TPL no: TPL/UI/M&T/QMD/660012/ITP/37, Rev.

:1
INSPECTION AND TEST PLAN - SLURRY WALL CONSTRUCTION
NKAB: P20C30TU01PRW-TTPL-QMSITP-00036(0)

PROJECT CMRL/CP30/TU01, Chennai Metro Rail Project,Phase2

CLIENT M/s. Chennai Metro Rail Limited

PMC JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd (NKAB)

CONTRACTOR TATA Projects Ltd

Name of Project : Construction of Approximate Nine (09) Km Twin Bored Tunnels From TBM Retrieval Shaft Near Venugopal Nagar Metro Station to Kellys Metro Station and Construction of Diaphragm Walls of Station Box and Entry / Exit Structures of Madhavaram Milk Colony, Murari
Hospital, Ayanavaram and Purasaiwakkam High Road Stations, Including Launching and Retrieval Shafts as Required in the above Metro Stations.

TESTING INSPECTION BY
REFERENCE ACCEPTANCE
Sl No MATERIAL DESCRIPTION FREQUENCY VERIFYING DOCUMENTS EVALUATION Site Section QA/QC CMRL/ Remarks
DOCUMENTS/STANDARDS CRITERIA
SOURCE Engineer Incharge Engineer NKAB

1.0 PRIOR TO WORKS COMMENCEMENT

Notice of No Objection Certificate from Before commencement of work or Approval Certificate from
1.1 Design and Data Development Contract Specifications TPL P P R R
Owner / Consultant / approved status with design alteration Owner / Consultant

Method Statement / Works GFC Drawings and Outline Adequacy to meet Scope, Performance Notice of No
1.2 Methodology / ITP / Checklist / construction specification for the and Technical Specification Objection/Acceptance from TPL P P R R/A
GFC's works Requirements Employer
Prior to commencement of work
Notice of No Objection Certificate from
1.3 Testing Facilities Technical Specifications Approved Letter / Closed NFI TPL N/A R P R
Owner / Consultant / approved status

Notice of No
Notice of No Objection Certificate from Prior to commencement of works /
1.4 Source of Materials Technical Specifications Objection/Acceptance from TPL N/A R R R
Owner / Consultant / approval letters Change of source
Employer
One Trial for each combination of Notice of No
Approved Mix Design for Dwall M05
1.5 Concrete Mix Design Approval of Concrete Mix design Cement & Admixture per Per RMC Objection/Acceptance from TPL N/A R P R
Grade
plant Engineer

Arrangements to be complete before

1.6 Plants and Equipments Approved Machinery Prior to commencement of works Visual Inspection TPL R R W/R W/R
production starts

Approval letter from owner

Successful Calibration of Plant / Notice
Approval of Batching Plant / RMC / consultant for RMC Plants
1.7 IS:4925 / Technical Specification of No Objection Certificate from Prior to commencement of works TPL R R R W/R
Plant / Trial Run of the Plant /
Owner / Consultant
Certificate

2.0 MATERIAL RECEIPT, STORAGE, HANDLING AND DELIVERY

2.2 Bentonite Slurry/Polymer slurry:

Invoices / Challans & Delivery Invoice & MTC from the

2.2.1 Receiving Inspection For each lot/consignment MTC & Delivery Challans TPL R H H R
MTC,IS:2911(Part-1 sec-2) manufacturer to be available

2.2..2 Sampling & Testing Inspection And Test Plan - Polymer (TPL/UI/M&T/QMD/660012/ITP/10) Third Party Test Report TPL N/A H H R

Manufacturer's Recommendations, Received in Packed watertight Prior to commencement of works

2.2.3 Storage and Segregation Visual TPL H H H R
IS:4982 containers and subsequently at random

3.1 EXECUTION OF DIAPHRAGM WALLS

 TPL no: TPL/UI/M&T/QMD/660012/ITP/37, Rev.:1
INSPECTION AND TEST PLAN - SLURRY WALL CONSTRUCTION
NKAB: P20C30TU01PRW-TTPL-QMSITP-00036(0)

PROJECT CMRL/CP30/TU01, Chennai Metro Rail Project,Phase2

CLIENT M/s. Chennai Metro Rail Limited

PMC JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd (NKAB)

CONTRACTOR TATA Projects Ltd

Name of Project : Construction of Approximate Nine (09) Km Twin Bored Tunnels From TBM Retrieval Shaft Near Venugopal Nagar Metro Station to Kellys Metro Station and Construction of Diaphragm Walls of Station Box and Entry / Exit Structures of Madhavaram Milk Colony, Murari
Hospital, Ayanavaram and Purasaiwakkam High Road Stations, Including Launching and Retrieval Shafts as Required in the above Metro Stations.

Co-ordinates and Levels shall be within

specification tolerances, marking on
GFC Drawings and technical Survey check List ( 08.03.05-
top of guide wall, Pre checks and post
3.1.1 Survey Works specifications for the works, For each Slab Panel FMT- C-QAC-QC-001 ), Level TPL P P R W/R
checks of guide Wall top. Variations
Method statement for the works Sheet (FQ/304 )
from straight line or specified profile
shall not exceed 15 mm in 3.0 m

3.2 Trenching Operation

End panel verticality within 1: 80 and

Trench Grabbing (Verticality and Method statement for the works /
3.2.1 exposed wall plane within 1:200 by For each Panel NA TPL P P H W/H
Sounding Depth) IS 9556
suing KODEN test

Sand Content -- 3.00% (max),

Marsh Cone Viscosity -- 30 to 60
Soil Supporting Slurry during Method Statement for the works /
3.2.2 strokes/may be up to 90 secs, For each Panel Record for Polymer slury test TPL P P H W/H
Excavation / Recirculation / Flushing ABNT NBR 6122:2010
pH Value -- 9.0 to 11.5,
Relative Density -- 1.03 to 1.10 g/ml

3.3.4 Every Cage TPL P H H W/H

3.5

3.5.1 TPL/RMC R H H W/H

3.5.2 TPL/RMC R H H W/H

3.5.2 TPL/RMC R H H W/H

3.5.3 TPL/RMC R H H W/H

3.5.5 TPL/RMC R H H W/H

3.5.6 TPL/RMC R H H W/H

Thoroughly mixing of the ingredients

3.5.5 Mixing Time As per Technical Specification Each Batch Batch Weight Record TPL N/A N/A R R
to be ensured
 TPL no: TPL/UI/M&T/QMD/660012/ITP/37, Rev.:1
INSPECTION AND TEST PLAN - SLURRY WALL CONSTRUCTION
NKAB: P20C30TU01PRW-TTPL-QMSITP-00036(0)

PROJECT CMRL/CP30/TU01, Chennai Metro Rail Project,Phase2

CLIENT M/s. Chennai Metro Rail Limited

PMC JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd (NKAB)

CONTRACTOR TATA Projects Ltd

Name of Project : Construction of Approximate Nine (09) Km Twin Bored Tunnels From TBM Retrieval Shaft Near Venugopal Nagar Metro Station to Kellys Metro Station and Construction of Diaphragm Walls of Station Box and Entry / Exit Structures of Madhavaram Milk Colony, Murari
Hospital, Ayanavaram and Purasaiwakkam High Road Stations, Including Launching and Retrieval Shafts as Required in the above Metro Stations.

Pre-numbered and to be issued

Visual / Concrete Despatch
3.5.6 Delivery Docket Issued with each transit mixer sequentially. Must record time of Each transit load TPL N/A N/A R R
Docket
batching completion

Every alternate batch of concrete.

Concrete Pour Card (08.03.05-
3.5.7 Workability Testing As per Technical Specification Slump: > 200mm Agitator deliveries to be checked at TPL H H P W/R
FMT-C-CON-CL-008)
the point of discharge at site

As per OCS cl: 1.5.2.6 (9) under Concrete Pour Card (08.03.05-
3.5.8 Temperature Less than 40 oC at Pouring site Alternate Transit Mixer TPL N/A N/A P W/R
placing FMT-C-CON-CL-008)

Cube: 150x150x150mm : 03 for

Specimen casting during Cocnrete Concrete Pour Card (08.03.05-
3.5.9 As Per OCS As per OCS 1.4.5.11 & 1.5.2.3 (b) every 25cum of concrete quanity TPL N/A N/A P W/R
pour FMT-C-CON-CL-008)
there after 03 for additional 25cum.

Concrete Pour Card (08.03.05-

3.5.10 Completion Time As per Technical Specification Within 3 hours from the batch time Each Pour of Concrete TPL P P W/R R
FMT-C-CON-CL-008)

3.6 Hardened Concrete and other testing on panel

As per Contractural requirments,

03cubes @ 7 days & 03 cubes at
Concrete Cube Moulds (150x150x150 As per Technical Specification, OCS Concrete Pour Card (08.03.05-
3.6.1 28days for every 25cum of concrete For each Panel TPL N/A N/A H R/W
mm) Cl.1.4.5.11 & 1.5.2.3(b) FMT-C-CON-CL-008)
and one set extra there after every
additional 50cum

3.7 DISPOSAL OF MUCK / SLURRY As per Method Statement As perContract Specification For Each Panel TPL P P R R

All check lists referred to

Approved Method Statement / All corrective actions initiated by "H" above, Work Approval Card
4.0 CORRECTIVE ACTIONS Each Panel TPL P P P/R R
Construction Drawings are properly implemented (Format No.08.03.05-FMT- C-
QAC-QC-002)

5.0 RELEASE All properties conforming to specifications TPL N/A N/A H R

Legends: H= Hold, R = Review, W= Witness, P = Perform, S= Submit, A=Approval, R/W= Random Witness, TPL= TATA Projects Ltd, CMRL=Chennai Metro Rail Ltd, NKAB=JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd

Critical Category is Hold Point This activity requires inspection / verification and acceptance by CMRL/NKAB, responsible for the stage before further processing is permitted.

This activity requires inspection / verification, and acceptance by the CMRL/NKAB responsible for this stage before any further processing is permitted. TPL / Sub-Contractor shall not process activity beyond a witness point without
Major Category is Wittness Point
written approval by CMRL/NKAB. The related quality records shall be submitted to CMRL/NKAB for their review.
 Doc.No.:TPL/UI/M&T/QMD/660012/ITP/01

INSPECTION AND TEST PLAN - OPC CEMENT NKAB: P20C30TU01PRW-TTPL-QMSITP-00001(0)

PROJECT CMRL/CP30/TU01, Chennai Metro Rail Project,Phase2

CLIENT M/s. Chennai Metro Rail Ltd

PMC JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd (NKAB)

Name of Project : Construction of Approximate Nine (09) Km Twin Bored Tunnels From TBM Retrieval Shaft Near Venugopal Nagar Metro Station to Kellys Metro Station and Construction of Diaphragm Walls of Station Box and Entry / Exit Structures of Madhavaram Milk Colony, Murari Hospital, Ayanavaram and Purasaiwakkam
High Road Stations, Including Launching and Retrieval Shafts as Required in the above Metro Stations.

Inspection by
TESTING
ACCEPTANCE
Sl No MATERIAL DESCRIPTION REFERENCE DOCUMENTS / STANDARDS FREQUENCY VERIFYING DOCUMENTS EVALUATION Remarks
CRITERIA
SOURCE QA/QC Engineer CMRL/ NKAB

1.0 CEMENT (PSC/OPC) IS 455 / IS 269 : 2015 / Contract Specifications

As per approved vendor list in Contract Notice of No Objection Certificate Before commencement of work or with Approved vendor list or approval letter
1.1 Prequalification of Source TPL P H
Specification fromCMRL/NKAC change of source fromCMRL/NKAC for separate vendor

Placement of Order after obtaining

Before commencement of work or with
1.2 Procurement Codal and Contractual Specifications Notice of No Objection Certificate from Approved Purchase Order Copy TPL R R/W
change of source
CMRL/NKAC

Immediately on receipt and on

1.3 Storage As per relevant IS code and manual IS 4082:1996 Silos for storage of bulk cement TPL R R/W
subsequent random checks

Closure of Notification for Insection /

Site Laboratory Plan/External Laboratory
1.4 Testing Facilities Contract Specification Notice of No Objection Certificate Prior to commencement of works External Lab P R/W
approval letter from CMRL/NKAC/Synergy
fromCMRL/NKAC

2.0 Incoming Material

Shall be delivered in bulk or sealed and

marked bags having the production
2.1 Visual Inspection Technical Specification For each Bulker / truck load Material Inspection Register TPL P R/W
week no and the grade and type of
cement

Must possess a document despatch

2.2 Despatch --- For each Bulker / truck load Invoice TPL R R/W
record

MTC shall be available after 7 days of MTC having all required tests as per
2.3 Manufacturer's Test Certificate Technical Specification For each week MTC R R
each production week and lot received IS:12269 or as tested by the manufacturer

Quantity Verification Document to be

2.4 Quantity of consignment Invoices For each load of bulker Invoice / Weigh Slip TPL R R/W
made available

Sample taken and identification number

2.3 Sampling and Identification Technical Specification Once for each production week Joint Sampling Format TPL P R/W
noted
 Doc.No.:TPL/UI/M&T/QMD/660012/ITP/01

INSPECTION AND TEST PLAN - OPC CEMENT NKAB: P20C30TU01PRW-TTPL-QMSITP-00001(0)

PROJECT CMRL/CP30/TU01, Chennai Metro Rail Project,Phase2

CLIENT M/s. Chennai Metro Rail Ltd

PMC JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd (NKAB)

Name of Project : Construction of Approximate Nine (09) Km Twin Bored Tunnels From TBM Retrieval Shaft Near Venugopal Nagar Metro Station to Kellys Metro Station and Construction of Diaphragm Walls of Station Box and Entry / Exit Structures of Madhavaram Milk Colony, Murari Hospital, Ayanavaram and Purasaiwakkam
High Road Stations, Including Launching and Retrieval Shafts as Required in the above Metro Stations.

Inspection by
TESTING
ACCEPTANCE
Sl No MATERIAL DESCRIPTION REFERENCE DOCUMENTS / STANDARDS FREQUENCY VERIFYING DOCUMENTS EVALUATION Remarks
CRITERIA
SOURCE QA/QC Engineer CMRL/ NKAB

3.0 TESTS ON CEMENT

3.1 Physical Requirements Test Methods

3.1.1 Normal Consistency IS:4031 (Part IV) --- Inhouse test /MTC P R/W

3.1.2 Fineness by dry sieving IS:4031 (Part I) 10 % (Max) Inhouse Test Reports /MTC P R/W

3.1.3 Initial Setting Time 30.00 Minutes (Min ) P R/W

IS:4031 (Part V) Inhouse Test Reports /MTC

3.1.4 Final Setting Time 600.00 Minutes ( Max ) P R/W

One Test for every 200
TPL Lab
MT/Manufacture Week
3.1.5 Compressive Strength

a) 3 days 27.00 MPa (Min )

Inhouse Test Reports /MTC

b) 7 days IS:4031 (Part VI) 37.00 MPa (Min) P R/W

c) 28 days 53.00 MPa ( Min )

3.1.6 Soundness
_ as required/MTC MTC/External Lab R R/W

a) Le-Chatelier Apparatus IS:4031 (Part III) 10.00 mm ( Max )

 Doc.No.:TPL/UI/M&T/QMD/660012/ITP/01

INSPECTION AND TEST PLAN - OPC CEMENT NKAB: P20C30TU01PRW-TTPL-QMSITP-00001(0)

PROJECT CMRL/CP30/TU01, Chennai Metro Rail Project,Phase2

CLIENT M/s. Chennai Metro Rail Ltd

PMC JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd (NKAB)

Name of Project : Construction of Approximate Nine (09) Km Twin Bored Tunnels From TBM Retrieval Shaft Near Venugopal Nagar Metro Station to Kellys Metro Station and Construction of Diaphragm Walls of Station Box and Entry / Exit Structures of Madhavaram Milk Colony, Murari Hospital, Ayanavaram and Purasaiwakkam
High Road Stations, Including Launching and Retrieval Shafts as Required in the above Metro Stations.

Inspection by
TESTING
ACCEPTANCE
Sl No MATERIAL DESCRIPTION REFERENCE DOCUMENTS / STANDARDS FREQUENCY VERIFYING DOCUMENTS EVALUATION Remarks
CRITERIA
SOURCE QA/QC Engineer CMRL/ NKAB

3.2 Chemical Requirement

3.2.1 Lime Saturation Factor 0.80 to 1.02

3.2.2 Ratio of % Alumina to Iron Oxide 0.66 ( Min )

External Test -Source Approval /as
IS:4032
required
3.2.3 Insouluble Residue (by mass) 2.00 % ( Max )

3.2.4 Magnesia (by mass) 6.00 % ( Max ) MTC / as Required MTC/External Lab

Sulphur Content as Sulphuric Anhydride (SO3) 2.50 % ( Max ) if C3A < 5.0%,
3.2.5 R/W R/W
by mass 3.00 % ( Max ) if C 3A > 5.0%
IS:4032
External Test -Source Approval /as
3.2.6 Total Loss on Ignition 4.00 % ( Max ) required

3.2.7 Total Chloride Content IS:12423 0.05 % ( Max )

3.2.8 Soluble Alkali Content as Na2O 0.60 % ( Max )

External Test -Source Approval /as
IS:4032 MTC / as Required MTC/External Lab
required
3.2.9 Soluble Alkali Content as K2O ---

Legend: H= Hold, R = Review, W= Witness, P = Perform, S= Submit, A=Approval, R/W= Random Witness,TPL= TATA Projects Ltd,CMRL=Chennai Metro Rail Ltd, NKAB=JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd

Critical Category is Hold Point This activity requires inspection / verification and acceptance by CMRL/NKAB, responsible for the stage before further processing is permitted.

This activity requires inspection / verification, and acceptance by the CMRL/NKAB responsible for this stage before any further processing is permitted. TPL / Sub-Contractor shall not process activity beyond a witness point without written approval by
Major Category is Wittness Point
CMRL/NKAB. The related quality records shall be submitted to CMRL/NKAB for their review.
 TPL No.:TPL/UI/M&T/QMD/660012/ITP/09 R(1)
INSPECTION AND TEST PLAN - FLY ASH
NKAB: P20C30TU01PRW-TTPL-QMSITP-00009(0)
PROJECT CMRL/CP30/TU01, Chennai Metro Rail Project,Phase2

CLIENT M/s. Chennai Metro Rail Ltd

ENGINEER JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd (NKAB)

Name of Project : Construction of Approximate Nine (09) Km Twin Bored Tunnels From TBM Retrieval Shaft Near Venugopal Nagar Metro Station to Kellys Metro Station and Construction of Diaphragm Walls of Station Box and Entry / Exit Structures of Madhavaram Milk Colony, Murari Hospital, Ayanavaram
and Purasaiwakkam High Road Stations, Including Launching and Retrieval Shafts as Required in the above Metro Stations.

TESTING INSPECTED BY
ACCEPTANCE
Sl No MATERIAL DESCRIPTION REFERENCE DOCUMENTS / STANDARDS FREQUENCY VERIFYING DOCUMENTS EVALUATION Remarks
CRITERIA
SOURCE QA/QC Engineer CMRL/ NKAB

1.0 PULVERISED FLY ASH (PFA) IS 3812 (PART--1)

Notice of No Objection Certificate from Before commencement of work or Notice of No Objection Certificate
1.1 Prequalification of Source IS 3812 (PART--1) TPL P H
CMRL/NKAB for Manufacturers with change of source from CMRL/NKAB

1.2 Procurement Codal and Contractual Specifications Issued prior to procurement --- Approved P.O Copy TPL R R/W

Once prior to supply and

1.3 Storage IS 3812 (PART--1) Stored in silos --- TPL R R/W
subsequently at random

2.0 Incoming Material

2.1 Visual Inspection Technical Specification / IS: 3812 (PART -1) -- For each load of vehicle Material Inspection register, IMIR TPL Lab P R/W

Delivery Invoice form the manufacturer to be

2.2 Despatch Document --- For each load of vehicle Material nvoices TPL R R/W
available

MTC shall be available with each load

2.3 Manufacturer's Test Certificate Technical Specification / IS: 3812 (PART -1) For each load of vehicle MTC Weigh slip R R
alongwith traceability

Quantity Verification Document to be made

2.4 Quantity Invoices For each load of vehicle Invoice / Weigh Silp TPL R R/W
available

2.5 Sampling and Identification Technical Specification / IS: 3812 (PART -1) Sample taken with identification tag -- Joint Sampling Format TPL P R/W

3.0 TESTS ON FLY ASH

3.1 Physical Requirements Test Methods

3.1.1 Particle retained on 45 µ sieve Table no 2 of IS 3812:2003 (PART-1) 34% by mass Every Vehicle MTC/ Internal Test Report TPL Lab P R/W

3.1.2 Total Chloride Content 0.05 % (max.) R/W R/W

3.1.3 Total Sulphate Content 3% (max.) R/W R/W

IS 3812 (PART-1) Once per source/ as required Third paty test report/MTC External LAB
Not less than 80% of strength of plain cement
3.1.4 Compressive Strength R/W R/W
mortar cube.

3.1.5 Fineness 320 m2/kg R/W R/W

4.0 Release -- All properties conforming to specifications --- --- --- H R

Legend: H= Hold, R = Review, W= Witness, P = Perform, S= Submit, A=Approval, R/W= Random Witness,TPL= TATA Projects Ltd,CMRL=Chennai Metro Rail Ltd, NKAB=JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd

Critical Category is Hold Point This activity requires inspection / verification and acceptance by CMRL/NKAB, responsible for the stage before further processing is permitted.

This activity requires inspection / verification, and acceptance by the CMRL/NKAB responsible for this stage before any further processing is permitted. TPL / Sub-Contractor shall not process activity beyond a witness point without written
Major Category is Wittness Point
approval by CMRL/NKAB. The related quality records shall be submitted to CMRL/NKAB for their review.
 Doc.No.: TPL/UI/M&T/QMD/660012/ITP/32 R:0
INSPECTION AND TEST PLAN - GROUND GRANULATED BLAST FURNACE SLAG
(GGBS) NKAB: P20C30TU01PRW-TTPL-QMSITP-00033(0)
PROJECT CMRL/CP30/TU01, Chennai Metro Rail Project,Phase2

CLIENT M/s. Chennai Metro Rail Ltd

ENGINEER JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd (NKAB)

Name of Project : Construction of Approximate Nine (09) Km Twin Bored Tunnels From TBM Retrieval Shaft Near Venugopal Nagar Metro Station to Kellys Metro Station and Construction of Diaphragm Walls of Station Box and Entry / Exit Structures of Madhavaram Milk Colony, Murari Hospital,
Ayanavaram and Purasaiwakkam High Road Stations, Including Launching and Retrieval Shafts as Required in the above Metro Stations.

TESTING INSPECTED BY
ACCEPTANCE
Sl No MATERIAL DESCRIPTION REFERENCE DOCUMENTS / STANDARDS FREQUENCY VERIFYING DOCUMENTS EVALUATION Remarks
CRITERIA
SOURCE QA/QC Engineer CMRL/ NKAB

GROUND GRANULATED BLAST FURNACE

1.0 IS 1714 : 2018
SLAG

Notice of No Objection Certificate from Before commencement of work or Notice of No Objection Certificate
1.1 Prequalification of Source IS 16714:2018 TPL P H
CMRL/NKAB for Manufacturers with change of source from CMRL/NKAB

1.2 Procurement Codal and Contractual Specifications Issued prior to procurement --- Approved P.O Copy TPL R R/W

Once prior to supply and

1.3 Storage IS 16714:2018 Stored in silos --- TPL R R/W
subsequently at random

2.0 Incoming Material

2.1 Visual Inspection Technical Specification / IS 16714:2018 -- For each load of vehicle Material Inspection register, IMIR TPL Lab P R/W

Delivery Invoice form the manufacturer to be

2.2 Despatch Document --- For each load of vehicle Material nvoices TPL R R/W
available

MTC shall be available with each load alongwith

2.3 Manufacturer's Test Certificate Technical Specification / IS 16714:2018 For each load of vehicle MTC Weigh slip R R
traceability

Quantity Verification Document to be made

2.4 Quantity Invoices For each load of vehicle Invoice / Weigh Silp TPL R R/W
available

2.5 Sampling and Identification Technical Specification / IS 16714:2018 Sample taken with identification tag -- Joint Sampling Format TPL P R/W

3.0 TESTS ON GGBS

3.1 Physical Requirements Test Methods

3.1.1 Particle retained on 45 µ sieve Technical Specification / IS 16714:2018 Not specified Every Vehicle MTC/ Internal Test Report External LAB P R/W

3.1.2 Fineness m2/kg IS 16714:2018 Min. 320 m2/kg Once per source/MTC Third paty test report/MTC R/W R/W

At 7days: > 60% of OPC 43 cement mortar External LAB

cube
3.1.3 Slag Activity Index (%) IS 16714:2019 Once per source/MTC Third paty test report/MTC R/W R/W
At 28days: > 75% of OPC 43 cement mortar
cube
 Doc.No.: TPL/UI/M&T/QMD/660012/ITP/32 R:0
INSPECTION AND TEST PLAN - GROUND GRANULATED BLAST FURNACE SLAG
(GGBS) NKAB: P20C30TU01PRW-TTPL-QMSITP-00033(0)
PROJECT CMRL/CP30/TU01, Chennai Metro Rail Project,Phase2

CLIENT M/s. Chennai Metro Rail Ltd

ENGINEER JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd (NKAB)

Name of Project : Construction of Approximate Nine (09) Km Twin Bored Tunnels From TBM Retrieval Shaft Near Venugopal Nagar Metro Station to Kellys Metro Station and Construction of Diaphragm Walls of Station Box and Entry / Exit Structures of Madhavaram Milk Colony, Murari Hospital,
Ayanavaram and Purasaiwakkam High Road Stations, Including Launching and Retrieval Shafts as Required in the above Metro Stations.

TESTING INSPECTED BY
ACCEPTANCE
Sl No MATERIAL DESCRIPTION REFERENCE DOCUMENTS / STANDARDS FREQUENCY VERIFYING DOCUMENTS EVALUATION Remarks
CRITERIA
SOURCE QA/QC Engineer CMRL/ NKAB

3.1 Chemical Test: Test Methods

3.1.1 Manganese Oxide(%) IS16714:2018/IS4032 Maximum 5.5 Once per source/MTC Third paty test report/MTC External Lab R/W R/W

3.1.2 Magnesium Oxide(%) IS16714:2018/IS4032 Maximum 17.0 Once per source/MTC Third paty test report/MTC External Lab R/W R/W

3.1.3 Sulphide Sulphur(%) IS16714:2018/IS4032 Maximum 2.0 Once per source/MTC Third paty test report/MTC External Lab R/W R/W

3.1.4 Sulphate(%) IS16714:2018/IS4032 Maximum 3.0 Once per source/MTC Third paty test report/MTC External Lab R/W R/W

3.1.5 Insoluble residue (%) IS16714:2018/IS4032 Maximum 3.0 Once per source/MTC Third paty test report/MTC External Lab R/W R/W

3.1.6 Chloride Content(%) IS16714:2018/IS4032 Maximum 0.1 Once per source/MTC Third paty test report/MTC External Lab R/W R/W

3.1.7 Loss on Ignition(%) IS16714:2018/IS4032 Maximum 3.0 Once per source/MTC Third paty test report/MTC External Lab R/W R/W

CaO+MgO+1/3.Al2O3
3.1.8 IS16714:2018/IS4032 Minimum 1.0 Once per source/MTC Third paty test report/MTC External Lab R/W R/W
SiO2+2/3 AL2O3

CaO+MGgO+AL2O3
3.1.9 IS16714:2018/IS4032 Minimum 1.0 Once per source/MTC Third paty test report/MTC External Lab R/W R/W
SiO2

3.1.10 Glass Content(%) IS16714:2018/IS4032 Minimum 85.0 Once per source/MTC Third paty test report/MTC External Lab R/W R/W

4.0 Release -- All properties conforming to specifications --- --- --- H R

Legend: H= Hold, R = Review, W= Witness, P = Perform, S= Submit, A=Approval, R/W= Random Witness,TPL= TATA Projects Ltd,CMRL=Chennai Metro Rail Ltd, NKAB=JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd

Critical Category is Hold Point This activity requires inspection / verification and acceptance by CMRL/NKAB, responsible for the stage before further processing is permitted.

This activity requires inspection / verification, and acceptance by the CMRL/NKAB responsible for this stage before any further processing is permitted. TPL / Sub-Contractor shall not process activity beyond a witness point without written
Major Category is Wittness Point
approval by CMRL/NKAB. The related quality records shall be submitted to CMRL/NKAB for their review.
 Doc.No.:TPL/UI/M&T/QMD/660012/ITP/05 R(1)
INSPECTION AND TEST PLAN - FINE AGGREGATE
NKAB: P20C30TU01PRW-TTPL-QMSITP-00005(0)

PROJECT CMRL/CP30/TU01, Chennai Metro Rail Project,Phase2

CLIENT M/s. Chennai Metro Rail Ltd

PMC JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd (NKAB)

Name of Project : Construction of Approximate Nine (09) Km Twin Bored Tunnels From TBM Retrieval Shaft Near Venugopal Nagar Metro Station to Kellys Metro Station and Construction of Diaphragm Walls of Station Box and Entry / Exit Structures of Madhavaram Milk Colony, Murari Hospital, Ayanavaram and
Purasaiwakkam High Road Stations, Including Launching and Retrieval Shafts as Required in the above Metro Stations.

INSPECTION BY
TESTING
ACCEPTANCE
Sl No MATERIAL DESCRIPTION REFERENCE DOCUMENTS / STANDARDS FREQUENCY VERIFYING DOCUMENTS EVALUATION Remarks
CRITERIA
SOURCE QA/QC Engineer CMRL/ NKAB

1.0 FINE AGGREGATE IS:383 / Contract Specifications

Notice of No Objection Certificate from Before commencement of work or with change Notice of No Objection Certificate from
1.1 Prequalification of Source Technical Specification / IS 383 :2016 TPL P H
CMRL/NKAC of source CMRL/NKAC

Placement of Order after obtaining Notice

Before commencement of work or with change
1.2 Procurement Codal and Contractual Specifications of No Objection Certificate from Approved Purchase Order Copy TPL R R/W
of source
CMRL/NKAB

Separate storage stock piles on hard ground Immediately on receipt and on subsequent
1.3 Storage Technical Specification / IS:383 Storage Plan Sketch TPL R R/W
so as to eliminate contamination random checks

Closure of Notification for Insection / Notice

Site Laboratory Plan/External Laboratory
1.4 Testing Facilities Contract Specification of No Objection Certificate from Prior to commencement of works TPL/ External Lab P R/W
approval letter from CMRL/NKAC
CMRL/NKAB

2.0 Incoming Material

Clean, non-flaky and free of deleterious

2.1 Visual Inspection Technical Specification Every truck of receipt --- TPL P R
materials

Sample taken and preserved for

2.2 Sampling and Identification IS 383 For each truck Joint Sampling Format TPL P R/W
identification

3.0 TESTS ON FINE AGGREGATES ( IS:383 )

3.1 Physical Requirements Test Methods

Confirning Table 9 as per IS 383:2016 & TPL Lab / External

3.1.1 Gradation IS:2386 (Part I) One test on each day concrete production Inhouse Report / External Test Report P/R W/R
OCS 1.5.1.3.F Lab

3.1.2 Specific Gravity IS:2386 (Part III) 2.1 to 3.2 (as per IS383)

TPL Lab / External

3.1.3 Bulk Density IS:2386 (Part III) _ Once in Three months Inhouse Report / External Test Report P/R W/R
Lab

3.1.4 Water Absorption IS:2386 (Part III) Max.5% (as per IS383)
 Doc.No.:TPL/UI/M&T/QMD/660012/ITP/05 R(1)
INSPECTION AND TEST PLAN - FINE AGGREGATE
NKAB: P20C30TU01PRW-TTPL-QMSITP-00005(0)

PROJECT CMRL/CP30/TU01, Chennai Metro Rail Project,Phase2

CLIENT M/s. Chennai Metro Rail Ltd

PMC JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd (NKAB)

Name of Project : Construction of Approximate Nine (09) Km Twin Bored Tunnels From TBM Retrieval Shaft Near Venugopal Nagar Metro Station to Kellys Metro Station and Construction of Diaphragm Walls of Station Box and Entry / Exit Structures of Madhavaram Milk Colony, Murari Hospital, Ayanavaram and
Purasaiwakkam High Road Stations, Including Launching and Retrieval Shafts as Required in the above Metro Stations.

INSPECTION BY
TESTING
ACCEPTANCE
Sl No MATERIAL DESCRIPTION REFERENCE DOCUMENTS / STANDARDS FREQUENCY VERIFYING DOCUMENTS EVALUATION Remarks
CRITERIA
SOURCE QA/QC Engineer CMRL/ NKAB

One test per source at the time of source TPL Lab / External
3.1.5 Materials finer than 75µ IS Sieve IS:2386 (Part I) Max.15 % Inhouse Report / External Test Report P/R W/R
approval Lab

Once daily prior to concrete production/As per

3.1.6 Moisture Content IS:2386 (Part III) It varies Inhouse Report TPL Lab P W/R
requirement

One test per source at the time of source

3.1.7 Sand Equivalent Valve ASTM D2419 Min. 75 External Test Report External Lab R R
approval

One test per source at the time of source

3.1.8 Total deleterious content IS:2386 (Part I) / (Part II) 2.00 % ( Max ) as per Table 2 of IS:383 External Test Report External Lab R R
approval

10.00 % ( Max ) as per Section 3.6 (a) of

3.1.9 Soundness With Sodium Sulphate (Na 2SO4) R R
IS:383
One test per source at the time of source
IS:2386 (Part V) External Test Report External Lab
approval
15.00 % ( Max ) as per Section 3.6 (a) of
3.1.10 Soundness With Magnesium Sulphate (MgSO 4) R R
IS:383

3.3 Chemical Requirement

3.3.1 Alkali Aggregate Reactivity as per IS 383

One test per source at the time of source

3.3.2 Alkali Content as K2O IS:2386 (Part VII) as per IS 383
approval

3.3.3 Alkali Content as Na2O Max.0.3% External Test Report External Lab R/W R/W

3.3.4 Chloride Content as Cl IS 383 Max. 0.04 %

One test per source at the time of source
approval
3.3.5 Sulphate Content as SO3 IS 383 Max. 0.5%

Legend: H= Hold, R = Review, W= Witness, P = Perform, S= Submit, A=Approval, R/W= Random Witness,TPL= TATA Projects Ltd,CMRL=Chennai Metro Rail Ltd, NKAB=JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd

Critical Category is Hold Point This activity requires inspection / verification and acceptance by CMRL/NKAB, responsible for the stage before further processing is permitted.

This activity requires inspection / verification, and acceptance by the CMRL/NKAB responsible for this stage before any further processing is permitted. TPL / Sub-Contractor shall not process activity beyond a witness point without written approval by
Major Category is Wittness Point
CMRL/NKAB. The related quality records shall be submitted to CMRL/NKAB for their review.
 Doc.No.:TPL/UI/M&T/QMD/660012/ITP/06
INSPECTION AND TEST PLAN - CONSTRUCTION WATER
NKAB: P20C30TU01PRW-TTPL-QMSITP-00006(0)

PROJECT CMRL/CP30/TU01, Chennai Metro Rail Project,Phase2

CLIENT M/s. Chennai Metro Rail Ltd

PMC JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd (NKAB)

Name of Project : Construction of Approximate Nine (09) Km Twin Bored Tunnels From TBM Retrieval Shaft Near Venugopal Nagar Metro Station to Kellys Metro Station and Construction of Diaphragm Walls of Station Box and Entry / Exit Structures of Madhavaram Milk Colony, Murari Hospital,
Ayanavaram and Purasaiwakkam High Road Stations, Including Launching and Retrieval Shafts as Required in the above Metro Stations.

TESTING INSPECTED BY
ACCEPTANCE
Sl No MATERIAL DESCRIPTION REFERENCE DOCUMENTS / STANDARDS FREQUENCY VERIFYING DOCUMENTS EVALUATION REMARKS
CRITERIA
SOURCE QA/QC Engineer CMRL/NKAB

1.0 CONSTRUCTION WATER IS 456 : 2000 / Contract Specifications

Notice of No Objection Certificate from Before commencement of work or with Notice of No Objection
1.1 Prequalification of Source OCS 1.5.1.5 / IS:456 TPL P H
CMRL/NKAC change of source Certificate from CMRL/NKAb

Before commencement of work or with

1.2 Storage Technical Specification Arrangement Complete -- TPL R R/W
change of source
Before commencement of work or with
Sample taken and identification number
1.3 Sampling and Identification Technical Specification change of source and as per predecided Joint Sampling Format TPL R R/W
recorded
frequency subsequently

2.0 TESTS ON WATER

2.1 Chemical Requirement Test Methods

2.2 pH Value --- 6.00 (Min) R/W R/W

2.3 Total Organic Solids 200.00 mg/ltr (Max) R/W R/W

IS:3025 (Part XVIII) & IS 456 : 2000, Table
no: 1 Cl. 5.4
2.4 Inorganic Solids 3000.00 mg/ltr (Max) R/W R/W
Once for each source at initial/ later once in
IS:3025 (Part XXXII) & IS 456 : 2000, 2000.00 mg/ltr for Plain Concrete and three months
2.5 Chlorides as Cl R/W R/W
Table no: 1 Cl. 5.4 500.00 mg/ltr for Reinforced Concrete
External Lab Test Reports External Lab
IS:3025 (Part XXIV) & IS 456 : 2000, Table
2.6 Sulphate Content as SO3 400.00 mg/ltr (Max) R/W R/W
no: 1 Cl. 5.4
IS:3025 (Part XVII) & IS 456 : 2000, Table
2.7 Total Suspended Matter 2000.00 mg/ltr (Max) R/W R/W
no: 1 Cl. 5.4

2.8 Soluble Alkali Content as Na2O R/W R/W

IS:3025 (Part 45) & IS 456 : 2000, Table
--- Once for each source / As required
no: 1 Cl. 5.4
2.9 Soluble Alkali Content as K 2O R/W R/W

3.0 Neutralization Requirements

3.1 Acidity Test as per Section 5.4(a) of IS:456 IS:3025 (Part XXII) 5.00 ml (Max)
Once for each source / As required External Lab Test Reports External Lab R/W R/W
Alkalinity Test as per Section 5.4(b) of
3.2 IS:3025 (Part XXIII) 25.00 ml (Max)
IS:456

Legend: H= Hold, R = Review, W= Witness, P = Perform, S= Submit, A=Approval, R/W= Random Witness,TPL= TATA Projects Ltd,CMRL=Chennai Metro Rail Ltd, NKAB=JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd

Critical Category is Hold Point This activity requires inspection / verification and acceptance by CMRL/NKAB, responsible for the stage before further processing is permitted.

This activity requires inspection / verification, and acceptance by the CMRL/NKAB responsible for this stage before any further processing is permitted. TPL / Sub-Contractor shall not process activity beyond a witness point without written
Major Category is Wittness Point
approval by CMRL/NKAB. The related quality records shall be submitted to CMRL/NKAB for their review.
 TPL No.:TPL/UI/M&T/QMD/660012/ITP/07
INSPECTION AND TEST PLAN - CHEMICAL ADMIXTURE
NKAB: P20C30TU01PRW-TTPL-QMSITP-00007(0)

PROJECT CMRL/CP30/TU01, Chennai Metro Rail Project,Phase2

CLIENT M/s. Chennai Metro Rail Ltd

ENGINEER JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd (NKAB)

Name of Project : Construction of Approximate Nine (09) Km Twin Bored Tunnels From TBM Retrieval Shaft Near Venugopal Nagar Metro Station to Kellys Metro Station and Construction of Diaphragm Walls of Station Box and Entry / Exit Structures of Madhavaram Milk Colony, Murari Hospital, Ayanavaram and Purasaiwakkam High Road
Stations, Including Launching and Retrieval Shafts as Required in the above Metro Stations.

TESTING INSPECTED BY
ACCEPTANCE
Sl No MATERIAL DESCRIPTION REFERENCE DOCUMENTS / STANDARDS FREQUENCY VERIFYING DOCUMENTS EVALUATION Remarks
CRITERIA
SOURCE QA/QC Engineer CMRL/ NKAB

1.0 CONCRETE ADMIXTURES IS 9103 : 2018 reaffirmed / Contract Specifications

Before commencement of work or with Approved vendor list or approval letter

1.1 Prequalification of Source OCS 1.5.1.6/ IS 9103 Notice of No Objection Certificate from CMRL/NKAC TPL P H
change of source from CMRL/NKAB for separate vendor

Placement of Order after obtaining Notice of No Before commencement of work or with

1.2 Procurement OCS 1.5.1.6/ IS 9103 Approved Purchase Order Copy TPL R R/W
Objection Certificate from CMRL/NKAC change of source

Immediately on receipt and on subsequent

1.3 Storage OCS 1.5.1.6/ IS 9103 Storage to be done under cover/Barrels --- TPL R R/W
random checks

External Laboratory approval letter from

1.4 Testing Facilities OCS 1.5.1.6/ IS 9103 Notice of No Objection Certificate from CMRL/NKACB Prior to commencement of works TPL P R/W
CMRL/NKAC

2.0 Incoming Material

Shall be sealed without any damage with batch name,

2.1 Visual Inspection --- For each lot / source --- TPL P R
product name and manufacturing date on the drum

2.2 Despatch --- Invoices to be available with each lot For each consignment / invoice Manufacturer's Invoice TPL R R

MTC furnished covering the uniformity

2.3 Manufacturer's Test Certificate Technical Specification To be available for each lot / batch For each truck load MTC R R
requirements only

2.4 Quantity of consignment --- Quantity verification document to be available For each truck load Invoice from the manufacturer TPL R R

IS:9103-1999 with Reaffirmed in 2018 /

2.5 Sampling and Identification Sample taken and preserved for identification MTC review as per Batch supplied Internal review TPL P W/R
Technical Specification

3.0 TESTS ON ADMIXTURES (IS:9103)

3.1 Physical Requirements Test Methods

IS:9103-1999 with Reaffirmed in 2018 /

3.1.1 pH Value 7-8 P/R W/R
Technical Specification

IS:9103-1999 with Reaffirmed in 2018 /

3.1.2 Relative Density Within 0.02 of the value stated by the manufacturer P/R W/R
Technical Specification
MTC of suplied batch/Lot
IS:9103-1999 with Reaffirmed in 2018 / Within 3.00 % of the value stated by the
3.1.3 Dry Material Content (DMC) MTC of Manufacture MTC R R
Technical Specification manufacturer

IS:9103-1999 with Reaffirmed in 2018 / Within 1.00 % of the value stated by the
3.1.4 Ash Content (AC) R R
Technical Specification manufacturer

IS:9103-1999 with Reaffirmed in 2018 / Within 10.00 % of the value or within 0.20 %
3.1.5 Chloride Ion Content R R
Technical Specification whichever is greater as stated by the manufacturer

Legend: H= Hold, R = Review, W= Witness, P = Perform, S= Submit, A=Approval, R/W= Random Witness,TPL= TATA Projects Ltd,CMRL=Chennai Metro Rail Ltd, NKAB=JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd

Critical Category is Hold Point This activity requires inspection / verification and acceptance by CMRL/NKAB, responsible for the stage before further processing is permitted.

This activity requires inspection / verification, and acceptance by the CMRL/NKAB responsible for this stage before any further processing is permitted. TPL / Sub-Contractor shall not process activity beyond a witness point without written approval by CMRL/NKAB. The related
Major Category is Wittness Point
quality records shall be submitted to CMRL/NKAB for their review.
 TPL No.: TPL/UI/M&T/QMD/660012/ITP/10 R(1)
INSPECTION AND TEST PLAN - BENTONITE/POLYMER
NKAB: P20C30TU01PRW-TTPL-QMSITP-00010(0)

Project CMRL/CP30/TU01, Chennai Metro Rail Project,Phase2

CLIENT M/s. Chennai Metro Rail Ltd

PMC JV M/s. Nippon Koi Co. Ltd, M/s. Aarvee Architects &Consultants Pvt. Ltd, M/s. Balaji Railroad Systems Pvt. Ltd (NKAB)

Name of Project : Construction of Approximate Nine (09) Km Twin Bored Tunnels From TBM Retrieval Shaft Near Venugopal Nagar Metro Station to Kellys Metro Station and Construction of Diaphragm Walls of Station Box and Entry / Exit Structures of Madhavaram Milk Colony, Murari Hospital, Ayanavaram and Purasaiwakkam High Road
Stations, Including Launching and Retrieval Shafts as Required in the above Metro Stations.

TESTING INSPECTED BY
ACCEPTANCE
Sl No MATERIAL DESCRIPTION REFERENCE DOCUMENTS / STANDARDS FREQUENCY VERIFYING DOCUMENTS EVALUATION Remarks
CRITERIA Section in-
SOURCE Site Engineer QA/QC Engineer CMRL/ NKAB
charge

1.0 Bentonite Power/Polymer Contract Technical Specification/Manufacture Recommondation

Notice of No Objection Certificate from

As per approved Manufacturers / Before commencement of work or Notice of No Objection Certificate
1.1 Prequalification of Source CMRL/NKAC for Manufacturers / Supplers other TPL P P H R
Suppliers list in Contract Specification with change of source from CMRL/NKAC
than specified in Tender Specification

1.2 Procurement Codal and Contractual Specifications Issued prior to procurement --- Approved P.O Copy TPL P p H R/W

Stored above ground in a suitably covered to Once prior to supply and

1.3 Storage IS :4082 & Site Arrangements Site Inspections TPL p p H R/W
protect it from dampness. subsequently at random

2.0 Incoming Material

Bag shall not be torn, no contamination shall be

2.1 Visual Inspection Technical Specification & MTC For consignment MTC & Invoice copies TPL Site N/A N/A P R/W
there

Delivery Invoice form the manufacturer to be

2.2 Despatch Document Consignment copy/PO copy For each load of vehicle MTC & Invoice copies TPL N/A N/A P R/W
available

MTC shall be available with each load alongwith MTC having all required tests as per
2.3 Manufacturer's Test Certificate All test paremeters as per specification For each load of vehicle and invoice MTC N/A N/A P R/W
traceability relevant code.

3.0 TESTS ON BENTONITE SLURRY AT SITE:

3.1 In situ Test on Bentonite slurry: Test Methods

3.1.1 Ph pH value shall be 9 to 11.5 P R H R/W

3.1.2 Density 1.03 to 1.10 g/ml Once per Source approval / As per P R H R/W
IS 9556 code for Dwall & Contract TPL Lab / External
site requirement during DWall Third Party Test Report
Specifications, OCS Cl.1.4.5.12 Lab
3.1.3 Marsh Cone Viscocity 30 to 90 sec. activity P R H R/W

for Resued slurry: < 2.0%

3.1.4 Sand Content P R H R/W
Prior to concrete pour: < 3.0%

4.0 TESTS ON POLYMER SLURRY AT SITE:

4.1 In situ Test on Polymer slurry: Test Methods

Fresh Mix: 11 -12
Resued Slurry: 11- 12
4.1.1 Ph P R H R/W
Prior Concrete pour: 7 - 12

Fresh Mix: 1.00 to 1.04

4.1.2 Density Resued Slurry: </= 1.05 P R H R/W
One test every day/Dwall prior to
Contract Specifications, OCS Cl.1.4.3.3 Prior Concrete pour: </= 1.06 In situ test TPL
start of work
Fresh Mix: 65 - 140 sec.
4.1.3 Marsh Cone Viscocity Resued Slurry: 55 - 140Sec. P R H R/W
Prior Concrete pour: 50 - 140 sec.
for Resued slurry: < 2.0%
4.1.4 Sand Content P R H R/W
Prior to concrete pour: < 3.0%