PT.
TRUBA JAYA ENGINEERING
DOCUMENT TITLE:
FIELD INSPECTION & TEST PLAN (F-ITP) Page:
DUCTING
JOB T-3108, CONTRACT NO.: 205.PJ/121/DIR/2007
1 of 7
PLTU2 JAWA BARAT 3 X 350 MW COAL FIRED POWER PLANT PROJECT
PALABUHAN RATU - SUKABUMI, JAWA BARAT
DOCUMENT NUMBER: Rev. No. Issued Date
0 20-Dec-09
I - T 3 1 0 8 - Q A Q C - 0 1 4 Rev. Date Effective Date
20-Dec-09 21-Dec-09
NO. PAGES APPROVED BY
1 Cover Sheet 1 OF 7
2 Table of Content 2 OF 7
Shanghai Electric Corporation
APPROVED BY
Wong Kam Fook
Site Manager T-3108
CHECKED & REVIEWED BY
Priyan Ferdian
Site QA/QC Coordinator T-3108
ORIGINATOR BY
Darwin Antoni
Sr. QA/QC Engineer T-3108
REVISION STATUS
DISTRIBUTION
REV. NO. DATE DESCRIPTION
0 21-Dec-08 First Issued 1. SDCC T-3108 (Original)
2. QA/QC T-3108 (Copy)
3. Construction (Copy)
4. SEC (Copy)
Page 2 of 7
FIELD INSPECTION AND TEST PLAN (F-ITP) DOCUMENT NO.:
PLTU 2 JAWA BARAT 3X350 MW I-T3108-QAQC-014
PALABUHANRATU PROJECT ISSUED DATE :
21-Dec-09
UNIT ISSUING : APPROVED BY : PAGE REVISION
QAQC SITE MANAGER 2 of 7 0
TABLE OF CONTENTS
NO DESCRIPTION PAGES REMARK
1 COVER SHEET 1 of 7
2 CONTENTS 2 of 7
3 DESCRIPTION 3 of 7
4 LEGEND 4 of 7
5 ABBREVIATIONS 5 of 7
6 ITP ( DUCTING ) 2 sheets
Page 3 of 7
FIELD INSPECTION & TEST PLAN ( F-ITP )
I-T3108-QAQC-014 ( DUCTING )
CONTRACT NO. : 205.PJ/121/DIR/2007 Revision No. :0
Date : 21 Dec, 09
JOB NO. : T-3108
PROJECT NAME : PLTU 2 JAWA BARAT 3 X 350 MW (PELABUHAN RATU PROJECT)
CLIENT : Shanghai Electric Group Co Ltd (SEC)/PT.MAXIMA INFRASTRUKTUR
CONTRACTOR : PT. TRUBA JAYA ENGINEERING
DESIGN CODE : AS PER SPECIFICATION
REFFERENCE : CONTRACT DOCUMENT BOOK I,II,III, IV
INSPECTION AUTHORITY : PT.PLN'S Consultant (Consortium of Lahmeyer,Maunsell,Connusa and Amythas)
Page 4 of 7
FIELD INSPECTION & TEST PLAN (F- ITP )
I-T3108-QAQC-014 ( DUCTING )
Rev. :0
CONTRACT No. : 205.PJ/121/DIR/2007 PROJECT NAME : PLTU 2 JAWA BARAT 3 X 350 MW (PALABUHAN RATU PROJECT)
JOB No. : T-3108
LEGEND CLASSIFICATION
NOTIFICATION : Inspection Request will be given one day before the scheduled inspection
H - HOLD POINT : As notification point, however work may not proceed beyond this point without acceptance or formal waiver from
Inspection Authority ( Client / Owner )
W - WITNESS : Witness of inspection by Client/Owner.Sub-Contractor may proceed with the activity if the Client/Owner is not present
at the scheduled time. Witness point shall be notified.
SW - SPOT WITNESS : Witness of inspection by Client / Owner and done on a spot or random basis
R - REVIEW : Review of applicable documents to ensure compliance with specification.
A - APPROVAL : Approval of documentation ( Procedure, Work instruction, Inspection report, etc. )
NOTES
1) Ref. Inspection activities & Approval Section of Document.
a : Where there is a Subcontractor involved, the Subcontractor will sign the approval of the activity ( NDE/PWHT )
b : Where there is no Subcontractor element, TJE will sign approval of activity and present to the Client.
2) Please note that the Inpection forms an integeral part of the control/verification & documentation is provided as applicable.
However, where no other documents are required " The Field Inspection & Test Plan " will be the control/verification document
Page 5 of 7
FIELD INSPECTION & TEST PLAN (F- ITP )
I-T3108-QAQC-014 ( DUCTING )
Rev. :0
CONTRACT No. : 205.PJ/121/DIR/2007 PROJECT NAME : PLTU 2 JAWA BARAT 3 X 350 MW (PALABUHAN RATU PROJECT)
JOB No. : T-3108
ABBREVIATIONS
WPS = Welding Procedure Specification
PQR = Procedure Qualification Report
ITP = Inspection Test Plan
Tech. Spec. = Technical Specification
NCR = Non Conformance Report
MDR = Manufacturer's Data Report
NDE = Non destructive Examination
WPQTR = Welder Performance Qualification Test Record
PWHT = Post Weld Heat Treatment
N/A = Not Applicable
VI = Visual inspection
RT = Radiographic Test
UT = Ultrasonic Test
MT = Magnetic Particle Test
PT = Penetrant Test
MRR = Material Receiving Report
OSD = Over, Shortage, Damage Report
Page 6 of 7
PT.TRUBA JAYA ENGINEERING ITP NO. : I - T3108-QAQC-014
Rev. No. : 0
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 21 Dec, 2009
PROJECT NAME : PLTU 2 Jawa Barat.Pelabuhan Ratu ( 3 x 350 MW ) REFERENCES : Contract document book .I , II , III , IV
OWNER : PT. Perusahaan Listrik Negara ( PERSERO )
CLIENT : Shanghai Electric Group Co LTD ( SEC )/Maxima Infrastruktur ( MIS )
TJE JOB NO. : T - 3108
DESCRIPTION : DUCTING INSTALLATION
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT TJE /or
Client Owner
CRITERIA Sub-Con
1.0 DOCUMENT REVIEW
1.1 Review technical specifications, drawing, procedures & work instructions TJE Management System Approved Tech. R R/A R/A
Manual M-01, Standard specifications, drawings
Operating Procedure, Document and Procedures
Contract Agreement, Standard
& Code
2.0 RECEIVING MATERIALS & EQUIPMENTS
2.1 Ensure that materials are correct and comply with the shipping documents Tech. Spec., Drawing, Proc., Material receiving report W/R SW/R SW/R
2.2 Check the tagging and identification are correct as per supporting document Manual Instruction.
3.0 WELDING QUALIFICATION
3.1 Welding Procedure Specification (WPS) & Qualification (PQR) Tech. Spec., Drawing, WPS, WPS/PQR R R/A R/A
3.2 Welder Performance Qualification Test Standard & Code WPQTR W/R W/A W/A
3.2.1 Visual Check
3.2.2 Non Destructive Test (RT)
4.0 FABRICATION & ASSEMBLING (Including Support),
4.1 Material verification; visual (corrosion, damage, etc.) , dimensional Inspection Report W SW/R R/A
mill cert. if required
4.2 Check Marking & Identification - SW SW -
4.3 Dimensional check during and after cutting Inspection Report SW SW/R -
4.4 Fit-up and Dimensional Check (including squareness, roundness & straightness) Inspection Report SW SW/R -
4.5 Dimensional check after welding - SW SW -
4.6 Visual Check After Welding Inspection Report W SW/R SW/R
4.7 Install support and guide support as per drawing - SW SW -
4.8 Sandblasting and painting Inspection ( if any )
4.8.1 Surface preparation check W SW/R SW/R
4.8.2 Dry film thickness check Painting Report W SW/R SW/R
4.8.3 Visual Inspection - W SW/R SW/R
Page 7 of 7
DESCRIPTION : DUCTING INSTALLATION
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT TJE /or
Client Owner
CRITERIA Sub-Con
5.0 INSTALLATION OF DUCT, (Including Expansion Joint, Damper, Support)
5.1 Check orientation and flow direction - SW SW SW
5.2 Alignment (Check elevation, plumbness, center line and dimension) Inspection Report W SW/R R
5.3 Visual inspection of welds Tech. Spec., Drawing, Inspection Report W SW/R SW/R
5.4 Bolt Tightening Procedure, Manual Instruction Inspection Report W SW/R -
5.5 Final Inspection (Punch List) Punch List W W W
6.0 DOCUMENTATION
6.1 Verify that all inspection records , check list and any documents Contract, Tech. Spec., Proc. All Quality Document as R R R/A
that pertains to this ITP , have been completed and signed by all per Contract (Inspection
Reports, RFI, NCR, MDR,
Punch List, As built
Drawings, Etc.)
