mm

Definition of the installation length

Controlling splice length l0 = max(l0,pi; l0,ci) 807 mm

Clear distance spliced bars e 0.00 mm

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Rebar ( c ) 2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.in Hilti PROFIS Rebar 2.5.3
Company: Page: 5
Specifier: Project: DIAL Column Extension
Address: Fastening point:
Phone | Fax: | Date: 14/09/2021
E-Mail:
Increase of splice length l0,e = max(e-4Ø; 0) 0.00 mm

Front cover cf 30.0 mm

Installation length linst = l0 + l0,e + cf 837 mm

Bar with lowest load (tension)


Design Input

Design force in bar FE 13.1 kN EC2 9.2.1.4(2)


Stress in bars σsd 65.0 N/mm²
Adhesive used Hilti HIT-RE 500 V3

Splice Post-Installed Reinforcement

Bond condition Good → η1 1.00 (input)


Bond strength fbd,pi 2.70 N/mm² ETA 16/0142
Basic anchorage length lb,rqd = (Ø/4)•(σsd/fbd,pi) 96.4 mm
Basic anchorage length (Fyd) lb,rqd,fyd = (Ø/4)•(fyd/fbd,pi) 644 mm
Factor for splice α6 1.50

Factor for minimum length fmult,min 1.00


Minimum splice length l0,min = fmult,min•max(0.3•α6•lb,rqd,fyd; 15Ø; 200 mm) 290 mm EC2 8.7.3(1)
and German
National Annex
Min of clear cover or half spacing cd 47.7 mm ≤ 3Ø EC2
8.4.4(1)

Influence cover/spacing α2 = {0.7 ≤ 1-0.15[(cd-Ø)/Ø] ≤ 1.0} 0.703

Transverse reinforcement ∑Ast = Øt2•π/4 • (1+0.7•α6•lb,rqd/st) 118 mm²


Min. transverse reinforcement 2 47.0 mm²
∑Ast,min = Ø •(π/4)•(σsd / fyd)
K-factor K = (EN 1992-1-1, table 8.2) 0.0500
Influence of transv. reinf. α3 = {0.7 ≤ 1-K(∑Ast-∑Ast,min)/(Ø2π/4)≤ 1.0} 0.989 EC2 8.4.4(1)

Transverse pressure p 0.00 N/mm²


Influence of transv. pressure α5 = {0.7 ≤ 1-0.04p ≤ 1.0} 1.00

Total influence factor α = {α2•α3•α5 ≥ 0.7} 0.695

Splitting bond strength fbd,HRM1.0 = fbd,pi/α 3.88 N/mm²


Splitting bond strength fbd,HRM2.0 3.91 N/mm² bond strength
calculated based
on testing
results database
Pullout bond strength fbd,po 5.10 N/mm² ETA 16/0143

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Rebar ( c ) 2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.in Hilti PROFIS Rebar 2.5.3
Company: Page: 6
Specifier: Project: DIAL Column Extension
Address: Fastening point:
Phone | Fax: | Date: 14/09/2021
E-Mail:
Controlling bond strength fbd,HRM = max(fbd,HRM1.0; fbd,HRM2.0) 3.91 N/mm²

Design splice length l0,pi = max[α•α6•(Ø/4)•(σsd/fbd); lb,min] 290 mm

Splice Cast-in Reinforcement

Bond condition Good → η1 1.00 (input)


Bond strength fbd,ci 2.69 N/mm²
Basic anchorage length lb,rqd = (Ø/4)•(σsd/fbd,ci) 7.28 mm
Basic anchorage length (Fyd) lb,rqd,fyd = (Ø/4)•(fyd/fbd,ci) 807 mm
Factor for splice α6 1.50

Factor for minimum length fmult,min 1.00


Minimum splice length l0,min = fmult,min•max(0.3•α6•lb,rqd,fyd; 15Ø; 200 mm) 363 mm EC2 8.7.3(1)
and German
National Annex
Shape of cast-in bars α1 = (value for compression) 1.00

Influence cover/spacing α2 = (value for compression) 1.00

Transverse reinforcement ∑Ast = Øt2•π/4 • (1+0.7•α6•lb,rqd/st) 81.5 mm²


Min. transverse reinforcement ∑Ast,min = Ø2•(π/4)•(σsd / fyd) 2.83 mm²
K-factor K = (EN 1992-1-1, table 8.2) 0.0500
Influence of transv. reinf. α3 = (value for compression) 1.00 EC2 8.4.4(1)

Transverse pressure p
Influence of transv. pressure α5 = (value for compression) 1.00

Total influence factor α = {α2•α3•α5 ≥ 0.7} 1.00

Design splice length l0,ci = max(α1•α•α6•lb,rqd; l0,min) 363 mm

Definition of the installation length

Controlling splice length l0 = max(l0,pi; l0,ci) 363 mm

Clear distance spliced bars e 0.00 mm


Increase of splice length l0,e = max(e-4Ø; 0) 0.00 mm

Front cover cf 30.0 mm

Installation length linst = l0 + l0,e + cf 393 mm

Remarks
Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Rebar ( c ) 2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan
www.hilti.in Hilti PROFIS Rebar 2.5.3
Company: Page: 7
Specifier: Project: DIAL Column Extension
Address: Fastening point:
Phone | Fax: | Date: 14/09/2021
E-Mail:
This design exclusively considers the local load transfer from the post-installed tensile reinforcement at the intersection between new and
existing concrete. The joint surfaces for concreting must be roughened to at least such an extent that aggregates protrude. It assumes that
adequate transverse reinforcement is provided in the anchorage area if required.
The shear load carrying capacity of the cross section has to be designed separately.
The HIT Rebar Design is used in this calculation evaluates solely the strength of the connection; serviceability criteria are not considered.
Indications on displacements and creep of post-installed rebars can be found in the European Technical Approvals for anchors. The Installation
(drilling, cleaning, setting) must be according to the approval!
Fixed diameter and spacing selected. Please be aware that over-reinforcement of the section may lead to brittle failure of the fastening.
The accessory list in this report is for the information of the user only. In any case, the instructions for use provided with the product have to be
followed to ensure a proper installation.
User has defined the frame node strut angle as 30 degrees with engineering judgement.
Minimum reinforcement requirements are not checked by the software.

Input data and results must be checked for agreement with the existing conditions and for plausibility!
PROFIS Rebar ( c ) 2009 Hilti AG, FL-9494 Schaan Hilti is a registered Trademark of Hilti AG, Schaan

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