OPERATING,

MAINTENANCE,
PARTS
MANUAL

COMPRESSOR
MODELS

P250WCU
HP300WCU
P375WCU

Code
A
Code
B

!
This
manual
contains
important
safety
information.
Do
not
destroy
this
manual.

This
manual
must
be
available
to
the
personnel
who
operate
and
maintain
this
machine.

Portable
Power
P.O.
Box
868
-
--
501
Sanford
Ave
Mocksville,
N.C.
27028
Book
35392877
(1/01)
1()
QUALITY
POLICY

We
will
supply
products
and
services
that
consistently
meet
the
requirements
of
our
customers
and
each
other.

CALIFORNIA
Proposition
65
Warning

Diesel
engine
exhaust
and
some
of
its
constituents
are
known
to
the
State
of
California
to
cause
cancer,
birth
defects,
and
other
reproductive
harm.

Book
35392877
(1/01)
2

()
Foreword

Machine
models
represented
in
this
manual
may
be
used
in
various
locations
worldwide.
Machines
sold
and
shipped
into
European
common
market
countries
requires
that
the
machine
display
the
EC
Mark
and
conform
to
various
directives.
In
such
cases,
the
design
specification
of
this
machine
has
been
certified
as
complying
with
EC
directives.
Any
modification
to
any
part
is
absolutely
prohibited
and
would
result
in
the
CE
certification
and
marking
being
rendered
invalid.
A
declaration
of
that
conformity
follows:

Declaration
of
Conformity

WITH
EC
DIRECTIVE

98/37/EC

We

Ingersoll-
--Rand
Company
Ingersoll-
--Rand
Company
Limited

P.O.
Box
868
Swan
Lane,
Hindley
Green
Represented
In
EC
By:

501
Sanford
Avenue
Wigan
WN2
4EZ
Mocksville,
North
Carolina
27028
United
Kingdom

Declare
that,
under
our
sole
responsibility
for
manufacture
and
supply,
the
product(s)

HP1300WCU
VHP825WCU
XHP900WCAT
VHP750WCAT
XHP1070CAT
XP1400WCU
P1600WCU
HP935WCU
XP1050WCU
XHP650WCAT
XHP750WCAT
VHP850WCAT
HP900WCAT
NXP1300WCU
XP900WCU
HP825WCU
XHP825WCAT
XP1000WCAT

To
which
this
declaration
relates,
is
(are)
in
conformity
with
the
provisions
of
the
above
directives
using
the
following
principal
standards

EN1012-
--1,
EN29001,
EN202,
EN60204-
--1
PN8NTC2,
EN
50081,
EN50082

Issued
at
Mocksville
on
1-
--1-
--95

Issued
at
Hindley
Green
on
1-
--1-
--95

Ric
Lunsford
H.
Seddon,
Q.A.
Manager
Manager
of
Quality
Control

Book
35392877
(1/01)
3

()
Nothing
contained
in
this
document
is
intended
to
extend
any
promise,
warranty
or
representation,
expressed
or
implied,
regarding
the
Ingersoll-
--Rand
products
described
herein.
Any
such
warranties
or
other
terms
and
conditions
of
sale
of
products
shall
be
in
accordance
with
the
standard
terms
and
conditions
of
sale
for
such
products,
which
are
available
upon
request.
This
manual
contains
instructions
and
technical
data
to
cover
all
routine
operation
and
scheduled
maintenance
tasks
by
operation
and
maintenance
staff.
Major
overhauls
are
outside
the
scope
of
this
manual
and
should
be
referred
to
an
authorized
Ingersoll-
--Rand
service
department.

All
components,
accessories,
pipes
and
connectors
added
to
the
compressed
air
system
should
be:
S
of
good
quality,
procured
from
a
reputable
manufacturer
and,
wherever
possible,
be
of
a
type
approved
by
Ingersoll-
--Rand.

S
clearly
rated
for
a
pressure
at
least
equal
to
the
machine
maximum
allowable
working
pressure.

S
compatible
with
the
compressor
lubricant/coolant.

S
accompanied
with
instructions
for
safe
installation,
operation
and
maintenance.
Details
of
approved
equipment
are
available
from
Ingersoll-
--Rand
Service
departments.
The
use
of
repair
parts
other
than
those
included
within
the
Ingersoll-
--Rand
approved
parts
list
may
create
hazardous
conditions
over
which
Ingersoll-
--Rand
has
no
control.
Therefore,
Ingersoll-
--Rand
cannot
be
held
responsible
for
equipment
in
which
non-
--approved
repair
parts
are
installed.

Ingersoll-
--Rand
reserves
the
right
to
make
changes
and
improvements
to
products
without
notice
and
without
incurring
any
obligation
to
make
such
changes
or
add
such
improvements
to
products
sold
previously.

The
intended
uses
of
this
machine
are
outlined
below
and
examples
of
unapproved
usage
are
also
given.
However,
Ingersoll-
--Rand
cannot
anticipate
every
application
or
work
situation
that
may
arise.
If
in
doubt,
consult
supervision.

This
machine
has
been
designed
and
supplied
for
above
ground
operation
to
be
used
for
compression
of
normal
ambient
air
containing
no
additional
gases,
vapors
or
particles
within
the
ambient
temperature
range
specified
in
the
general
data
section
of
this
manual.

This
machine
should
not
be
used:
A.
For
direct
or
indirect
human
consumption
of
the
compressed
air.
B.
Outside
the
ambient
temperature
range
specified
in
the
general
data
section
of
this
manual.
C.
When
an
actual
or
foreseeable
risk
of
hazardous
levels
of
flammable
gases
or
vapors
exists.
D.
With
other
than
Ingersoll-
--Rand
approved
components.
E.
With
guards,
or
controls
or
switches
missing
or
disabled.
F.
For
storage
or
transportation
of
materials
inside
or
on
the
enclosure.
This
company
accepts
no
responsibility
for
errors
in
translation
of
this
manual
from
the
original
English
version.

Book
35392877
(1/01)
4

()
TABLEOFCONTENTS

SECTION1...............
SAFETY
SECTION2...............
WARRANTY/REGISTRATION
SECTION3...............
NOISEEMISSION
SECTION4...............
GENERALDATA
SECTION5...............
OPERATION
SECTION6...............
MAINTENANCE
SECTION7...............
LUBRICATION
SECTION8...............
TROUBLESHOOTING
SECTION9...............
PARTSORDERING
SECTION10..............
PARTSLIST
SECTION11..............
OPTIONS-
--PARTSLIST
SECTION12..............
ENGINEO&M

Book
35392877
(1/01)
5

()
SECTION
1-
--SAFETY

SAFETY
PRECAUTIONS

General
Information

Ensure
that
the
operator
reads
and
understands
the
decals
and
consults
the
manuals
before
maintenance
or
operation.

Ensure
that
the
Operation
and
Maintenance
manual,
and
the
manual
holder
if
equipped,
are
not
removed
permanently
from
the
machine.

Ensure
that
maintenance
personnel
are
adequately
trained,
competent
and
have
read
the
manuals.

Make
sure
that
all
protective
covers
are
in
place
and
that
the
canopy/doors
are
closed
during
operation.

The
specification
of
this
machine
is
such
that
the
machine
is
not
suitable
for
use
in
flammable
gas
risk
areas.
If
such
an
application
is
required
then
all
local
regulations,
codes
of
practice
and
site
rules
must
be
observed.
To
ensure
that
the
machine
can
operate
in
a
safe
and
reliable
manner,
additional
equipment
such
as
gas
detection,
exhaust
spark
arrestors,
and
intake
(shut-
--off)
valves
may
be
required,
dependent
on
local
regulations
or
the
degree
of
risk
involved.

Air
discharged
from
this
machine
may
contain
carbon
monoxide
or
other
contaminants
which
will
cause
serious
injury
or
death.
Do
not
breathe
this
air.

Compressed
air
can
be
dangerous
if
incorrectly
handled.
Before
doing
any
work
on
the
unit,
ensure
that
all
pressure
is
vented
from
the
system
and
that
the
machine
cannot
be
started
accidentally.

Ensure
that
the
machine
is
operating
at
the
rated
pressure
and
that
the
rated
pressure
is
known
to
all
relevant
personnel.

All
air
pressure
equipment
installed
in
or
connected
to
the
machine
must
have
safe
working
pressure
ratings
of
at
least
the
machine
safety
valve
rating.

If
more
than
one
compressor
is
connected
to
one
common
downstream
plant,
effective
check
valves
and
isolation
valves
must
be
fitted
and
controlled
by
work
procedures,
so
that
one
machine
cannot
accidentally
be
pressurized
or
over
pressurized
by
another.

Compressed
air
must
not
be
used
for
a
feed
to
any
form
of
breathing
apparatus
or
mask.

Book
35392877
(1/01)
6

()

The
discharged
air
contains
a
very
small
percentage
of
compressor
lubricating
oil
and
care
should
be
taken
to
ensure
that
downstream
equipment
is
compatible.

If
the
discharged
air
is
to
be
ultimately
released
into
a
confined
space,
adequate
ventilation
must
be
provided.

When
using
compressed
air,
always
use
appropriate
personal
protective
equipment.

All
pressure
containing
parts,
especially
flexible
hoses
and
their
couplings,
must
be
regularly
inspected,
be
free
from
defects
and
be
replaced
according
to
the
Manual
instructions.

Avoid
bodily
contact
with
compressed
air.

The
safety
valve
located
in
the
separator
tank
must
be
checked
periodically
for
correct
operation.

Never
operate
unit
without
first
observing
all
safety
warnings
and
carefully
reading
the
operation
and
maintenance
manual
shipped
from
the
factory
with
this
machine.

Never
operate
the
engine
of
this
machine
inside
a
building
without
adequate
ventilation.
Avoid
breathing
exhaust
fumes
when
working
on
or
near
the
machine.
Do
not
alter
or
modify
this
machine.

A
battery
contains
sulfuric
acid
and
can
give
off
gases
which
are
corrosive
and
potentially
explosive.
Avoid
contact
with
skin,
eyes
and
clothing.
In
case
of
contact,
flush
area
immediately
with
water.

Exercise
extreme
caution
when
using
booster
battery.
To
jump
battery,
connect
ends
of
one
booster
cable
to
the
positive
(+)
terminal
of
each
battery.
Connect
one
end
of
other
cable
to
the
negative
(-
--)
terminal
of
the
booster
battery
and
other
end
to
a
ground
connection
away
from
dead
battery
(to
avoid
a
spark
occurring
near
any
explosive
gases
that
may
be
present).
After
starting
unit,
always
disconnect
cables
in
reverse
order.

Never
operate
unit
without
first
observing
all
safety
warnings
and
carefully
reading
the
operation
and
maintenance
manual
shipped
from
the
factory
with
this
machine.
This
machine
may
include
such
materials
as
oil,
diesel
fuel,
antifreeze,
brake
fluid,
oil/air
filters
and
batteries
which
may
require
proper
disposal
when
performing
maintenance
and
service
tasks.
Contact
local
authorities
for
proper
disposal
of
these
materials.

A
battery
contains
sulfuric
acid
and
can
give
off
gases
which
are
corrosive
and
potentially
explosive.
Avoid
contact
with
skin,
eyes
and
clothing.
In
case
of
contact,
flush
area
immediately
with
water.

High
Pressure
Air
can
cause
serious
injury
or
death.
Relieve
pressure
before
removing
filler
plugs/caps,
fittings
or
covers.

Air
pressure
can
remain
trapped
in
air
supply
line
which
can
result
in
serious
injury
or
death.
Always
carefully
vent
air
supply
line
at
tool
or
vent
valve
before
performing
any
service.

This
machine
produces
loud
noise
with
the
doors
open
or
service
valve
vented.
Extended
exposure
to
loud
noise
can
cause
hearing
loss.
Always
wear
hearing
protection
when
doors
are
open
or
service
valve
is
vented.

Never
inspect
or
service
unit
without
first
disconnecting
battery
cable(s)
to
prevent
accidental
starting.

Do
not
remove
the
pressure
cap
from
a
HOT
radiator.
Allow
radiator
to
cool
down
before
removing
pressure
cap.

Do
not
use
petroleum
products
(solvents
or
fuels)
under
high
pressure
as
this
can
penetrate
the
skin
and
result
in
serious
illness.
wear
eye
protection
while
cleaning
unit
with
compressed
air
to
prevent
debris
from
injuring
eye(s).

Disconnected
air
hoses
whip
and
can
cause
serious
injury
or
death.
Always
attach
a
safety
flow
restrictor
to
each
hose
at
the
source
of
supply
or
branch
line
in
accordance
with
OSHA
Regulation
29CFR
Section
1926.302(b).

Hot
pressurized
fluid
can
cause
serious
burns.
Do
not
open
radiator
while
hot.

Rotating
fan
blade
can
cause
serious
injury.
Do
not
operate
without
guard
in
place.

Use
care
to
avoid
contacting
hot
surfaces
(engine
exhaust
manifold
and
piping,
air
receiver
and
air
discharge
piping,
etc.).

Ether
is
an
extremely
volatile,
highly
flammable
gas.
USE
SPARINGLY!
Do
NOT
use
ETHER
if
unit
has
GLOW
Plug
starting
aid.
Engine
damage
will
result.

Never
allow
the
unit
to
sit
stopped
with
pressure
in
the
receiver-
--separator
system.
As
a
precaution,
open
the
manual
blowdown
valve.

Never
operate
unit
with
guards,
covers
or
screens
removed.
Keep
hands,
hair,
clothing,
tools,
blow
gun
tips,
etc.
well
away
from
moving
parts.

Make
sure
wheels,
tires
and
tow
bar
connectors
are
in
safe
operating
condition
and
tow
bar
is
properly
connected
before
towing.

Whenever
the
machine
is
stopped,
air
will
flow
back
into
the
compressor
system
from
devices
or
systems
downstream
of
the
machine
unless
the
service
valve
is
closed.
Install
a
check
valve
at
the
machine
service
valve
to
prevent
reverse
flow
in
the
event
of
an
unexpected
shutdown
when
the
service
valve
is
open.

Hazardous
Substance
Precaution

The
following
substances
are
used
in
the
manufacture
of
this
machine
and
may
be
hazardous
to
health
if
used
incorrectly.

Precaution:
Avoid
ingestion,
skin
contact
and
breathing
fumes
for
the
following
substances:
Antifreeze,
Compressor
Oil,
Engine
Lubricating
Oil,
Preservative
Grease,
Rust
Preventative,
Diesel
Fuel
and
Battery
Electrolyte.

The
following
substances
may
be
produced
during
the
operation
of
this
machine
and
may
be
hazardous
to
health:

Avoid
build-
--up
of
Engine
Exhaust
Fumes
in
confined
spaces.

Avoid
breathing
Exhaust
Fumes.

Avoid
breathing
Brake
Lining
Dust
during
maintenance.

Book
35392877
(1/01)
7

()
Book 35392877 (1/01) ( 8 )
SAFETY LABELS
Corrosion risk
Do not operate the machine
without guard being fitted.
Hot Surface
WARNING: Electrical shock risk.
Lifting point
Parking Brake No open flame
When parking use prop stand,
WARNING -- Hot and harmful exhaust gas.
WARNING -- Flammable liquid.
Air/gas flow or Air discharge.
Look for these signs on machines shipped to international markets outside North
America, which
point out potential hazards to the safety of you and others. Read and understand
thoroughly. Heed
warnings and follow instructions. If you do not understand, inform you supervisor.
handbrake and wheel chocks.
Diesel Fuel.
No open flame.
Do not breathe the compressed
air from this machine.
Lifting point
Tie down point
Read
the
Operation
and
Maintenance
manual
before
operation
or
maintenance
of
this
machine
is
undertaken.

X,XBAR

WARNING
-
--Maintain
correct
tire
pressure.

(Refer
to
the
GENERAL
INFORMATION
section
of
this
manual).

WARNING:
Consult
the
operation
and
maintenance
manual
before
performing
any
maintenance.

Rough
Service
Designation
Wet
Location
Operation

Do
not
stack

Replace
any
cracked
protective
shield.

Do
not
use
fork
lift
truck
from
this
side

On
(power).

Off
(power).
Do
not
operate
with
the
doors
or
enclosure
open.

WARNING
-
--Before
connecting
the
tow
bar
or
when
preparing
to
tow,
consult
the
operation
and
maintenance
manual.
Emergency
stop.

Book
35392877
(1/01)
9

()
Oil
Drain

XXkm/h
WARNING
-
--Do
not
undertake
any

Do
not
exceed
the
speed
limit.

maintenance
on
this
machine
until
the
electrical
supply
is
disconnected
and
the
air
pressure
is
totally
relieved.

Read
the
Operation
and
Maintenance
manual

0_C

before
operation
or
maintenance
of
this
machine
is
undertaken

Do
not
remove
the
Operating
and
WARNING
-
--For
operating
temperature
below
Maintenance
manual
and
manual
holder
from
0_C,
consult
the
operation
and
maintenance
this
machine.
manual.

Pressurized
vessel.
Use
fork
lift
truck
from
this
side
only.
Pressurized
component
or
system.

Book
35392877
(1/01)
10

()
Book 35392877 (1/01) (11)
Indicates the presence of a hazard which WILL cause
serious injury, death or property damage, if ignored.
Indicates the presence of a hazard which CAN
cause serious injury, death or property damage,
if ignored.
Indicates the presence of a hazard whichWILL or
can cause injury or property damage, if ignored.
Indicates important set--up, operating or maintenance
information.
(Orange Background)
(Yellow Background)
(Blue Background)
(Red Background)
!
!
Look for these signs on machines shipped to markets in North America, which point
out potential
hazards to the safety of you and others. Read and understand thoroughly. Heed
warnings and follow
instructions. If you do not understand, inform you supervisor.
Air discharged from this machine can
contain carbon monoxide or other
contaminants which will cause serious
injury or death. Do not breathe this air.
DANGER
Hot pressurized fluid.
Can cause serious burns.
Do not open radiator while hot.
WARNING
High pressure air. Can cause serious
injury or death.
WARNING
WARNING
Trapped air pressure. Can cause serious
injury or death.
Close service valve and operate tool to vent
trapped air before performing any service.
Relieve pressure before removing filler plugs/
caps, fittings or covers.
Book 35392877 (1/01) (12)
WARNING
Collapsing jack stand.
Will cause serious injury.
Insert locking pin
completely.
Excessive towing speed.
Can cause serious injury or death.
Do NOT exceed 65 mph (104 km/hr)
For Highway Towable Units
WARNING WARNING
Improper operation of this equipment.
CAN cause serious injury or death.
Read Operator�s Manual supplied with this
machine before operation or servicing.
Modification or alteration of this machine.
CAN cause serious injury or death.
Do NOT alter or modify this machine without the
express written consent of the manufacturer.
WARNING
WARNING WARNING
WARNING
Falling off machine. CAN cause serious
injury or death.
Access Lifting Bail from inside machine.
Rotating Fan Blade. CAN cause serious
injury.
Do NOT operate with guard removed.
Excessive Towing Speed. CAN
cause serious injury or death.
Do NOT Tow on Highway.
Do NOT exceed 20 mph (32 km/h)
For Non--Highway Towable Machines
Door under pressure CAN cause serious
injury.
Use both hands to open door when machine
is running.
WARNING WARNINGDisconnectedAirHosesWhip.CANcauseseriousinjuryordeath.
Whenusingairtoolsattachsafetydevice(OSHAValve)atsourceofairsupplyforeachtool.
CombustibleGas.CANcauseseriousburns,blindnessordeath.
Keepsparksandopenflamesawayfrombatteries.
WARNINGWARNINGDisconnectedAirHosesWhip.CANcauseseriousinjuryordeath.
Whenusingairtoolsattachsafetydevice(OSHAValve)atsourceofairsupplyforeachtool.
CombustibleGas.CANcauseseriousburns,blindnessordeath.
Keepsparksandopenflamesawayfrombatteries.
FREE
SAFETY
DECALS!

To
promote
communication
of
Safety
Warnings
on
products
manufactured
by
the
Portable
Compressor
Division
in
Mocksville,
N.C.,
Safety
Decals
are
available
free
of
charge.
Safety
decals
are
identified
by
the
decal
heading:
DANGER,
WARNING
or
CAUTION.

Decal
part
numbers
are
on
the
bottom
of
each
decal
and
are
also
listed
in
the
compressor�s
parts
manual.
Submit
orders
for
Safety
Decals
to
the
Mocksville
Parts
Service
Department.
The
no
charge
order
should
contain
only
Safety
Decals.
Help
promote
product
safety!
Assure
that
decals
are
present
on
the
machines.
Replace
decals
that
are
not
readable.

Book
35392877
(1/01)
13

()
SECTION
2
-
--Warranty

Ingersoll-
--Rand,
through
its
distributor,
warrants
that
each
item
of
equipment
manufactured
by
it
and
delivered
hereunder
to
the
initial
user
will
be
free
of
defects
in
material
and
workmanship
for
a
period
of
three
(3)
months
from
initial
operation
or
six
(6)
months
from
the
date
of
shipment
to
the
initial
user,
whichever
occurs
first.

With
respect
to
the
following
types
of
equipment,
the
warranty
period
enumerated
below
will
apply
in
lieu
of
the
foregoing
warranty
period.

A.
Aftercoolers
-
--The
earlier
of
nine
(9)
months
from
date
of
shipment
to
or
six
(6)
months
from
start
up
by
initial
user.
B.
Portable
Compressors,
Portable
Generator
Sets
(GENSET),
Portable
Light
Towers
and
Air
Dyers
-
--The
earlier
of
twelve
(12)
months
from
shipment
to
or
the
accumulation
of
2,000
hours
of
service
by
the
initial
user.
C.
Portable
Compressor
Air
Ends
-
--The
earlier
of
twenty-
--four
(24)
months
from
shipment
to
or
the
accumulation
of
4,000
hours
of
service
by
the
initial
user.
For
Air
Ends,
the
warranty
against
defects
will
include
replacement
of
the
complete
Air
End,
provided
the
original
Air
End
is
returned
assembled
and
unopened.
C.1
Portable
Compressor
Airend
Limited
Optional
Warranty
-
--The
earlier
of
sixty
(60)
months
from
shipment
to
or
the
accumulation
of
10,000
hours
of
service.
The
optional
warranty
is
limited
to
defects
in
rotors,
housings,
bearings
and
gears
and
provided
all
the
following
conditions
are
met:
The
original
airend
is
returned
assembled
and
unopened.

Continued
use
of
genuine
Ingersoll-
--Rand
parts,
fluids,
oils
and
filters.

Maintenance
is
performed
at
prescribed
intervals.

D.
Genset
Generators
-
--The
earlier
of
twenty-
--four
(24)
months
from
shipment
to
or
the
accumulation
of
4,000
hours
of
service
by
the
initial
user.
E.
Portable
Light
Tower
Generators
-
--The
earlier
of
twelve
(12)
months
from
shipment
to
or
the
accumulation
of
2,000
hours
of
service
by
the
initial
user.
Light
Source
model
only,
the
earlier
of
twenty-
--four
(24)
months
from
shipment
to
or
the
accumulation
of
4,000
hours
of
service.
F.
Ingersoll-
--Rand
Engines
-
--The
earlier
of
twenty-
--four
(24)
months
from
shipment
to
or
the
accumulation
of
4,000
hours
of
service.
G.
Ingersoll-
--Rand
Platinum
Drive
Train
Warranty
(Optional)
-
--Platinum
drive
train
pertains
to
the
Ingersoll-
--Rand
Engine
and
Airend
combination.
The
earlier
of
sixty
(60)
months
from
shipment
to,
or
the
accumulation
of
10,000
hours
of
service.
The
starter,
alternator,
fuel
injection
system
and
all
electrical
components
are
excluded
from
the
extended
warranty.
The
airend
seal
and
drive
coupling
are
included
in
the
warranty
(airend
drive
belts
are
not
included).
The
optional
warranty
is
automatically
available
when
meeting
the
following
conditions:
The
original
airend
is
returned
assembled
and
unopened.

Continued
use
of
genuine
Ingersoll-
--Rand
parts,
fluids,
oil
and
filters.

Maintenance
is
performed
at
prescribed
intervals.

It
is
the
obligation
of
the
user
to
provide
verification
that
these
conditions
have
been
satisfied
when
submitting
warranty
claims.

H.
Spare
Parts
�
Six
(6)
months
from
date
of
shipment.
Book
35392877
(1/01)
14

()
Ingersoll-
--Rand
will
provide
a
new
part
or
repaired
part,
at
its
election,
in
place
of
any
part
which
is
found
upon
its
inspection
to
be
defective
in
material
and
workmanship
during
the
period
prescribed
above.
Such
part
will
be
repaired
or
replaced
without
charge
to
the
initial
user
during
normal
working
hours
at
the
place
of
business
of
an
Ingersoll-
--Rand
distributor
authorized
to
sell
the
type
of
equipment
involved
or
other
establishment
authorized
by
Ingersoll-
--Rand.
User
must
present
proof
of
purchase
at
the
time
of
exercising
warranty.

The
above
warrantees
do
not
apply
to
failures
occurring
as
a
result
of
abuse;
misuse,
negligent
repairs,
corrosion,
erosion
and
normal
wear
and
tear,
alterations
or
modifications
made
to
the
product
without
express
written
consent
of
Ingersoll-
--Rand;
or
failure
to
follow
the
recommended
operating
practices
and
maintenance
procedures
as
provided
in
the
product�s
operating
and
maintenance
publications.

Accessories
or
equipment
furnished
by
Ingersoll-
--
Rand,
but
manufactured
by
others,
including,
but
not
limited
to,
engines,
tires,
batteries,
engine
electrical
equipment,
hydraulic
transmissions,
carriers,
shall
carry
whatever
warranty
the
manufacturers
have
conveyed
to
Ingersoll-
--Rand
and
which
can
be
passed
on
to
the
initial
user.

THIS
WARRANTY
IS
IN
LIEU
OF
ALL
OTHER
WARRANTIES
EXPRESSED
OR
IMPLIED,
(EXCEPT
THAT
OF
TITLE),AND
THERE
ARE
NO
WARRANTIES
OF
MERCHANTABILITY
OR
OF
FITNESS
FOR
A
PARTICULAR
PURPOSE.

Book
35392877
(1/01)
()
GENERAL
WARRANTY
INFORMATION

GENERAL
WARRANTY
Extended
Coverage
Portable
Compressor
Package
1
year/2000
hours
Airend
2
years/4000
hours
5
years/10,000
hours
Limited
warranty,
major
components
(refer
to
operator�s
manual).

Portable
Genset
Package
1
year/2000
hours
Generator
2
years/4000
hours

Light
Tower
Package
1
year/2000
hours
Generator
1
year/2000
hours
2
years/4000
hours,
for
Lightsource
introduced
8/16/99.

ENGINES
Caterpillar
Months
Hours
Extended
Coverage
12
No
Limit
Available
at
dealer
Cummins
24
2000
Major
components
3
yrs/10,000
hours
-
--
available
at
dealer
John
Deere
24
2000
Available
at
dealer
Deutz
24
2000
Available
at
dealer
Kubota
24
2000
Major
components
36
months/3000
hours
-
--
parts
only
Ingersoll-
--
Rand
24
4000
5
years/10,000
hours
when
using
genuine
Ingersoll-
--
Rand
fluids
and
parts.
Refer
to
operator�s
manual.

PARTS
Ingersoll-
--
Rand
Months
Hours
Coverage
6
No
Limit
Parts
Only

AIREND
EXCHANGE
Airend
Months
Hours
Extended
Coverage
12
2000
hours
2
years/4000
hours
-
--
available
from
IR.

Note:
Actual
warranty
times
may
change.
Consult
the
manufacturer�s
warranty
policy
as
shipped
with
each
new
product.

Book
35392877
(1/01)
16

()
Extended
Limited
Airend
Warranty

Ingersoll-
--Rand
Portable
Compressor
Division
is
pleased
to
announce
the
availability
of
extended
limited
airend
warranty.
Announcement
of
the
extended
warranty
coincides
with
the
introduction
of
PROSTECt
Compressor
Fluid.
PROSTECt
Compressor
Fluid
is
an
amber
colored
fluid
specially
formulated
for
Portable
Compressors
and
is
being
provided
as
the
factory
filled
fluid
for
all
machines
except
!
XHP650/900/1070
models.

All
machines
have
the
standard
airend
warranty
-
--The
earlier
of
24
months
from
shipment
to,
or
the
accumulation
of
4000
hours
of
service.

The
warranty
against
defects
will
include
replacement
of
the
complete
airend,
provided
the
original
airend
is
returned
assembled
and
unopened.

The
optional
limited
warranty
is
the
earlier
of
60
months
from
shipment
to,
or
the
accumulation
of
10,000
hours
of
service.
The
optional
warranty
is
limited
to
defects
in
major
components
(rotors,
housings,
gears,
bearings),
and
is
automatically
available
when
the
following
three
conditions
are
met:

1.
The
original
airend
is
returned
assembled
and
unopened.
2.
Submissions
of
proof
that
Ingersoll-
--Rand
fluid,
filters
and
separators
have
been
used.
Refer
to
the
Operation
and
Parts
manual
for
the
correct
fluids,
filters
and
separator
elements
required.
3.
Submission
of
proof
that
maintenance
intervals
have
been
followed.
WARRANTY

TIME

*BARE
AIREND

*
*
AIREND
COMPONENTS

STANDARD

2
yrs/4000
hrs
100%
parts
and
labor

100%
parts
and
labor

OPTIONAL

5
yrs/10,000
hrs

100%
parts
and
labor

0%

*
Bare
Airend
-
--pertains
to
major
airend
parts
(rotors,
housings,
gears
and
bearings).
**
Airend
Components
-
--pertains
to
auxiliary
attachments
to
the
bare
airend
(drive
coupling,
seals,
pumps,
valves,
tubes,
hoses,
fittings
and
filter
housing).

PROSTECt
and
XHP505
Compressor
Fluids
are
available
from
the
Mocksville
Product
Support
department
by
calling
1-
--800-
--633-
--5206.

!
XHP650/900/1070
will
continue
to
use
XHP505
and
will
have
the
extended
warranty
when
above
conditions
are
met.

Book
35392877
(1/01)
17

()
WARRANTY
REGISTRATION

Complete
Machine
Registration

Machines
shipped
to
locations
within
the
United
States
do
not
require
a
warranty
registration
unless
the
machine
status
changes
(i.e.
change
of
ownership).

Machines
shipped
outside
the
United
States
require
notification
be
made
to
initiate
the
machine
warranty.

Fill
out
the
Warranty
Registration
Form
in
this
section,
keep
a
copy
for
your
records
and
mail
form
to:

Ingersoll-
--Rand
Company
Portable
Compressor
Division
P.O.
Box
868
Mocksville,
North
Carolina
27028

Attn:
Warranty
Department

Note:
Completion
of
this
form
validates
the
warranty.

Engine
Registration:

John
Deere
requires
a
separate
engine
registration
be
completed
and
mailed
direct
to
John
Deere.
Separate
engine
registration
material
is
included
with
this
literature
package
for
John
Deere
powered
machines.

All
other
engine
manufacturers
do
not
require
a
separate
engine
registration.

You
MUST
present
proof
of
in-
--service
date
at
time
of
requesting
engine
warranty
service.

Book
35392877
(1/01)
18

()
Selling
Distributor
Servicing
Distributor
WARRANTY
REGISTRATION
Name
Name
Owner/User
Name
Address
Address
Address
City
City
City
County
County
County
State
State
State
Zip
Code
Zip
Code
Zip
Code
Telephone
Telephone
Telephone

Complete
the
Applicable
Blocks

Owner/User
Type
of
Business
(check
one
only)

Construction--Heavy(highway,excavation,etc.)
Construction--Light(carpentry,plumbing,pools,
mason,etc.)
Rental(rentalcenter,rentalfleet,etc.)
Industrial(plantuse)
AsphaltContractorGovernment(municipal,state,
county,etc.)
BuildingContractorOtherspecify__________
CoalMiningQuarryWaterwellExplorationOtherMiningShallowOil&GasUtilityCompany(gas,ele
ctric,water,etc.)
UtilityContractorModelUnitS/NEngineS/NDateDelivered
Unit-
--Hours
Airend
S/N
Truck
S/N
Truck
Engine
S/N

SERVICING
DISTRIBUTOR/USER
ACKNOWLEDGEMENT

1.
The
Purchaser
has
been
instructed
and/or
has
read
the
manual
and
understands
proper
preventative
maintenance,
general
operation
and
safety
precautions.
2.
The
warranty
and
limitation
of
liability
has
been
reviewed
and
understood
by
the
owner/user.
3.
In
the
event
that
this
unit
is
to
be
used
within
a
nuclear
facility,
the
owner/user
shall
notify
Ingersoll-
--Rand
of
such
use
so
that
Ingersoll-
--Rand
may
arrange
for
appropriate
nuclear
liability
protection
from
the
owner-
--licensee
of
the
facility.
4.
Ingersoll-
--Rand
reserves
the
right
to
make
design
changes
or
modifications
of
Ingersoll-
--Rand
products
at
anytime
without
incurring
any
obligation
to
make
similar
changes
or
modifications
on
previously
sold
units.
Book
35392877
(1/01)
19

()
fold

Ingersoll-Rand
Company
Portable
Compressor
Division

Box
868
P.O.
Mocksville,
North
Carolina
27028
Attention:
Warranty
Department

Book
35392877
(1/01)
20

()
SECTION
3
-
--NOISE
EMISSION

This
section
pertains
only
to
machines
distributed
with

in
the
United
States.

WARNING
TAMPERING
WITH
NOISE
CONTROL
SYSTEM
PROHIBITED

Federal
law
prohibits
the
following
acts
or
the
causing
thereof:

(1)
The
removal
or
rendering
inoperative
by
any
persons,
other
than
for
purposes
of
maintenance,
repair,
or
replacement,
of
any
device
or
element
of
design
incorporated
into
any
new
compressor
for
the
purpose
of
noise
control
prior
to
its
sale
or
delivery
to
the
ultimate
purchaser
or
while
it
is
in
use;
or
(2)
the
use
of
the
compressor
after
such
device
or
element
of
design
has
been
removed
or
rendered
inoperative
by
any
person.
Among
those
acts
included
in
the
prohibition
against
tampering
are
these:

4.
Removal
or
rendering
inoperative
any
of
the
following:
a.
the
engine
exhaust
system
or
parts
thereof
b.
the
air
intake
system
or
parts
thereof
c.
enclosure
or
parts
thereof
5.
Removal
of
any
of
the
following:
a.
fan
shroud
b.
vibration
mounts
c.
sound
absorption
material
6.
Operation
of
the
compressor
with
any
of
the
enclosure
doors
open.
Compressor
Noise
Emission
Control
Information

A.
The
removal
or
rendering
inoperative,
other
than
for
the
purpose
of
maintenance,
repair,
or
replacement
of
any
noise
control
device
or
element
of
design
incorporated
into
this
compressor
in
compliance
with
the
noise
control
act;
B.
The
use
of
this
compressor
after
such
device
or
element
of
design
has
been
removed
or
rendered
inoperative.
Note:
the
above
information
applies
only
to
units
that
are
built
in
compliance
with
the
U.S.
Environmental
Protection
Agency.

Ingersoll-
--Rand
Company
reserves
the
right
to
make
changes
or
add
improvements
without
notice
and
without
incurring
any
obligation
to
make
such
changes
or
add
such
improvements
to
products
sold
previously.

The
Purchaser
is
urged
to
include
the
above
provisions
in
any
agreement
for
any
resale
of
this
compressor.

Book
35392877
(1/01)
21

()
NOISE
EMISSION
CONTROL
MAINTENANCE
LOG

COMPRESSOR
MODEL
SERIAL
NO.
USER
UNIT
NO.

UNIT
IDENTIFICATION
Engine
Make
&
Model:
Serial
No.:
Purchaser
or
Owner:
Address:
DEALER
OR
DISTRIBUTOR
FROM
WHOM
PURCHASED:
Date
Purchased:

The
Noise
Control
Act
of
1972
(86
Stat.
1234)
prohibits
tampering
with
the
noise
control
system
of
any
compressor
manufactured
and
sold
under
the
above
regulations,
specifically
the
following
acts
or
the
causing
thereof:

(1)
the
removal
or
rendering
inoperative
by
any
persons,
other
than
for
purposes
of
maintenance,
repair,
or
replacement,
of
any
device
or
element
of
design
incorporated
into
new
compressor
for
the
purpose
of
noise
control
prior
to
its
sale
or
delivery
to
the
ultimate
purchaser
or
while
it
is
in
use;
or
(2)
the
use
of
the
compressor
after
such
device
or
element
of
design
has
been
removed
or
rendered
inoperative
by
any
person.
NOISE
EMISSION
WARRANTY

The
manufacturer
warrants
to
the
ultimate
purchaser
and
each
subsequent
purchaser
that
this
air
compressor
was
designed,
built
and
equipped
to
conform
at
the
time
of
sale
to
the
first
retail
purchaser,
with
all
applicable
U.S.
EPA
Noise
Control
Regulations.

This
warranty
is
not
limited
to
any
particular
part,
component,
or
system
of
the
air
compressor.
Defects
in
the
design,
assembly
or
in
any
part,
component,
or
system
of
the
compressor
which,
at
the
time
of
sale
to
the
first
retail
purchaser,
caused
noise
emissions
to
exceed
Federal
Standards
are
covered
by
this
warranty
for
the
life
of
the
air
compressor.

INTRODUCTION

The
unit
for
which
this
Maintenance
Log
is
provided
conforms
to
U.S.
E.P.A.
Regulations
for
Noise
Emissions,
applicable
to
Portable
Air
Compressors.

The
purpose
of
this
book
is
to
provide
(1)
the
Maintenance
Performance
Schedule
for
all
required
noise
emission
controls
and
(2)
space
so
that
the
purchaser
or
owner
can
record
what
maintenance
was
done,
by
whom,
where
and
when.
The
Maintenance
Schedule
and
detailed
instructions
on
the
maintenance
items
are
given
on
following
page.

Book
35392877
(1/01)
22

()
MAINTENANCE
SCHEDULE

ITEM
AREA
PERIOD
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
Compressed
Air
Leaks
Safety
and
Control
Systems
Acoustic
Materials
Fasteners
Enclosure
Panels
Air
Intake
&
Engine
Exhaust
Cooling
Systems
Isolation
Mounts
Engine
Operation
Fuels
&
Lubricants
As
Detected
As
Detected
Daily
100
hours
100
hours
100
hours
250
hours
250
hours
See
Operator�s
Manual
See
Operator�s
Manual

A.
Compressed
Air
Leaks
Correct
all
compressed
air
leaks
during
the
first
shutdown
period
after
discovery.
If
severe
enough
to
cause
serious
noise
problems
and
efficiency
loss,
shut
down
immediately
and
correct
the
leak(s).

B.
Safety
and
Control
Systems
Repair
or
replace
all
safety
and
control
systems
or
circuits
as
malfunction
occurs.
No
compressor
should
be
operated
with
either
system
bypassed,
disabled,
or
nonfunctional.

C.
Acoustic
Materials
In
daily
inspections,
observe
these
materials.
Maintain
all
acoustic
material
as
nearly
as
possible
in
its
original
condition.
Repair
or
replace
all
sections
that
have:
1)
sustained
damage,
2)
have
partially
separated
from
panels
to
which
they
were
attached,
3)
are
missing,
or
have
otherwise
deteriorated
due
to
severe
operating
or
storage
conditions.

D.
Fasteners
All
fasteners
such
as
hinges,
nuts,
bolts,
clamps,
screws,
rivets,
and
latches
should
be
inspected
for
looseness
after
each
100
hours
of
operation.
They
should
be
retightened,
repaired,
or
if
missing,
replaced
immediately
to
prevent
subsequent
damage
and
noise
emission
increase.
E.
Enclosure
Panels
Enclosure
panels
should
also
be
inspected
at
100
hour
operational
intervals.
All
panels
that
are
warped,
punctured,
torn,
or
otherwise
deformed,
such
that
their
noise
containment
function
is
reduced,
should
be
repaired
or
replaced
before
the
next
operation
interval.
Doors,
access
panels,
and
hatch
closures
especially,
should
be
checked
and
adjusted
at
this
time
to
insure
continuous
seating
between
gasket
or
acoustic
material
and
the
mating
frame.

F.
Air
Intake
and
Engine
Exhaust
Engine
and
compressor
air
intake
and
engine
exhaust
systems
should
be
inspected
after
each
100
hours
of
operation
for
loose,
damaged,
or
deteriorated
components.
Repairs
or
replacements
should
be
made
before
the
next
period
of
use.
G.
Cooling
Systems
All
components
of
the
cooling
system
for
engine
water
and
compressor
oil
should
be
inspected
every
250
hours
of
use.
Any
discrepancies
found
should
be
corrected
before
placing
the
unit
back
in
operation.
Unrestricted
airflow
over
the
radiator
and
oil
cooler
must
be
maintained
at
all
times
during
operation.

H.
Isolation
Mounts
Engine/airend
isolation
mounts
should
be
inspected
after
each
250
hours
of
operation.
Those
mounts
with
cracks
or
splits
in
the
molded
rubber,
or
with
bent
or
broken
bolts
due
to
operation
or
storage
in
severe
environments,
all
should
be
replaced
with
equivalent
parts.

I.
Engine
Operation
Inspect
and
maintain
engine
condition
and
operation
as
recommended
in
the
manuals
supplied
by
the
engine
manufacturer.

J.
Fuels
and
Lubricants
Use
only
the
types
and
grades
of
fuels
and
lubricants
recommended
in
the
Ingersoll-
--Rand
Company
and
Engine
Manufacturer�s
Operator
and
Maintenance
Manuals.

Book
35392877
(1/01)
23

()
MAINTENANCE
RECORD
FOR
NOISE
EMISSION
CONTROL
AND
EXTENDED
WARRANTY
ITEM
NO.
DESCRIPTION
OF
WORK
HOURMETER
READING
MAINT/
INSPECT
DATE
LOCATION
CITY/
STATE
WORK
DONE
BY
(NAME)

Book
35392877
(1/01)
24

()
SECTION
4
-
--GENERAL
DATA

Compressor
Models
P
250WCU
HP
300WCU
P
375WCU
Rated
Delivery
-
--
cfm
(litres/sec)
250
(118)
300
(141)
375
(177)
Rated
Pressure
-
--
psi
(kPa)
100
(689)
150
(1034)
100
(689)
Engine
-
--
(Diesel)
Cummins
Cummins
Cummins
Engine
-
--
(Model)
4B-
--
3.9-
--
76
4BTA3.9-
--
116
4BTA3.9-
--
116
Speed
-
--
No
Load
(Full
Load)
-
--
rpm
1400
(2500)
1400
(2500)
1400
(2500)
Electrical
/
Starting
System
-
--
Volts
12
12
12
Unit
Weight
(all
fluids)
-
--
pounds
(kilograms)
3295
(1494)
3850
(1746)
3850
(1746)
Eng.
Lube,
incl.
filter,
Capacity
-
--
U.S.
gal.
(litres)
2.9
(11.0)
2.9
(11.0)
2.9
(11.0)
Eng.
Coolant
Capacity
-
--
U.S.
gal.
(litres)
nominal
5.4
(20.4)
5.7
(21.6)
5.7
(21.6)
Compressor
Lube
Capacity
(Refill)
-
--
U.S.
gal.
(litres)
5.0
(18.9)
9.5(36.0)
9.5
(36.0)

FLUID
CAPACITIES
-
--U.S.
gallons
(litres)

FuelTank(UsecleanDIESELfuel)
..................................................42(159)

UNITS
MEASUREMENTS/WEIGHTS

OverallLength-
--inches(mm)
.......................................................149(3785)
OverallHeight-
--inches(mm)
.......................................................
68.5(1740)
OverallWidth-
--inches(mm)
........................................................
77(1955)
TrackWidth-
--inches(mm)
..........................................................
65(1651)

RUNNING
GEAR

TireSize(LoadRange)..................................................
ST225/75R15(D)
InflationPressure(Cold).................................................
65psi(448kPa)
TowingSpeed(Maximum)
...............................................
65mph(105km/hr)

Book35392877
(1/01)
25

()
SECTION
5
-
--OPERATION

BEFORE
TOWING
TOWING

WARNINGWARNING
Failure
to
follow
these
instructions
can
cause
severe
injury
or
death.

CAUTION
-
--Position
the
tow
vehicle
to
align
its
hitch
with
the
pintle
eye
or
coupler
of
the
compressor.

-
--Engage
the
parking
brake
and
chock
the
wheels
of
the
tow
vehicle.

-
--Stand
to
the
side
and
ensure
pin
is
FULLY
inserted
(secure)
in
tube
of
jack.
Crank
jack
to
seat
pintle
eye
or
coupler
onto
hitch.
Latch
and
lock
hitch.
Cross
safety
chain(s)
under
drawbar.
Attach
to
vehicle.

-
--Crank
jack
to
raise
pad
off
the
ground.
Pull
pin
from
tube
of
jack.
Fold
jack
handle
down
and
forward.
Swing
up
jack
tube
and
FULLY
insert
pin
in
tube.

Units
equipped
with
hydraulic
brakes:

-
--Check
brake
fluid
level.
Top
off
as
required
with
DOT
3
brake
fluid.

-
--Check
condition
of
brake
lines,
hoses
and
cables.
Repair
or
replace
damaged
parts.

-
--Attach
brake
actuator
break-
--a-
--way
chain
above
hitch
or
towing
vehicle.

SETTING
-
--UP

�
Place
the
unit
in
an
open,
well-
--ventilated
area.
Position
as
level
as
possible.
The
design
of
these
units
permits
a
15
degree
limit
on
out-
--of-
--level
operation.
�When
the
unit
is
to
be
operated
out-
--of-
--level
,
it
is
important:
(1)
to
keep
the
engine
crankcase
oil
level
near
the
high
level
mark
(with
the
unit
level),
and
(2)
to
have
the
compressor
oil
level
gauge
show
no
more
than
mid-
--scale
(with
the
unit
running
at
full
load).
Do
not
overfill
either
the
engine
crankcase
or
the
compressor
lubricating
oil
system.
Failure
to
follow
these
instructions
can
cause
severe
injury
or
death.

-
--Ensure
that
tires,
wheels
and
running
gear
are
in
good
condition
and
secure.

-
--Ensure
that
tires
are
inflated
to
75
psi
(520kPa).

-
--Do
not
tow
this
unit
in
excess
of
50
mph
(80
km/hr).

-
--Use
a
tow
vehicle
whose
towing
capacity
is
greater
than
the
gross
weight
of
this
unit.

DISCONNECT

-
--Set
the
vehicle
parking
brake.
Chock
wheels
of
unit.

-
--Standing
to
the
side,
remove
pin
from
tube
of
jack.
As
jack
tube
swings
down,
FULLY
insert
pin
in
the
tube.

-
--Disconnect
safety
chains.
Crank
jack
to
raise
eye
or
coupler
from
hitch.
Tow
vehicle
can
be
moved.

BEFORE
STARTING

CAUTION
Do
not
connect
the
air
discharge
on
this
unit
into
a
common
header
with
any
other
unit
of
any
description,
or
any
other
source
of
compressed
air,
without
first
making
sure
a
check
valve
is
used
between
the
header
and
the
unit.
If
this
unit
is
connected
in
parallel
with
another
unit
of
higher
discharge
pressure
and
capacity,
a
safety
hazard
could
occur
in
a
back-
--flow
condition.

WARNING
Unrestricted
air
flow
from
a
hose
will
result
in
a
whipping
motion
of
the
hose
which
can
cause
severe
injury
or
death.
A
safety
device
must
be
attached
to
the
hose
at
the
source
of
supply
to
reduce
pressure
in
case
of
hose
failure
or
other
sudden
pressure
release.
Reference:
OSHA
regulation
29
CFR
Section
1926.302
(b).

Book
35392877
(1/01)
26

()
STARTING

�
Open
manual
blowdown
valve
to
ensure
pressure
is
relieved
in
receiver-
--separator
system.
Close
valve
in
order
to
build
up
full
air
pressure
and
ensure
proper
oil
circulation.
.�
Check
battery
for
proper
connections
and
condition.

�
Check
the
compressor
lubricating
oil
level.
The
proper
oil
level
is
mid-
--way
on
the
sight
gauge.
Add
oil
if
the
level
falls
to
the
bottom
of
the
sight
gauge.
Do
not
overfill.
�
Check
the
engine
lubricating
oil
level.
Add
oil
if
low
on
dipstick.
WARNING
Do
not
remove
the
cap
from
a
HOT
engine
radiator.
The
sudden
release
of
pressure
from
a
heated
cooling
system
can
cause
severe
injury
or
death.
CAUTION
The
use
of
water
alone
in
this
engine
can
result
in
major
engine
failure.

�
At
overflow
reservoir
(
plastic
bottle
)
check
coolant
level
and,
if
necessary,
top
off
to
�cold�
mark.
S
Roof
access
door
has
retaining
pins
on
each
side.
After
servicing
cooling
system,
pins
must
be
replaced
for
proper
operation.
�
Check
the
fuel
level.
Add
only
CLEAN
DIESEL
fuel
for
maximum
service
from
the
engine.
Note:
To
minimize
condensation
(water)
in
the
fuel
tank,
fill
the
tank
at
the
end
of
each
day.

WARNING
This
machine
produces
loud
noise
with
doors
open.
Extended
exposure
to
loud
noise
can
cause
hearing
loss.
Wear
hearing
protection
when
doors
or
valve
(s)
are
open.

Close
the
side
doors
to
maintain
a
cooling
air
path
and
to
avoid
recirculation
of
hot
air.
This
will
maximize
the
life
of
the
engine
and
compressor
and
protect
the
hearing
of
surrounding
personnel.
Be
sure
no
one
is
IN
or
ON
the
compressor
unit.

Book
35392877
(1/01)
27
()

WARNING
Do
NOT
operate
machine
with
guards
removed.

CAUTION
Do
NOT
operate
machine
with
safety
shutdown
switches
by-
--passed.

In
freezing
weather
and
if
so
equipped,
flip
HEATERS
switch
�On�
and
wait
sixty
(60)
seconds.
This
applies
heat
to
the
control
system
components
for
easier
starting.
Leave
this
switch
�On�
while
operating
at
these
temperatures.

Flip
the
POWER
switch
to
�On�.
If
so
equipped,
all
DIAGNOSTICS
lamps
will
light
(glow)
for
two
(2)
seconds.
Then
all
lamps
should
go
off
except
for
ALTERNATOR
NOT
CHARGING
and
LOW
ENGINE
OIL
PRESSURE.

CAUTION
Ether
is
an
extremely
volatile,
highly
flammable
gas.
Use
sparingly!
If
too
much
is
injected,
the
uncontrolled
explosion
may
result
in
costly
damage
to
the
engine.

In
cold
weather,
open
manual
blow
down
valve
and,
if
so
equipped,
press
the
ETHER
INJECT
button
once
and
release.
Then,
while
cranking,
press
release
button
once
every
five
(5)
seconds.
This
injects
a
measured
amount
of
ether
to
the
engine.

Press
both
the
START
and
the
BY
PASS
buttons
to
crank
the
engine.
DO
NOT
OPERATE
THE
STARTER
MOTOR
FOR
MORE
THAN
TEN
(10)
SECONDS
WITHOUT
ALLOWING
AT
LEAST
ONE
MINUTE
COOLING
TIME
BETWEEN
START
ATTEMPTS.

Release
the
START
button
when
the
engine
starts
and
sustains
running.
If
the
engine
does
not
start
after
a
couple
of
attempts,
refer
to
Trouble
Shooting
Section.

Release
the
BYPASS
button
after
two
(2)
to
three
(3)
seconds.
All
Diagnostic
lamps
should
be
off.
If
not,
stop
the
machine
and
investigate.
If
opened
above,
close
manual
blowdown
valve.

Observe
the
gauges
while
the
unit
warms
up
for
five

(5)
to
ten
(10)
minutes
or
until
the
coolant
temperature
reaches
140
degrees
F
(60_C).
If
so
equipped,
Push
the
SERVICE
AIR
button.
The
engine
should
go
to
full
speed
and
the
discharge
pressure
rise
to
slightly
over
rated
pressure.
The
compressor
will
unload
(intake
be
throttled
or
closed)
and
the
engine
speed
will
drop
to
the
idle
speed.

Compressor
is
now
ready
to
furnish
air
when
the
service
valve
is
opened.

STOPPING

�
Close
air
service
valve
(s).
�
Allow
the
unit
to
run
at
�no
load�
for
3
to
5
minutes
to
reduce
the
engine
temperatures.
�
Flip
all
toggle
switches
to
�Off�.
Note:
Once
the
engine
stops,
the
automatic
blowdown
valve
will
begin
to
relieve
all
pressure
from
the
receiver-
--separator
system.

CAUTION
Never
allow
the
unit
to
sit
stopped
with
pressure
in
the
receiver-
--separator
system.
As
a
precaution,
after
the
automatic
blowdown
period
(2
minutes),
open
the
manual
blowdown
valve.

EQUIPMENT
PROTECTION

Note:
Do
NOT
wire
around
or
bypass
a
shutdown
sensor
or
switch.

This
unit
is
protected
by
sensors
or
switches
at
the
following
locations:

(1)
High
engine
COOLANT
temperature
in
the
engine.
(2)
Low
engine
oil
pressure,
in
the
engine.
(3)
Low
Fuel
Level.
High
Discharge
AIR
Temperature
-
--

(4)
At
the
airend
outlet.
(5)
In
the
safety
valve
connection
on
the
separator
tank.
AUTOMATIC
SHUTDOWN
/
DIAGNOSTICS

Should
any
of
these
problem
situations
occur,
the
unit
will
automatically
shutdown
and
stop.
BEFORE
restarting
the
unit
or
flipping
the
POWER
switch
to
�Off�,
check
the
DIAGNOSTICS
area
on
the
instrument
panel.

The
upper
four
(4)
lamps
are
electronically
�latched�
to
only
respond
to
the
first
or
primary
signal
for
a
shutdown.
In
other
words,
if
the
automatic
shutdown
is
the
result
of
one
of
these
four
problems,
only
that
particular
problem
lamp
will
be
lit.
And
the
lamp
will
remain
lit
as
long
as
the
batteries
provide
power.

Refer
to
OPERATING
CONTROLS
AND
INSTRUMENTS,
for
the
various
problem
signal
criteria
(�F,
psi,
etc.).
The
indicated
problem
area
should
be
inspected
for
a
physical
cause
(low
fluid,
broken
fan
belt,
evidence
of
excessive
heat,
etc.)
and
corrections
made.
The
shutdown
will
automatically
reset
when
the
problem
condition
is
corrected.

Other
possible
causes
for
an
unexpected
shutdown
are
listed
on
the
Trouble
Shooting
Chart.

Book
35392877
(1/01)
28

()
CONTROL
PANEL

DIAGNOSTICS/AUTO
SHUTDOWN

1.
High
Compressor
Temperature
-
--
248_F
(120_C)
or
more.

2.
Low
Engine
Oil
Pressure
-
--12
psi
or
less
3.
High
Engine
Temperature
-
--
Coolant
above
220_F
(104_C).

4.
Alternator
Not
Charging
-
--needs
attention.
5.
Low
Fuel
Level
-
--
Must
add
fuel
to
operate.

6.
Air
Filters
Restricted
-
--
Needs
Servicing.

7.
Low
Coolant
Level
-
--
Must
add
coolant.

8.
Needs
Servicing
-
--
Operating
Controls/Instruments
(Standard)

10.
Compressor
Discharge
Pressure
Gauge
-
--
Indicates
pressure
in
receiver
tank,
psi
(kPa).

14.
Discharge
Air
Temp.
Gauge
-
--(Optional)
Indicates
in
_F
and
_C.
Normal
operating
range:
185_F/85_
to
248_F/120_C.

15.
Engine
Oil
Pressure
Gauge
(Optional)
-
--
Indicates
engine
oil
pressure
(psi
(kPa).

13.
Engine
Speed
Gauge
(Optional)
-
--
Indicates
engine
speed.

11.
Hourmeter
-
--
Records
running
time
for
maintenance.

16.
Engine
Water
Temp.
Gauge
(Optional)
-
--
Indicates
coolant
temperature,
with
normal
operating
range
from
180_F(82_C)
to
210_F(99_C).

17.
Voltmeter
(Optional)
-
--
Indicates
battery
condition.

CONTROLS

9.
Power
Switch
-
--
Flip
�ON�
to
activate
systems
prior
to
Starting.
Flip
�Off�
to
stop
engine.

OPTIONAL
CONTROLS

12.
Fuel
Level
Gauge
-
--
Indicates
amount
of
fuel
in
tank.

18.
Ether
Inject
Button
-
--
Injects
a
measured
shot.
USE
SPARINGLY.
19.
Service
Air
Button
-
--
After
warm
up,
PUSH.
Provides
full
air
pressure
at
the
service
outlet.

Book
35392877
(1/01)
29

()
3651806636518066
Normally,
regulation
requires
no
adjusting,
but
if
proper
adjustment
is
lost,
proceed
as
follows:

Note:
Refer
to
general
data
for
machine
rated
speeds
and
pressure.

Before
Starting
Unit:

1.
Atop
separator
tank
cover
at
pressure
valve,
loosen
locknut
counterclockwise.
Turn
adjustment
screw
and
locknut
counterclockwise
until
no
tension
is
felt
at
the
screw.
turn
screw
clockwise
one
full
revolution.
After
Starting
Unit:

2.
Allow
unit
to
warm
up.
Then
at
control
panel,
push
�Service
Air�
Button,
if
equipped.
3.
Open
and
adjust
service
valve
(on
outside
of
the
unit)
to
obtain
the
rated
operating
pressure
on
the
discharge
pressure
gauge.
Note:
If
the
rated
operating
pressure
cannot
be
maintained
with
engine
at
full
load
speed
and
rod
(A)
of
air
cylinder
(B)
fully
retracted,
turn
regulator
adjustment
screw
clockwise
until
throttle
airm
(C)
moves
against
full
speed
governor
stop
(D).

4.
Insure
that
pressure
is
maintained
at
rated
pressure,
then
turn
regulator
adjustment
screw
counterclockwise
until
throttle
arm
(C)
just
begins
to
move.
Note:
Turning
regulator
adjustment
screw
clockwise
will
raise
pressure
at
full
speed.

5.
Close
service
valve
(engine
will
slow
to
idle
speed).
Loosen
jam
nut
(E)
on
rod
(A).
Rotate
rod
(A)
to
adjust
speed
to
obtain
idle
rpm.
6.
If
necessary,
repeat
steps
3
and
4.
7.
At
pressure
regulator,
tighten
lock
nut.
8.
Limit
full
load
engine
speed
by
loosening
jam
nut
(F)
and
(G)
and
rotating
rod
(H).
When
proper
speed
is
reached,
tighten
jam
nuts.
9.
To
obtain
maximum
CFM
at
any
pressure
between
80
PSI
(550kPa)
and
the
rated
operating
pressure,
turn
adjustment
screw
of
pressure
regulator
to
obtain
desired
discharge
pressure
at
full
load
engine
speed.
Always
lock
pressure
setting
of
adjusting
screw.
Book
35392877
(1/01)
30

()
HP300
IQ
System

The
IQ
System
is
a
complete,
self-
--contained
system
which
provides
cooler,
cleaner
air
than
from
a
standard
portable
compressor.
The
system
utilizes
an
integral
aftercooler,
high-
--efficiency
filtration,
and
a
patented
condensate
disposal
system
to
provide
the
cool,
clean
air.
The
condensate
disposal
system
injects
all
liquid
condensed
from
the
moisture
separator
and
filters
into
the
engine
exhaust
system
where
it
is
vaporized
by
heat.
This
eliminates
the
need
for
collecting
the
condensate,
and
the
added
cost
of
disposing
of
the
condensate,
which
is
often
regulated
by
local,
state,
and/or
federal
regulations.

Theory
of
Operation

The
compressed
air
exits
the
separator
tank
through
the
top
cover
piping,
and
can
then
travel
along
one
of
two
paths,
selectable
via
manual
valving.
Refer
to
Illustration
36535177.

One
path
allows
Standard
Operation,
which
bypasses
the
IQ
System,
and
delivers
air
quality
equivalent
to
a
standard
oil-
--flooded
portable
compressor.
If
the
IQ
System
is
enabled
by
proper
setting
of
the
3-
--way
valve,
the
compressed
air
first
enters
the
aftercooler.

The
aftercooler
is
cooled
by
the
incoming
compressor
package
air.
The
compressed
air
and
condensate
(water
with
a
small
amount
of
compressor
lubricant)
exits
the
aftercooler
and
enters
the
moisture
separator,
where
most
of
the
condensate
is
removed.

The
compressed
air
then
flows
through
two
stages
of
filtration,
where
the
aerosol
water
and
oil
is
removed
down
to
approximately
0.01
ppm,
and
all
particulates
are
removed
down
to
0.01
micron.

At
the
bottom
of
the
moisture
separator
and
both
filters
are
condensation
lines.

These
condensate
lines
are
piped
together,
and
the
condensate
is
injected
at
a
single
point
into
the
exhaust
system.
The
compressed
air
then
travels
36535177TOAFTERCOOLERFROMFILTERSTOAFTERCOOLERSERVICEAIRXXStandardOperation
FROMFILTERSSERVICEAIRXXStandardOperation
through
the
minimum
pressure
valve,
and
out
through

the
service
air
valve.
The
air
pressure
gauge
on
the
instrument
panel
indicates
the
pressure
inside
the
separator
tank.
The
air
pressure
gage
located
at
dual
filters
on
lifting
bail
indicates
delivered
air
pressure
of
the
IQ
System.

If
the
IQ
System
is
bypassed
(Standard
Operation
selected),
the
delivered
air
pressure
will
be
approximately
equal
to
the
separator
tank
pressure.
If
the
IQ
System
operation
is
selected,
the
delivered
air
pressure
will
be
slightly
less
than
separator
tank
pressure
depending
on
the
restriction
of
the
filters,
depending
on
the
restriction
of
the
filters.

Book
35392877
(1/01)
31

()
CAUTIONCAUTION
The
compressor
regulation
system
is
adjusted
to
maintain
regulated
pressure
at
the
separator
tank.
DO
NOT
adjust
regulation
to
provide
full
regulation
pressure
at
the
service
valve
when
the
IQ
System
is
enabled.
This
will
result
in
operation
at
excessive
horsepower
levels,
causing
overheating,
reduced
engine
life,
and
reduced
airend
life.

MAINTENANCE

Daily
Maintenance:

Verify,
during
full-
--load
(maximum
compressed
air
delivery)
that
the
IQ
System
filter
restriction
indicators
do
not
show
excessive
restriction.

Restriction
indicators
for
primary
and
secondary
filters
are
located
on
the
filter
heads.
An
automatic
restriction
indicator
is
located
behind
the
filter
mounting
bracket
and
will
shut
down
the
compressor
if
restriction
exceeds
recommended
valves.

CAUTION
Excessively
restricted
filter
elements
may
cause
an
increase
in
the
amount
of
aerosol
water
and
oil
carryover,
which
could
result
in
damage
to
downstream
equipment.
Normal
service
intervals
should
not
be
exceeded.

Weekly
Maintenance:

S
Verify
that
the
piping
from
the
water
separator
and
and
filters
to
the
exhaust
system
is
not
clogged.

CAUTION
Blockage
of
the
condensate
will
result
in
flooding
of
the
vessels.
If
flooding
occurs,
excessive
condensate
may
enter
the
air
stream
and
could
result
in
damage
to
downstream
equipment.

Yearly
Maintenance:

The
normal
maintenance
interval
on
the
primary
and
secondary
IQ
System
filters
is
one
year,
or
earlier
if
pressure
drop
becomes
excessive.

Restriction
indicators
for
the
filters
are
mounted
on
the
filter
heads.
An
automatic
restriction
indicator
located
behind
the
filters
will
shut
down
the
compressor
if
restriction
exceeds
recommended
values.

CAUTION
Excessively
restricted
filter
elements
may
cause
an
increase
in
the
amount
of
aerosol
water
and
oil
carryover,
which
could
result
in
damage
to
downstream
equipment.
Normal
service
intervals
should
not
be
exceeded.

Filter
Replacement

S
Remove
all
wires
and
hoses
connected
to
drains
on
bottom
of
each
filter
housing.
Inspect
fittings
and
hoses
for
any
blockage.
Clean
if
necessary.

CAUTION
Do
not
remove
u-
--bolts
from
both
filters
at
the
same
time.
removing
both
u-
--bolts
will
place
excessive
stress
on
the
aftercooler.

S
Using
a
chain
wrench
or
similar
tool,
loosen
the
housing.
The
housing
should
be
removed
by
hand
after
loosening,
taking
care
to
prevent
the
housing
from
falling
to
the
floor
panel.

S
Lower
the
housing
to
floor
panel.
Remove
and
replace
the
filter
element,
being
careful
not
to
damage
outer
wrap.

S
Put
a
small
amount
of
petroleum
jelly
or
other
non-
--synthetic
grease
on
the
element
o-
--ring
to
aid
installation
into
the
filter
head.

S
Replace
housing
making
sure
to
not
overtighten.

S
Repeat
the
above
procedure
on
the
remaining
filter
element.S
Reconnect
all
wires
and
hoses
to
drains
on
bottom
of
each
filter
housing.

Book
35392877
(1/01)
32

()
SECTION
6
-
--MAINTENANCE

CAUTION
Any
unauthorized
modification
or
failure
to
maintain
this
equipment
may
make
it
unsafe
and
out
of
factory
warranty.

WARNING
If
performing
more
than
visual
inspections,
disconnect
battery
cables
and
open
manual
blowdown
valve.

Use
extreme
care
to
avoid
contacting
hot
surfaces
(engine
exhaust
manifold
and
piping,
air
receiver
and
air
discharge
piping,
etc.).

Never
operate
this
machine
with
any
guards
removed.

Inch
and
metric
hardware
was
used
in
the
design
and
assembly
of
this
unit.
Consult
the
parts
manual
for
clarification
of
usage.

GENERAL

In
addition
to
periodic
inspections,
many
of
the
components
in
this
unit
requires
periodic
servicing
to
provide
maximum
output
and
performance.
Servicing
may
consist
of
pre-
--operation
and
post-
--operation
procedures
to
be
performed
by
the
operating
or
maintenance
personnel.
The
primary
function
of
preventive
maintenance
is
to
prevent
failure,
and
consequently,
the
need
for
repair.
Preventive
maintenance
is
the
easiest
and
the
least
expensive
type
of
maintenance.
Maintaining
your
unit
and
keeping
it
clean
at
all
times
will
facilitate
servicing.

SCHEDULED
MAINTENANCE

The
maintenance
schedule
is
based
on
normal
operation
of
the
unit.
In
the
event
unusual
environmental
operating
conditions
exist,
the
schedule
should
be
adjusted
accordingly.

COMPRESSOR
OIL
LEVEL

The
oil
level
should
be
checked
before
the
unit
is
started.
The
optimum
operating
level
is
midway
of
the
sight
tube
on
the
side
of
the
receiver
tank.
See
the
decal
beside
the
sight
tube.
If
the
oil
level
is
not
in
the
�OK�
range,
make
appropriate
corrections
(Add
or
Drain).
A
totally
filled
sight
tube
in
which
the
level
is
not
visible
indicates
an
over-
--full
condition
and
requires
that
oil
be
drained.

AIR
CLEANER

This
unit
is
equipped
with
an
AIR
FILTERS
RESTRICTED
lamp
on
the
instrument
panel,
covering
both
the
engine
and
the
compressor.

This
should
be
checked
daily
during
operation.
If
the
lamp
glows
(red)
with
the
unit
operating
at
full
speed,
servicing
of
the
cleaner
element
is
necessary.
Also
weekly
squeeze
the
rubber
valve
(precleaner
dirt
dump)
on
each
air
cleaner
housing
to
ensure
that
they
are
not
clogged.

The
air
filters
restricted
sensor
will
automatically
reset
after
the
main
power
switch
is
turned
to
�OFF.�

To
service
the
air
cleaners
proceed
as
follows:

1.
Loosen
outer
wing
nut
and
remove
with
cover.
Remove
Element.
2.
Inspect
air
cleaner
housing
for
any
condition
that
might
cause
a
leak
and
correct
as
necessary.
3.
Wipe
inside
of
air
cleaner
housing
with
a
clean,
damp
cloth
to
remove
any
dirt
accumulation,
especially
in
the
area
where
the
element
seals
against
the
housing.
4.
Inspect
element
by
placing
a
bright
light
inside
and
rotating
slowly.
If
any
holes
or
tears
are
found
in
the
paper,
discard
this
element.
If
no
ruptures
are
found,
the
element
can
be
cleaned.
5.
If
a
new
air
filter
element
is
to
be
used
check
it
closely
for
shipping
damage.
6.
Install
cleaned
or
new
elements
in
the
reverse
order
to
the
above.
Tighten
wing
nut
firmly.
7.
Inspect
to
ensure
that
the
end
cap
seals
tightly
360
degrees
around
the
air
cleaner
body.
Book
35392877
(1/01)
33

()
In
the
event
that
the
filter
element
must
be
reused
immediately,
compressed
air
cleaning
(as
follows)
is
recommended
since
the
element
must
be
thoroughly
dry.
Direct
compressed
air
through
the
element
in
the
direction
opposite
to
the
normal
air
flow
through
the
element.

Move
the
nozzle
up
and
down
while
rotating
the
element.
Be
sure
to
keep
the
nozzle
at
least
one
inch

(25.4
mm)
from
the
pleated
paper.
NOTE:
To
prevent
damage
to
the
element,
never
exceed
a
maximum
air
pressure
of
100
psi
(700
kPa).

In
the
event
the
element
is
contaminated
with
dry
dirt,
oil
or
greasy
dirt
deposits,
and
a
new
element
is
not
available,
cleaning
can
be
accomplished
by
washing,
using
the
air
cleaner
element
manufacturer�s
recommendations.

NOTE:
It
is
recommended
that
replacement
elements
be
installed
in
the
unit.
The
elements
just
removed
for
cleaning
can
be
washed
and
stored
as
future
replacement
elements.

In
addition,
the
air
cleaner
system
(housing
and
piping)
should
be
inspected
every
month
for
any
leakage
paths
or
inlet
obstructions.
Make
sure
the
air
cleaner
mounting
bolts
and
clamps
are
tight.
Check
the
air
cleaner
housing
for
dents
or
damage
which
could
lead
to
a
leak.
Inspect
the
air
transfer
tubing
from
the
air
cleaner
to
the
compressor
and
the
engine
for
leaks.

Make
sure
that
all
clamps
and
flange
joints
are
tight.
GAUGES

The
instruments
or
gauges
are
essential
for
safety,
maximum
productivity
and
long
service
life
of
the
machine.
Inspect
the
gauges
and
test
any
diagnostic
lamps
prior
to
start-
--up.
During
operation
observe
the
gauges
and
any
lamps
for
proper
functioning.
Refer
to
Operating
Controls,
for
the
normal
readings.

FUEL
TANK
CLEAN
fuel
in
the
fuel
tanks
is
vitally
important
and
every
precaution
should
be
taken
to
ensure
that
only
clean
fuel
is
poured
or
pumped
into
the
tank.

When
filling
the
fuel
tank
on
this
unit,
by
methods
other
than
a
pump
and
hose,
use
a
CLEAN
non-
--metallic
funnel.

BATTERY

Keep
the
battery
posts-
--to-
--cable
connections
clean,
tight
and
lightly
coated
with
a
grease.
Also
the
electrolyte
level
in
each
cell
should
cover
the
top
of
the
plates.
If
necessary,
top-
--off
with
clean
distilled
water.

TIRES

A
weekly
inspection
is
recommended.
Tires
that
have
cuts
or
cracks
or
little
tread
should
be
repaired
or
replaced.
Monthly
check
the
wheel
lug
nuts
for
tightness.

ENGINE

Correct
engine
speed
is
critical
to
the
operation
of
this
machine.
Check
the
idle
and
full
load
rpm
every
three
months
and
adjust
in
accordance
with
the
speed
and
pressure
adjustment
instructions
in
this
manual
and
included
on
a
decal
on
the
machine.
Correct
speeds
are
on
the
general
data
decal.

Book
35392877
(1/01)
34

()
COMPRESSOR
OIL
COOLER

The
compressor
lubricating
and
cooling
oil
is
cooled
by
means
of
the
fin
and
tube-
--type
oil
cooler.
The
lubricating
and
cooling
oil,
flowing
internally
through
the
core
section,
is
cooled
by
the
air
stream
from
the
cooling
fan
flowing
past
the
core
section.
When
grease,
oil
and
dirt
accumulate
on
the
exterior
surfaces
of
the
oil
cooler,
its
efficiency
is
impaired.
Each
month
it
is
recommended
that
the
oil
cooler
be
cleaned
by
directing
compressed
air
which
contains
a
nonflammable,
non-
--caustic
safety
solvent
through
the
core
of
the
oil
cooler.
This
should
remove
the
accumulation
of
grease,
oil
and
dirt
from
the
exterior
surfaces
of
the
oil
cooler
core
so
that
the
entire
cooling
area
can
transmit
the
heat
of
the
lubricating
and
cooling
oil
to
the
air
stream.

In
the
event
foreign
deposits,
such
as
sludge
and
lacquer,
accumulate
in
the
oil
cooler
to
the
extent
that
its
cooling
efficiency
is
impaired,
a
resulting
high
discharge
air
temperature
is
likely
to
occur,
causing
shut
down
of
the
unit.
To
correct
this
situation
it
will
be
necessary
to
clean
it
using
a
cleaning
compound
in
accordance
with
the
manufacturer�s
recommendations.

HOSES

Each
month
it
is
recommended
that
all
of
the
intake
lines
to
and
from
the
air
cleaners,
the
engine
cooling
system
hoses
and
all
of
the
flexible
hoses
used
for
air,
oil,
and
fuel
be
inspected.

To
ensure
freedom
from
air
leaks,
all
rubber
hose
joints
and
the
screw-
--type
hose
clamps
must
be
absolutely
tight.
Regular
inspection
of
these
connections
for
wear
or
deterioration
is
necessary.

Premature
wear
of
both
the
engine
and
compressor
is
ASSURED
whenever
dust-
--laden
air
is
permitted
to
enter
the
engine�s
combustion
chamber
or
the
compressor
intake.

The
flexible
hoses
used
in
the
fuel,
oil
and
air
lines
on
these
units
are
primarily
used
for
their
ability
to
accommodate
relative
movement
between
components.
It
is
important
they
be
periodically
inspected
for
wear
and
deterioration.
It
is
also
important
the
operator
does
not
use
the
hoses
as
convenient
hand
hold
or
steps.
Such
use
can
cause
early
cover
wear
and
hose
failure.

NOTICE

Piping
systems
operating
at
less
than
150
psi
(1050
kPa)
may
use
a
special
nylon
tubing.
The
associated
fittings
are
also
of
a
special
�push-
--in�
design.
If
so,
features
are
as
follows:

Pulling
on
the
tubing
will
cause
the
inner
sleeve
to
withdraw
and
compress,
thus
tightening
the
connection.
The
tubing
can
be
withdrawn
only
while
holding
the
sleeve
against
the
fitting.
The
tubing
can
be
removed
and
replaced
numerous
times
without
losing
its
sealing
ability.

To
install
the
nylon
tubing,
make
a
mark
(with
tape
or
grease
pencil)
approximately
7/8
inch
from
the
end
of
the
tubing.
Insert
the
tubing
into
the
sleeve
and
�push-
--in�
past
the
first
resistance
to
the
bottom.
The
mark
should
be
approximately
1/16
inch
from
the
sleeve,
for
the
3/8
inch
O.D.
tubing;
1/8
inch
for
the

0.25
inch
O.D.
tubing.
This
will
ensure
that
the
tubing
is
fully
engaged
in
the
sealing
mechanism.
NOTICE

The
oil
filter
must
be
replaced
every
500
hours
of
operation
or
three
(3)
months,
whichever
comes
first.
On
new
or
overhauled
units,
replace
the
element
after
the
first
50
and
150
hours
of
operation;
thereafter,
service
the
oil
filter
every
500
hours.

To
service
the
oil
filters
it
will
first
be
necessary
to
shut
the
unit
down.
Wipe
off
any
external
dirt
and
oil
from
the
exterior
of
the
filter
to
minimize
any
contamination
from
entering
the
lubrication
system.
Proceed
as
follows:

Book
35392877
(1/01)
35

()
WARNINGWARNING
High
pressure
air
can
cause
severe
injury
or
death
from
hot
oil
and
flying
parts.
Always
relieve
pressure
before
removing
caps,
plugs,
covers
or
other
parts
from
pressurized
air
system.

1.
Open
the
service
air
valve(s)
to
ensure
that
system
is
relieved
of
all
pressure.
Close
the
valve(s).
2.
Turn
the
spin-
--on
filter
element
counterclockwise
to
remove
it
from
the
filter
housing.
Inspect
the
filter.
NOTICE

If
there
is
any
indication
of
formation
of
varnishes,
shellacs
or
lacquers
on
the
oil
filter
element,
it
is
a
warning
the
compressor
lubricating
oil
has
improper
characteristics
and
should
be
immediately
changed.

3.
Inspect
the
oil
filter
head
to
be
sure
the
gasket
was
removed
with
the
oil
filter
element.
Clean
the
gasket
seal
area
on
the
oil
filter
head.
RUNNING
GEAR

Every
month
or
500
miles,
tighten
the
wheel
lug
nuts
to
85
-
--95
lbs.-
--ft.
Every
six
months
the
wheel
bearings,
grease
seals
and
axle
spindles
should
be
inspected
for
damage
(corrosion,
etc.)
or
excessive
wear.
Replace
any
damaged
or
worn
parts.
Repack
wheel
bearings.
Use
a
wheel
bearing
grease
conforming
to
specification
MIL-
--G-
--10924
and
suitable
for
all
ambient
temperatures.

Grease
can
be
replaced
in
a
wheel
bearing
using
a
special
fixture
or
by
hand
as
follows.

Before
installing
bearing,
place
a
light
coat
of
grease
on
the
bearing
cups
which
are
pressed
in
the
hub.

NOTICE

Installing
a
new
oil
filter
element
when
the
old
gasket
remains
on
the
filter
head,
will
cause
an
oil
leak
and
can
cause
property
damage.

4.
Lubricate
the
new
filter
gasket
with
the
same
oil
being
used
in
the
machine.
5.
Install
new
filter
by
turning
element
clockwise
until
gasket
makes
initial
contact.
Tighten
an
additional
1/2
to
3/4
turn.
6.
Start
unit
and
allow
to
build
up
to
rated
pressure.
Check
for
leaks
before
placing
unit
back
into
service.
FASTENERS

Visually
check
entire
unit
in
regard
to
bolts,
nuts
and
screws
being
properly
secured.
Spot
check
several
capscrews
and
nuts
for
proper
torque.
If
any
are
found
loose,
a
more
thorough
inspection
must
be
made.
Take
corrective
action.

COMPRESSOR
OIL

The
lubricating
and
cooling
oil
must
be
replaced
every
500
hours
of
operation
or
six
(6)
months,
whichever
comes
first.

Book
35392877
(1/01)
36

()
Place
a
spoonful
of
grease
in
the
palm
of
one
hand
and
take
the
bearing
in
the
other
hand.
Push
a
segment
of
the
wider
end
of
the
bearing
down
into
the
outer
edge
of
the
grease
pile
closest
to
the
thumb.
Keep
lifting
and
pushing
the
bearing
down
into
the
edge
of
the
grease
pile
until
grease
oozes
out
both
from
the
top
and
from
between
the
rollers.
Then
rotate
the
bearing
to
repeat
this
operation
on
the
next
segment.
Keep
doing
this
until
you
have
the
entire
bearing
completely
filled
with
grease.

NOTICE

Excessive
grease
in
the
hub
or
grease
cap
serves
no
purpose
due
to
the
fact
that
there
is
no
way
to
force
the
grease
into
the
bearing.
The
manufacturer�s
standard
procedure
is
to
thoroughly
pack
the
inner
and
outer
bearing
with
grease
and
then
to
apply
only
a
very
small
amount
of
grease
into
the
grease
cap.

If
bearing
adjustment
is
required
or
the
hub
has
been
removed
for
any
reason,
the
following
procedure
must
be
followed
to
ensure
a
correct
bearing
adjustment
of

0.001
to
.012
free
play.
1.
While
rotating
hub
slowly
to
seat
the
bearings,
tighten
spindle
nut
to
approximately
15
lbs.-
--ft.
Grasp
the
tire
at
the
top
and
bottom
and
rock,
in
and
out.
There
should
be
no
evidence
of
looseness
(free
play)
at
the
bearing.
2.
Loosen
nut
to
remove
preload
torque.
Do
not
rotate
hub.
3.
Finger
tighten
nut
until
just
snug.
Loosen
nut
until
the
first
nut
castellation
lines
up
with
cotter
pin
hole
in
spindle.
Insert
cotter
pin.
4.
Ensure
a
definite
but
minimal
amount
of
free
play
by
rocking
the
tire.
5.
Nut
should
be
free
to
move
with
only
restraint
being
the
cotter
pin.
RECEIVER-
--SEPARATOR
SYSTEMS

WARNING
High
pressure
air
can
cause
severe
injury
or
death
from
hot
oil
and
flying
parts.
Always
relieve
pressure
before
removing
caps,
plugs,
covers
or
other
parts
from
pressurized
air
system.

S
Open
service
valve
at
end
of
machine.

S
Ensure
pressure
is
relieved,
with
BOTH:
-
--Discharge
air
pressure
gauge
reads
zero
(0).

-
--No
air
discharging
from
service
valve.

When
draining
oil,
remove
plug
from
bottom
of
separator
tank.

When
adding
oil,
remove
and
replace
(make
tight)
plug
on
side
of
separator
tank.

In
the
compressor
lubricating
and
cooling
system,
separation
of
the
oil
from
the
compressed
air
takes
place
in
the
receiver-
--separator
tank.
As
the
compressed
air
enters
the
tank,
the
change
in
velocity
and
direction
drop
out
most
of
the
oil
from
the
air.

Additional
separation
takes
place
in
the
oil
separator
element
which
is
located
in
the
top
of
the
tank.

Any
oil
accumulation
in
this
separator
element
is
continuously
drained
off
by
means
of
a
scavenge
tube
which
returns
the
accumulated
oil
to
the
system.

Book
35392877
(1/01)
37

()
Book 35392877 (1/01) (38)
The life of the oil separator element is dependent upon
the operating environment (soot, dust, etc.) and
should be replaced every twelve months or 2000
hours. To replace the element proceed as follows:
S Ensure the tank pressure is zero.
S Disconnect the hose from the scavenge tube.
S Remove scavenge tube from tank cover.
S Disconnect service line from cover.
S Remove cover mounting screws.
S Remove cover and element.
S Remove any gasket material left on cover or tank.
S Install new element.
NOTICE
Do not remove staples from the element/gasket
connection.
SPlace a straightedge across top of element and measure
from bottom of straightedge to bottom of element
(See Fig. 4.1).
S Replace scavenge tube in cover (cover is still off of
tank).
S Measure from bottom of cover to end of scavenge
tube. Measurement should be from 1/8� to 1/4� less
than the element measurement. If not, cut to size.
S Remove scavenge tube.
S Reposition cover (use care not to damage gaskets).
S Replace cover mounting screws: tighten in a crisscross
pattern.
S Reconnect service line. Replace scavenge tube.
Reconnect hose.
S Close service valve. Start unit and look for leaks.
When replacing the element, the scavenge lines,
orifice, filter, and check valve should be thoroughly
cleaned and the oil changed.
cut line
if necessary
SCAVENGE
LINE

WARNING
High
pressure
air
can
cause
severe
injury
or
death
from
hot
oil
and
flying
parts.
Always
relieve
pressure
before
removing
caps,
plugs,
covers
or
other
parts
from
pressurized
air
system.

The
scavenge
line
originates
at
the
receiver-
--separator
tank
cover
and
terminates
at
the
compressor
airend
near
the
oil
filter
element.
An
orifice
check
valve
is
located
on
the
scavenge
tube.

Once
a
year
or
every
2000
hours
of
operation,
whichever
comes
first,
replace
the
separator
element
and
clean
the
scavenge
orifice/check
valve.

NOTICE

Excessive
oil
carry-
--over
may
be
caused
by
an
oil-
--
logged
separator
element.
Do
not
replace
element
without
first
performing
the
following
maintenance
procedure:

1.
Check
oil
level.
Maintain
as
indicated
earlier
in
this
section.
2.
Thoroughly
clean
scavenge
line,
any
orifice
and
check
valve.
3.
Assure
minimum
pressure
valve/orifice
is
operational.
4.
Run
unit
at
rated
operating
pressure
for
30
to
40
minutes
to
permit
element
to
clear
itself.
EXTERIOR
FINISH
CARE

This
unit
was
painted
and
heat
cured
at
the
factory
with
a
high
quality,
thermoset
polyester
powder
coating.
The
following
care
will
ensure
the
longest
possible
life
from
this
finish.

1.
If
necessary
to
remove
dust,
pollen,
etc.
from
housing,
wash
with
water
and
soap
or
dish
washing
liquid
detergent.
Do
not
scrub
with
a
rough
cloth,
pad,
etc.
2.
If
grease
removal
is
needed,
a
fast
evaporating
alcohol
or
chlorinated
solvent
can
be
used.
Note:
This
may
cause
some
dulling
of
the
paint
finish.
3.
If
the
paint
has
faded
or
chalked,
the
use
of
a
commercial
grade,
non-
--abrasive
car
wax
may
partially
restore
the
color
and
gloss.
To
touch-
--up
or
paint
over
and
retain
the
superior
finish
requires
the
following:

1.
The
area
to
be
painted
should
be
finish
sanded
with
320
grit
paper.
2.
Remove
all
sanding
dust
with
alcohol
using
clean,
lint
free
rag(s).
Change
rag
when
soiled.
Remove
any
lint
and
other
loose
contamination
with
automobile-
--grade
tack
rag(s).
3.
Before
applying
paint:
Inspect
to
insure
that
area
is
free
of
all
dirt,
fibers,
lint,
grease,
moisture
or
any
other
form
of
surface
contamination.
Coat
area
with
a
solvent
based,
automotive-
--type,
high
quality
liquid
paint
that
will
adhere
to
powder
coatings.
DO
NOT
USE
WATER
BORNE
OR
LATEX
PRODUCTS.
4.
If
possible,
allow
30
days
before
washing
with
anything
but
clean
water.
Book
35392877
(1/01)
39

()
MAINTENANCE
SCHEDULE

Daily
Weekly
Monthly
3MOS
.
250
hrs.
6MOS.
500
hrs
12
MOS.
1000
hrs
Compressor
Oil
Level
C
Engine
Oil
Level
C
*Radiator
Coolant
Level
C
Gauges/Lamps
C
Fuel
Tank
(fill
at
end
of
day)
C
DRAIN
*Fuel/Water
Separator
Drain
C
Air
Cleaner
Precleaner
Dumps
C
Fan/Alternator
Belts
C
Battery
Connections/Electrolyte
C
Tire
Pressure
and
Surface
C
*Wheel
Lug
Nuts
C
Hoses
(oil,
air,
intake,
etc.)
C
Automatic
Shutdown
System
Test
C
Air
Cleaner
System
Visual
C
Compressor
Oil
Cooler
Exterior
C
CLEAN
*Engine
Rad/Oil
Cooler
Exterior
C
CLEAN
Fasteners,
Guards
C
Air
Cleaner
Elements
WI
*Fuel/Water
Separator
Element
R
Compressor
Oil
Filter
Element
R
Compressor
Oil
R
*Wheels
(bearings,
seals,
etc)
C
*Engine
Coolant
Test
C
R
Shutdown
Switch
Settings
Test
C
Scavenger
Orifice
&
Related
Parts
CLEAN
Oil
Separator
Element
R
Lights
(running,
brake,
&
turn)
CBT
Pintle
Eye
Bolts
CBT
Engine
(oil
changes,
filters,
etc)
Refer
to
Engine
Operator
Manual
in
this
book.

*Disregard
if
not
appropriate
for
this
particular
machine.
R=replace,
C=check
(adjust
if
necessary),
WI=OR
when
indicated,
CBT
=
check
before
towing.
Refer
to
specific
sections
of
the
operator�s
manual
for
more
information.

Book
35392877
(1/01)
40

()
SECTION
7
-
--LUBRICATION

GENERAL
INFORMATION

Lubrication
is
an
essential
part
of
preventive
maintenance,
affecting
to
a
great
extent
the
useful
life
of
the
unit.
Different
lubricants
are
needed
and
some
components
in
the
unit
require
more
frequent
lubrication
than
others.
Therefore,
it
is
important
that
the
instructions
regarding
types
of
lubricants
and
the
frequency
of
their
application
be
explicitly
followed.
Periodic
lubrication
of
the
moving
parts
reduces
to
a
minimum
the
possibility
of
mechanical
failures.

The
Preventive
Maintenance
Schedule
shows
those
items
requiring
regular
service
and
the
interval
in
which
they
should
be
performed.
A
regular
service
program
should
be
developed
to
include
all
items
and
fluids.
These
intervals
are
based
on
average
operating
conditions.
In
the
event
of
extremely
severe
(hot,
cold,
dusty
or
wet)
operating
conditions,
more
frequent
lubrication
than
specified
may
be
necessary.
Details
concerning
lubrication
of
the
running
gear
are
in
Maintenance
Section.

All
filters
and
filter
elements
for
air
and
compressor
lubricant
must
be
obtained
through
Ingersoll-
--Rand
to
assure
the
proper
size
and
filtration
for
the
compres-
sor.

COMPRESSOR
OIL
CHANGE

These
units
are
normally
furnished
with
an
initial
supply
of
oil
sufficient
to
allow
operation
of
the
unit
for
approximately
6
months
or
1000
hours,
whichever
comes
first.
If
a
unit
has
been
completely
drained
of
all
oil,
it
must
be
refilled
with
new
oil
before
it
is
placed
in
operation.
Refer
to
specifications
in
Lubrication
Table.

NOTICE

Some
oil
types
are
incompatible
when
mixed
and
result
in
the
formation
of
varnishes,
shellacs,
or
lacquers
which
may
be
insoluble.
Such
deposits
can
cause
serious
troubles
including
clogging
of
the
filters.
Where
possible,
do
NOT
mix
oils
of
different
types
and
avoid
mixing
different
brands.
A
type
or
brand
change
is
best
made
at
the
time
of
a
complete
oil
drain
and
refill.

If
the
unit
has
been
operated
for
the
time/
hours
mentioned
above,
it
should
be
completely
drained
of
oil.
If
the
unit
has
been
operated
under
adverse
conditions,
or
after
long
periods
in
storage,
an
earlier
change
period
may
be
necessary
as
oil
deteriorates
with
time
as
well
as
by
operating
conditions.

WARNING
High
pressure
air
can
cause
severe
injury
or
death
from
hot
oil
and
flying
parts.
Always
relieve
pressure
before
removing
caps,
plugs,
covers
or
other
parts
from
pressurized
air
system.
Ensure
the
following
conditions
are
met:

-
--Discharge
air
pressure
gauge
reads
zero
(0).

-
--No
air
discharging
from
an
�open�
manual
blowdown
valve.

An
oil
change
is
good
insurance
against
the
accumulation
of
dirt,
sludge,
or
oxidized
oil
products.

Completely
drain
the
receiver-
--separator,
piping,
and
oil
cooler.
If
the
oil
is
drained
immediately
after
the
unit
has
been
run
for
some
time,
most
of
the
sediment
will
be
in
suspension
and,
therefore,
will
drain
more
readily.
However,
the
fluid
will
be
hot
and
care
must
be
taken
to
avoid
contact
with
the
skin
or
eyes.

After
the
unit
has
been
completely
drained
of
all
old
oil,
close
the
drain
valve.
Add
oil
in
the
specified
quantity
at
the
filler
plug.
Tighten
the
filler
plug
and
run
the
machine
to
circulate
the
oil.
Check
the
oil
level
WHEN
RUNNING
AT
FULL
LOAD.
If
not
near
the
middle
of
the
sight
tube,
stop
the
unit
and
make
corrections.
DO
NOT
OVERFILL.

NOTICE

Ingersoll-
--Rand
provides
compressor
oil
specifically
formulated
for
Portable
Compressors
and
requires
the
use
of
these
fluids
in
order
to
obtain
extended
limited
airend
warranty.

Book
35392877
(1/01)
41

()
SECTION
7
-
--COMPRESSOR
LUBRICATION

Portable
Compressor
Fluid
Chart

Refer
to
these
charts
for
correct
compressor
fluid
required.
Note
that
the
selection
of
fluid
is
dependent
on
the
design
operating
pressure
of
the
machine
and
the
ambient
temperature
expected
to
be
encountered
before
the
next
oil
change.

Design
Operating
Ambient
Specification

Pressure
Temperature

IR
Pro-
--Tect

100
psi
to
300
psi

--10_F
to
125_F

Mil
�PRF
2104G
SAE
10W
100
psi
to
300
psi

(--23_Cto
52_C)

--40_F
to
125_F

IR
Performance
500

Mil-
--L-
--46167
350
psi

(--40_Cto
52_C)
IR
XHP
505

--10_F
to
125_F

(--23_Cto
52_C)
65_F
to
125_F

IR
XHP1001

(18_Cto
52_C)

--40_Fto
65_F

IR
Performance
500

Mil-
--L-
--46167
500
psi

(--40_Cto
18_C)

50_F
to
125_F

IR
XHP1001

(10_Cto
52_C)

10_Fto
65_F
IR
XHP
505

(--12_Cto
18_C)
below
10_F

Consult
Factory

(--12_C)

IRXHP505IRXHP1001IRPERFORMANCE500IRPRO--TECt100--
300PSIRATEDOPERATINGPRESSURE350PSI500PSIIRXHP1001IR500PERFORMANCEIRXHP50510_F125_F5
0_C40_C30_C20_C10_C0_C--10_C--20_C--30_C--40_C104_F86_F65_F50_F32_F14_F--10_F--
22_F--40_Fconsultfactory
Recommended
Ingersoll-
--Rand
Fluids
-
--Use
of
these
fluids
with
original
I-
--R
filters
can
extend
airend
warranty.
Refer
to
operator�s
manual
warranty
section
for
details
or
contact
your
I-
--R
representative.

Recommended
Fluid
1
Gal.
(3.8
Litre)
5
Gal.
(19.0
Litre)
55
Gal.
(208.2
Litre)
IR
Pro-
--
Tect
IR
XHP
505
IR
Performance
500
IR
XHP1001
36899698
35382928
36899706
35365188
35382936
35612738
36899714
35365170
35382944
35300516

Book
35392877
(1/01)
42

()
SECTION
8
-
--Trouble
Shooting

INTRODUCTION
B.
Do
The
Simplest
Things
First

Trouble
shooting
for
a
portable
air
compressor

Most
troubles
For

is
an
organized
study
of
a
particular
problem
or
are
simple
and
easily
corrected.

example,
most
complaints
are
�low
capacity�
which
may

series
of
problems
and
a
planned
method
of

be
caused
by
too
low
an
engine
speed
or
�compressor

procedure
for
investigation
and
correction.

over-
--heats�
which
may
be
caused
by
low
oil
level.
The
trouble
shooting
chart
that
follows
includes
some
of
the
problems
that
an
Always
check
the
easiest
and
most
obvious
things
first;
operator
may
encounter
during
the
operation
following
this
simple
rule
will
save
time
and
trouble.
of
a
portable
compressor.

The
chart
does
not
attempt
to
list
all
of
the

Note:
For
trouble
shooting
electrical
problems,
refer
to

troubles
that
may
occur,
nor
does
it
attempt
to

the
Wiring
Diagram
Schematic
found
in
Parts
List

give
all
of
the
answers
for
correction
of
the

Section.

problems.
The
chart
does
give
those
problems
that
are
most
apt
to
occur.
To
use
the
trouble
shooting
chart:

C.
Double
Check
Before
Disassembly
A.
Find
the
�complaint�
depicted
as
a
bold
The
source
of
most
compressor
troubles
can
be
traced

heading.

not
to
one
component
alone,
but
to
the
relationship
of
one
component
with
another.
Too
often,
a
compressor
can
be

B.
Follow
down
that
column
to
find
the
popartially
disassembled
in
search
of
the
cause
of
a
certain

tential
cause
or
causes.
The
causes
are

trouble
and
all
evidence
is
destroyed
during
disassembly.
listed
in
order
(1,2,3
etc.)
to
suggest
an
Check
again
to
be
sure
an
easy
solution
to
the
problem
order
to
follow
in
trouble
shooting.
has
not
been
overlooked.

D.
Find
And
Correct
Basic
Cause
After
a
mechanical
failure
has
been
corrected,
be
sure
to
locate
and
correct
the
cause
of
the
trouble
so
the
same

ACTION
PLAN

failure
will
not
be
repeated.
A
complaint
of
�premature
breakdown�
may
be
corrected
by
repairing
any
improper

A.
Think
Before
Acting
wiring
connections,
but
something
caused
the
defective
wiring.
The
cause
may
be
excessive
vibration.
Study
the
problem
thoroughly
and
ask
yourself
these
questions:

(1)
What
were
the
warning
signals
that
preceded
the
trouble?
(2)
Has
a
similar
trouble
occurred
before?
(3)
What
previous
maintenance
work
has
been
done?
(4)
If
the
compressor
will
still
operate,
is
it
safe
to
continue
operating
it
to
make
further
checks?
Book
35392877
(1/01)
43

()
TROUBLE
SHOOTING
CHART

Bold
Headings
depict
the
COMPLAINT
-
--Subheadings
suggest
the
CAUSE

Note:
Subheadings
suggest
sequence
to
follow
troubleshooting.

1.
Unit
Shutdown:
OutofFuel
Compressor
Oil
Temp.
Too
High
Engine
Water
Temp.
Too
High
Engine
Oil
Pressure
Too
Low
Broken
Engine
Fan
Belt
Loose
Wire
Connection
Low
Fuel
Level
Shutdown
Switch
Defective
Discharge
Air
Temp.
Switch
Defective
Engine
Oil
Pressure
Switch
Defective
Shutdown
Solenoid
Malfunctioning
Relay
<
16
Volts
at
Shutdown
Solenoid

Blown
Fuse
Engine
Malfunctioning
Airend
Malfunctioning

2.
Won�t
Start/Run:
Low
Battery
Voltage
<16
Volts
at
Shutdown
Solenoid

Blown
Fuse
Malfunctioning
Start
Switch
Defective
Safety
Bypass
Switch
Clogged
Fuel
Filters
OutofFuel
Compressor
Oil
Temp.
Too
High
Engine
Water
Temp.
Too
High
Engine
Oil
Pressure
Too
Low
Loose
Wire
Connection
Defective
Discharge
Air
Temp.
Switch
Defective
Engine
Oil
Pressure
Switch
Defective
Shutdown
Solenoid
Malfunctioning
Relay
Engine
Malfunctioning
Airend
Malfunctioning

3.
Engine
Temperature
Lamps
Stays
On:
Broken
Engine
Fan
Belt
Malfunctioning
Circuit
Board
Ambient
Temp.
>125_F(52_C)

*
Dirty
Operating
Conditions
Dirty
Cooler

*
Out
of
Level
>15
degrees
Operating
Pressure
Too
High
Recirculation
of
Cooling
Air
Loose
Wire
Connection
Malfunctioning
circuit
board.
Corrective
Action

Add
CLEAN
diesel
Fuel
See
Complaint
10
Check
coolant
level.
If
necessary,
Add.
See
Complaint
3
and
Complaint
4.
Replace
fan
belt.
Wiggle
wires
at
switches
&
connector
blocks.
Make
repairs.
Replace
switch.
Replace
switch.
Replace
switch.
Replace
solenoid.
Replace
relay.
Check
battery
and
alternator.
Make
repairs.
Replace
fuse.
See
Trouble
Shooting
in
Engine
Manual.
See
Complaint
10.

Check
electrolyte
level.
Check
connections.
Charge
battery
and
alternator.
Make
repairs.
Replace
fuse.
Replace
switch.
Replace
switch.
Service
filters.
See
Engine
Operator�s
Manual.
Add
CLEAN
fuel.
See
Complaint
10.
Check
fluid
level.
If
necessary,
Add.
See
Complaint
3
and
Complaint
4.
Repair
or
replace
connection.
Replace
switch.
Replace
switch.
Replace
solenoid.
Replace
relay.
See
Trouble
Shooting
in
Engine
Manual.
See
Complaint
10.

Replace
fan
belt
set.
Replace
circuit
board.
Above
spec
limit.
Move
unit
to
cleaner
environment.
Clean
exterior
of
cooler.
Relocate
or
reposition
unit.
Reduce
pressure
to
spec.
Close
side
doors.
Repair
or
replace.
Replace
circuit
board.

:
>
=
greater
than,
<
=
less
than

Book
35392877
(1/01)
44

()
4.
Engine
Oil
Pressure
Lamp
Stays
On:
Low
Oil
Level
Out
of
Level
>15
degrees
Wrong
Lube
Oil
Clogged
Oil
Filter
Element(s)
Engine
Malfunctioning
Loose
Wire
Connection.
Malfunctioning
circuit
board

5.
Engine
Temperature
Lamps
Stays
Off:
Bulb
Burned
Out
Malfunctioning
circuit
board

6.
Engine
Oil
Pressure
Lamp
Stays
Off:
Bulb
Burned
Out
Malfunctioning
circuit
board

7.
Alternator
Lamp
Stays
On:
Loose
or
Broken
Belts
Loose
Wire
Connection
Low
Battery
Voltage

Malfunctioning
Alternator
Malfunctioning
circuit
board

8.
Alternator
Lamp
Stays
Off:
Bulb
Burned
Out
Loose
Wire
Connection
Malfunctioning
circuit
board

9.
Unit
Fails
To
Shutdown:
Defective
Low
Fuel
Shutdown
Switch
Defective
Discharge
Air
Temperature
Switch
Defective
Engine
Oil
Pressure
Switch
Defective
Shutdown
Solenoid
Malfunctioning
Relay
Defective
Safety
Bypass
Switch

Corrective
Action

Add
oil.
Relocate
or
reposition.
See
Engine
Oil
Spec.
Change
oil.
Replace
element(s).
See
Trouble
Shooting
in
Engine
Manual.
Repair
or
replace.
Replace
circuit.

Replace
circuit
board.
Replace
circuit
board.

Replace
circuit
board.
Replace
circuit
board.
Tighten
or
replace
belt
set.
Repair
or
replace
connection.
Check
electrolyte
level.
Add
if
necessary.
Check
connectors.
Clean
&
tighten.
Recharge
battery.
Repair
or
replace
alternator.
Replace
circuit
board.

Replace
circuit
board.
Repair
or
replace
connector.
Replace
circuit
board.

Pull
wire
off
shutdown
solenoid.
Replace
switch.
Pull
wire
off.
Replace
switch.
Pull
wire
off.
Replace
switch.
Carefully
block
air
inlet
to
stop
engine.
Replace
solenoid.
Pull
wire
off
shutdown
solenoid.
Replace
relay.
Pull
wire
off
shutdown
solenoid.
Replace
defective
item.

Book
35392877
(1/01)
45

()
10.
Excessive
Compressor
Oil
Temperature:
Ambient
Temp.
>
125_F(52_C)
Out
of
Level
>
15
degrees
Low
Oil
Level
Wrong
Lube
Oil
Dirty
Cooler
Dirty
Operating
Conditions
Clogged
Oil
Filter
Elements
Loose
or
Broken
Belts
Operating
Pressure
Too
High
Recirculation
Of
Cooling
Air
Malfunctioning
Thermostat
Malfunctioning
Fan
Defective
Oil
Cooler
Relief
Valve
Defective
Minimum
Pressure
Valve
Blocked
or
Restricted
Oil
Lines
Airend
Malfunctioning

11.
Engine
RPM
Down:
Clogged
Fuel
Filter

Operating
Pressure
Too
High
Incorrect
Pressure
Regulator
Adjustment
Malfunctioning
Pressure
Regulator
Incorrect
Linkage
Adjustment
Dirty
Air
Filter
Malfunctioning
Air
Cylinder
Wrong
Air
Filter
Element
Defective
Separator
Element
Engine
Malfunctioning
Airend
Malfunctioning

12.
Excessive
Vibration:
Rubber
Mounts,
Loose
or
Damaged
Defective
Fan
Drive
Coupling
Defective
Engine
Malfunctioning
Airend
Malfunctioning
Anti-
--rumble
valve
not
working.
Engine
idle
speed
too
low.

Corrective
Action

Above
spec
limit.
Relocate
or
reposition
unit.
Add
oil.
Look
for
any
leaks.
Check
spec
in
this
manual.
Clean
exterior
surfaces.
Move
unit
to
cleaner
environment.
Replace
elements.
Change
oil.
Tighten
or
replace
belt
set.
Reduce
pressure
to
spec.
Close
side
doors.
Replace
belly
pan.
Replace
thermostat
in
bypass
valve.
Check
fan
belt
tension.
Tighten
or
replace
belt
set.
Replace
valve.
Repair
or
replace
valve.
Clean
by
flushing
or
replace.
See
Complaint
11,
12,
13,
15,
16
or
18.

Clean
primary
filter.
Replace
final
filter.
Drain
tanks.
Add
CLEAN
fuel.
Reduce
pressure
to
spec
limit.
See
Section
6
in
this
manual.
Replace
regulator.
See
Section
6
in
this
manual.
Clean
or
replace
elements.
Replace
air
cylinder
and
adjust
per
Section
6.
Install
correct
element.
Install
new
element
per
page
21.
See
Trouble
Shooting
in
Engine
Manual.
Refer
to
Airend
Rebuild
Manual.

Tighten
or
replace.
Replace
fan.
Replace
coupling.
See
Trouble
Shooting
in
Engine
Manual.
See
Complaint
15
and
17.
Repair
or
Replace.
Raise
�No
Load�
speed
per
Section
6.

13.
Low
CFM:
Dirty
Air
Filter
Incorrect
Linkage
Adjustment
Incorrect
Pressure
Regulator
Adjustment
Malfunctioning
Pressure
Regulator
Malfunctioning
Inlet
Unloader/Butterfly
Valve
Malfunctioning
Air
Cylinder
Defective
Minimum
Pressure
Valve
Defective
Separator
Element
Wrong
Air
Filter
Element

Clean
or
replace
elements.
See
Section
6
in
this
manual.
See
Section
6
in
this
manual.
Replace
regulator.
Inspect
valve.
Make
adjustment
per
Section
6.
Replace
air
cylinder.
Repair
or
replace
valve.
Install
new
element
per
Page
21.
Install
correct
element.

Book
35392877
(1/01)
46

()
14.
15.
16.
17.
18.
19.
Short
Air
Cleaner
Life:

Dirty
Operating
Conditions
Inadequate
Element
Cleaning
Incorrect
Stopping
Procedure
Wrong
Air
Filter
Element
Oil
Pump
Drive
Coupling

Excessive
Oil
In
Air:

High
Oil
Level
Out
of
Level
>
15
degrees
Clogged
Scavenge
Orifice
Scavenge
Tube
Blocked
Defective
Scavenge
Check
Valve
Sep.
Tank
Blow
Down
Too
Quickly
Defective
Minimum
Pressure
Valve

Oil
Seal
Leak:

Contaminated
Lube
Oil
Blocked
or
Restricted
Oil
Line(s)
Malfunctioning
Seal
Scored
Shaft

Will
Not
Unload:

Leak
in
Regulator
Piping
Incorrect
Pressure
Regulator
Adjustment
Malfunctioning
Pressure
Regulator
Malfunctioning
Inlet
Butterfly
Valve
Ice
in
Regulation
Lines/Orifice

Oil
In
Air
Cleaner:
Incorrect
Stopping
Procedure
Oil
Pump
Drive
Coupling
Discharge
Check
Valve
Faulty

Safety
Valve
Relieves:

Operating
Pressure
Too
High
Leak
In
Regulator
Piping
Incorrect
Pressure
Regulator
Adjustment
Malfunctioning
Pressure
Regulator

Corrective
Action

Move
unit
to
cleaner
environment.
Install
new
element.
Read
procedure
in
this
manual.
Install
proper
element.
Inspect
coupling.
If
necessary,
replace
coupling.

Read
procedure
in
this
manual.
Relocate
or
reposition
unit.
Remove
scavenge
orifice.
Clean
and
Replace.
Remove
scavenge
tube.
Clean
and
Replace.
Remove
check
valve.
Replace
with
new
valve.
Allow
unit
to
blow
down
automatically.
Remove
valve.
Repair
valve
and
replace.

Drain
and
flush
system.
Add
new
CLEAN
oil.
Remove,
clean
and
replace
line(s).
Refer
to
Airend
Rebuild
Manual.
See
instructions
in
new
seal
kit.

Find
and
repair
leak(s).
Refer
to
Section
6
in
this
manual.
Replace
regulator.
Inspect
valve
fit.
Readjust
per
Section
6.
Apply
heat
to
line(s)
and
or
orifice.

Read
Procedure
in
this
manual.
Inspect
coupling.
Replace
if
necessary.
Replace.

Reduce
pressure
to
spec
limit.
Repair
leak(s).
Refer
to
Section
6
in
this
manual.
Replace
regulator.

Malfunctioning
Inlet
Unloader/Butterfly
Valve
Inspect
valve
fit.
Readjust
per
Section
6.
Defective
Safety
Valve
Replace
safety
valve.
Defective
Separator
Element
Remove
element.
Install
new.
Ice
in
Regulation
Lines/Orifice
Apply
heat
to
lines
and/or
orifice.

Book
35392877
(1/01)
47

()
SECTION
9
-
--PARTS
ORDERING

GENERAL

This
publication,
which
contains
an
illustrated
parts
breakdown,
has
been
prepared
as
an
aid
in
locating
those
parts
which
may
be
required
in
the
maintenance
of
the
unit.
All
of
the
compressor
parts,
listed
in
the
parts
breakdown,
are
manufactured
with
the
same
precision
as
the
original
equipment.
For
the
greatest
protection
always
insist
on
genuine
Ingersoll-
--Rand
Company
parts
for
your
compressor.

NOTICE
Ingersoll-
--Rand
Company
can
bear
no
responsibility
for
injury
or
damages
resulting
directly
from
the
use
of
non-
--approved
repair
parts.

Ingersoll-
--Rand
Company
service
facilities
and
parts
are
available
worldwide.
There
are
Ingersoll-
--Rand
Company
Construction
Equipment
Group
Sales
Offices
and
authorized
distributors
located
in
the
principal
cities
of
the
United
States.
In
Canada
our
customers
are
serviced
by
the
Canadian
Ingersoll-
--Rand
Company,
Limited.
There
are
also
Ingersoll-
--Rand
International
autonomous
companies
and
authorized
distributors
located
in
the
principal
cities
throughout
thefreeworld.

Special
order
parts
may
not
be
included
in
this
manual.
Contact
the
Mocksville
Parts
Department
with
the
unit
serial
number
for
assistance
with
these
special
parts.

DESCRIPTION

The
illustrated
parts
breakdown
illustrates
and
lists
the
various
assemblies,
subassemblies
and
detailed
parts
which
make
up
this
particular
machine.
This
covers
the
standard
models
and
the
more
popular
options
that
are
available.

A
series
of
illustrations
show
each
part
distinctly
and
in

location
relative
to
the
other
parts
in
the
assembly.
The
part
number,
the
description
of
the
part
and
the
quantity
of
parts
required
are
shown
on
each
illustration
or
on
adjacent
page.
The
quantities
specified
are
the
number
of
parts
used
per
one
assembly
and
are
not
necessarily
the
total
number
of
parts
used
in
the
machine.
Where
no
quantity
is
specified
the
quantity
is
assumed
to
be
one.

Each
description
of
a
part
is
based
upon
the
�noun
first�
method,
i.e.,
the
identifying
noun
or
item
name
is
always
the
first
part
of
the
description.
The
noun
name
is
generally
followed
by
a
single
descriptive
modifier.
The
descriptive
modifier
may
be
followed
by
words
or
abbreviations
such
as
upper,
lower,
inner,
outer,
front,
rear,
RH,
LH,
etc.
when
they
are
essential.

In
referring
to
the
rear,
the
front
or
to
either
side
of
the
unit,
always
consider
the
drawbar
end
of
the
unit
as
the
front.
Standing
at
the
rear
of
the
unit
facing
the
drawbar
(front)
will
determine
the
right
and
left
sides.

FASTENERS

Both
SAE/inch
and
ISO/metric
hardware
have
been
used
in
the
design
and
assembly
of
these
units.
In
the
disassembly
and
reassembly
of
parts,
extreme
care
must
be
taken
to
avoid
damaging
threads
by
the
use
of
wrong
fasteners.
In
order
to
clarify
the
proper
usage
and
for
exact
replacement
parts,
all
standard
fasteners
have
been
identified
by
part
number,
size
and
description.
This
will
enable
a
customer
to
obtain
fasteners
locally
rather
than
ordering
from
the
factory.
These
parts
are
identified
in
tables
that
will
be
found
at
the
rear
of
the
parts
illustrations.
Any
fastener
that
has
not
been
identified
by
both
part
number
and
size
is
a
specially
engineered
part
that
must
be
ordered
by
part
number
to
obtain
the
exact
replacement
part.

Book
35392877
(1/01)
48

()
MARKINGS
AND
DECALS

NOTICE

Do
not
paint
over
safety
warnings
or
instructional
decals.
If
safety
warning
decals
become
illegible,
immediately
order
replacements
from
the
factory.

Part
numbers
for
original
individual
decals
and
their
mounting
locations
are
shown
within
Parts
List
Section.
These
are
available
as
long
as
a
particular
model
is
in
production.

Afterwards,
service
sets
of
exterior
decals
and
current
production
safety
warning
decals
are
available.
Contact
the
Product
Support
Group
at
Mocksville
for
your
particular
needs
and
availability.

HOW
TO
USE
PARTS
LIST

a.
Turn
to
Parts
List.
b.
Locate
the
area
or
system
of
the
compressor
in
which
the
desired
part
is
used
and
find
illustration
page
number.
c.
Locate
the
desired
part
on
the
illustration
by
visual
identification
and
make
note
of
part
number
and
description.
HOW
TO
ORDER

The
satisfactory
ordering
of
parts
by
a
purchaser
is
greatly
dependent
upon
the
proper
use
of
all
available
information.
By
supplying
your
nearest
sales
office,
autonomous
company
or
authorized
distributor,
with
complete
information,
you
will
enable
them
to
fill
your
order
correctly
and
to
avoid
any
unnecessary
delays.

In
order
that
all
avoidable
errors
may
be
eliminated,
the
following
instructions
are
offered
as
a
guide
to
the
purchaser
when
ordering
replacement
parts:

a.
Always
specify
the
model
number
of
the
unit
as
shown
on
the
general
data
decal
attached
to
the
unit.
b.
Always
specify
the
serial
number
of
the
unit.
THIS
IS
IMPORTANT.
The
serial
number
of
the
unit
will
be
found
stamped
on
a
plate
attached
to
the
unit.
(The
serial
number
on
the
unit
is
also
permanently
stamped
in
the
metal
of
the
frame
side
rail.)
Book
35392877
(1/01)
49
()

c.
Always
specify
the
number
of
the
parts
list
publication.
d.
Always
specify
the
quantity
of
parts
required.
e.
Always
specify
the
part
number,
as
well
as
the
description
of
the
part,
or
parts,
exactly
as
it
is
given
on
the
parts
list
illustration.
In
the
event
parts
are
being
returned
to
your
nearest
sales
office,
autonomous
company
or
authorized
distributor,
for
inspection
or
repair,
it
is
important
to
include
the
serial
number
of
the
unit
from
which
the
parts
were
removed.

TERMS
AND
CONDITIONS
ON
PARTS
ORDERS

Acceptance:
Acceptance
of
an
offer
is
expressly
limited
to
the
exact
terms
contained
herein.
If
purchaser�s
order
form
is
used
for
acceptance
of
an
offer,
it
is
expressly
understood
and
agreed
that
the
terms
and
conditions
of
such
order
form
shall
not
apply
unless
expressly
agreed
to
by
Ingersoll-
--Rand
Company
(�Company�)
in
writing.
No
additional
or
contrary
terms
will
be
binding
upon
the
Company
unless
expressly
agreed
to
in
writing.

Taxes:
Any
tax
or
other
governmental
charge
now
or
hereafter
levied
upon
the
production,
sale,
use
or
shipment
of
material
and
equipment
ordered
or
sold
is
not
included
in
the
Company�s
price
and
will
be
charged
to
and
paid
for
by
the
Purchaser.

Shipping
dates
shall
be
extended
for
delays
due
to
acts
of
God,
acts
of
Purchaser,
acts
of
Government,
fires,
floods,
strikes,
riot,
war,
embargo,
transportation
shortages,
delay
or
default
on
the
part
of
the
Company�s
vendors,
or
any
other
cause
beyond
the
Company�s
reasonable
control.

Should
Purchaser
request
special
shipping
instruction,
such
as
exclusive
use
of
shipping
facilities,
including
air
freight
when
common
carrier
has
been
quoted
and
before
change
order
to
purchase
order
can
be
received
by
the
Company,
the
additional
charges
will
be
honored
by
the
Purchaser.
Warranty:
The
Company
warrants
that
parts
manufactured
by
it
will
be
as
specified
and
will
be
free
from
defects
in
materials
and
workmanship.
The
Company�s
liability
under
this
warranty
shall
be
limited
to
the
repair
or
replacement
of
any
part
which
was
defective
at
the
time
of
shipment
provided
Purchaser
notifies
the
Company
of
any
such
defect
promptly
upon
discovery,
but
in
no
event
later
than
three
(3)
months
from
the
date
of
shipment
of
such
part
by
the
Company.
The
only
exception
to
the
previous
statement
is
the
extended
warranty
as
it
applies
to
the
special
airend
exchange
program.

Repairs
and
replacements
shall
be
made
by
the
Company
F.O.B.
point
of
shipment.
The
Company
shall
not
be
responsible
for
costs
of
transportation,
removal
or
installation.

Warranties
applicable
to
material
and
equipment
supplied
by
the
Company
but
wholly
manufactured
by
others
shall
be
limited
to
the
warranties
extended
to
the
Company
by
the
manufacturer
which
are
able
to
be
conveyed
to
the
Purchaser.

Delivery:
Shipping
dates
are
approximate.
The
Company
will
use
best
efforts
to
ship
by
the
dates
specified;
however,
the
Company
shall
not
be
liable
for
any
delay
or
failure
in
the
estimated
delivery
or
shipment
of
material
and
equipment
or
for
any
damages
suffered
by
reason
thereof.

The
company
makes
no
other
warranty
or
representation
of
any
kind
whatsoever,
expressed
or
implied,
except
that
of
title,
and
all
implied
warranties,
including
any
warranty
of
merchantability
and
fitness
for
a
particular
purpose,
are
hereby
disclaimed.

Limitation
of
Liability:

The
remedies
of
the
Purchaser
set
forth
herein
are
exclusive,
and
the
total
liability
of
the
Company
with
respect
to
this
order
whether
based
on
contract,
warranty,
negligence,
indemnity,
strict
liability
or
otherwise,
shall
not
exceed
the
purchase
price
of
the
part
upon
which
such
liability
is
based.

The
Company
shall
in
no
event
be
liable
to
the
Purchaser,
any
successors
in
interest
or
any
beneficiary
of
this
order
for
any
consequential,
incidental,
indirect,
special
or
punitive
damages
arising
out
of
this
order
or
any
breach
thereof,
or
any
defect
in,
or
failure
of,
or
malfunction
of
the
parts
hereunder,
whether
based
upon
loss
of
use,
lost
profits
or
revenue,
interest,
lost
goodwill,
work
stoppage,
impairment
of
other
goods,
loss
by
reason
of
shutdown
or
non-
--operation,
increased
expenses
of
operation
or
claims
of
customers
of
Purchaser
for
service
interruption
whether
or
not
such
loss
or
damage
is
based
on
contract,
warranty,
negligence,
indemnity,
strict
liability
or
otherwise.

Book
35392877
(1/01)
50

()
AIREND
EXCHANGE
PROGRAM

Your
Ingersoll-
--Rand
Company
Construction
Equipment
Group
Sales
Offices
and
authorized
distributors
as
well
as
Ingersoll-
--Rand
International
autonomous
companies
and
authorized
distributors
now
have
an
airend
exchange
program
to
benefit
portable
compressor
users.

On
the
airend
exchange
program
the
exchange
price
is
determined
by
the
age
and
condition
of
the
airend
and
may
be
classified
by
one
of
the
following
categories.

Category
�A�:
The
airend
must
not
be
over
two
years
old
and
must
have
reusable
rotor
housing(s)
and
rotor(
s).

Category
�B�:
The
airend
must
be
between
two
and
five
years
old
and
returned
with
two
or
more
reusable
major
castings.

Category
�C�:
The
airend
must
be
over
five
years
old.

Your
nearest
sales
office,
autonomous
company
or
authorized
distributor
must
first
contact
the
Parts
Service
Department
at
the
factory
at
which
your
portable
air
compressor
was
manufactured
for
an
airend
exchange
number.
The
airend
must
be
tagged
with
this
preassigned
number
and
returned
to
the
factory
prepaid.
The
airend
must
be
intact,
with
no
excluded
parts,
otherwise
the
exchange
agreement
may
be
cancelled.
The
warranty
on
an
exchange
or
factory
rebuilt
airend
is
365
days.

Airends
being
returned
to
the
factory
in
connection
with
a
WARRANTY
CLAIM
must
be
processed
through
the
Customer
Service
Department.
If
returned
without
a
Warranty
MRR
(Material
Return
Request)
Number,
no
warranty
claim
will
be
considered.

Book
35392877
(1/01)
51

()
PARTS
LIST

CONTENTS

Frame&RunningGear
DrawbarComplete
RunningGearComplete
ElectricBrakeWiring
ElectricBrakeShoes
Tire Assembly
JackAssembly
EngineComplete(P250)
EngineComplete(P375&HP300)
CoolingComplete
AirendComplete(P250)
AirendComplete(P375&HP300)
UnloaderAssembly
OilTemperatureBypassValve
OilFilterAssembly(P250)
OilFilterAssembly(P375&HP300)
ExhaustComplete(P250)
ExhaustComplete(P375&HP300)
AirServiceComplete(P250)
AirServiceComplete(P375&HP300)

CONTENTS

SeperatorTkComplete(P250)

SeperatorTkComplete(P375&HP300)

MinimumPressureValve

Fuel
FuelFuelT
TTank
ankankComplete
CompleteComplete

AirIntakeAssembly(P250)

AirIntakeComplete(P375&HP300)
AirCleanerAssembly(P250)

AirCleanerAssembly(P250)

AirCleanerAssembly(P375&HP300)

BatteryAssembly
Air Piping(P250)

Air Piping(P375&HP300)
OilPiping(P250)

OilPiping(P375&HP300)

WiringDiagram

Inst/ControlPanel

EnclosureComplete

FoamInsulationComplete

DecalLocation

Books:
35392877
(4/01),
35392885E,
35393172P
--52
-
DRAWBARENDC
BD
MF
A
G
H
F
K LG J
E
DRAWBARENDC
BD
MF
A
G
H
F
K LG J
E
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

11/27/95 bd FRAME&RUNNINGGEAR

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD
P375WCU/JD

7/00 C

35392877-
--002

Books:
35392877
(4/01),
35392885E,
35393172P
--53
-
ITEM
C.P.N.
QTY
DESCRIPTION
A 36876670 1 FRAME
B 36026268 2 TIRE ASSEMBLY
C 36877942 1 LIFTING BAIL
D 36877173 1 AXLE ASSEMBLY
36881225 1 AXLE ASSEMBLY, ELECTRIC BRAKE
E 96730395 8 SCREW, HEX HD M12 X50
F 36879203 8 NUT, HEXNYLOC M12
G 36879492 12 SCREW,FLG HD M12 X 25
H 36880599 4 SPACER,RUNNING GEAR
J 36885937 1 EXTENSION, FRAME (P250)
36921153 1 EXTENSION,FRAME(HP300 -
--
P375)
K 36776649 1 BUMPER
L 35148030 6 SCREW, TAPPING 1/2-
--
13 X 1
M 95935003 16 WASHER, FLAT

{PRIOR
TO
S/N
320787}
{BEGIN
WITH
S/N
320787}

{PRIOR
TO
S/N
296791}
{BEGIN
WITH
S/N
296791}

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION
11/27/95 bd FRAME&RUNNINGGEAR

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD
P375WCU/JD

4/01 F

35392877-
--003

Books:
35392877
(4/01),
35392885E,
35393172P
--54
-
DRAWBAR
END

A B
D
J
G
K
C
H
F
L
C
E
M
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

11/27/95 bd DRAWBARCOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD
P375WCU/JD

4/96 B

35392877-
--004

Books:
35392877
(4/01),
35392885E,
35393172P
--55
-
ITEM
C.P.N.
QTY
DESCRIPTION
A 36876621 1 DRAWBAR
B 36879302 4 SCREW, FLG HD M16 X 50
C 36879211 8 NUT, HEXFLG M16
D 36757284 1 CHANNEL, 3POSMTG
E 35610377 2 CHAIN, SAFETY
F 35372432 2 LINK, COUPLING
G 36752228 1 JACK ASSEMBLY
54443577 1 JACK ASSEMBLY
H 35609544 1 PIN, QUICK RELEASE
J 35605187 1 PINTLE EYE
K 35376094 2 SCREW, HEX M16 X 200
L 96700885 4 NUT, HEXM16
M 39179072 4 SCREW, HEXM16 X50

{PRIOR
TO
S/N
309681}
{BEGIN
WITH
S/N
309681}

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

11/27/95 bd DRAWBARCOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD
P375WCU/JD
4/00 C

35392877-
--005

Books:
35392877
(4/01),
35392885E,
35393172P
--56
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 57 --
D
F
G
H
K
R
E
Q
J
L
M
A
B
W
V
X
C
N
P
T
S
U
RUNNING GEAR COMPLETE
PART NO. 36877173
DEXTER 6--LUG
10/11/95 RUNNING GEAR COMPLETE
P250WCU/JD 35392877--006 A
P375WCU/JD
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO. MANUAL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
DATE/REV:
2/96
PRIOR TO S/N 320787
DRAWBAR END
ITEM
C.P.N.
QTY
DESCRIPTION

A 35390004 1
B 35315126 2
C 35360734 4
D 35316868 2
E 35316876 2
F 35316884 2
G 35318823 2
H 35318831 2
J 35318849 2
K 35315209 2
L 35315217 2
M 35379395 2
N 35315241 2
P 35315258 8
Q 35361898 12
R 35315274 12
S 35326958 2
T 35315340 2
U 35315357 2
V 35326966 2
W 35315365 2
X 35315373 2

AXLE
SPRING
U--BOLT
GREASESEAL
BEARINGCONE
BEARINGCUP
HUBwithCUPS&STUDS
BEARINGCUP
BEARINGCONE
SPINDLEWASHER
SPINDLENUT
GREASECAP
TIEPLATE
NUT
WHEELSTUD
WHEELNUT
FRONTHANGER
SHACKLEBOLT
SHACKLENUT
REARHANGER
KEEPERBOLT
KEEPERNUT

RUNNING
GEAR
COMPLETE
PART
NO.
36877173
DEXTER
6-
--LUG

PRIOR
TO
S/N
320787

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/11/95 bdRUNNINGGEARCOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD
P375WCU/JD

2/96 A

35392877-
--007

Books:
35392877
(4/01),
35392885E,
35393172P
--58
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 59 --
D
F
H
K
R
E
J
L
M
A
B
W
V
X
C
N
P
T
S
U
3/12/96 ELEC BRAKE AXLE
Y
G Q
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
B
MANUAL NO. DATE/REV:
35392877--006 4/01
BEGIN with S/N 320787
OMEGA
DRAWBAR END
ITEM
C.P.N.
QTY
DESCRIPTION

A 35390004 1
B 35315126 2
C 35360734 4
D 35316868 2
E 35316876 2
F 35316884 2
G 35390459 2
H 35318831 2
J 35318849 2
K 35315209 2
L 35315217 2
M 35379395 2
N 35315241 2
P 35315258 8
Q 35361898 12
R 35315274 12
S 35326958 2
T 35315340 2
U 35315357 2
V 35326966 2
W 35315365 2
X 35315373 2
Y 35390814 1

35390822 1

AXLE
SPRING
U--BOLT
GREASESEAL
BEARINGCONE
BEARINGCUP
HUBwithSTUDS
BEARINGCUP
BEARINGCONE
SPINDLEWASHER
SPINDLENUT
GREASECAP
TIEPLATE
NUT
WHEELSTUD
WHEELNUT
FRONTHANGER
SHACKLEBOLT
SHACKLENUT
REARHANGER
KEEPERBOLT
KEEPERNUT
LHBRAKEASSEMBLY
RHBRAKEASSEMBLY

BEGIN
with
S/N
320787

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

3/11/96 bd ELECBRAKEAXLE

DATE/REV:

MODEL
NO.

MANUAL
NO.

OMEGA

4/01 B

35392877-
--007

Books:
35392877
(4/01),
35392885E,
35393172P
--60
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 61 --
A
A
B
J L
E
E
D
K
F G H
C
C
3/12/96 ELEC BRK w/ 2--LIGHT ASSY
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
L N P
Q
S
M
R
M
MANUAL NO. DATE/REV:
OMEGA 35392877--008 4/01 C
ITEM
C.P.N.
QTY
DESCRIPTION

A 36788081
B 36895878
C 36787968
D 36895282
E 35375427
F 35315944
G 37140365
H 35346337
J 35253038
K 36881225
L 92368687
M 36893634
N 36789261

36787216
P 35225093
Q 35120005
R 35367044
S 35367051

4 TAILLIGHT

1 HARNESS,TAILLIGHT
4 GROMMET

1 HARNESS,ELECTRICBRAKE
4 TERMINAL,SNAP

1 SWITCH,BREAKAWAY

1 TERMINAL,SPLICE

1 TERMINAL,LUG

4 CLAMP,3/8

1 GEAR,ELECBRAKEw/RUNNING
4 SCREW, TAPPINGM06-
--100X14

4 GROMMET, CLEARANCELIGHT

1 HARNESS,6CONDUCTORCABLE(STDLENGTHDRAWBAR)

1 HARNESS,6CONDUCTORCABLE(EXTENDEDLENGTHDRAWBAR)

2 CLAMP, 1/2

40� WIRE,14GABLACK

2 LIGHT, REDCLEARANCE
2 LIGHT, YELLOWCLEARANCE

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

3/12/96 bd ELECBRK w/2-

--LIGHTASSY

DATE/REV:

MODEL
NO.

MANUAL
NO.

OMEGA

4/01 C

35392877-
--009

Books:
35392877
(4/01),
35392885E,
35393172P
--62
-
AADEXTERA
B
C
D
E
F
G
G
AADEXTERA
B
C
D
E
F
G
G
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION

SECTION
A
-
--A

DATE/DWN
BY:

DESCRIPTION

3/12/96 bd ELECBRAKESHOE

DATE/REV:

MODEL
NO.

MANUAL
NO.

OMEGA

4/01 B

35392877-
--010

Books:
35392877
(4/01),
35392885E,
35393172P
--63
-
ITEM
C.P.N.
QTY
DESCRIPTION
A 35390830 1 LH BACKING PLATE ASSEMBLY
35390848 1 RH BACKING PLATE ASSEMBLY
B 35360734 1 LH BRAKESHOE KIT
35316868 1 RH BRAKESHOE KIT
C 35316876 2 MAGNET KIT
D 35390913 2 PARKING BRAKE LEVER
E 35391010 2 ADJUSTING SCREW ASSEMBLY
F 35391069 2 ADJUSTING SLOT PLUG
G 35318849 2 BRAKESPRING KIT

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

3/11/96 bd ELECBRAKESHOE

DATE/REV:

MODEL
NO.

MANUAL
NO.

OMEGA

4/01 B

35392877-
--011

Books:
35392877
(4/01),
35392885E,
35393172P
--64
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 65 --
A
B
C
TIRE AND WHEEL ASSEMBLY 36026268
10/23/95 TIRE AND WHEEL ASSY.
P250WCU/JD 35392877--012 A
P375WCU/JD
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO. MANUAL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
DATE/REV:
2/96
ITEM
C.P.N.
QTY
DESCRIPTION
A 35318757 1 WHEEL
B 35382565 1 VALVE STEM
C 36846319 1 TIRE

TIRE
AND
WHEEL
ASSEMBLY
36026268

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/23/95 bd TIREANDWHEELASSY.

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD
P375WCU/JD

2/96 A

35392877-
--013

Books:
35392877
(4/01),
35392885E,
35393172P
--66
-
{PRIOR
TO
S/N
309681}

A
B
D
F
E
G
L
K
M
J
H
C
JACK
ASSEMBLY
36752228

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

7/29/93 bd JACKASSEMBLY

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD
P375WCU/JD

2/96 B

35392877-
--014
Books:
35392877
(4/01),
35392885E,
35393172P
--67
-
ITEM
C.P.N.
QTY
DESCRIPTION

A 36856383 1 CRANK ASSEMBLY

B 36856409 1 OUTER TUBE ASSEMBLY
C 36856359 1 BASE
D 35609544 1 PIN AND CHAIN ASSEMBLY
E 36856375 1 FLAT WASHER
F 36856391 1 INNER TUBEASSEMBLY
G 36856367 1 BEARING
H 95935003 1 WASHER
J 95934857 1 SCREW
K 95923298 1 NUT
L 95844213 1 SCREW
M 35324409 1 NUT

{PRIOR
TO
S/N
309681}

JACK
ASSEMBLY
36752228

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

7/29/93 bd JACKASSEMBLY

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD
P375WCU/JD

2/96 B

35392877-
--015

Books:
35392877
(4/01),
35392885E,
35393172P
--68
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 69 --
35392877--016
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO. MANUAL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
DATE/REV:
DRAWBAR END
10/11/95 ENGINE COMPLETE
P--250WCU 11/97 C
A
H J
G
V W X
T
FOR P250 UNITS ONLY
L
F
Y
N
C
Z
E
D
A1
K
S
A8
A9
B4
B9
Y
PRIOR TO SN 307227
B
P
U
R
M
Q
A2
P
A4
A3
A6
B1
B2
B3
B5
B7
B8
B6
A7
ITEM
C.P.N.
QTY
DESCRIPTION

A 36894251 1 ENGINE
B 36876324 2 MOUNT, ENGINE
C 96701495 6 SCREW, HEX M12-
--
175 X 25
D 36766343 2 SCREW, HEX M10-
--
150 X 60
E 36766319 2 WASHER, SNUBBER
F 36876274 2 ISOLATOR, ENGINE
G 35378538 1 ELBOW, BARBED
H 96705033 4 SCREW, M10-
--
150 X 110
J 96701404 4 WASHER, FLAT M10
K 36895076 1 BRACKET, SPEED CONTROL
L 36880706 1 SWITCH, WATER TEMPERATURE
M 35322411 1 SPRING, COMPRESSION
N 36878379 1 SWITCH, OIL PRESSURE
P 35594225 1 CYLINDER, AIR
Q 95923082 2 NUT, HEX JAM 3/8-
--
24
R 35322635 1 BALL JOINT, 1/4-
--
28
S 35307818 2 SCREW, HEX M06-
--
100 X 10
T 36877967 1 FAN
U 35322452 1 BUSHING, ROD END BEARING
V 35374669 1 FUEL ELEMENT WITH WATER SEPARATOR
W 35374677 1 SECONDARY FUEL ELEMENT
X 35374651 1 OIL FILTER ELEMENT
Y 35279025 6 SCREW, TAPPING M8-
--
125 X 20
Z 35273366 2 NUT, NYLOCK M10
A1 95935037 2 WASHER, FLAT
A2 36761476 1 SCREW, SHOULDER SOC HD 3/8 X 3/4
A3 95923314 1 NUT, HEX LOCK 5/16-
--
28
A4 95923108 1 NUT, HEX JAM 3/4-
--
16
A5 35324664 1 COLLAR, 3/8
A6 95925939 1 NUT, HEX LOCK 1/4-
--
28
A7 35288885 1 BUSHING, 3/8 DIA X 5/8 LG
A8 35144492 1 NUT, HEX LOCK 1/4-
--
20
A9 95925029 2 WASHER, FLAT
B1 35328467 2 BEARING, ROD 7/16-
--
20
B2 95926028 2 NUT, HEX JAM 7/16-
--
20
B3 35145242 1 SCREW, LOCK 1/4-
--
20 X 1 1/4
B4 36892651 1 LEVER, FUEL INJECTION
B5 35322445 1 GUIDE, ROD SPRING
B6 35322437 1 MOUNT, SPRING
B7 35322429 1 ROD, SPRING THROTTLE
B8 35329721 1 SPRING, COMPRESSION
B9 36895068 1 BRACKET, CYLINDER MOUNTING
PRIOR TO SN 307227
FOR
P250
UNITS
ONLY
INGERSOLL-
--
RAND
COMPANY
PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:
DESCRIPTION
10/11/95 bd ENGINE COMPLETE
MODEL
NO.
MANUAL
NO.
DATE/REV:
P--250WCU 35392877-
--
017 4/00 F
Books:
35392877
(4/01),
35392885E,
35393172P
--70
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 71 --
A
H J
G
V W X
T
10/11/95
P--250WCU
FOR P250 UNITS ONLY
L
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd ENGINE COMPLETE
F
Y
N
C
Z
E
D
A1
K
S
A8
A8
B1 A9
B2
B3
B4
B2
B3
B9
Y
35392877--016 D
MANUAL NO. DATE/REV:
4/00
P
B1
B
BEGIN WITH SN 307227
DRAWBAR END
ITEM
C.P.N.
QTY
DESCRIPTION

A 36894251 1 ENGINE
B 36876324 2 MOUNT, ENGINE {PRIOR
TO
S/N
308296}
54444997 2 MOUNT, ENGINE {BEGIN
WITH
S/N
308296}
C 96701495 6 SCREW, HEXM12-
--175X25
D 36766343 2 SCREW, HEXM10-
--150X60 {PRIOR
TO
S/N
308296}
96739958 2 SCREW, HEXM12-
--1.75X70 {BEGIN
WITH
S/N
308296}
E 36766319 2 WASHER,SNUBBER {PRIOR
TO
S/N
308296}
54429295 2 WASHER,SNUBBER {BEGIN
WITH
S/N
308296}
F 36876274 2 ISOLATOR,ENGINE {PRIOR
TO
S/N
308296}
54429303 2 ISOLATOR,ENGINE {BEGIN
WITH
S/N
308296}
G 35378538 1 ELBOW, BARBED
H 96705033 4 SCREW, M10-
--150X110
J 96701404 4 WASHER,FLATM10
K 36895076 1 BRACKET, SPEEDCONTROL
L 36880706 1 SWITCH,WATERTEMPERATURE
M 35322411 1 SPRING, COMPRESSION
N 36878379 1 SWITCH,OILPRESSURE
P 35594225 1 CYLINDER,AIR {PRIOR
TO
S/N
307227}
54401120 1 CYLINDER,AIR {BEGIN
WITH
S/N
307227}
Q 95923082 2 NUT, HEXJAM3/8-
--24 {PRIOR
TO
S/N
307227}
R 35322635 1 BALLJOINT, 1/4-
--28 {PRIOR
TO
S/N
307227}
S 35307818 2 SCREW, HEXM06-
--100X10
T 36877967 1 FAN
U 35322452 1 BUSHING, RODENDBEARING {PRIOR
TO
S/N
307227}
V 35374669 1 FUELELEMENTWITHWATERSEPARATOR
W 35374677 1 SECONDARYFUELELEMENT
X 35374651 1 OILFILTERELEMENT
Y 35279025 6 SCREW, TAPPINGM8-
--125X20
Z 35273366 2 NUT, NYLOCKM10 {PRIOR
TO
S/N
308296}
35304047 2 NUT, NYLOCKM12-
--1.75 {BEGIN
WITH
S/N
308296}
A1 95935037 2 WASHER,FLAT {PRIOR
TO
S/N
308296}
54429295 2 WASHER,FLAT {BEGIN
WITH
S/N
308296}
A2 36761476 1 SCREW, SHOULDERSOCHD3/8X3/4 {PRIOR
TO
S/N
307227}
A3 95923314 1 NUT, HEXLOCK5/16-
--28 {PRIOR
TO
S/N
307227}
A4 95923108 1 NUT, HEXJAM3/4-
--16 {PRIOR
TO
S/N
307227}
A5 35324664 1 COLLAR,3/8 {PRIOR
TO
S/N
307227}
A6 95925939 1 NUT, HEXLOCK1/4-
--28 {PRIOR
TO
S/N
307227}
A7 35288885 1 BUSHING,3/8DIAX5/8LG {PRIOR
TO
S/N
307227}
A8 35144492 1 NUT, HEXLOCK1/4-
--20 {PRIOR
TO
S/N
307227}
95923298 2 NUT, HEXLOCK1/4-
--20 {BEGIN
WITH
S/N
307227}
A9 95925029 2 WASHER,FLAT
B1 35328467 2 BEARING, ROD7/16-
--20 {PRIOR
TO
S/N
307227}
35328467 2 BEARING,ROD7/16-
--24 {BEGIN
WITH
S/N
307227}
B2 95926028 2 NUT, HEXJAM7/16-
--20 {PRIOR
TO
S/N
307227}
95923074 2 NUT, HEXJAM7/16-
--24 {BEGIN
WITH
S/N
307227}
B3 35145242 1 SCREW, LOCK1/4-
--20X11/4 {PRIOR
TO
S/N
307227}
95934857 2 SCREW, LOCK1/4-
--20X11/4 {BEGIN
WITH
S/N
307227}
B4 36892651 1 LEVER,FUELINJECTION
B5 35322445 1 GUIDE,RODSPRING {PRIOR
TO
S/N
307227}
B6 35322437 1 MOUNT, SPRING {PRIOR
TO
S/N
307227}
B7 35322429 1 ROD,SPRINGTHROTTLE {PRIOR
TO
S/N
307227}
B8 35329721 1 SPRING,COMPRESSION {PRIOR
TO
S/N
307227}
B9 36895068 1 BRACKET, CYLINDERMOUNTING {PRIOR
TO
S/N
307227}
54401922 1 BRACKET, CYLINDERMOUNTING {BEGIN
WITH
S/N
307227}

BEGINWITHSN307227

FOR
P250
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/11/95 bd ENGINECOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--250WCU

35392877-
--017

7/00 G
Books:
35392877
(4/01),
35392885E,
35393172P
--72
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 73 --
35392877--018
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO. MANUAL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
DATE/REV:
DRAWBAR END
10/11/95 ENGINE COMPLETE
11/97 E
A
H J
G
V W X
T
L
F
Y
N
C
Z
E
D
A1
K
S
A8
A9
B4
B9
Y
PRIOR TO SN 307227
B
P
U
R
M
Q
A2
P
A4
A3
A6
B1
B2
B3
B5
B7
B8
B6
A7
FOR P375 and HP300 UNITS ONLY
P--375WCU
ITEM
C.P.N.
QTY
DESCRIPTION

A 36887891 1 ENGINE
B 36876324 2 MOUNT, ENGINE
C 96701495 6 SCREW, HEX M12-
--
175 X 25
D 36766343 2 SCREW, HEX M10-
--
150 X 60
E 36766319 2 WASHER, SNUBBER
F 36876274 2 ISOLATOR, ENGINE
G 35378538 1 ELBOW, BARBED
H 96705033 4 SCREW, M10-
--
150 X 110
J 95935037 4 WASHER, FLAT M10
K 36895076 1 BRACKET, SPEED CONTROL
L 36880706 1 SWITCH, WATER TEMPERATURE
M 35322411 1 SPRING, COMPRESSION
N 36878379 1 SWITCH, OIL PRESSURE
P 35594225 1 CYLINDER, AIR
Q 95923082 2 NUT, HEX JAM 3/8-
--
24
R 35322635 1 BALL JOINT, 1/4-
--
28
S 35307818 2 SCREW, HEX M06-
--
100 X 10
T 36877983 1 FAN
U 35322452 1 BUSHING, ROD END BEARING
V 35374669 1 FUEL ELEMENT WITH WATER SEPARATOR
W 35374677 1 SECONDARY FUEL ELEMENT
X 35374651 1 OIL FILTER ELEMENT
Y 35279025 6 SCREW, TAPPING M8-
--
125 X 20
Z 35273366 2 NUT, NYLOCK M10
A1 95935037 2 WASHER, FLAT
A2 36761476 1 SCREW, SHOULDER SOC HD 3/8 X 3/4
A3 95923314 1 NUT, HEX LOCK 5/16-
--
28
A4 95923108 1 NUT, HEX JAM 3/4-
--
16
A5 35324664 1 COLLAR, 3/8
A6 95925939 1 NUT, HEX LOCK 1/4-
--
28
A7 35288885 1 BUSHING, 3/8 DIA X 5/8 LG
A8 35144492 1 NUT, HEX LOCK 1/4-
--
20
A9 95925029 2 WASHER, FLAT
B1 35300532 2 BEARING, ROD 7/16-
--
20
B2 95926028 2 NUT, HEX JAM 7/16-
--
20
B3 35145242 1 SCREW, LOCK 1/4-
--
20 X 1 1/4
B4 36892651 1 LEVER, FUEL INJECTION
B5 35322445 1 GUIDE, ROD SPRING
B6 35322437 1 MOUNT, SPRING
B7 35322429 1 ROD, SPRING THROTTLE
B8 35329721 1 SPRING, COMPRESSION
B9 36895068 1 BRACKET, CYLINDER MOUNTING
PRIOR TO SN 307227
FOR
P375
and
HP300
UNITS
ONLY
INGERSOLL-
--
RAND
COMPANY
PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:
DESCRIPTION
10/11/95 bd ENGINE COMPLETE
MODEL
NO.
MANUAL
NO.
DATE/REV:
P--375WCU 35392877-
--
019 F11/97
Books:
35392877
(4/01),
35392885E,
35393172P
--74
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 75 --
A
H J
T
FOR P375 and HP300 UNITS ONLY
G
V W X
F
L
Y
N
C
Z
E
D
A1
10/11/95
P--375WCU
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd ENGINE COMPLETE
35392877--018 F
MANUAL NO. DATE/REV:
4/00
K
S
A8
A8
B1 A9
B2
B3
B4
B2
B3
B9
Y
P
B1
B
BEGIN WITH SN 307227
DRAWBAR END
ITEM
C.P.N.
QTY
DESCRIPTION

A 36887891 1 ENGINE
B 36876324 2 MOUNT, ENGINE {PRIOR
TO
S/N
308296}
54444997 2 MOUNT, ENGINE {BEGIN
WITH
S/N
308296}
C 96701495 6 SCREW, HEXM12-
--175X25
D 36766343 2 SCREW, HEXM10-
--150X60 {PRIOR
TO
S/N
308296}
96739958 2 SCREW, HEXM12-
--1.75X70 {BEGIN
WITH
S/N
308296}
E 36766319 2 WASHER,SNUBBER {PRIOR
TO
S/N
308296}
54429295 2 WASHER,SNUBBER {BEGIN
WITH
S/N
308296}
F 36876274 2 ISOLATOR,ENGINE {PRIOR
TO
S/N
308296}
54429303 2 ISOLATOR,ENGINE {BEGIN
WITH
S/N
308296}
G 35378538 1 ELBOW, BARBED
H 96705033 4 SCREW, M10-
--150X110
J 95935037 4 WASHER,FLATM10
K 36895076 1 BRACKET, SPEEDCONTROL
L 36880706 1 SWITCH,WATERTEMPERATURE
M 35322411 1 SPRING, COMPRESSION
N 36878379 1 SWITCH,OILPRESSURE
P 35594225 1 CYLINDER,AIR {PRIOR
TO
S/N
307227}
54401120 1 CYLINDER,AIR {BEGIN
WITH
S/N
307227}
Q 95923082 2 NUT, HEXJAM3/8-
--24 {PRIOR
TO
S/N
307227}
R 35322635 1 BALLJOINT, 1/4-
--28 {PRIOR
TO
S/N
307227}
S 35307818 2 SCREW, HEXM06-
--100X10
T 36877983 1 FAN
U 35322452 1 BUSHING, RODENDBEARING {PRIOR
TO
S/N
307227}
V 35374669 1 FUELELEMENTWITHWATERSEPARATOR
W 35374677 1 SECONDARYFUELELEMENT
X 35374651 1 OILFILTERELEMENT
Y 35279025 6 SCREW, TAPPINGM8-
--125X20
Z 35273366 2 NUT, NYLOCKM10 {PRIOR
TO
S/N
308296}
35304047 2 NUT, NYLOCKM12-
--1.75 {BEGIN
WITH
S/N
308296}
A1 95935037 2 WASHER,FLAT {PRIOR
TO
S/N
308296}
54429295 2 WASHER,FLAT {BEGIN
WITH
S/N
308296}
A2 36761476 1 SCREW, SHOULDERSOCHD3/8X3/4 {PRIOR
TO
S/N
307227}
A3 95923314 1 NUT, HEXLOCK5/16-
--28 {PRIOR
TO
S/N
307227}
A4 95923108 1 NUT, HEXJAM3/4-
--16 {PRIOR
TO
S/N
307227}
A5 35324664 1 COLLAR,3/8 {PRIOR
TO
S/N
307227}
A6 95925939 1 NUT, HEXLOCK1/4-
--28 {PRIOR
TO
S/N
307227}
A7 35288885 1 BUSHING,3/8DIAX5/8LG {PRIOR
TO
S/N
307227}
A8 35144492 1 NUT, HEXLOCK1/4-
--20 {PRIOR
TO
S/N
307227}
95923298 2 NUT, HEXLOCK1/4-
--20 {BEGIN
WITH
S/N
307227}
A9 95925029 2 WASHER,FLAT
B1 35300532 2 BEARING, ROD7/16-
--20 {PRIOR
TO
S/N
307227}
35328467 2 BEARING,ROD7/16-
--24 {BEGIN
WITH
S/N
307227}
B2 95926028 2 NUT, HEXJAM7/16-
--20 {PRIOR
TO
S/N
307227}
95923074 2 NUT, HEXJAM7/16-
--24 {BEGIN
WITH
S/N
307227}
B3 35145242 1 SCREW, LOCK1/4-
--20X11/4 {PRIOR
TO
S/N
307227}
95934857 2 SCREW, LOCK1/4-
--20X11/4 {BEGIN
WITH
S/N
307227}
B4 36892651 1 LEVER,FUELINJECTION
B5 35322445 1 GUIDE,RODSPRING {PRIOR
TO
S/N
307227}
B6 35322437 1 MOUNT, SPRING {PRIOR
TO
S/N
307227}
B7 35322429 1 ROD,SPRINGTHROTTLE {PRIOR
TO
S/N
307227}
B8 35329721 1 SPRING,COMPRESSION {PRIOR
TO
S/N
307227}
B9 36895068 1 BRACKET, CYLINDERMOUNTING {PRIOR
TO
S/N
307227}
54401922 1 BRACKET, CYLINDERMOUNTING {BEGIN
WITH
S/N
307227}

BEGINWITHSN307227

FOR
P375
and
HP300
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/11/95 bd ENGINECOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--375WCU

35392877-
--019
7/00 G

Books:
35392877
(4/01),
35392885E,
35393172P
--76
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 77 --
DRAWBAR END
A
C
B C D
E
F H
W
M H
A5
V
M
M
T
M
Y
M
R
Q
M
Z
S
Z
P
R
F
A1
X
A8
U
N M
A4
A9
A9 B1
J
L
K
M
A2 A3
A6
F
A7 M B2 B3
12/6/95 COOLING COMPLETE
P250WCU/JD
P375WCU/JD B
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
35392877--020
MANUAL NO.
3/97
DATE/REV:
ITEM
C.P.N.
QTY
DESCRIPTION

A 36876233 1 RADIATOR[P250ONLY]

36887651 1 RADIATOR[P300&P375ONLY]
B 36769560 1 CAP, RADIATOR
C 95928230 3 PLUG
D 30641278 1 COCK,DRAIN1/4NPT
E 36876241 1 COOLER,OIL[P250ONLY]

36887669 1 COOLER,OIL[P300&P375ONLY]
F 96702055 10 SCREW, HEXM8-
--125X20
G 96700869 3 NUT, HEXM8
H 95934998 5 WASHER,FLAT3/8�

J 36782043 1 BOTTLE,OVERFLOW
K 36877009 1 SUPPORT, TOPBOTTLE
L 36877157 1 SUPPORT, BOTTOMBOTTLE
M 36797652 27 SCREW, TAPPINGM6-
--100X12
N 36881126 1 GUARD,BELT
P 36877215 1 SUPPORT, RADIATORSIDE
Q 36876977 1 SUPPORT, OILCOOLERSIDE
R 35279025 6 SCREW, TAPPINGM8-
--125X 20
S 36878262 1 GUARD,FAN
T 35300771 8 SCREW, TAPPINGM6-
--100X20
U 36878205 1 PLATE,BAFFLE[P250ONLY]
V 35140409 42.5in. FOAM([email protected]�)[P250ONLY]

35140409 143in. FOAM([email protected]�)[P300&P375ONLY]

W 36879179 1 GUARD,COOLER
X 36878221 2 GROMMET, RADIATORHOSE
Y 36879765 2 STRIP, SEAL
Z 36877652 2 TUBE,OIL[P250ONLY]

36887917 2 TUBE,OIL[P300&P375ONLY]
A1 36876985 1 PLATE,FANORIFICEP250
36876993 1 PLATE,FANORIFICEP300/P375

A2 35360775 17in. HOSE,OVERFLOW

A3 35296342 2 CLAMP
A4 36877884 1 HOSE,TOPRADIATOR(WCUONLY)

36877892 1 HOSE,TOPRADIATOR(WJDONLY)
A5 36877900 1 HOSE,BOTTOMRADIATOR(WCUONLY)
36877918 1 HOSE,BOTTOMRADIATOR(WJDONLY)
A6 36888261 1 BRACKET, RADTOO/C[P300&P375ONLY]
A7 36888105 2 BRACKET, RESTRAINING[P300&P375ONLY]
A8 95935029 8 WASHER,FLAT
A9 35221639 4 CLAMP
B1 35222017 1 CLAMP[P300&P375WCUONLY]
B2 35144336 1 SCREW,LOCKING5/16-
--18X3/4[P300&P375ONLY]
B3 35252600 1 NUT, LOCK5/16-
--18[P300&P375ONLY]

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

COOLINGCOMPLETE

12/6/95 bd

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD
P375WCU/JD

3/97 C

35392877-
--021

Books:
35392877
(4/01),
35392885E,
35393172P
--78
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 79 --
DRAWBAR END
FOR P250 UNITS ONLY
L
M
N
P
A4
R
T
V
W
X
Y
Z
A1
U
Q
K
A2
S
C
G
A
B
F
H
D
J A3
E
AIR END COMPLETE
P--250WCU
10/11/95
P--250WJD
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
B
A5
35392877--022
MANUAL NO.
2/97
DATE/REV:
ITEM
C.P.N.
QTY
DESCRIPTION

A 36774321 1 COUPLING
B 35329887 8 COUPLING,DRIVE
C 35321421 1 KEY
D 95055307 8 SCREW,CAP3/8-
--16X2
E 36863389 1 BUSHING
F 95065660 3 SCREW, SET1/4-
--20X1/2
G 95065538 1 SCREW, SET5/16-
--18X1/2
H 95934840 3 SCREW,HEX5/16-
--18X23/4

J 35279025 6 SCREW, TAPPINGM08-

--125X20
K 35282292 14� TUBING
L 36877199 1 A/ESUPPORTBRACKET
M 35318229 2 MOUNT
N 35327212 2 WASHER
P 96701503 2 SCREW, HEXM16-
--200X90
Q 35377621 2 CLAMP
R 35375591 2 SCREW, HEXM16-
--200X30
S 96700885 4 NUT, HEXM16
T 35374842 12 SCREW, HEXM10-
--150X25(WCUONLY)

95920682 12 SCREW, HEX3/8-

--16X11/4(WJDONLY)
U 35323542 1 FITTING
V 35060631 1 UNLOADERASSEMBLY

W 35588318 1 GASKET
X 35588532 1 INLETFLANGE
Y 96702048 4 SCREW, HEXM08-
--125X16
Z 35316587 1 FITTING

A1 35589589 1 GASKET
A2 35323450 4 STUD
A3 36877249 1 SUPPORT, AIREND
A4 96704630 2 NUT, NYLOCKM16
A5 95935052 2 WASHER,FLAT

FOR
P250
UNITS
ONLY
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/11/95 bd AIRENDCOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--250WCU
P--250WJD

2/97 B

35392877-
--023

Books:
35392877
(4/01),
35392885E,
35393172P
--80
-
DRAWBAR
END

A
B
C
D
E
N
P
Q R
G
M
F K
L
J
H
MATCHSHEET3
127.5
mm
AIREND
ASSEMBLY
36006005
FOR
P250
UNITS
ONLY
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

AIRENDASSEMBLY

10/24/91 bd

DATE/REV:

MODEL
NO.

MANUAL
NO.
P--250WCU
P--250WJD
2/96 D

35392877-
--024

Books:
35392877
(4/01),
35392885E,
35393172P
--81
-
ITEM
C.P.N.
QTY
DESCRIPTION
A 35328475 1 COVER, SHAFT SEAL
B 20A11C2M234 1 O--RING
C 35593490 1 OIL SEAL
D 36798346 2 GUARD
E 35327543 1 BEARING, BALL
F 35317148 4 SCREW
G 36736148 1 CASE, GEAR
H 35849066 1 GASKET, GEAR CASE
J 35599596 1 PLATE, RETAINING
K X1026T45 4 WASHER
L 35853001 1 SHAFT, DRIVE
M 35317361 1 KEY, DRIVE GEAR
N 34M2AB412 4 SCREW
P 35272533 10 SCREW
Q 35289057 1 PLUG
R 35279959 1 O--RING

127.5
mm
AIREND
ASSEMBLY
36006005
FOR
P250
UNITS
ONLY
*
EXCHANGE
AIREND
OPTION:
INGERSOLL-
--RANDOFFERSFACTORYREMANUFACTURED
AIRENDSTHATAREBUILTTOTHELATESTDESIGNS. MEANINGITWILLREFLECTALLTHE
ENGINEERINGUPGRADESANDPERFORMANCEENHANCEMENTSMADETOTHATSIZEUNIT.
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION

ALLEXCHANGEAIRENDSCOMEWITHAONEYEARWARRANTY. THESEBENEFITSMAKEA

DATE/DWN
BY:

DESCRIPTION

AIRENDASSEMBLY
10/24/91 bd

FACTORYREBUILTAIRENDTHEONLYCOSTEFFECTIVEOPTION. CALLYOURLOCALIR

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--250WCU
P--250WJD

DEALERFORMOREDETAILS. PLEASEPROVIDEYOURAIRENDSERIALNUMBER.

2/96 C

35392877-
--025

Books:
35392877
(4/01),
35392885E,
35393172P
--82
-
DRAWBAR
END

A
B
C
G
D
E
F Q R
M
H
J
K J
TS
P
L
N
U V
MATCHSHT5
MATCH
SHEET
1

127.5
mm
AIREND
ASSEMBLY
36006005
FOR
P250
UNITS
ONLY
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/24/91 bd AIRENDASSEMBLY

DATE/REV:

MODEL
NO.
MANUAL
NO.
P--250WCU
P--250WJD

2/96 D

35392877-
--026

Books:
35392877
(4/01),
35392885E,
35393172P
--83
-
ITEM
C.P.N.
QTY
DESCRIPTION

A 34M2AB411 1
B 35317155 1
C 35317379 1
D 35317387 1
E 35316801 1
F 35317395 1
G 35287614 1
H 35289180 1
J 164A13S156 2
K 35316819 1
L 161A13S315 1
M 35313527 1
N 36785111 1
P 36005999 1
Q 35317106 2
R 35317114 2
S 35289057 1
T 35279959 1
U 39101449 2
V 35278589 1

SCREW
PLATE,CLAMP
KEY, DRIVENGEAR
SET, GEAR
SPACER
BEARING,ROLLER
SPACER
BEARING,ROLLER
RING,RETAINING
RING,SPACER
RING,RETAINING
BEARING,ROLLER
HOUSING,ROTOR

SET, ROTOR
SCREW
WASHER
PLUG
O--RING
PLUG
O--RING

127.5
mm
AIREND
ASSEMBLY
36006005
FOR
P250
UNITS
ONLY
*
EXCHANGE
AIREND
OPTION:
INGERSOLL-
--RANDOFFERSFACTORYREMANUFACTURED
AIRENDSTHATAREBUILTTOTHELATESTDESIGNS. MEANINGITWILLREFLECTALLTHE
ENGINEERINGUPGRADESANDPERFORMANCEENHANCEMENTSMADETOTHATSIZEUNIT.
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION

ALLEXCHANGEAIRENDSCOMEWITHAONEYEARWARRANTY. THESEBENEFITSMAKEA

DATE/DWN
BY:

DESCRIPTION

AIRENDASSEMBLY

10/24/91 bd

FACTORYREBUILTAIRENDTHEONLYCOSTEFFECTIVEOPTION. CALLYOURLOCALIR

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--250WCU
P--250WJD

DEALERFORMOREDETAILS. PLEASEPROVIDEYOURAIRENDSERIALNUMBER.

2/96 C

35392877-
--027

Books:
35392877
(4/01),
35392885E,
35393172P
--84
-
DRAWBARENDB
C FA
E
G
H
N
A
D
P
G
H
K
N
Q
J S
F
R
L M
K
ML
Q
MATCH
SHEET
3

127.5
mm
AIREND
ASSEMBLY
36006005
FOR
P250
UNITS
ONLY
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

AIRENDASSEMBLY

10/24/91 bd

DATE/REV:

MODEL
NO.
MANUAL
NO.
P--250WCU
P--250WJD

2/96 D

35392877-
--028

Books:
35392877
(4/01),
35392885E,
35393172P
--85
-
ITEM
C.P.N.
QTY
DESCRIPTION
A 35323708 6 SHIM (.127)
B 35849058 1 GASKET, REAR BEARING HSG
C 36842458 1 HOUSING, REAR BEARING
D 35323617 2 PIN, DOWEL
E 35588185 1 PISTON, BALANCE
F 35317353 6 SHIM (.05)
G 39124391 4 BEARING, TAPER ROLLER
H 35323112 2 LOCKNUT, BEARING
J 35278555 2 PLUG
K 20A11C2M236 2 O--RING
L 35317643 6 SHIM (.05)
M 35317635 12 SHIM (.127)
N 35588672 2 COVER, BEARING
P 35272533 9 SCREW
Q 34M2AB412 8 SCREW
R 92304450 1 SCREW
S 35278589 2 O--RING

127.5
mm
AIREND
ASSEMBLY
36006005
FOR
P250
UNITS
ONLY
*
EXCHANGE
AIREND
OPTION:
INGERSOLL-
--RANDOFFERSFACTORYREMANUFACTURED
AIRENDSTHATAREBUILTTOTHELATESTDESIGNS. MEANINGITWILLREFLECTALLTHE
ENGINEERINGUPGRADESANDPERFORMANCEENHANCEMENTSMADETOTHATSIZEUNIT.
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION

ALLEXCHANGEAIRENDSCOMEWITHAONEYEARWARRANTY. THESEBENEFITSMAKEA

DATE/DWN
BY:

DESCRIPTION
AIRENDASSEMBLY

10/24/91 bd

FACTORYREBUILTAIRENDTHEONLYCOSTEFFECTIVEOPTION. CALLYOURLOCALIR

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--250WCU
P--250WJD

DEALERFORMOREDETAILS. PLEASEPROVIDEYOURAIRENDSERIALNUMBER.

35392877-
--029

2/96 C

Books:
35392877
(4/01),
35392885E,
35393172P
--86
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 87 --
A
B
C
D
G
H
J
Z
L M
P
Y
Q
R
S
T
U
V
W
F
E
X
K
N
DRAWBAR END
FOR P375 and HP300 UNITS ONLY
P--375WCU
P--375WJD
10/11/95 AIR END COMPLETE
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
B
A1
35392877--030
MANUAL NO.
2/97
DATE/REV:
ITEM
C.P.N.
QTY
DESCRIPTION
A 35060631 1 UNLOADER ASSEMBLY
B 36877199 1 AIR END SUPPORT
C 35588318 1 GASKET
D 35843168 1 UNLOADER INLET
E 35834779 1 COUPLING
F 35589621 1 BUSHING
G 96701503 2 SCREW, HEX M16-
--
200 X 90
H 35327212 2 WASHER,SNUBBER
J 35318229 2 MOUNT
K 96700885 4 NUT, HEXM16
L 35375591 2 SCREW, HEX M16-
--
200 X 30
M 95934923 2 WASHER, FLAT
N 35374842 10 SCREW, HEX M10-
--
150 X 25
P 96702048 4 SCREW, HEX M08-
--
125 X 16
Q 35589589 1 GASKET
R 35323542 1 ADAPTER
S 35377621 2 CLAMP
T 35282292 14� TUBING
U 35316587 1 BARBED FITTING
V 35323450 4 STUD
W 95937330 8 SCREW
X 35321421 1 KEY
Y 35271154 2 SCREW, SOCKET HEAD 3/8-
--
16 X 3/4
Z 96704630 2 NUT, NYLOCKM16
A1 95935052 2 WASHER,FLAT

FOR
P375
and
HP300
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:
DESCRIPTION

10/11/95 bd AIRENDCOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--375WCU
P--375WJD

2/97 B

35392877-
--031

Books:
35392877
(4/01),
35392885E,
35393172P
--88
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 89 --
DRAWBAR END
X
B
C
E
F
D
G
H
J
K
S
L
M
T
U
V
W
E
A
Z
Y
N
P
Q
R
AIR END ASSEMBLY
FOR P375 UNITS ONLY
178.5 mm AIREND ASSEMBLY 36008761
D
12/3/91
P--375WCU
P--375WJD
FOR HP300 UNITS ONLY
178.5 mm AIREND ASSEMBLY 36010791
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
35392877--032
MANUAL NO.
12/96
DATE/REV:
ITEM
C.P.N.
QTY
DESCRIPTION

A 35375385 8
B 39437637 1
C 35108372 1
D 35255827 1
E 35327063 1

35277599 1
F 35262716 1
G 35327626 1
H 35327550 4
J 35326602 1
K 35327543 1
L 17A13A287 2
M 36723641 1
N 35336304 1
P 36764785 1
Q 35313568 1
R 36764827 1
S 36798346 2
T 35593490 1
U 20A11C2M234 1
V 35328475 1
W 35374842

4
X 35300623 4
Y 35329192

1
Z X1026T45 4

SCREW
GASKET
SCREW
CLAMPPLATE
GEARSET(P375WCU)
GEARSET(HP300WCU)
SPACER
SPACERBEARING
SCREW
RETAININGPLATE
BEARING
DOWELPIN
GEARCASE
SCREW
GUIDECAP
BEARING
GEARSHAFT
GUARD
OILSEAL
O--RING
OILSEALCOVER
SCREW
SCREW
KEY
WASHER

*178.5
mm
AIREND
ASSEMBLY
36010791
FOR
HP300
UNITS
ONLY
* 178.5
mm
AIREND
ASSEMBLY
36008761
FOR
P375
UNITS
ONLY
*
EXCHANGE
AIREND
OPTION:
INGERSOLL-
--RANDOFFERSFACTORYREMANUFACTURED
AIRENDSTHATAREBUILTTOTHELATESTDESIGNS. MEANINGITWILLREFLECTALLTHE
ENGINEERINGUPGRADESANDPERFORMANCEENHANCEMENTSMADETOTHATSIZEUNIT.
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION

ALLEXCHANGEAIRENDSCOMEWITHAONEYEARWARRANTY. THESEBENEFITSMAKEA

DATE/DWN
BY:

DESCRIPTION

12/3/91 bd AIRENDASSEMBLY

FACTORYREBUILTAIRENDTHEONLYCOSTEFFECTIVEOPTION. CALLYOURLOCALIR

DATE/REV:

MODEL
NO.
MANUAL
NO.

P--375WCU
P--375WJD

DEALERFORMOREDETAILS. PLEASEPROVIDEYOURAIRENDSERIALNUMBER.

35392877-
--033

12/96 E

Books:
35392877
(4/01),
35392885E,
35393172P
--90
-
DRAWBARENDA
B
C
E
F
D
G H J
K
N
P
Q
M
L
L
C
A
B
C
E
F
D
G H J
K
N
P
Q
M
L
L
C
178.5
mm
AIREND
ASSEMBLY
36010791
FOR
HP300
UNITS
ONLY
178.5
mm
AIREND
ASSEMBLY
36008761
FOR
P375
UNITS
ONLY
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:
DESCRIPTION

12/3/91 bd AIRENDASSEMBLY

DATE/REV:

MODEL
NO.

MANUAL
NO.
P--375WCU
P--375WJD

35392877-
--034

12/96 D

Books:
35392877
(4/01),
35392885E,
35393172P
--91
-
ITEM
C.P.N.
QTY
DESCRIPTION
A 161A13S475 1 SNAP RING
B 35313535 1 ROLLER BEARING
C 35375385 25 SCREW
D 39703921 1 FRT BEARING HOUSING
E 35518497 1 GASKET
F 12A9C135 1 KEY
G 39748942 1 ROTOR HOUSING
H 39437629 1 GASKET
J 95239927 2 DOWEL PIN
K 35085042 1 ROTOR SET
L 35332915 2 DOWEL PIN
M 95223178 1 SNAP RING
N 164A13S215 1 SNAP RING
P 35609361 1 ROLLER BEARING
Q 35270131 1 BEARING SPACER
178.5
mm
AIREND
ASSEMBLY
36010791
FOR
HP300
UNITS
ONLY
178.5
mm
AIREND
ASSEMBLY
36008761
FOR
P375
UNITS
ONLY

*
EXCHANGE
AIREND
OPTION:
INGERSOLL-
--RANDOFFERSFACTORYREMANUFACTURED
AIRENDSTHATAREBUILTTOTHELATESTDESIGNS. MEANINGITWILLREFLECTALLTHE
ENGINEERINGUPGRADESANDPERFORMANCEENHANCEMENTSMADETOTHATSIZEUNIT.
ALLEXCHANGEAIRENDSCOMEWITHAONEYEARWARRANTY. THESEBENEFITSMAKEA
FACTORYREBUILTAIRENDTHEONLYCOSTEFFECTIVEOPTION. CALLYOURLOCALIR
DEALERFORMOREDETAILS. PLEASEPROVIDEYOURAIRENDSERIALNUMBER.
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

12/3/91 bd AIRENDASSEMBLY

DATE/REV:

MODEL
NO.

MANUAL
NO.
P--375WCU
P--375WJD

35392877-
--035

12/96 D

Books:
35392877
(4/01),
35392885E,
35393172P
--92
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 93 --
DRAWBAR END
B C
E F
D
M K
J
H
G
A
L
M
K
N
P
FOR P375 UNITS ONLY
178.5 mm AIREND ASSEMBLY 36008761
FOR HP300 UNITS ONLY
178.5 mm AIREND ASSEMBLY 36010791
AIR END ASSEMBLY
D
12/3/91
P--375WCU
P--375WJD
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
35392877--036
MANUAL NO.
12/96
DATE/REV:
ITEM
C.P.N.
QTY
DESCRIPTION
A 36769404 1 REAR BEARING HOUSING
B 35313600 4 SHIM, .002
C 35313618 4 SHIM, .003
D 35364769 2 SHIM, .010
E 35262690 1 CLAMP PLATE
F 35104108 3 SCREW
G 39437595 4 BALL BEARING
H 20A11C2M249 2 O--RING
J 35354448 1 SHIM SET
K 36763704 6 SCREW
L 35287556 2 PLUG
M 35600832 2 REAR BEARING COVER
N 39435441 1 CLAMP PLATE
P 119A2A177N 8 SCREW
178.5
mm
AIREND
ASSEMBLY
36010791
FOR
HP300
UNITS
ONLY
178.5
mm
AIREND
ASSEMBLY
36008761
FOR
P375
UNITS
ONLY

*
EXCHANGE
AIREND
OPTION:
INGERSOLL-
--RANDOFFERSFACTORYREMANUFACTURED
AIRENDSTHATAREBUILTTOTHELATESTDESIGNS. MEANINGITWILLREFLECTALLTHE
ENGINEERINGUPGRADESANDPERFORMANCEENHANCEMENTSMADETOTHATSIZEUNIT.
ALLEXCHANGEAIRENDSCOMEWITHAONEYEARWARRANTY. THESEBENEFITSMAKEA
FACTORYREBUILTAIRENDTHEONLYCOSTEFFECTIVEOPTION. CALLYOURLOCALIR
DEALERFORMOREDETAILS. PLEASEPROVIDEYOURAIRENDSERIALNUMBER.
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

12/3/91 bd AIRENDASSEMBLY

DATE/REV:

MODEL
NO.

MANUAL
NO.
P--375WCU
P--375WJD

35392877-
--037

12/96 D

Books:
35392877
(4/01),
35392885E,
35393172P
--94
-
BEGINNING
WITH
SERIAL
NUMBER
300624

A
B
C
E
F
D
G
H
J
K
N
P
Q
R
S
T
U
L
M
XV
W
UNLOADERVALVEASSEMBLY35060631
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

9/30/92 bd UNLOADER ASSEMBLY

MODEL
NO.
MANUAL
NO.
DATE/REV:
P250WCU/JD
P375WCU/JD 35392877-
--
038 5/99 D
Books:
35392877
(4/01),
35392885E,
35393172P
--95
-
ITEM
C.P.N.
QTY
DESCRIPTION

35318013 1 HOUSINGBUSHING
B

35317205 1 WASHER
C

35322767 1 PISTONSPRING
D

35318005 2 PISTONBUSHING
E

35588193 1 PISTONUNLOADER
F

35317197 1 DIAPHRAGM
G

35321603 1 SPRING
H

35317239 1 PISTONWASHER
J

35321595 1 CAPSCREW
K 35836949 1 PISTONCOVER
L 35271162 4 SCREW
M 35374842 6 SCREW {PRIOR
TO
S/N
300624}

96702287 6 SCREW,HEXM10-
--1.50X25 {BEGIN
WITH
S/N
300624}
N 35833227 1 PISTONHOUSING
P

35588300 1 PISTONGASKET
Q 35591122 1 VALVEPLATE
R 36718427 1 UNLOADERBODY
S
35278555 1 PLUG
T
35318914 1 PINSPRING
U

35317213 1 UNLOADERPIN
V 35289057 1 PLUG
W 35278589 1 O--RING
X 35279959 1 O--RING

ITEMSINCLUDEDINREPAIRKIT35088798

UNLOADER
VALVE
ASSEMBLY
35060631

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

9/30/92 bd UNLOADER ASSEMBLY

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD
P375WCU/JD

5/99 D

35392877-
--039

Books:
35392877
(4/01),
35392885E,
35393172P
--96
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 97 --
A
B
H
J
L
F
G C
E
D
K
P250WCU/JD
P375WCU/JD
10/11/95
OIL TEMPERATURE BYPASS VALVE
ASSEMBLY 36876787
A
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
35392877--040
MANUAL NO.
2/96
DATE/REV:
OIL TEMP BYPASS VALVE
ITEM
C.P.N.
QTY
DESCRIPTION

A 36876753 1 BODY
B 35584242 1 GASKET
C 36876761 1 BODY
D 36876779 1 COVER
E 36782019 1 ELEMENT
F 20A11EM231 1 O--RING
G 36786382 8 SCREW
H 35288448 1 BALL
J 35379940 1 SPRING
K 36788164 1 PLUG
L 36788172 1 SEAL

OIL
TEMPERATURE
BYPASS
VALVE
ASSEMBLY
36876787

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/11/95 bd OILTEMPBYPASSVALVE

MODEL
NO.
MANUAL
NO.
DATE/REV:
P250WCU/JD
P375WCU/JD 35392877-
--
041 2/96 A
Books:
35392877
(4/01),
35392885E,
35393172P
--98
-
A
B
C
D
E
G
F
H J K
A
B
C
D
E
G
F
H J K
FOR
P250
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/12/95 bd OILFILTERASSEMBLY

MODEL
NO.
MANUAL
NO.
DATE/REV:
P-
--
250WJD
P-
--
250WCU 35392877-
--
042 2/96 A
Books:
35392877
(4/01),
35392885E,
35393172P
--99
-
ITEM
C.P.N.
QTY
DESCRIPTION
A * 35355460 1 HEAD ASSEMBLY
* 36897445 1 HEAD ASSEMBLY
B * 36897353 1 OIL FILTER ELEMENT
C 550A10S073P 1 REDUCER
D 550A10S060P 1 UNION,FITTING
E 35294750 1 ELBOW
F 95934907 2 WASHER, FLAT
G 35376953 2 SCREW, HEX M10-
--
150 X20
H 36880367 1 BRACKET, OIL FILTER
J 35273408 2 SCREW, HEX M08-
--
125 X20
K 96700869 2 NUT, HEX M08
* INCLUDED IN OIL FILTER ASSEMBLY 36897387

{PRIOR
TO
S/N
300624}
{BEGIN
WITH
S/N
300624}

FOR
P250
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/12/95 bd OILFILTERASSEMBLY

DATE/REV:

MODEL
NO.
MANUAL
NO.

P-
--250WCU
P-
--250WJD

5/99 C

35392877-
--043

Books:
35392877
(4/01),
35392885E,
35393172P
--100
-
B
L
C
D
E
G
F
H J K
A
B
L
C
D
E
G
F
H J K
A
FOR
P375
and
HP300
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/12/95 bd OILFILTERASSEMBLY

DATE/REV:

MODEL
NO.

MANUAL
NO.
P--375WCU
P--375WJD

35392877-
--044

2/96 A
Books:
35392877
(4/01),
35392885E,
35393172P
--101
-
ITEM
C.P.N.
QTY
DESCRIPTION

A 36877371 1 HEADASSEMBLY

* 36897437 1 HEADASSEMBLY
B 36897353 1 OILFILTERELEMENT
* 36897346 1 OILFILTERELEMENT
C 552A10S102P 1 REDUCER
D 552A10S080P 1 UNION,FITTING
E 95376133 2 ELBOW, 90#15/8-
--12
F 95934907 2 WASHER,FLAT
G 95920674 2 SCREW, HEX3/8-
--16X1
H 36880367 1 BRACKET, OILFILTER
J 35273408 2 SCREW, HEXM08-
--125X20
K 96700869 2 NUT, HEXM08
L 95365094 1 ELBOW, 90#9/16

* INCLUDEDINOILFILTERASSEMBLY36897429
{PRIOR
TO
S/N
300624}
{BEGIN
WITH
S/N
300624}
{PRIOR
TO
S/N
300624}
{BEGIN
WITH
S/N
300624}

{BEGIN
WITH
S/N
300624}

FOR
P375
and
HP300
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/12/95 bd OILFILTERASSEMBLY

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--375WCU
P--375WJD

35392877-
--045

5/99 E

Books:
35392877
(4/01),
35392885E,
35393172P
--102
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 103 --
12/6/95 EXHAUST COMPLETE
P250WCU
FOR P250WCU ONLY
A
B
C
D
E
G
H
F
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
35392877--046 A
MANUAL NO. DATE/REV:
3/97
DRAWBAR END
ITEM
C.P.N.
QTY
DESCRIPTION
A 36894244 1 MUFFLER
B 36879021 1 CAP, RAIN
C 96702055 4 SCREW, HEXM8-
--
125 X 20
D 36877827 1 TUBE,EXHAUST
E 35209048 1 CLAMP, SADDLE
F 95922894 4 NUT 3/8-
--
16
G 36845378 1 GASKET
H 35611995 4 SCREW, SOCKET HEAD M10-
--
150 X 25

FOR
P250WCU
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

12/6/95 bd EXHAUSTCOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU

35392877-
--047

11/97 B
Books:
35392877
(4/01),
35392885E,
35393172P
--104
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 105 --
EXHAUST COMPLETE
A
B
C
D
E F
12/8/95
HP300AWCU
FOR HP300AWCU & P375AWCU ONLY
P375AWCU
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
35392877--048 A
MANUAL NO. DATE/REV:
3/97
DRAWBAR END
ITEM
C.P.N.
QTY
DESCRIPTION
A 36877330 1 MUFFLER
B 36846484 1 CAP, RAIN
C 96702055 4 SCREW, HEXM8-
--
125 X 20
D 36877843 1 TUBE,EXHAUST
E 35113646 1 CLAMP, SADDLE
F 95922894 4 NUT 3/8-
--
16

FOR
HP300AWCU
&
P375AWCU
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

12/8/95 bd EXHAUSTCOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

HP300AWCU

35392877-
--049

11/99 B

P375AWCU
Books:
35392877
(4/01),
35392885E,
35393172P
--106
-
L
F
D
E
B
P
H
A
C
Q
J
N
DRAWBARENDM
G
K
L
F
D
E
B
P
H
A
C
Q
J
N
DRAWBARENDM
G
K
FOR
P250
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/12/95 bd AIRSERVICECOMPLETE

DATE/REV:

MODEL
NO.
MANUAL
NO.

P-
--250WCU
P-
--250WJD

35392877-
--050

2/96 A

Books:
35392877
(4/01),
35392885E,
35393172P
--107
-
ITEM
C.P.N.
QTY
DESCRIPTION

A 36879039 1
B 95219770 1
C 36865434 1

36923928 1
D 19A7S55Z1 1
E 36779056 1
F 35261155 2
G 35369347 1
H 95933451 1

J 36766756 1
K 35369354 1
L 35324839 1
M 35369339 1
N

35322379 1
P 95944104 1
Q 36854149 1
35379064

TUBE,SERVICEAIR
ADAPTER
SONICNOZZLE
SONICNOZZLE
NIPPLE
WYEVALVE
CLAMP
CONNECTOR,MALE
COUPLING
MUFFLERORIFICE
ELBOW
BALLVALVE
CONNECTOR,FEMALE
BLOWDOWNVALVE
ELBOW, STREET
REGULATORVALVE

BLOWDOWNVALVEREPAIRKIT

{PRIOR
TO
S/N
305271}
{BEGIN
WITH
S/N
305271}
FOR
P250
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/12/95 bd AIRSERVICECOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P-
--250WCU
P-
--250WJD

35392877-
--051

11/99 B

Books:
35392877
(4/01),
35392885E,
35393172P
--108
-
DRAWBARENDC
S
M
J
D
B
G
H
K
A
R
N
M
L
P
U
F
V
T
Q
E
DRAWBARENDC
S
M
J
D
B
G
H
K
A
R
N
M
L
P
U
F
V
T
Q
E
FOR
P375
and
HP300
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/12/95 bd AIRSERVICECOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.
P--375WCU
P--375WJD

35392877-
--052

2/96 A

Books:
35392877
(4/01),
35392885E,
35393172P
--109
-
ITEM
C.P.N.
QTY
DESCRIPTION

A 36879047 1 TUBE,SERVICEAIR

B 95944625 1 BUSHING,REDUCING1/2 -
--1/4

C 36789550 1 MINPRESSUREVALVE

D 36881068 1 CONNECTOR

E 35576115 1 VALVE,BALL

F 95928032 1 NIPPLE

G 19A7J2Z1 1 NIPPLE,CLOSED1/4NPTX15/16
H * 36847952 1 REGULATOR,PRESSURE(HP300ONLY)
36854149 1 REGULATOR,PRESSURE(P3750NLY)
J 35192178 2 CLAMP
K 35369347 1 CONNECTOR,MALE
L 95928040 1 NIPPLE,CLOSED

M 95208682 2 ADAPTER
N 95940748 1 BUSHING,REDUCING3/8 -
--1/4
P 95944666 1 ELBOW,STREET1/4NPT

Q 34A7S3Z1 1 PLUG
R 35369503 1 TEE,MALE
S 95953311 1 ELBOW,STREET
T 95937454 1 COUPLING,11/2
U 35612126 1 VALVE,BALL

V 95953824 1 BUSHING,REDUCING11/2 -
--11/4

* 35387919 KIT, DIAPHRAGMREPAIR

FOR
P375
and
HP300
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/12/95 bd AIRSERVICECOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--375WCU
P--375WJD

35392877-
--053

2/96 A

Books:
35392877
(4/01),
35392885E,
35393172P
--110
-
--
P
Q
R
B
D
E
L
M K
N
T
S
V
H
U
F
P
Q
R
B
D
E
L
M K
N
T
S
V
H
U
F
J
G
H
A
FOR
P250
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/26/95 bdSEPTANKCOMPLETE

MODEL
NO.
MANUAL
NO.
DATE/REV:
P-
--
250WJD
P-
--
250WCU 35392877-
--
054 7/00 B
Books:
35392877
(4/01),
35392885E,
35393172P
--111
-
ITEM
C.P.N.
QTY
DESCRIPTION

A 54465992 1 SEPARATOR TANK

B 54447313 1 SEPARATOR ELEMENT
C ~ ~ ~
D 35325224 1 SAFETY VALVE
E 95944708 1 STREET TEE
F 95280541 1 PLUG
G 35579630 1 FILLER PLUG
H 35279942 2 O--RING
J 36877793 4 SCREW, HEX FLANGE M12-
--
175 X40
K 35292069 1 CONNECTOR, 1 5/8-
--
12
L 36860468 1 FITTING
M 35324649 2 GASKET
N 92121532 1 GLASSTUBE
P 36840437 1 VALVE,CHECK
Q 36781227 1 SCAVENGE TUBE
R 35329309 1 FITTING
S 35279777 1 ELBOW
T 36877793 8 SCREW, HEX FLANGE M12
U 36865756 1 SWITCH, TEMPERATURE
V 95928230 1 PLUG, HEX CSK 1/4NPT

FOR
P250
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/26/95 bdSEPTANKCOMPLETE

DATE/REV:

MODEL
NO.
MANUAL
NO.

P-
--250WCU

35392877-
--055

7/00 D

P-
--250WJD

Books:
35392877
(4/01),
35392885E,
35393172P
--112
-
--
A
D
E
G
K
U
F
H
B
L
P
Q
S
T
N
A1
X
J
Y
Z
R
V
W
M
A2
A
D
E
G
K
U
F
H
B
L
P
Q
S
T
N
A1
X
J
Y
Z
R
V
W
M
A2
FOR
P375
and
HP300
UNITS
ONLY
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/26/95 bdSEPTANKCOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--375WCU
P--375WJD

35392877-
--056

7/00 B

Books:
35392877
(4/01),
35392885E,
35393172P
--113
-
--
ITEM
C.P.N.
QTY
DESCRIPTION
A 54465968 1 SEPARATOR TANK
B 36876472 1 ELEMENT
C ~ ~ ~
D 36781227 1 SCAVENGE TUBE
E 35329309 1 LENZ TUBE
F 95953956 1 BUSHING, 3/4 -
--
3/8 REDUCING
G 36840411 1 CHECK VALVE
H 95280541 1 PLUG
J 95944625 1 BUSHING, 1/2-
--
1/4 REDUCING
K 35325232 1 SAFETY VALVE (P375WCU)
36784114 1 SAFETY VALVE (HP300WCU)
36920254 1 SAFETY VALVE (HP300WCU)
L 35324649 2 GASKET
M 36877793 4 SCREW, HEXFLANGE HEAD M12 X40
N 36860468 1 FITTINGS
P 92121532 1 SIGHT GLASS
Q 36881068 1 ADAPTER, 1 7/8 -
--
1 1/2
R 36789302 8 SCREW, FLANGEHD M16 X 50
S 35279942 1 O--RING
T 35579630 1 PLUG, OIL FILL
U 95944708 1 STREET TEE
V 35292069 1 CONNECTOR, 1 5/8
W 36785012 2 BRACKET, SEPERATOR TANK LIFT
X 19A7J2Z1 1 NIPPLE
Y 95940748 1 BUSHING, 3/8 -
--
1/4 REDUCING
Z 95944666 1 ELBOW, STREET 1/4NPT
A1 35369503 1 TEE, REDUCING
A2 95953949 1 BUSHING, REDUCING 3/4 -
--
1/2

{PRIOR
TO
S/N
297429}

{BEGIN
WITH
S/N
297429}

FOR
P375
and
HP300
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/26/95 bdSEPTANKCOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--375WCU
P--375WJD

35392877-
--057

7/00 D

Books:
35392877
(4/01),
35392885E,
35393172P
--114
-
--
A
B
C
D
E
F
G
FOR
P375
and
HP300
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

3/23/92 bd MINPRESSVALVE

DATE/REV:

MODEL
NO.

MANUAL
NO.
P--375WCU
P--375WJD

35392877-
--058

2/96 A

Books:
35392877
(4/01),
35392885E,
35393172P
--115
-
--
ITEM
C.P.N.
QTY
DESCRIPTION

A 35379973 1 MIN PRESS VALVE BODY

B 35380708 1 CV ASSEMBLY
C 35380732 1 SPRING
D 35380716 1 PISTON
E 35380724 1 O--RING
F 35380740 1 SPRING
G 35380757 1 CAP
36789550 1 MIN PRESS VALVE ASSEMBLY
FOR
P375
and
HP300
UNITS
ONLY
INGERSOLL-
--
RAND
COMPANY
PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:
DESCRIPTION
3/23/92 bd MIN PRESS VALVE
MODEL
NO.
MANUAL
NO.
DATE/REV:
P--375WCU
P--375WJD 35392877-
--
059 2/96 A
Books:
35392877
(4/01),
35392885E,
35393172P
--116
-
--
Books: 35392877 (4/01), 35392885E, 35393172P -- 117 --
12/15/95 FUEL TANK COMPLETE
P250WCU/JD
P375WCU/JD
X
E
D
F
Q
S
S
S
P
P
C
J
G
H
S
L
S
S
R
Q
A
K M
K
LGTH 3�
LGTH 30� FOR CUMMINS ENGINE
LGTH 23� FOR JOHN DEERE ENGINE
LGTH 68� FOR P375, HP300 CU
LGTH 40� FOR JOHN DEERE ENGINE
N
T
U
W
V
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
C
LGTH 58� FOR P250 CU
X
Y
Y
Z
Z
B
B
35392877--060
MANUAL NO.
4/98
DATE/REV:
DRAWBAR END
ITEM
C.P.N.
QTY
DESCRIPTION

A 36876514 1 TANK,FUEL
B 36897239 2 STRAP, FUELTANK
C * 36845014 1 CAP, FUELFILLER
D *
** 35361849 1 GASKET, FUELSENDER
E * 95916532 5 SCREW, FILLISTERHEAD10-
--32X1/2
F * 36792828 1 PLATE,FUELTANKCOVER
G * 35389972 1 COVER,FUELFILL
H * 35389964 1 GASKET, FUELFILLCOVER

J * 35144328 10 SCREW, LOCK1/4-

--20X5/8
K * 35384577 2 BUSHING
L * 35389980 1 STANDPIPEASSEMBLY
M * 35390111 1 STANDPIPEASSEMBLY
N 35282078 ** HOSE,FUEL1/4�(CUMMINSONLY)

35363498 ** HOSE,FUEL5/16�(J. DEEREONLY)

P 35300771 4 SCREW, TAPPINGM06-
--100X20
Q 35363498 ** HOSE,FUEL5/16�
R 36845493 1 FILTER,FUEL
S 35296342 6 CLAMP, WORMGEAR
T 35356484 16� TUBING,VENT3/8�
U 35369339 1 CONNECTOR,FEMALE1/4NPTX3/8TUBE
V 35322395 1 SILENCER,PNEUMATIC1/4NPT

W 35369347 1 CONNECTOR,MALE1/4NPTX3/8TUBE
X 36897221 2 STRAP, FUELTANK
Y 35271170 2 SCREW, HEXM08-
--1.25X40
Z 35278530 2 NUT, NYLOCM08-
--1.25

* INCLUDEDWITHFUELTANK
** SEEILLUSTRATIONFORHOSELENGTH
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION
12/15/95 bd FUELTANKCOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD

35392877-
--061

7/98 C

P375WCU/JD

Books:
35392877
(4/01),
35392885E,
35393172P
--118
-
--
DRAWBAR
END

A
B
C
D
E
F
D
G
H
K
L
J
M
K
F
N
ON P250WCU
ON P250WJD
P
Q
FOR
P250
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

1/4/96 bd AIRINTAKECOMPLETE

DATE/REV:

MODEL
NO.
MANUAL
NO.

P-
--250WCU
P-
--250WJD

35392877-
--062

6/96 B

Books:
35392877
(4/01),
35392885E,
35393172P
--119
-
--
ITEM
C.P.N.
QTY
DESCRIPTION

A 36862829 1 CLEANER, ENGINE AIR

B 36863835 1 CLEANER,A/E AIR
C 36878346 1 HOSE, ENGINE AIR INLET (P250WCU)
36878320 1 HOSE, ENGINE AIR INLET (P250WJD)
D 35374073 * CLAMP, 3.62� DIA.
E 35585009 2 BAND,AIR CLEANER MOUNTING
F 96702055 8 SCREW, HEX M08-
--
125 X20
G 36879591 1 BRACKET, AIR FILTER
H 35588524 1 ELBOW, 180# RUBBER
J 35587468 2 BAND, 8� MOUNTING
K 96700869 8 NUT, HEXM08
L 96701495 2 SCREW, HEX M12-
--
175 X 25
M 35165802 2 CLAMP, 4� DIA.
N 35314996 * CLAMP, 3.12� DIA.
P 35314939 1 INDICATOR, FILTER RESTRICTION
Q 35300615 1 INDICATOR, FILTER RESTRICTION
* SEE ILLUSTRATION FOR LOCATIONS

FOR
P250
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

1/4/96 bd AIRINTAKECOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P-
--250WCU/JD

35392877-
--063

8/96 C

Books:
35392877
(4/01),
35392885E,
35393172P
--120
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 121 --
12/13/95
FOR P375 and HP300 UNITS ONLY
P--375WCU
E
F
A
B
B
C
C
J
A
G
D
H
B
K
F
L
AIR INTAKE COMPLETE
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
35392877--064 B
MANUAL NO.
6/96
DATE/REV:
DRAWBAR END
ITEM
C.P.N.
QTY
DESCRIPTION
A 36863900 2 CLEANER, AIR ASSEMBLY
B 35294974 4 BAND, MOUNTING
C 96702055 8 SCREW, HEX M8-
--
125 X 20
D 96700869 8 NUT, HEXM8
E 36899649 1 ELBOW, 180# 4�
F 36897668 3 CLAMP, 4.5�
G 36845915 1 BRACKET, AIR CLEANER
H 96701495 2 SCREW, HEX M12-
--
175 X25
J 36878353 1 HOSE, ENGINE AIR INLET
54565825 1 HOSE, ENGINE AIR INLET
K 35374073 1 CLAMP, 3.62�
L 35314939 2 INDICATOR, FILTER RESTRICTION

FOR
P375
and
HP300
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

12/13/95 bd AIRINTAKECOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

35392877-
--065
7/00 E

P--375WCU

Books:
35392877
(4/01),
35392885E,
35393172P
--122
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 123 --
B
A
D
C
10/27/93 AIR CLEANER ASSEMBLY
A/E AIR CLEANER ASSEMBLY 36863835
P--250WCU
P--250WJD
FOR P250 UNITS ONLY
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
35392877--066 A
MANUAL NO.
2/96
DATE/REV:
ITEM
C.P.N.
QTY
DESCRIPTION
A 35326057 1 COVER
B 35318252 1 AIR CLEANER ELEMENT
C 35291475 1 NUT
D 35318245 1 VACUATOR VALVE

A/E
AIR
CLEANER
ASSEMBLY
36863835
FOR
P250
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/27/93 bd AIRCLEANERASSEMBLY

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--250WCU
P--250WJD

35392877-
--067

2/96 A

Books:
35392877
(4/01),
35392885E,
35393172P
--124
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 125 --
C
E
A
B
D
ENGINE AIR CLEANER ASSEMBLY 36862829
FOR P250 UNITS ONLY
10/27/93 AIR CLEANER ASSEMBLY
P--250WCU
P--250WJD
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
35392877--068 B
MANUAL NO.
2/96
DATE/REV:
ITEM
C.P.N.
QTY
DESCRIPTION

A 35388883 1 AIRCLEANERBODY

B 36876423 1 AIRCLEANERELEMENT

C 35326032 1 COVER

D 35388891 1 VACUATORVALVE

E 35291475 1 NUT
F

ENGINE
AIR
CLEANER
ASSEMBLY
36862829

FOR
P250
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/27/93 bd AIRCLEANERASSEMBLY

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--250WCU
P--250WJD

35392877-
--069

2/96 B

Books:
35392877
(4/01),
35392885E,
35393172P
--126
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 127 --
A
B
C
D
E
D
2/27/92
A/E AIR CLEANER ASSEMBLY 36863900
P--375WCU
P--375WJD
FOR P375 and HP300 UNITS ONLY
AIR CLEANER ASSEMBLY
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
35392877--070 B
MANUAL NO.
2/96
DATE/REV:
ITEM
C.P.N.
QTY
DESCRIPTION

A 35326230 1 ELEMENT
B 35326222 1 COVER
C 35326214 1 VACUATORVALVE
D 35291475 2 NUT
E 35377696 1 SAFETYELEMENT

A/E
AIR
CLEANER
ASSEMBLY
36863900

FOR
P375
and
HP300
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

2/27/92 bd AIRCLEANERASSEMBLY

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--375WCU
P--375WJD

35392877-
--071

2/96 B

Books:
35392877
(4/01),
35392885E,
35393172P
--128
-
DRAWBARENDE
F
N
G
M
A
C
D
H
J
KB
L
P
DRAWBARENDE
F
N
G
M
A
C
D
H
J
KB
L
P
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/24/95 bd BATTERYASSEMBLY

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD
P375WCU/JD

35392877-
--072
2/96 A

Books:
35392877
(4/01),
35392885E,
35393172P
--129
-
ITEM
C.P.N.
QTY
DESCRIPTION
A 36844264 1 BATTERY, 12 VDC
B 36853232 1 BATTERY TRAY
C 36853257 1 HOLD-
--
DOWN ANGLE
D 36853240 2 BATTERY HOOK
E 35516582 1 POSITIVE BATTERY CABLE
F 36870609 1 NEGATIVE BATTERY CABLE
G 35130293 1 SCREW, TAPPING 3/8-
--
16 X3/4
H 36853265 2 WASHER, PLASTIC
J 35144492 2 NUT,LOCK1/4-
--
20
K 92368687 4 SCREW, TAPPING M06-
--
100 X 14
L 36879096 1 BRACKET, BATTERY MOUNTING
M 35293075 1 GROUND STRAP
N 35295757 1 SCREW, HEX M12-
--
175 X 20
P 36797652 2 SCREW, TAPPING M06-
--
100 X 12

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

10/11/95 bd BATTERYASSEMBLY

DATE/REV:

MODEL
NO.

MANUAL
NO.
P250WCU/JD
P375WCU/JD

35392877-
--073

2/96 A

Books:
35392877
(4/01),
35392885E,
35393172P
--130
-
AIREND
26� 26�
22�
DISCHARGE
PRESSURE
GAGEAIR
CYLINDER
S
E
P
A
R
A
T
O
R
T
A
N
K
1011
7
8
17
16 16
16
20
18
17
1315
2114
5
6
12
10
21
9
4
8
3
19
6
AIREND
26� 26�
22�
DISCHARGE
PRESSURE
GAGEAIR
CYLINDER
S
E
P
A
R
A
T
O
R
T
A
N
K
1011
7
8
17
16 16
16
20
18
17
1315
2114
5
6
12
10
21
9
4
8
3
19
6
16
26�

FOR
P250
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

3/1/96 bd AIRPIPING

MODEL
NO.
MANUAL
NO.
DATE/REV:
P-
--
250WJD
P-
--
250WCU 35392877-
--
074 2/96 A
Books:
35392877
(4/01),
35392885E,
35393172P
--131
-
ITEM
C.P.N.
DESCRIPTION

1
2
3
4
5

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

35279777
35279942
36879039
35324839
36865434
36923928
35369347
35114545
36766756

35322379
35369354
353O2314
95219770
95944104
19A7S55Z1
36779056

**

35356484
35370386
95930319

***

36854149
35373976
95953451

ELB901-
--5/8-
--12X -
--20JIC
O-
--RING
TUBESERVICEAIR
VALVE,BALL1/4NPT
NOZZLE,.453ORIFICESONIC
NOZZLE,.453ORIFICESONIC
CONNML1/4NPTX3/8TB
TEESTREET1/4NPT
ORIFICEMUFFLER.140
BLOWDOWNVALVE
ELBOWML1/4NPTX3/8TB
ADAPTER
ADAPTER1-
--1/4NPTX1-
--1/4JIC
ELBST1-
--1/4NPTX90
NIPPLE1-
--1/4X3LG
VALVEWYE1-
--1/4X3/4X3/4
TUBING3/8ODSYNFLEX
ELBML1/8NPTX3/8TB
COUPLING1/8NPT
VALVEPRESSREG100PSI
TEE1/4NPTX3/8TB
COUPLING1-
--1/4NPT

* 35379064REPAIRKITBLOWDOWNVALVE
**
SPECIFYLENGTHWHENORDERING
***

35387919REPAIRKITDIAPHRAM

{PRIOR
TO
S/N
305271}
{BEGIN
WITH
S/N
305271}

FOR
P250
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

3/1/96 bd AIRPIPING

DATE/REV:

MODEL
NO.

MANUAL
NO.

P-
--250WCU
P-
--250WJD

35392877-
--075

11/99 B

Books:
35392877
(4/01),
35392885E,
35393172P
--132
-
AIREND
S
E
P
A
R
A
T
O
R
T
A
N
K
DISCHARGE
PRESSURE
GAGE
OUT
IN
AIR
CYLINDER
30�
32�
24�
26�
40�
20�
5
11
12
14
19
20
21
27
2
11
14
11 5
10
29
21
4
7
26
4
6
28
8
3
18
17
1
25
24
13
13
1
2
2
2
2
22
23
16
2
30
9
15
FORP375andHP300UNITSONLYAIREND
S
E
P
A
R
A
T
O
R
T
A
N
K
DISCHARGE
PRESSURE
GAGE
OUT
IN
AIR
CYLINDER
30�
32�
24�
26�
40�
20�
5
11
12
14
19
20
21
27
2
11
14
11 5
10
29
21
4
7
26
4
6
28
8
3
18
17
1
25
24
13
13
1
2
2
2
2
22
23
16
2
30
9
15
FORP375andHP300UNITSONLY
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

AIRPIPING

3/1/96 bd

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--375WCU
P--375WJD

35392877-
--076

2/96 A
Books:
35392877
(4/01),
35392885E,
35393172P
--133
-
ITEM
C.P.N.
DESCRIPTION

1 35370386
2 35356484
3 95953311
4 35369347
5 36766756
6 95930319
7 19A7J2Z1
8 36854149

36847952
9 95928172
10 35373976
11 35302314
12 36783439
13 95208682
14 35369354
15 95928040
16 35576115
17 95242988
18 95937454
19 95364469
20 35322379
21 35369503
22 36881068
23 36789550
24 95944666
25 95940748
26 95944625
27 35612126
28 36879047
29 35114545
30 95953824

35387919

ELBML1/8NPTX3/8TB

TBG3/8ODSYNFLEX

ELBST1-
--1/2NPT

C0NNML1/4NPTX3/8TB

ORFMUF.140

CPLG1/8NPT

NIP1/4NPTX7/8LG
VLV, PRESSREGULATOR(P375)

VLV, PRESSREGULATOR(HP300)

ELBST3/4NPT

TEEML1/4NPTX3/8TB
ADAPTER

VLV, 2WAYSTART/RUN

ADAPTER,1-
--1/2NPTX1-
--1/2JIC

ELBML1/4NPTX3/8TB

NIPCL3/4NPT

VLV, BALL3/4NPT

NIPCL1-
--1/4NPT

CPLG1-
--1/2NPT

ELB1/4MPTX1/4MPT

VLV, BLOWDOWN

TEEML1/4NPTX3/8TB

ADAPTER1-
--1/2NPTX1-
--7/8O-
--RING
VLV, MINPRESS80PSI

ELBST1/4NPT

BSHG3/8NPTX1/4NPT

BSHG1/2NPTX1/4NPT
VLV, BALL1-
--1/4NPTVENTED

TUBE,SERVICEAIR

TEEST1/4NPT

BSHG1-
--1/2NPTX1-
--1/4NPT

DIAPHRAGMREPAIRKIT

FOR
P375
and
HP300
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

3/4/96 bd AIRPIPING

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--375WCU

35392877-
--077

2/96 A

P--375WJD

Books:
35392877
(4/01),
35392885E,
35393172P
--134
-
OIL PIPING
P--250WJD
P--250WCU
FORP250UNITSONLY3/1/96
4
3
12
9
8
10
6
11
17
15
19
2
2
1
1
1
22
23
25
24
16 32
13 14
13 14
7
1
21
28
26
17
5
31
30
33 27
20
29 37
34 38
18 35
18 36
S
E
P
A
R
A
T
O
R
T
A
N
K
O
I
L
C
O
O
L
E
R
AIREND
PORTABLECOMPRESSORDIVISIONDESCRIPTIONMODELNO.
INGERSOLL--RANDCOMPANYDATE/DWNBY:
bd
A35392877--078
MANUALNO.
2/96
DATE/REV:
4
3
12
9
8
10
6
11
17
15
19
2
2
1
1
1
22
23
25
24
16 32
13 14
13 14
7
1
21
28
26
17
5
31
30
33 27
20
29 37
34 38
18 35
18 36
S
E
P
A
R
A
T
O
R
T
A
N
K
O
I
L
C
O
O
L
E
R
AIREND
PORTABLECOMPRESSORDIVISIONDESCRIPTIONMODELNO.
INGERSOLL--RANDCOMPANYDATE/DWNBY:
bd
A35392877--078
MANUALNO.
2/96
DATE/REV:
Books:
35392877
(4/01),
35392885E,
35393172P
--135
-
ITEM
C.P.N.
DESCRIPTION

1 95955993

2 36877652

3 36876787

4 35227909

35283472

6 36840437

7 36781227

8 35329309

9 35325224

95944708
11 35315407
12 36865756
13 36860468
14 35324649

92121532
16 35579630
17 95357976
18 35292143
19 95928230

95280541
21 36739514

36897387
22 552A10S073P
23 550AI0S060P
24 35294750

35288679
26 36773216
27 95365094
28 36877926

36877934
29 95303392

39404165
31 35596436
32 35279942
33 35589803
34 35279876

36877793
36 35291640
37 35286533
38 35279959

ST. CONN -
--1.312 -
--12X -
--16JICW/O-
--RING
TUBEASSY

OILTEMPBYPASSVALVE

HOSEASSY -
--16JICX25.0

CONNECTOR.25NPTX -
--4JIC

INLINEORIFICE/CHKVLV
TUBESCAVENGELINE

LENZFITTING
VALVE,SAFETY

STTEE .50NPT

HOSE ASSY -
--4JIC

SW.SHUTDOWN

SIGHTTUBEFITTING

GASKET

TUBE,SIGHT

PLUG,VENTED1.625O-
--RING

O--RING

FLANGEHALF(2REQD)

PLUG,.25NPT

PLUG,.75NPT

FILTERASSY, OIL

FILTERASSY, OIL

REDUCER16 -
--12

UNIONFIG -
--12W/O-
--RING
ELBCONN1.06 -
--12W/O-
--RING

PLUG,.562 -
--18W/O-
--RING

HOSEASSY -
--12JIC

ELBOW90# .56 -
--18X -
--4JIC

HOSEASSY -
--32(CU)

HOSEASSY (JD)
ADAPTOR.875-
--14X -
--12JIC

O--RING

SW.SHUTDOWN

O--RING

TUBEASSY

ELBOW90#.437 -
--20W/O-
--RING

SCRFLGHDM12-
--1.75X40LG(4REQD)

SCRM14-
--2.0X40LG(4REQD)

O-
--RING

O-
--RING

{PRIOR
TO
S/N
300624}
{BEGIN
WITH
S/N
300624}

FOR
P250
UNITS
ONLY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION

DATE/DWN
BY:

DESCRIPTION

3/1/96 bd OILPIPING

DATE/REV:

MODEL
NO.

MANUAL
NO.

P-
--250WCU

35392877-
--079

5/99 C

P-
--250WJD

Books:
35392877
(4/01),
35392885E,
35393172P
--136
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 137 --
3/1/96 OIL PIPING
FOR P375 and HP300 UNITS ONLY
P--375WCU
P--375WJD
4
8 9 10
11
14
15 16
15 16
17
21
19 18
45
44
42
41 28 35 40
37
38
39
30
2
2
7
6
5
29
1 1
1
1
3
24
26
25
23
27
33
13
12 20
32 20
36
36
49
52
50 51 22
53 31
31 53
53 43
47 34
46 48
46 48
SEPA
RATOR
TA
NK
OIL
COOLER
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
35392877--080 A
MANUAL NO.
2/96
DATE/REV:
ITEM
C.P.N.
DESCRIPTION

1 95955993
95469128
2 36877652
3 36876787
4 35227909
35315407
6 36840411
7 36781227
8 35329309
9 95953956
35325232
36784114
36920254

11 95944708
12 552A10S102P
13 550A10S080P
14 36865756

36860468
16 35324649
17 92121532
18 35579630
19 35279942

95357976
21 95280541
22 35375385
23 39404165
24 36877363

36897387

95365094
26 95376133
27 36792000
28 36845154
29 36877934

36881084

35596436
31 35287945
32 35279827
33 36795482
34 35279843

36846087
36 36846095
37 35286491
38 36846111
39 36846129
36846103
41 35305622
42 36846152
43 35279884
44 36879013

95402806
46 35292143
47 35278571
48 35291640
49 35292051

35575570
51 35842160
52 95953949
53 35279959

ST. CONN.1/312-
--12X -
--16JICW/O-
--RING

ELBOW45#15/16TO -
--16
TUBEASSY

OILTEMPBYPASSVALVE

HOSEASSY -
--16X25.0

HOSEASSY

CHECKVALVE
TUBESCAVENGELINE

LENZFITTING

BUSHING.75NPT -
--.375NPT
VALVESAFETY(P375)
VALVESAFETY(HP300)
VALVESAFETY(HP300)

ST. TEE.50NPT

REDUCER20 -
--16

UNIONFTG -
--16O-
--RING

SW.SHUTDOWN

SIGHTTUBEFITTING

GASKET
TUBE,SIGHT
PLUG,VENTED1.625

O--RING

O--RING

PLUGHEX .75NPTX1.06-
--12

SCREWM16 -
--2C40LG.(4REQ�D)

O--RING

OILFILTER

OILFILTER

ELBOW, 90# .562 -

--47W/O-
--RING

ELBOW, 90# 1.625 -

--12X1.312 -
--12JICW/O-
--RING

HOSEASSY -
--32

OILMANIFOLD

HOSEASSY(JDUNITS)

HOSEASSY -
--32(CUUNITS)

SW. SHUTDOWN

EXPANDER .437-
--20X .562-
--18W/O-
--RING

ELBOW, 90# .562-

--18W/O-
--RING
TUBEASSY
TEEBRANCH.562-
--18W/O-
--RING
TUBEASSY

EXPANDER .75-
--16X .875-
--14W/O-
--RING
ELBOW, 90# .875-
--14W/O-
--RING
TUBEASSY
TEEBRANCH.875-
--14W/O-
--RING

TUBEASSY

ELBOW,90# .75-
--16X -
--10JICW/O-
--RING

TUBEASSY

ELBOW,45# .437-
--20W/O-
--RING

TUBEASSY

ST. CONN..437-
--20X -
--6JICW/O-
--RING

FLANGEHALF(2REQ�D)

O--RING

SCREWM14-
--2X40LG.(4REQ�D)

ELBOW90# SWNUT1.312-
--12X -
--16JIC

GASKET

ELBOW

BUSHING.75NPT -
--.50NPT

O--RING

{PRIOR
TO
S/N
296791}
{BEGIN
WITH
S/N
296791}
{PRIOR
TO
S/N
296791}
{BEGIN
WITH
S/N
296791}

{PRIOR
TO
S/N
300624}
{BEGIN
WITH
S/N
300624}

FOR
P375
and
HP300
UNITS
ONLY
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

3/1/96 bd OILPIPING

DATE/REV:

MODEL
NO.

MANUAL
NO.

P--375WCU

35392877-
--081

1/99 C
P--375WJD

Books:
35392877
(4/01),
35392885E,
35393172P
--138
-
YEL/GRY
VIO/YEL
ORN/BLK
RED
BRN
REDREDREDRED
RED/YEL
RED
STARTER
RELAY
K1
STARTER
PROTECT
RELAY
YEL/RED
ALTERNATOR
G1
VIO/YEL
P7
VIO/YEL
BRN
R/W
P1
P1
GRY/RED
BRN BRN
P1
P2
P6
P5
P3
D+
ENGINE
TEMP SWITCH
S4 N.C.
ENGINE OIL
PRESS SWITCH
S3 N.O.
COMPRESSOR
TEMP SWITCH
S2 N.C.
BRN
P2
LTBLU/ORG
RED/BLK
RED/BLK
LT BLU
PNK
PNK
BRN
LOW FUEL
SHUTDOWN
OPTION
GRY/BLU
FUSE
20A F1
BRN --12VDC NEGATIVE GND
BATTERY CABLE --BLACK
START
RUN
OFF
BATTERY CABLE --RED
REDRED
GRY
THERMAL
SENSOR
TS1
NEG
12VDC(--)
POS
12VDC(+)
BRN
YEL
PNK/VIO
PNK/GRN
STARTER
B1
HOUR
METER
M5
START
SW S1
K2
S
S
IB
BATT
B+
BATT
BT1
P4
LT BLU/WHT
PNK/BLU PNK/BLK
LT BLU/RED
ORN/BLK
RED/BLK
(+)
(--)
DIODE
D1
87 86
30 85
87A
DIODE
D2
FUEL
SOL
L1
FUEL
RELAY
K4
TIMER
U4
A B C
A B C
NO CONN
TEST
ONLY
87 86
30 85
87A
BRN
21
GRY/RED
YEL/GRY
VIO/YEL
ORN/BLK
RED
BRN
REDREDREDRED
RED/YEL
RED
STARTER
RELAY
K1
STARTER
PROTECT
RELAY
YEL/RED
ALTERNATOR
G1
VIO/YEL
P7
VIO/YEL
BRN
R/W
P1
P1
GRY/RED
BRN BRN
P1
P2
P6
P5
P3
D+
ENGINE
TEMP SWITCH
S4 N.C.
ENGINE OIL
PRESS SWITCH
S3 N.O.
COMPRESSOR
TEMP SWITCH
S2 N.C.
BRN
P2
LTBLU/ORG
RED/BLK
RED/BLK
LT BLU
PNK
PNK
BRN
LOW FUEL
SHUTDOWN
OPTION
GRY/BLU
FUSE
20A F1
BRN --12VDC NEGATIVE GND
BATTERY CABLE --BLACK
START
RUN
OFF
BATTERY CABLE --RED
REDRED
GRY
THERMAL
SENSOR
TS1
NEG
12VDC(--)
POS
12VDC(+)
BRN
YEL
PNK/VIO
PNK/GRN
STARTER
B1
HOUR
METER
M5
START
SW S1
K2
S
S
IB
BATT
B+
BATT
BT1
P4
LT BLU/WHT
PNK/BLU PNK/BLK
LT BLU/RED
ORN/BLK
RED/BLK
(+)
(--)
DIODE
D1
87 86
30 85
87A
DIODE
D2
FUEL
SOL
L1
FUEL
RELAY
K4
TIMER
U4
A B C
A B C
NO CONN
TEST
ONLY
87 86
30 85
87A
BRN
21
GRY/RED
RED/BLK

RED/BLK

OPTION

WIRING

DIAGRAM

STANDARD

PRIORTOSN310178

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

11/12/97 bd STDWIRINGDIAGRAM

MODEL
NO.
MANUAL
NO.
DATE/REV:
OMEGA 35392877-
--
082 11/97 A
Books:
35392877
(4/01),
35392885E,
35393172P
--139
-
ITEM
C.P.N.
DESCRIPTION
B1 * STARTER
BT1 36844264 BATTERY
D1 35376169 DIODE
D2 35376169 DIODE
F1 36792083 FUSE, 20A
G1 * ALTERNATOR
K1 36856250 RELAY,STARTER
K2 36873861 RELAY,START PROTECT
K4 36878361 RELAY,FUEL
K5 36878361 RELAY, BYPASS
L1 * SOLENOID, FUEL
M5 36879880 HOURMETER
S1 36884211 SWITCH, START
S2 35596436 SWITCH, CPRSR TEMP
S3 36878379 SWITCH, ENGINE OIL
S4 36880706 SWITCH, ENGINE TEMP
TS1 36865756 SENSOR, THERMAL
U4 36887321 TIMER MODULE
W1 36884682 HARNESS, ENGINE
W2 36886265 HARNESS, ADAPTER
* FURNISHED BY ENGINE MANUFACTURER
PRIOR TO SN 310178
INGERSOLL-
--
RAND
COMPANY
PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:
DESCRIPTION
11/12/97 bd STD WIRING DIAGRAM
MODEL
NO.
MANUAL
NO.
DATE/REV:
OMEGA 35392877-
--
083 1/99 B
Books:
35392877
(4/01),
35392885E,
35393172P
--140
-
YEL/GRY
VIO/YEL
ORN/BLK
RED
BRN
REDREDREDRED
RED/YEL
RED
STARTER
RELAY
K1
STARTER
PROTECT
RELAY
YEL/BLU
ALTERNATOR
G1
VIO/YEL P7 VIO/YEL
BRN
R/W
P1
P1
GRY/RED
BRN BRN
P1
P2
P6
P5
P3
D+
ENGINE
TEMP SWITCH
S4 N.C.
ENGINE OIL
PRESS SWITCH
S3 N.O.
COMPRESSOR
TEMP SWITCH
S2 N.C.
BRN
P2
LTBLU/ORG
RED/BLK
RED/BLK
LT BLU
PNK
PNK
BRN
LOW FUEL
SHUTDOWN
OPTION
GRY/BLU
FUSE
20A F1
BRN --12VDC NEGATIVE GND
BATTERY CABLE --BLACK
START
RUN
OFF
BATTERY CABLE --RED
REDRED
GRY
THERMAL
SENSOR
TS1
NEG
12VDC(--)
POS
12VDC(+)
BRN
YEL
PNK/VIO
PNK/GRN
STARTER
B1
HOUR
METER
M5
START
SW S1
K2
S
S
IB
BATT
B+
BATT
BT1
P4
LT BLU/WHT
PNK/BLU PNK/BLK
LT BLU/RED
ORN/BLK
RED/BLK
(+)
(--)
DIODE
D1
87A 86
30 85
87
DIODE
D2
YEL/RED
BRN
BYPASS
RELAY
K5
GRY/BLK
LT BLU/RED
FUEL
SOL
L1
FUEL
RELAY
K4
TIMER
U4
A B C
A B C
NO CONN
TEST
ONLY
86
85
87
30
87A
PNK/GRY
87A 86
30 85
87
BRN
RED/YEL RED
PNK/RED
YEL/GRY
VIO/YEL
ORN/BLK
RED
BRN
REDREDREDRED
RED/YEL
RED
STARTER
RELAY
K1
STARTER
PROTECT
RELAY
YEL/BLU
ALTERNATOR
G1
VIO/YEL P7 VIO/YEL
BRN
R/W
P1
P1
GRY/RED
BRN BRN
P1
P2
P6
P5
P3
D+
ENGINE
TEMP SWITCH
S4 N.C.
ENGINE OIL
PRESS SWITCH
S3 N.O.
COMPRESSOR
TEMP SWITCH
S2 N.C.
BRN
P2
LTBLU/ORG
RED/BLK
RED/BLK
LT BLU
PNK
PNK
BRN
LOW FUEL
SHUTDOWN
OPTION
GRY/BLU
FUSE
20A F1
BRN --12VDC NEGATIVE GND
BATTERY CABLE --BLACK
START
RUN
OFF
BATTERY CABLE --RED
REDRED
GRY
THERMAL
SENSOR
TS1
NEG
12VDC(--)
POS
12VDC(+)
BRN
YEL
PNK/VIO
PNK/GRN
STARTER
B1
HOUR
METER
M5
START
SW S1
K2
S
S
IB
BATT
B+
BATT
BT1
P4
LT BLU/WHT
PNK/BLU PNK/BLK
LT BLU/RED
ORN/BLK
RED/BLK
(+)
(--)
DIODE
D1
87A 86
30 85
87
DIODE
D2
YEL/RED
BRN
BYPASS
RELAY
K5
GRY/BLK
LT BLU/RED
FUEL
SOL
L1
FUEL
RELAY
K4
TIMER
U4
A B C
A B C
NO CONN
TEST
ONLY
86
85
87
30
87A
PNK/GRY
87A 86
30 85
87
BRN
RED/YEL RED
PNK/RED
RED/BLK

RED/BLK

OPTION

WIRING

DIAGRAM

STANDARD

BEGINNINGWITHSN310178

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

11/12/97 bd STDWIRINGDIAGRAM

MODEL
NO.
MANUAL
NO.
DATE/REV:
OMEGA 35392877-
--
082 4/00 B
Books:
35392877
(4/01),
35392885E,
35393172P
--141
-
ITEM
C.P.N.
DESCRIPTION

B1 * STARTER
BT1 36844264 BATTERY
D1 35376169 DIODE
D2 35376169 DIODE
F1 36792083 FUSE,20A
G1 * ALTERNATOR
K1 36856250 RELAY,STARTER
K2 36873861 RELAY,STARTPROTECT
K4 36878361 RELAY,FUEL
K5 36878361 RELAY, BYPASS
L1 * SOLENOID,FUEL
M5 36879880 HOURMETER
S1 36884211 SWITCH,START
S2 35596436 SWITCH,CPRSRTEMP
S3 36878379 SWITCH,ENGINEOIL
S4 36880706 SWITCH,ENGINETEMP
TS1 36865756 SENSOR,THERMAL
U4 36887321 TIMERMODULE

W1 54446570 HARNESS,ENGINE
W2 36886265 HARNESS,ADAPTER

* FURNISHEDBYENGINEMANUFACTURER
BEGINNINGWITHSN310178

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

11/12/97 bd STDWIRINGDIAGRAM

DATE/REV:

MODEL
NO.

MANUAL
NO.

35392877-
--083

OMEGA

4/00 C

Books:
35392877
(4/01),
35392885E,
35393172P
--142
-
GRN
BLK
BLK
BLK
BLK
WHT WHT
WHT
WHT
YEL
RIGHT TAIL LIGHT
LICENSE PLATE LIGHT
LEFT TAIL LIGHT
DS1
DS3
DS2
RR CLEARANCE LIGHT
DS4
RFT CLEARANCE LIGHT
DS6
LR CLEARANCE LIGHT
DS5
LFT CLEARANCE LIGHT
DS7
GRN
BLK
BLK
BLK
BLK
WHT WHT
WHT
WHT
YEL
RIGHT TAIL LIGHT
LICENSE PLATE LIGHT
LEFT TAIL LIGHT
DS1
DS3
DS2
RR CLEARANCE LIGHT
DS4
RFT CLEARANCE LIGHT
DS6
LR CLEARANCE LIGHT
DS5
LFT CLEARANCE LIGHT
DS7
INGERSOLL-
--RAND
COMPANY

NOTE:

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:
DESCRIPTION

WHITEWIREMAYBEFRAMEGROUND.

11/12/97 bd STDWIRINGDIAGRAM

DATE/REV:

MODEL
NO.

MANUAL
NO.

35392877-
--084

OMEGA

11/97 A

Books:
35392877
(4/01),
35392885E,
35393172P
--143
-
ITEM
C.P.N.
DESCRIPTION
DS1 36788081 LAMP ASSEMBLY
DS2 36788081 LAMP ASSEMBLY
DS3 36895860 LIGHT,LICENSE
DS4 35367044 LAMP, RED CLEARANCE
DS5 35367051 LAMP, YELLOW CLEARANCE
DS6 35367044 LAMP, RED CLEARANCE
DS7 35367051 LAMP, YELLOW CLEARANCE
W2 36895852 HARNESS, 2-
--
LIGHT SYSTEM

AVAILABLE
FROM
I-
--R:

PLUG SOCKET
35288760 35288752

NOTE:
STANDARDMACHINEISSUPPLIEDWITHOUTPLUGONLIGHTHARNESS.

1
2
4
3
PLUG
/
SOCKET
WIRING
CONNECTIONS

1 YELLOW -
--LEFTTURNANDSTOP-
--LIGHT
2 BLACK -
--TAILLIGHTS
3 WHITE -
--GROUND
4 GREEN-
--RIGHTTURNANDSTOP-
--LIGHT

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:
DESCRIPTION

11/12/97 bd STDWIRINGDIAGRAM

DATE/REV:

MODEL
NO.

MANUAL
NO.

35392877-
--085

OMEGA

11/97 A

Books:
35392877
(4/01),
35392885E,
35393172P
--144
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 145 --
INST/CONTROL PNL ASSY
C
12/18/95
P375WCU/JD
PUSH AFTER WARM--UP
OFF ON
START
C
F
E
S
B
D
A
R
U
P T V
M
N
A7
Q
G
H
W
X
P250WCU/JD
E
Y
Z
A1 A2 A3 A4 A5
L
K
A6
J
A8
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
A9
35392877--086
MANUAL NO.
12/96
DATE/REV:
DRAWBAR END
ITEM
C.P.N.
QTY
DESCRIPTION

A 36884492 1 RECESSED FRAME ASSEMBLY

B 35390368 1 PANEL, ACRYLIC
C 36879948 1 COVER,REAR CONTROL PANEL
D 36880730 11 CLIP, GAUGERETAINING
E 35390319 2 CAP, 2� GAUGE
F 35390301 1 CAP, 3.38� GAUGE
G 36879898 1 GAUGE, 150 PSI PRESSURE (P250, P375)
36879906 1 GAUGE, 250 PSI PRESSURE (HP300)
H 36879880 1 HOURMETER
J 35390343 1 COVER, WARNING MODULE
K 36879971 1 DECAL, SWITCH
L 36884211 1 SWITCH, IGNITION
M 36879930 1 HINGE, CONTROL PANEL
N 36879922 1 DOOR, INSTRUMENT PANEL
54523618 1 DOOR, GALVANNEAL INST PANEL
P 35390293 1 COVER, 3.38� BEZEL
Q 35390285 1 COVER, 2.06� BEZEL
R 35390327 1 COVER, SWITCH PANEL (P250 ONLY)
* 36879708 1 BEZEL, SWITCH PANEL (HP300 & P375 ONLY)
S * 36783439 1 VALVE, 2-
--
WAY START-
--
RUN (HP300 &P375 ONLY)
T * 35390335 1 PLUG (HP300 & P375 ONLY)
U * 36882207 2 SCREW, HEX HD M06-
--
100 X 14 (HP300 & P375 ONLY)
V * 36879963 1 DECAL, START-
--
RUN (HP300 & P375 ONLY)
W 36881118 6 RIVET {PRIOR
TO
S/N
296411}
36920486 6 RIVET 3/16 SS {BEGIN
WITH
S/N
296411}
X 36877587 2 RIVET
Y 36879849 1 STANDOFF, M06
Z 36881167 1 WINGNUT, M06
A1 35607829 1 EYEBOLT
A2 95935029 1 WASHER, FLAT
A3 36772028 1 WASHER, PLASTIC
A4 35607837 1 SPRING
A5 95923298 1 NUT, HEX1/4-
--
20
A6 36882173 1 LABEL, BLANK WARNING MODULE
A7 35390400 2 SCREW, FLAT PH #6 X 3/8
A8 * 36879955 1 DECAL,ETHER
A9 36884229 1 KEY

* ITEMSONHP300ANDP375UNITSONLY
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

1/4/96 bd INST/CONTROLPNLASSY

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD
P375WCU/JD

35392877-
--087

7/00 F

Books:
35392877
(4/01),
35392885E,
35393172P
--146
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 147 --
T
B
U
L
V W
A2
A2
A3
A3
J
B
J
H
J
A5
P A
B
B
B
G
A9
A4
B
A5
E
N
B
M
C
P
B G
B
B A9
A5
A8
A5
D
S
R
B
B
N
Q
H
J
M
B
N
B
B
K
A6
B A6
N S
Y
X
A1
1/16/96 ENCLOSURE COMPLETE
P250WCU/JD
P375WCU/JD
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
B1 B2
Q R
B2 B3
B4 B5
B6 B7
BEGINNING WITH SN 296791
B F A7
B7 B9
B7 B8
(P250)
(HP300 --
P375)
(HP300 --
P375)
35392877--088 H
MANUAL NO.
12/98
DATE/REV:
DRAWBAR END
ITEM
C.P.N.
QTY
DESCRIPTION

A 36894319 1 PANEL,CRBSD REAR SIDE

B 36797652 76 SCREW,TAPPING M06-
--
100 X 12
C 36894327 1 PANEL,STSD FRONT SIDE
D 36894335 1 PANEL, CRBSD FRONT SIDE
E 36894301 1 PANEL, STSD REAR SIDE
F 36897205 1 PANEL, REAR END CAP
G 36897544 2 PANEL, LOWER SIDE
H 36877066 2 RAIL, TOP
J 36755742 4 SRRIP,CONNECTOR
K 36877132 1 PANEL, FRONT END CAP (P375 & HP300)
36885929 1 PANEL, FRONT END CAP(P250)
L 36877090 1 PANEL, FRONTROOF
M 36883437 2 HINGE, SIDEDOOR
N 92368687 60 SCREW,TAPPING M06-
--
100 X 14
P 36879161 2 DOOR, SIDE
Q 36793602 2 LATCH, DOOR SLAM
R 36794816 8 RIVET
S 36877579 2 FENDER
T 36877082 1 PANEL,REAR ROOF
U 36877181 1 HINGE, ROOF
V 36843282 11 RIVET
W 35278720 2 PIN, QUICK RELEASE
X 35600261 4 SPRING, GAS
Y 35337328 8 STUD,BALL M08-
--
125
Z ~ ~
A1 36881886 8 NUT, HEX M08-
--
1.25
A2 36787968 2 GROMMET
A3 36788081 2 LIGHT
A4 36877165 1 BAFFLE, AIR INTAKE
A5 * 36755981 4 PIECE,END CAPCORNER
A6 36879062 2 COVER,FRONT CORNER
A7 36794774 18 GROMMET, SCREW
A8 36879138 1 SUPPORT, FRONT ENCLOSURE
A9 36879146 2 SUPPORT, SIDE ENCLOSURE
B1 35367051 2 LIGHT,YELLOW CLEARANCE
B2 36893634 4 GROMMET, CLEARANCE LIGHT
B3 35367044 2 LIGHT, RED CLEARANCE
B4 36895860 1 LIGHT, LICENSE
B5 36782837 2 SCREW, HEX SHT MTL #10 X 1
B6 36885952 2 PANEL, ACCESS (P250) {BEGIN
WITH
S/N
296791}
B7 36885085 16 SCREW, TAPPING 1/4-
--
10 X 3/4
B8 36921161 1 LOUVER,TOPACCESS (HP300-
--
P375) {BEGIN
WITH
S/N
296791}
B9 36921179 1 PANEL, ACCESS (HP300-
--
P375) {
FROM
S/N
296792
TO
300870}
36885952 1 PANEL, ACCESS (HP300-
--
P375) {BEGIN
WITH
S/N
300871}
* FURNISHED WITH END CAPS.
INGERSOLL-
--
RAND
COMPANY
PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:
DESCRIPTION
1/16/96 bd ENCLOSURE COMPLETE
MODEL
NO.
MANUAL
NO.
DATE/REV:
P250WCU/JD
P375WCU/JD 35392877-
--
089 7/00 K
Books:
35392877
(4/01),
35392885E,
35393172P
--148
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 149 --
B
E F G
B C D
E F G
A B
B
A
K
H
H
1/16/96 ENCLOSURE COMPLETE
P250WCU/JD
P375WCU/JD
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
35392877--090 D
MANUAL NO.
7/00
DATE/REV:
B J
DRAWBAR END
ITEM
C.P.N.
QTY
DESCRIPTION

A 36879112 2 PAN,BELLY
B 36797652 21 SCREW,TAPPINGM06-
--100X12
C 36879385 1 PAN,ENGINE-
--AIRENDBELLY
D 35300771 10 SCREW,TAPPINGM06-
--100X20
E 35279413 2 COVER,BELLYPAN
F 35256445 8 RETAINER
G 35256429 8 STUD,SHORT
H 35256452 8 RECEPTACLE,CLIP-
--ON

J 36879104 1 COVER,COOLERDRAIN
K 36867174 1 COVER,ENGINEOILDRAIN

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

1/16/96 bd ENCLOSURECOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD
P375WCU/JD

35392877-
--091

7/00 D

Books:
35392877
(4/01),
35392885E,
35393172P
--150
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 151 --
T
B
U
L
V W
A2
A2
A3
A3
J
B
J
H
J
A5
P A
B
B
B
G
A9
A4
B
A5
E
N
B
M
C
P
B G
B
B A9
A5
A8
A5
D
S
R
B
B
N
Q
H
J
M
B
N
B
B
K
A6
B A6
N S
Y
X
A1
7/04/00 GALVANNEAL ENCLOSURE
P250WCU/JD
P375WCU/JD
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
B1 B2
Q R
B2 B3
B4 B5
B F A7
Z B7
Z B6
35392877--092 A
MANUAL NO.
7/00
DATE/REV:
DRAWBAR END
ITEM
C.P.N.
QTY
DESCRIPTION

A 54523675 1 PANEL,CRBSD REAR SIDE

B 36797652 76 SCREW,TAPPING M06-
--
100 X 12
C 54523717 1 PANEL,STSD FRONT SIDE
D 54523725 1 PANEL, CRBSD FRONT SIDE
E 54523659 1 PANEL, STSD REAR SIDE
F 54523733 1 PANEL, REAR END CAP
G 54523758 2 PANEL, LOWER SIDE
H 54523196 2 RAIL, TOP
J 54523782 4 SRRIP,CONNECTOR
K 54523238 1 PANEL, FRONT END CAP
L 54523212 1 PANEL, FRONTROOF
M 36883437 2 HINGE, SIDEDOOR
N 92368687 60 SCREW,TAPPING M06-
--
100 X 14
P 54523337 2 DOOR, SIDE
Q 36793602 2 LATCH, DOOR SLAM
R 36794816 8 RIVET
S 36877579 2 FENDER
T 54523204 1 PANEL,REAR ROOF
U 36877181 1 HINGE, ROOF
V 36843282 11 RIVET
W 35278720 2 PIN, QUICK RELEASE
X 35600261 4 SPRING, GAS
Y 35337328 8 STUD,BALL M08-
--
125
Z 36885085 16 SCREW, TAPPING 1/4-
--
10 X 3/4
A1 36881886 8 NUT, HEX M08-
--
1.25
A2 36787968 2 GROMMET
A3 36788081 2 LIGHT
A4 54523253 1 BAFFLE, AIR INTAKE
A5 * 36755981 4 PIECE,END CAPCORNER
A6 54523261 2 COVER,FRONT CORNER
A7 36794774 18 GROMMET, SCREW
A8 54523311 1 SUPPORT, FRONT ENCLOSURE
A9 54523329 2 SUPPORT, SIDE ENCLOSURE
B1 35367051 2 LIGHT,YELLOW CLEARANCE
B2 36893634 4 GROMMET, CLEARANCE LIGHT
B3 35367044 2 LIGHT, RED CLEARANCE
B4 36895860 1 LIGHT, LICENSE
B5 36782837 2 SCREW, HEX SHT MTL #10 X 1
B6 54523766 1 LOUVER,TOPACCESS (HP300-
--
P375)
B7 54523626 1 PANEL, ACCESS (P375)
54523774 1 PANEL, ACCESS (HP300)
* FURNISHED WITH END CAPS.
INGERSOLL-
--
RAND
COMPANY
PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:
DESCRIPTION
7/4/00 bd GALVANNEAL ENCLOSURE
MODEL
NO.
MANUAL
NO.
DATE/REV:
P250WCU/JD
P375WCU/JD 35392877-
--
093 7/00 A
Books:
35392877
(4/01),
35392885E,
35393172P
--152
-
DRAWBAR
END

B
E F G
DCB
EF G
BA
B
A
K
H
H
B J
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

7/4/00 bd ENCLOSURECOMPLETE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD

35392877-
--094

7/00 A

P375WCU/JD

Books:
35392877
(4/01),
35392885E,
35393172P
--153
-
ITEM
C.P.N.
QTY
DESCRIPTION

A 54523303 2 PAN,BELLY
B 36797652 21 SCREW,TAPPINGM06-
--100X12
C 54523345 1 PAN,ENGINE-
--AIRENDBELLY
D 35300771 10 SCREW,TAPPINGM06-
--100X20
E 35279413 2 COVER,BELLYPAN
F 35256445 8 RETAINER
G 35256429 8 STUD,SHORT
H 35256452 8 RECEPTACLE,CLIP-
--ON

J 54523295 1 COVER,COOLERDRAIN
K 54523170 1 COVER,ENGINEOILDRAIN

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

7/4/00 bdGALVANNEALENCLOSURE

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD

35392877-
--095

7/00 A

P375WCU/JD
Books:
35392877
(4/01),
35392885E,
35393172P
--154
-
DRAWBAR
END
BEGINNING
WITH
SN
296791

A
A
B
E
D
F
K
H
M
L
J
J
J
P
N
M
L
L
L
C
K
H
G
INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

1/5/96 bdFOAMINSULATIONCOMPL

MODEL
NO.
MANUAL
NO.
DATE/REV:
P250WCU/JD
P375WCU/JD 35392877-
--
096 1/99 C
Books:
35392877
(4/01),
35392885E,
35393172P
--155
-
ITEM
C.P.N.
QTY
DESCRIPTION

A 36879419 2 PANEL,ROOFACST
B 36879401 1 PANEL,MIDDLEROOFACST
C 36879229 1 PANEL,BOTTOMFRONTENDACST
D 36879237 1 PANEL,TOPFRONTENDACST
E 36879377 1 PANEL,RADIATORDOORACST
F 36879252 1 PANEL,BOTTOMREARENDACST
G 36879260 1 PANEL,MIDDLEREARENDACST
H 36879278 2 PANEL,TOPREARENDACST

J 36879294 3 PANEL,BOTTOMSIDEDOORACST
K 36879260 2 PANEL,MIDDLEREARENDACST(P250) {PRIOR
TO
S/N
296791}

36921294 2 PANEL,ACCESSACST(HP300 -
--P375) {BEGIN
WITH
S/N
296791}
L 36879450 4 PANEL,MIDDLESIDEDOORACST
M 36879468 2 PANEL, TOPSIDEDOORACST
N 36879427 1 PANEL,RIGHTREARSIDEACST
P 36879435 1 PANEL,FRONTINTERIORBAFFLEACST

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

1/5/96 bdFOAMINSULATIONCOMPL

DATE/REV:

MODEL
NO.

MANUAL
NO.
P250WCU/JD
P375WCU/JD

35392877-
--097

1/99 C

Books:
35392877
(4/01),
35392885E,
35393172P
--156
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 157 --
C
D
E
G
J
K
L
1/16/96 DECAL LOCATION
P250WCU/JD
P375WCU/JD
F
M
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
N P
35392877--098
MANUAL NO. DATE/REV:
12/00 E
A
B
H
Discharged air can contain carbon monoxide
or other contaminants.
Do not breathe this air.
Will cause serious injury or death.
Can cause serious injury or
death.
Trapped air pressure.
Close service valve and
operate tool to vent trapped
air before performing any
service.
54629902 REV. A
device (OSHA Valve) at source of
air supply for each tool.
When using air tools attach safety
Disconnected air hoses whip.
Can cause serious injury
death.
DANGER WARNING WARNING
54568761 REV. A
Hot pressurized fluid.
Can cause serious burns.
Do not open radiator while
hot.
54568779 REV. A
Rotating fan blade.
Can cause serious injury.
Do not operate without guard
in place.
54568787 REV. A
Improper operation of this equipment.
Can cause serious injury or death.
this machine before operation or
servicing.
Read Operator�s Manual supplied with
Modification or alteration of this machine.
Can cause serious injury or death.
Do not alter or modify this machine
without the express written consent of
the manufacturer.
WARNING
WARNING
WARNING
54568803 REV. A
Excessive towing speed.
Can cause serious injury or death.
Collapsing jackstand.
Can cause serious injury.
Insert locking pin completely.
Do NOT exceed 65 mph (105 km/hr.)
105
km/h
WARNING
54568753 REV. A
Combustible gas.
Can cause serious burns,
blindness or death.
Keep sparks and open
flames away from batteries.
WARNING
+
ITEM
C.P.N.
DESCRIPTION

A 54568779 WARNING, ROTATING FAN

B 54568761 WARNING,HOT FLUID
C 54604962 NOTICE, RADIATOR FILL
D 54625207 DIESEL FUEL
E 36522290 SAFETY CARD
F 36847861 CABLE TIE
G 54568753 WARNING, BATTERY
H 54568803 WARNING,TOWING
J 54568787 WARNING, IMPROPER OPERATION
K 36879054 OPERATING INSTRUCTIONS
L 54629902 DANGER/WARNING, COMBO
M 54604921 NOTICE, TOW CHAINS
N 36531176 V.I.N.
P 36533081 V.I.N. OVERLAY

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

DECALLOCATION1/16/96 bd

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD
P375WCU/JD

35392877-
--099

12/00 E

Books:
35392877
(4/01),
35392885E,
35393172P
--158
-
Books: 35392877 (4/01), 35392885E, 35393172P -- 159 --
1/16/96 DECAL LOCATION
P250WCU/JD
P375WCU/JD
A
E
F
C D
B
PORTABLE COMPRESSOR DIVISION
DESCRIPTION
MODEL NO.
INGERSOLL--RAND COMPANY
DATE/DWN BY:
bd
35392877--100
MANUAL NO. DATE/REV:
54568779 REV. A
Rotating fan blade.
Can cause serious injury.
Do not operate without guard
in place.
WARNING
54568795 REV. A
High pressure air.
Can cause serious injury
Relieve pressure before
removing filler plugs/caps,
fittings or covers.
or death.
WARNING
12/00 D
ITEM
C.P.N.
DESCRIPTION
A 54496559 WIRING DIAGRAM
B 54568779 WARNING, ROTATING FAN
C 54568795 WARNING,HIGH PRESSURE
D 54604970 OIL FILL
E 54435086 GENERAL DATA
F 36529394 REGULATION ADJUSTMENT

INGERSOLL-
--RAND
COMPANY

PORTABLE
COMPRESSOR
DIVISION
DATE/DWN
BY:

DESCRIPTION

DECALLOCATION1/16/96 bd

DATE/REV:

MODEL
NO.

MANUAL
NO.

P250WCU/JD
P375WCU/JD

35392877-
--101

12/00 E

Books:
35392877
(4/01),
35392885E,
35393172P
--160
-