BEng Tech: UNIT OPERATIONS
2B
UNOCHB2
Unit 1: DISTILLATION
25 July 2018
VISUALS
SINGLE STAGE DISTILLATION
SINGLE STAGE DISTILLATION
L: Liquid stream
V: Vapour stream
1 & 2: Stream number
A & B: Component
x & y: Vapour or liquid fraction
Two component system (A & B) with A being the more volatile
component (mvc)
V2 and L0 brought into contact and produce Total and component
Balances:
Total 𝑳𝟎 + 𝑽𝟐 = 𝑽𝟏 + 𝑳𝟏
Component 𝑳𝟎 𝒙𝑨𝟎 + 𝑽𝟐 𝒚𝑨𝟐 = 𝑽𝟏 𝒚𝑨𝟏 + 𝑳𝟏 𝒙𝑨𝟏
SINGLE STAGE DISTILLATION
For Constant Molar Flow
𝑽𝟐 = 𝑽𝟏 = 𝑽 𝑳𝟎 = 𝑳𝟏 = 𝑳
Sensible heat effect (heat that causes change in temperature)
Heat of vaporization (Latent heat) of A & B are the similar
SINGLE STAGE DISTILLATION
Problem 𝑳𝟎 𝒙𝑨𝟎 + 𝑽𝟐 𝒚𝑨𝟐 = 𝑽𝟏 𝒚𝑨𝟏 + 𝑳𝟏 𝒙𝑨𝟏
Inlet flow (L0 & V2) and composition (XA0 & YA2) are known, finding Outlet
composition (XA1 & YA1) would require use of Trail and Error method
Operating Line???
SINGLE STAGE DISTILLATION
Solution 𝑳𝟎 𝒙𝑨𝟎 + 𝑽𝟐 𝒚𝑨𝟐 = 𝑽𝟏 𝒙𝑨𝟏 + 𝑳𝟏 𝒚𝑨𝟏
• Assume value of XA1 and calculate
YA1 at least 3 times
• Plot on XY diagram
• The 3 points should form a straight
line
• Where The Line Cuts The
Equilibrium line would be your XA1
and YA1.
EQUILIBRIUM/FLASH DISTILLATION
One feed that’s partially vaporized and
separated in a flash drum. Vapour and
Liquid are allowed to come to
equilibrium before separation of phases
Balances
Total 𝑭=𝑳+𝑽 𝑳=𝑭−𝑽
Component 𝑭𝒙𝑭 = 𝒚𝑽 + 𝒙𝑳
𝑭 𝑭−𝑽
Operating Line 𝒚 = 𝒙𝑭 − 𝒙( )
𝑽 𝑽
EQUILIBRIUM/FLASH DISTILLATION
Operating line passes through X=XF and Y=XF with
slope –(F-V)/V or –L/V
DIFFERENTIAL/SIMPLE BATCH DISTILLATION
Liquid charged to a heated kettle,
then boiled slowly. Vapours are
withdrawn as rapidly as they are
formed.
First portion of condensate richer in
the more volatile component but it
becomes leaner with time
Suppose we initially charge L1 moles and thus form vapour V (V=dL). The
liquid composition changes from x to x-dx and the amount of liquid from L to
L-dL
Balances Original amount = amount of liquid left + amount of
vapour formed
𝒙𝑳𝟏 = 𝒙 − 𝒅𝒙 𝑳 − 𝒅𝑳 + 𝒚𝒅𝑳
DIFFERENTIAL/SIMPLE BATCH DISTILLATION
𝒙𝑳𝟏 = 𝒙 − 𝒅𝒙 𝑳 − 𝒅𝑳 + 𝒚𝒅𝑳
Expand
𝒙𝑳𝟏 = 𝒙𝑳 − 𝒙𝒅𝑳 − 𝑳𝒅𝒙 + 𝒅𝒙𝒅𝑳 + 𝒚𝒅𝑳
Neglect dxdL and Re-arrang
𝒅𝑳 𝒅𝒙
=
𝑳 𝒚−𝒙
Equation may be intergrated
𝑳𝟏 𝒙𝟏 𝒙𝟏
𝒅𝑳 𝒅𝒙 𝑳𝟏 𝒅𝒙
= ln( ) =
𝑳𝟐 𝑳 𝒙𝟐 𝒚−𝒙 𝑳𝟐 𝒙𝟐 𝒚−𝒙
DIFFERENTIAL/SIMPLE BATCH DISTILLATION
𝒙𝟏
𝑳𝟏 𝒅𝒙
ln( ) = Rayleigh Equation
𝑳𝟐 𝒙𝟐 𝒚−𝒙
Y, average composition of total distillate can be determined graphically from
equilibrium data
𝒙𝟏
𝑳𝟏 𝒅𝒙
Area = ln( ) =
𝑳𝟐 𝒙𝟐 𝒚−𝒙
STEAM DISTILLATION
High boiling point liquids (HBPL) cannot be
separated by distillation at atmospheric pressure
because components of the liquid may
discompose at high temperatures
HBPL are insoluble in water, they’re separation
may be done with simple steam distillation
The two components in vapour phase each exert
their own vapour pressure
𝑷𝑨 + 𝑷𝑩 = 𝑷 PA and PB are the vapour pressures of pure
𝑷𝑨 water and pure B respectively
𝑷𝑩
𝒀𝑨 = 𝒀𝑩 = Vapour Compositions
𝑷 𝑷 Constant vapour composition YA if both
𝒏𝑨 𝑷𝑨 phases remain in liquid phase
=
𝒏𝑩 𝑷𝑩
STEAM DISTILLATION
Determining Temperature of Steam Distillation using Hausbrand diagram
Drawback: Requires large amounts of heat to simultaneously evaporate
water and the high boiling point compound
Solution: Vacuum distillation can be used because the total pressure of the
system is low, so system vapour pressure reaches total pressure at low
temperature
STEAM DISTILLATION
DISTILLATION WITH REFLUX
Return of condensate to the system
Increases the purity of the product
Reduces the number of theoretical
plates
May be considered as a series of
Flash-Vaporization Stage
McCabe-Thiele METHOD
Enriching Upper Section
Stripping Lower Section