ENVE 3002
Environmental Engineering Unit Processes
Introduction to Wastewater Treatment
Assoc. Prof. A. Evren Tugtas
Unit Operations and Processes
• Unit Operations: Physical treatment
• Sedimentation
• Filtration typically
• Mixing
• Unit Processes: Chemical or biological
treatment
• Coagulation
• Adsorption
• Ion Exchange
• Activated Sludge
• Aerobic or Anaerobic Digestion
2
Biological Treament
• Activated Sludge
• Trickling Filters and Biological Conductors
• Stabilization ponds and Lagoons
• Anaerobic or Aerobic Digestion
• Nitrification/Denitrification
• Phosphorus removal
3
Wastewater
• Domestic – Sewage / Treatment Plant
• Industrial – Regulations
• Municipal – Combining pretreated industrial ww
4
Industrial Wastewater
• Effluents resulting from human activities associated
w/ raw material processing and manufacturing
Industrial Agro – Industrial
•Chemical •Slaughter Houses
•Pharmaceutical •Fisheries
•Petrochemical •Seed Oil Processing
•Food Processing •Animal Husbandry
•Electronics
•Electrochemical
•Washing •Extraction
•Cooking •Reaction by-products
•Cooling •Separation etc.
•Heating 5
Domestic Wastewater
• Primarily water
• Contains large numbers of microorganisms (some pathogenic)
• Contains inorganic constituents
• chlorides,
• phosphates,
• sulfates,
• various forms of nitrogen and phosphorus,
• Carbonates and bicarbonates
• 90% of organic matter is carbohydrates and proteins
• Shows diurnal/seasonal variations – relatively constant composition
• Biodegradability can be estimated considering
• COD:BOD5 1.5:1
• BOD5:N:P 25:4:1
• Activated sludge 100:5:1
• Anaerobic treatment 250: 5:1 – 500:5:1
• pH 6-9
• Plant design BOD5: TSS:TKN 250:300:40 mg/L
6
Domestic vs. Industrial Wastewater
Industrial Wastewater
• Shows high variability in terms of composition (Food, pharmaceutical etc.)
• Can be ,
• Organically strong
• Inhibitory
• Easily biodegredable
• Largely inorganic
• TSS, TKN, BOD5 values can be in thousands
• Organic matter may contain proteins, carbohydrates, and/or fats
• pH values can be well beyond the range of 6-9.
• Flow pattern depends on the factory manufacturing schedule
• Biodegradability estimation is complicated.
• Microorganisms may be an issue in effluents of agro-industries.
7
Typical Composition of
Domestic Wastewater •Ref: Metcalf & Eddy, 2004
•Metcalf &
Eddy, Inc.
(2004).
Wastewater
Engineering-
Treatment and
Reuse, 4th ed.,
McGraw-Hill,
New York, NY.
•Wastewater flow Lcd 750 460 240
8
Constituents of Wastewater
Physical Chemical Biological
Organic •Microorganisms
•Solids Inorganic
•Aggregate
•Turbidity •Nutrients(N,P) organic •Pathogenic
constituents organisms
•Color •Metals
Typical domestic ww 40-60% protein
•Temperature •Gases 25-50% carbonhydrate
•Individual 8-12% oil-fat.
•Density •pH
compounds
•Conductivity •Chloride •VOCs,
phenols,
•Sulfur pesticides.
•Alkalinity 9
Classification of Solids
•Metcalf & Eddy,
Inc. (2004). Wastewater
Engineering-Treatment
and Reuse, 4th ed.,
McGraw-Hill, New
York, NY.
10
Measurement of Solids
•Metcalf & Eddy, Inc.
(2004). Wastewater
Engineering-Treatment
and Reuse, 4th ed.,
McGraw-Hill, New
York, NY.
11
Characterization of Organic Content
• BOD (Biochemical Oxygen Demand)
• COD (Chemical Oxygen Demand)
• TOC (Total Organic Carbon)
• ThOD (Theoretical Oxygen Demand)
• UV absorbing organic constituents
12
BOD (Biochemical Oxygen Demand)
•Measurement of the dissolved oxygen used by microorganisms
in the biochemical oxidation of organic matter
→ CBOD (carbonecous BOD): oxygen demand exerted by the
oxidizable carbon in the sample
→ NBOD (nitrogenous BOD): oxygen demand associated with
the oxidation of ammonia to nitrate (nitrification)
13
cBOD & nBOD
•Metcalf & Eddy, Inc.
(2003). Wastewater
Engineering-Treatment and
Reuse, 4th ed., McGraw-
Hill, New York, NY.
14
Reproductive rate of nitrifiers is slow
it normally takes from 6-10 days for
them to reach significant numbers to
exert a measurable oxygen demand
However; if a sufficient number of nitrifying bacteria is present initially
interference of cBOD measurement caused by nitrifiers can be significant
•To supress nitrification;
•Methylene blue
• ATU (Allythiourea)
15
COD (Chemical Oxygen Demand)
Measure the oxygen equivalent of the organic material in
wastewater that can be oxidized chemically using dichromate in
an acid solution
a 8d 3c
CnHaObNc dCr2O7 (8d c)H nCO2
2
H2O cNH4 2dCr 3
2
2n a b c
where d
3 6 3 2
16
cBOD vs COD
1. Many organic substances which are difficult to oxidize
biologically (e.g lignin) can be oxidized chemically.
2. Inorganic substances that are oxidized by dichromate (e.g
sulfide,sulfite, ferrous ion)
3. Certain organic substances may be toxic to microorganisms
used in the BOD test.
17
BOD/COD
Typical BOD/COD of untreated domestic wastewater: 0.5-0.8
If BOD/COD ratio is 0.5:
→Waste is considered to be easily treatable by biological means
If BOD/COD ratio is 0.3:
→Organics in wastewater may be refractory
→Organics in wastewater are degradable. However, another
substance in wastewater leads to inhibition of bacteria that uses
organic matter
→Bacteria is not acclimated to wastewater
18
TOC (Total Organic Carbon)
→ Done instrumentally (5-10 min) to determine total organic carbon in
aqueous sample (mg C/L)
→ This test measures all C as CO2
→ Inorganic C (CO2, HCO3) present in wastewater must be removed
prior to analysis
by acidification and aeration of sample prior to analysis
Typical BOD5/TOC of untreated domestic wastewater 1-1.6 mg O2/mg C
19
ThOD (Theoretical Oxygen Demand)
→ ThOD of a wastewater is calculated as the oxygen required to
oxidize the organics to end products
Example : glycine CH2(NH2)COOH
→ CH2(NH2)COOH + 3/2 O2 NH3 + 2 CO2 + H2O
For nitrogenous oxygen demand :
→ NH3 + 3/2 O2 HNO2 + H2O
→ HNO2 + 1/2 O2 HNO3 + H2O
→ ThOD = (3/2 + 3/2 + 1/2) mol O2 / mol glycine
20
UV Absorbing Constituents
→ Humic substances
→ Lignin Strongly absorb UV
→ Tannin
→ Various aromatic compounds
UV absorption has been used as a surrogate measure for the
organic compounds cited above
UV wavelength = 200 – 400 nm (254 nm most common)
21
Ref: Metcalf &
Eddy, 2004
22
COD Fractionation
•Metcalf & Eddy, Inc.
(2004). Wastewater
Engineering-Treatment
and Reuse, 4th ed.,
McGraw-Hill, New
York, NY.
rbsCOD (soluble) : quickly assimilated by biomass
sbCOD (particulate) : must be firts dissolved by extracellular enzymes
assimilated much slower rate
nbVSS – nonbiodegredable particulate (nbpCOD): since it is organic material, it
will also contribute VSS.
Influent wastewater will also contain non-voltile suspended solids that add to the
MLSS concentration
23
COD Fractionation
• Carbonecous contents measured by COD or
BOD tests are critical to determine
• Aeration basin volume
• Oxygen transfer needs
• Sludge production amount
• BOD is common parameter to characterize
carbonecous matter, COD is becomming more
popular
24
COD Fractionation
• Unlike BOD, some portion of COD is
biodegradable and some portion is non-
biodegredable
• Soluble, non-soluble (particulate) fractions of
COD is also needs to be considered
25
Non-biodegradable COD Fractions
• Non-biodegradable soluble COD (nbsCOD)
• Will be found in the effluents
• Non-biodegradable particulate COD (nbpCOD)
• Will contribute to total sludge production
• Organic material – will contribute to VSS concentration
of wastewater – non-biodegredable volatile suspended
solids (nbVSS)
• Influent wastewater will contain non-volatile influent
suspended solids – will add to MLSS concentration -
influent inert TSS (iTSS)
iTSS = TSSinf - VSSinf
26
Biodegredable COD
Readily biodegradable
Biodegredable COD (rbCOD)
COD
Slowly biodegradable
COD (sbCOD)
- Particulate or colloidal
• rbCOD is quickly assimilated into biomass
• sbCOD must first be dissolved by extracellular enzymes and are
assimilated in a slower rate
27
Biodegradable COD
• sCOD is determined by filtration through 0.45µm
filter
• sCOD contains readily biodegradable COD
(rbCOD) and non-biodegradable soluble COD
(nbsCOD)
• In domestic wastewater (SRT>4 days)
nbsCOD = sCODeffluent
28
• bCOD/BOD > UBOD/BOD
• Not all the bCOD is oxidized in the BOD test
• Some bCOD is converted to biomass
• For domestic wastewater
• UBOD/BOD = 1.5
• bCOD/BOD = 1.6 – 1.7
29
bCOD/BOD
• bCOD/BOD can be estimated by;
𝑏𝐶𝑂𝐷 𝑈𝐵𝑂𝐷/𝐵𝑂𝐷
• =
𝐵𝑂𝐷 1.0−1.42𝑓𝑑 (𝑌𝐻)
• fd = fraction of cell mass remaining as cell debris
(g/g)
• YH= synthesis yield coefficients for heterotrophic
bacteria (g VSS/g COD)
30
bCOD/BOD= (uBOD/BOD) / (1-1.42 fd Yh)
For typical domestic ww:
fd=0.15, Yh=0.4, uBOD/BOD=1.5 bCOD/BOD=1.64
Not all of the bCOD is oxidized in the BOD test
Some of the bCOD is converted into biomass
uBOD < bCOD
31
rbCOD Determination
• Either determined from a
• biological response (Oxygen uptake rate)
• physical separation technique
32
rbCOD Determination
Biological response test
Watewater should be preaerated – high DO concentration
for the immediate measurement of OUR
Wastewater sample and activated sludge is mixed in a batch
reactor with mixing
During mixing DO concentration declines and it is measured
via a Do probe
OUR in mg/L.h is calculated
33
rbCOD Determination
Biological response test
When DO concentration decreases to about 3.0 mg/L,
vigorous aeration is applied to elevate the DO concentration
to 5-6 mg/L so another OUR measurement can begin
Slope of DO vs time graph
(mg/L DO) / time = OUR (Oxygen Uptake Rate)
34
Biological Response Test for rbCOD
VAS=volume of activated sludge used in the
test (mL)
OA VAS VWW Vww=volume of ww (mL)
rbCOD
1 YH,COD VWW OA=oxygen consumed in area A (mg/L)
YH,COD=synthesis yield coeff for
heterotrophic becteria (g cell COD/g COD
used)
35
Physical seperation technique for rbCOD
(Mammais et al, 1993)
• Floc/filtration methode presented by Mammais et al.(1993)
• may not give the exact results as the rbCOD concentration determination by
respirometry, but it provides a reasonable estimate
• used widely because of its simplicity
• The procedure is based on the assumption that suspended solids and colloidal
material can be captured effectively and removed by flocculation with a zinc
hydroxide precipitate to leave only truly dissolved organic material after filtration
36
Physical seperation technique for rbCOD
(Mammais et al, 1993)
Procedure:
• 1 ml of a 100 g/L ZnSO4 solution is added to 100 ml of sample with vigorous
mixing for 1 min
• The pH is raised to about 10.5 using 6 M NaOH with 5-10 min of gentle mixing for
floc formation
• The sample is settled for 10-20 min and the supernatant is withdrawn and filtered
using a 0.45 µm membrane filter
• The filtrate is analyzed for COD conc. rbCOD
• rbCOD = CODww – COD act. sludge treated sample
37
sCOD= soluble COD Filtration through 0.45µm membrane filter
sBOD= soluble BOD
Non – biodegradable VSS
bpCOD bCOD BODBOD sBOD
pCOD COD sCOD
Summary
COD= bCOD+nbCOD
bCOD= 1.6 BOD (for domestic wastewater)
nbCOD= sCODe+nbpCOD
bCOD= sbCOD+rbCOD
38
Nitrogen Forms in Wastewater
• Ammonia (NH3)
NH4 + NH3 + H+
• Ammonium (NH4+) pH>7 rxn. shifts right
pH<7 rxn. shifts left
• Nitrite (NO2-)
• Nitrate (NO3-)
• Organic nitrogen
Total Nitrogen = Organic N+NH3+NH4+NO2-+NO3-
Total Kjeldahl Nitrogen (TKN) = Organic N+NH3+NH4
39
Nitrogen Transformations in Biological
Treatment Processes
•Metcalf & Eddy, Inc. (2003). Wastewater
Engineering-Treatment and Reuse, 4th ed., McGraw-
Hill, New York, NY.
40
•Metcalf & Eddy, Inc.
(2003). Wastewater
Engineering-Treatment and
Reuse, 4th ed., McGraw-
Hill, New York, NY.
•about 60-70% of the
influent TKN
•readily available for
bacterial synthesis and •will be removed more •will be captured
nitrification. slowly than soluble •will be found in in the activated
degradable organic the secondary sludge floc and
nitrogen because a clarifier effluent exit in waste
hydrolysis reaction is •(<3% of sludge
necessary first influent TKN) 41
Phosphorus
→ Orthophosphate (PO4-3 , HPO4-2 , H2PO4- , H3PO4)
available for biological metabolism without further breakdown
→ Polyphosphate
Undergo hydrolysis (quite slow) and convert to orthophosphate form
→ Organic phosphate
minor importance in most domestic wastes
42
Chloride
Human excreta contains ≈ 6g chloride /person /day
Conventional methods of waste treatment do not remove Cl-
Higher tan usual Cl- conc. •indication that a body water is
being used for waste disposal
•Infiltration of grounwater into
sewers adjacent to ea water
43
Sulfate
Occurs naturally in most water supplies and is present in
wastewater as well
Crown corrosion problem in sewers:
Org. Matter + SO4-2 S-2 + H2O +CO2
S-2+2H+H2S (under anaerobic conditions)
H2S collected at the crown of sewer not flowing fullH2SO4
(seriously threaten structural
integrity of pipe
44
Color
Give rough information about age of wastewater
Fresh wastewater light brownish gray color
As the travel time in the collection system increases
more anaerobic conditions develop
color of wastewater sequentially changes
graydark gray black (SEPTIC)
45
Odor
Gases found in untreated wastewater
N2, O2, CO2 (from in all waters exposed atmosphere)
H2S, NH3, CH4 (from the decomposition of organic matter )
H2S:
from the anaerobic decomposition of organic matter
Org. Matter + SO4-2 S-2 + H2O +CO2
S-2+2H+H2S
Odor :rotten egg
Colorless
Inflammable 46
Odor
H2S poisoning is one of the leading cause of accidents in WWTP
5ppm moderate odor
10ppm eye irritation begins
30ppmstrong,unpleasent odor of rotten egg
100 ppm loss of smell
>300ppm unconsciousness, death
47
Odor
Mercaptan
formed during anaerobic decomposition of organic matter
may cause odor more offensive than that of H2S
Methane(CH4)
principal by-product from the anaerobic decombosition of organic
matter
Colorless, odorless, combustible hydrocarbon with high flue value
Explosion risk
48
PLANT EMPLOYEES SHOULD BE INSTRUCTED IN SAFETY
MEASURES WHILE WORKING IN AND ABOUT STRUCTURES
WHERE H2S AND CH4 MAY BE PRESENT
VENTILATION, GAS SENSORS, ALARM SYSTEMS
49
Temperature
Temperature of domestic wastewater is commonly higher than
that of local water supply, because of the addition of warm water
from households
Alkalinity
Domestic wastewater is normally alkaline receiving its alkalinity
from the water supply, the groundwater, the materials added during
domestic use
Metals
Discharged from residental dwellings, groundwater infiltration,
commercial and industrial discharge
50
Oil and Grease
term used for fats, oils, waxes
Surfactants
•Surface active agents
•Large organic molecules that are slightly soluble in water
•Cause foaming in ww treatment plants
•During aeration of ww these compounds collect on the
surface of the air bubble and thus
create a very stable foam
•Cause foaming in the surface water into which ww is discharged
51
Surfactants (cnt’d)
Before 1965 ABS (Alkly-benzene-sulfonate)
resistant to breakdown by biological means
After 1965 LAS (linear –alkly-sulfonate
biodegradable
Come primarily from synthetic detergents
52
PRINCIPAL CONSTITUENTS OF CONCERN IN MUNICIPAL
WASTEWATER TREATMENT
Constituent Reason of Importance Unit operation and process
used to remove
Suspended Solids Can lead to development of sludge Screening
deposits and anaerobic conditions Grit Removal
when untreated wastewater is Sedimentation
discharged Flotation
Chemical precipitation
Filtration
Biodegradable If discharged untreated to the Aerobic suspended growth
organics environment their biological variations
stabilization can lead to the depletion Aerobic attached growth
of natural oxygen resources and to variations
the development of septic conditions Anaerobic suspended growth
variations
Lagoon variations
Chemical oxidation
Advanced oxidation
Membrane filtration
53
PRINCIPAL CONSTITUENTS OF CONCERN IN MUNICIPAL
WASTEWATER TREATMENT
Constituent Reason of Importance Unit operation and
process used to remove
Nutrients (Nitrogen Both nitrogen and phosphorus, For Nitrogen;
and phosphorus) along with carbon are essential suspended growth
nutriens for growth. When nitrification-denitrification
discharged to aquatic environment variations
these nutrients can lead to the attached growth
growth of undesirable aquatic life. nitrification-denitrification
may cause eutrophication variations
NO2:extremely toxic to fish air stripping
NO3:fatal effects on infants (blue ion exchange
baby sendrome) breakpoint chlorination
For phosphorus;
biological phosphorus
removal
chemical precipitation
Pathogens Communicable diseases can be Chlorine compounds
transmitted by the pathogenic Chlorine dioxide
organisms that may be present in ozonation
wastewater Ultraviolet (UV) radiation
54
Classification of Biological Treatment Processes
• Suspended Growth
• Attached Growth
• Lagoon
55
Classification of Biological Treatment Systems
Suspended Growth Systems
• Biological treatment processes in which the
microorganisms responsible for the conversion
of the organic matter or other constituents in the
wastewater to gases and cell tissue are maintained
in suspension within the liquid.
56
Classification of Biological Treatment Systems
Attached Growth (Fixed-film) Systems
• Microorganisms are attached to some inert
medium, such as rocks, slag or especially
designed ceramic or plastic materials.
http://hosted-
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ARCHIVE
57
Classification of Biological Treatment Systems
Lagoon Systems
• A generic term applied to treatment processes
that take place in ponds or lagoons with various
aspect ratios and depths.
http://www.blackwarriorriver.org/images/Lower
%20Black%20Warrior/lower%20black%20warri
or%20moundville%20lagoon.htm 58
Objectives of Biological Treatment
1. Transform (i.e. oxidize) dissolved and particulate biodegradable
constituents into acceptable end products.
2. Capture and incorporate suspended and non-settleable colloidal
solids into a biological floc or biofilm
3. Transform or remove nutrients (nitrogen and phosphorus)
4. In some cases, remove specific trace organic constituents and
compounds
59
Industrial Wastewater Treatment
Important parameters to consider:
• Variable Influent Characteristics
• Suspended Solids
• Organic Loads
• Temperature
• Oil and Grease
• Organic content in terms of BOD and COD
• Refractory substances
• Volatile materials (H2S etc. )
• pH
• Salinity
• Toxic compounds
• Specific metals and/or specific organic compounds (trace/toxic organics)
• Nitrogen and/or phosphorus
• Indicator micro-organisms (e.g. E. Coli) or specific microorganisms.
60
Difficulties Encountered in Biological Treatment of Industrial
Wastewater
High Organic Strength
• Industrial operations generate effluents with high COD conc.
(>1000 mg/L)
• COD values may even exceed 200 g/L in industries such as
polyester manufacturing, olive mills, textile, beverage
production etc.
• High COD values do not have to be a problem as long as
sufficient HRTs are applied.
• Problem is expected when COD concentrations vary too
much.
• In aerobic systems, OUR responds quickly to increased influent
COD and therefore, loading can be controlled.
• In anaerobic systems, overloading can cause system failure due to
increase in VFAs. Overloading may result in decreased removal
efficiency, decreased CH4 production etc.
61
Difficulties Encountered in Biological Treatment of Industrial
Wastewater
pH
• Most treatment plants operate at neutral pH
• Neutralization is the easiest method to deal with
fluctuating influent pH values
• Excessive use of chemicals may be required spent
caustic from petrochemical industry (pH 12), textile
industry (pH 10).
• Incidental pH shock may also affect the trace metal
availability.
• Bioaugmentation of microorganisms to low or high pH
values may be beneficial. However, it has not been
achieved yet.
62
Difficulties Encountered in Biological Treatment of Industrial
Wastewater
Salinity
• Textile (≈ reactive dyes 60 -100 g/L), petroleum,
leather processing, and food industries may have
saline effluents.
• High salt concentration coincides with high pH –
usually due to use of NaOH to remove H2S.
• Halophilic bacteria can be used in the treatment
of saline wastewater.
• Fluctuation in salinity is not generally observed.
63
Difficulties Encountered in Biological Treatment of Industrial
Wastewater
Temperature
• Most aerobic plants are operated at ambient temperatures
around 20oC
• Most anaerobic systems are operated at 30-35oC (mesophilic).
• Some industries generate high temperature effluents, which
increased use of thermophilic anaerobic systems Heating
and cooling cost can be avoided
• Use of high temperature aerobic plants are limited due to
problems associated with oxygen solubility at high
temperatures. Few plant operations have been reported.
• Temperature fluctuations are more of a problem due to direct
effect on microbial efficiency. Fluctuations mostly occur due to
process shifts and shut downs.
64
Difficulties Encountered in Biological Treatment of Industrial
Wastewater
Toxic Compounds
• Industrial wastewaters may contain large variety of
potentially toxic compounds (constant/incidental
appearance)
• Phenols
• Aromatics
• VOCs
• Heavy metals
• Surfactants
• Biocides
65