LPT 1613 CMVR (697 TC) BS I

LPT 1613 CMVR (697 TCIC) BS II

SPARE PARTS LIST
Catalogue No. 8854 373341 3 • Edition No. SPT - 099 • August 2005
Tata Motors Limited
Mumbai • Jamshedpur • Pune • Lucknow • Thane
 BLANK

II
CONTENTS PA GE NO
NO..

PRELIMINARY REMARKS ......................................................................................................................................................................... IV

INSTRUCTIONS ............................................................................................................................................................................................ V

ORDERING OF PARTS ............................................................................................................................................................................... VI

ENGINE AND CHASSIS AND BODY GROUP INDEX ................................................................................................................ VII - X

ENGINE AND CHASSIS PARTS ..................................................................................................................................................... 3 - 387

III
 PRELIMINARY REMARKS
This list comprises of parts for Engine, Gear Box, Chassis and Cowl of LPT 1613 vehicle :

Chassis Sales Description Appertaining

Type
ype Designation E ngine Typ
ypee
373 341 LPT 1613 / 42 Full Forward Control Chassis with 1210 Face, Truck version, 4225 mm W.B. BS I 697 TC BS I
Hi Torque
373 361 LPT 1613 / 48 Full Forward Control Chassis with 1210 Face, Truck version, 4855 mm W.B. BS I 697 TC BS I
Hi Torque
373 344 LPT 1613 / 42 Full Forward Control Chassis with 1210 Face, Truck version, 4225 mm W.B. BS II 697 TCIC BS II

373 363 LPT 1613 / 48 Full Forward Control Chassis with 1210 Face, Truck version, 4855 mm W.B. BS II 697 TCIC BS II

IV
INSTRUCTIONS

1. The designation “Left and Right” as well as “Front” and “Rear” refer to driving direction.
2. The indication “First”,“Second” (e.g. cross member of frame) are counted from the Radiator side.
3. The word “Optional” in the remarks column against an item having two or more part numbers indicates that depending
or availability, the item will be supplied under any one of these part numbers.
4. The designation “AR” in column “Quantity” stands for “As Required”.
5. The illustrations of parts of the table are only for easy reference and they may not be exact replica of the part.
6. The parts fitted on the vehicle are subject to modification without prior notice.
7. This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.

Any Correspondence relating to this Parts List be made to:

Technical Cell,
Tata Motors Ltd.,
Parts Head Quarters,
Teen Hath Naka,
Gyan Sadhana College Service Road,
Thane - 400 604.

V
 I NTRODUCTION

WHEN ORDERING PAR

PAR
ARTT S, PLEASE INDIC
INDICAATE
Chassis Type and Chassis Number
Engine Type and Engine Number
Part No. — See Column “PART NUMBER”
Precise Description — See Column “DESCRIPTION”

WHEN ORDERING PAR

PAR
ARTT S FOR AGGREGA
AGGREGA TES, PLEASE INDIC
GGREGATES, INDICAATE THE AGGREGA
AGGREGA TE NUMBER
GGREGATE
Gear Box Unit No. —
Rear Axle Unit No. —
Steering Unit No. —

VI
 ENGINE GROUP INDEX

GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE

01 01.1 Engine 3 09.4 Air Filter (BS II) 73

01.2 Half Block and Long Block 5 13 13.1 Air Compressor (94 mm Dia) 75
01.3 Engine Overhauling Gasket Kit 7 (Old) BS I
01.4 Cylinder Block 17 13.2 Air Compressor Head 81
01.5 Cylinder Head and Cover 27 (Reed Valve Type) (New)
03 03.1 Moving Parts 33 14 14.1 Exhaust Manifold & Turbocharger 83
05 05.1 Engine Timing (Camshaft And 43 14.2 Intercooler & Connections (BS II) 87
Components) 15 15.1 Alternator and Starter 89
05.2 Injection Timer 47 18 18.1 Oil Pump 91
07 07.1 Fuel Injection Equipment (BS I & II) 49 18.2 Oil Filter 95
07.2 FIP Linkage (BS I & BS II) 55 18.3 Oil Cooler (Old Type) 99
07.3 Injector (BS I & BS II) 57 18.4 Oil Cooler (Plate Type) New 101
07.4 Fuel Feed Pump (BS I) 59 18.5 Piston Cooling 103
07.5 Fuel Feed and Leakage Line (BS I) 61 20 20.1 Water Pump 105
07.6 Fuel Lines (BS II) 63 24 24.1 Engine Suspension 117
09 09.1 Fuel Filter (BS I) 65 25 25.1 Clutch (310 Dia) (Coil Type) 119
09.2 Fuel Filter (BS II) 67 25.2 Clutch (330 Dia) (Coil Type) 123
09.3 Air Filter (BS I) 69

VII
 CHASSIS GROUP INDEX

GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE

26 26.1 Gear Box Housing & Cover 129 42 42.1 Front Wheel Brake S-Cam (BIL) 221
26.2 Gear Shaft & Gear 143 42.2 Front Wheel Brake (AAL) 225
26.3 Gear Shift Linkages 155 42.3 Rear Wheel Brake (BIL) 233
26.4 Power Take Off (PTO) 159 42.4 Rear Wheel Brake S-Cam (AAL) 237
26.5 Pneumatic Shifting Cylinder 163 42.5 Front Brake Chamber 243
(For PTO) 42.6 Rear Brake Actuator 245
29 29.1 Clutch Control 165 42.7 Slack Adjuster (Front and Rear) 247
29.2 Hydraulic Clutch Control 167 42.8 System Protection Valve 241
30 30.1 Accelerator Control (BS I) 171 42.9 Dual Treadle Valve w/o 253
30.2 Accelerator Control (BS II) 173 Integral Filter
31 31.1 Frame 175 42.10 Dual Treadle Valve with 257
32 32.1 Front Spring & Suspension 181 Integral Filter
32.2 Front Shock Absorber 185 42.11 Graduated Hand Brake Valve 261
32.3 Rear Spring 187 42.12 Air Dryer with Tyre Inflator 263
33 33.1 Front Axle 191 42.13 Air Tank 269
35 35.1 Rear Axle (RA 108 RR) 203 42.14 Quick Release Valve 271
40 40.1 Wheel Disc and Spare Wheel Carrier 213 42.15 Drying and Distribution Unit 273
41 41.1 Propeller Shaft 215 42.16 Nulon Tubes (Brakes) 277

VIII
 CHASSIS GROUP INDEX

GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE

46 46.1 Steering Gear Box (Mechanical) 281 46.13 Power Steering Pipelines with New 329
46.2 Old Steering Linkages 285 Nipple Type Hydraulic Tank
(2 Spindle Type) (Jamshedpur)
46.3 Variable Ratio Mechanical Steering 289 46.14 Power Steering Pipelines with Old 333
Gear Box (Rane) (Old Type) Screw Type Hydraulic Tank
46.4 Variable Ratio Mechanical Steering 295 (Jamshedpur)
Gear Box (Rane) (New Type) 46.15 Power Steering Pipelines with New 335
46.5 Variable Ratio Mechanical Steering 299 Nipple Type Hydraulic Tank (Pune)
Gear Box (Tata) 46.16 Power Steering Pipelines with Old 339
46.6 New Steering Linkages 303 Screw Type Hydraulic Tank (Pune)
(3 Spindle Type) 47 47.1 Fuel System 343
46.7 Power Steering Components 311 49 49.1 Exhaust System w/o Exhaust 347
46.8 Power Steering Pump 313 Brake (BS I)
46.9 Power Steering Gear Box (ZF) 315 49.2 Exhaust System w/ Exhaust 349
46.10 Power Steering Gear Box (Rane) 319 Brake) (BS II)
46.11 Power Steering Hydraulic Tank (ZF) 325 50 50.1 Radiator (BS I) 351
46.12 Assy. Tank (Rane Power Steering) 327 50.2 Radiator (BS II) 357

IX
 CHASSIS GROUP INDEX

GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE

54 54.1 Light and Signal System 363

54.2 Instrument Panel 367
54.3 Instrument Cluster 371
54.4 Wiring Harness 373
60 60.1 Cowl 375
60.2 Internal and External Fitments 377
82 82.1 Wiper System 381
88 88.1 Bumper & Engine Hood 383
89 89.1 Cowl Mounting 385
90 90.1 Seat Belts 387

X
 TABLE 01.1 ENGINE GR OUP 01
GROUP

2
TABLE 01.1 ENGINE GR OUP 01
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

ENGINE
2525 0160 02 16 Assy. Engine 697 TC CMVR 2000 BS I 1 310 Dia Clutch, BS I
(Mechanical Steering and KKK Turbo, 12 V)
2525 0160 02 73 Assy. Engine 697 TC CMVR 2000 (Hi - Torque) BS I 1 310 Dia Clutch, BS I
(Mechanical Steering and KKK Turbo 12 V)
2525 0160 02 51 Assy.Engine 697 TC CMVR 2000 (Hi - Torque) BS I 1 330 Dia Clutch, BS I
(Mechanical Steering and KKK Turbo 12 V)
2525 0160 02 68 Assy.Engine 697 TC CMVR 2000 (Hi - Torque) BS I 1 330 Dia Clutch, BS I
(Mechanical Steering and Holset Turbo 12 V)
2525 0160 02 54 Assy.Engine 697 TC CMVR 2000 (Hi - Torque) BS I 1 330 Dia Clutch, BS I
(Power Steering and KKK Turbo 12 V)
2525 0160 03 59 Assy. Engine 130 HP 697 TCIC BS II (LPT) 1 330 Dia Clutch, BS II
(Power Steering, KKK Turbo, Rotary FIP, 12 V)
2525 0160 03 71 Assy. Engine 130 HP 697 TCIC BS II (LPT) 1 330 Dia Clutch, BS II
(Power Steering, Holset Turbo, Rotary FIP, 12 V)
N ote : EEngines
ote ngines with 330 dia. clutch ar
clutch e with vver
are er tic
ertic al
tical
dipstick ar
arrr angemen
angementt .

3
 TABLE 01.2 HALF BLOCK AND LLONG
BLOCK ONG BLOCK
BLOCK GR OUP 01
GROUP

4
TABLE 01.2 HALF BLOCK AND LLONG
BLOCK ONG BLOCK
BLOCK GR OUP 01
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

HALF BLOCK AND LLONG

BLOCK ONG BLOCK
BLOCK
HALF BLOCK
BLOCK
1 2525 0199 01 25 Half Block 130 HP 697 TC BS I (LPT) 1 310 Dia Clutch, BS I
1 2525 0199 01 48 Half Block 130 HP 697 TC (KKK) BS I (LPT) 1 330 Dia Clutch, BS I
1 2525 0199 01 57 Half Block 130 HP 697 TC (Holset) BS I (LPT) 1 330 Dia Clutch, BS I
1 2525 0199 02 06 Half Block 130 HP 697 TCIC BS II (LP/LPT) 1 330 Dia Clutch, BS II
LONG BLOCK
BLOCK
2525 0199 01 31 Long Block 697 TC CMVR 2000 (KKK Turbo) BS I 1 310 Dia Clutch, BS I
2525 0199 01 49 Long Block 697 TC CMVR 2000 (KKK Turbo) BS I 1 330 Dia Clutch, BS I
2525 0199 01 58 Long Block 697 TC CMVR 2000 (Holset Turbo) BS I 1 330 Dia Clutch, BS I
2525 0199 02 05 Long Block 130 HP 697 TCIC BS II (LP/LPT) 1 330 Dia Clutch, BS II

5
 TABLE 01.3 ENGINE OVERHA
OVERHA ULING GASKET KIT
VERHAULING GR OUP 01
GROUP

6
TABLE 01.3 ENGINE OVERHA
OVERHA ULING GASKET KIT
VERHAULING GR OUP 01
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

ENGINE OVERHA
OVERHA ULING GASKET KIT
VERHAULING
2525 0199 01 15 Engine Overhauling Gasket Kit (BS I) Consists of : 1
Sealing Ring Half 2
Sealing Washer 10X1 6
Sealing Washer 12X1 4
Sealing Washer 14X1 15
Sealing Washer 16X2 2
Sealing Washer 14X2 5
Sealing Washer 22X2 1
Sealing Washer 8X14 16
Sealing Washer 16X2 2
Sealing Washer 18X2 2
Sealing Washer A10X14 1
Sealing Washer A14X20 1
Sealing Washer C24X32 1
Sealing Washer C8X12 4
Gasket, Cylinder Head Cover 1
Sealing Flange 1

7
 TABLE 01.3 ENGINE OVERHA
OVERHA ULING GASKET KIT
VERHAULING GR OUP 01
GROUP

8
TABLE 01.3 ENGINE OVERHA
OVERHA ULING GASKET KIT
VERHAULING GR OUP 01
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

Sealing Washer D8X12 12

Gasket,Timing Gear Hsg. 1
Gasket, Push Rod Chamber Cover 1
Gasket, Cylinder Head 1
Gasket, Exhaust Manifold 2
Gasket, Top Cover 1
Gasket, Support (FIP) 1
Gasket, Water Pump 1
Gasket 1
Gasket 1
Gasket 1
Gasket 1
Gasket 1
Sealing Washer 6
Gasket 1
Sealing Washer 6
Gasket 1
Gasket 1

9
 TABLE 01.3 ENGINE OVERHA
OVERHA ULING GASKET KIT
VERHAULING GR OUP 01
GROUP

10
TABLE 01.3 ENGINE OVERHA
OVERHA ULING GASKET KIT
VERHAULING GR OUP 01
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

Gasket 1
Gasket, 94 Dia. A.C.Head 1
Gasket, Oil Cooler 1
Gasket Water Pump 1
Gasket 1
2525 0199 01 91 Engine Overhaul Gasket Kit (BS II) Consists of : 1
Sealing Washer 12X15.5 4
Sealing Washer 14X18 15
Sealing Washer 16X20 1
Sealing Washer A14X20 1
Sealing Washer 8X11.5 4
Sealing Washer 8X14 16
Sealing Washer 10X14 3
Sealing Washer 14X20 1
Sealing Washer 16X20 2
Sealing Washer 16X22 2
Sealing Washer 18X22 2
Sealing Washer 22X27 4

11
 TABLE 01.3 ENGINE OVERHA
OVERHA ULING GASKET KIT
VERHAULING GR OUP 01
GROUP

12
TABLE 01.3 ENGINE OVERHA
OVERHA ULING GASKET KIT
VERHAULING GR OUP 01
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

Sealing Washer 24X29 1

Gasket 1
Gasket (Timing Gear Housing) 1
Gasket 1
Gasket (Push Rod Chamber Cover) 1
Gasket, Cylinder Head Cover 1
Gasket, Cylinder Head (Non Retorque) 1
Gasket, Cylinder Head Cover (Top Entry) to Elbow 1
Sealing Ring Half 2
Gasket 1
Gasket, Exhaust Manifold 2
Gasket 1
Gasket 1
Gasket, Oil Cooler 1
Sealing Washer 6
Sealing Washer 6
Gasket, Water Pump 1
Gasket, Water Pump 1

13
 TABLE 01.3 ENGINE OVERHA
OVERHA ULING GASKET KIT
VERHAULING GR OUP 01
GROUP

14
TABLE 01.3 ENGINE OVERHA
OVERHA ULING GASKET KIT
VERHAULING GR OUP 01
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

Gasket, Tming Gear Housing Cover 1

Gasket, Support (FIP) BS II 1
Gasket, FIP to Support BS II 1
Gasket, Water Pump 1
Gasket 1
Gasket, Oil Sump 1
Gasket 1
Gasket (94 dia. A/C Head) 1
Gasket 2
8854 0111 25 25 Decarbonising Gasket Kit 697 TC Consisting of : 1 Common for BS I & BS II
Gasket, Cylinder Head 1
Gasket, Cylinder Head Cover 1
Gasket, Exhaust Manifold 2
Gasket, Turbo Charger 1
Gasket, Exhaust Pipe 1

15
 TABLE 01.4 CYLINDER BLOCK
BLOCK GR OUP 01
GROUP

16
TABLE 01.4 CYLINDER BLOCK
BLOCK GR OUP 01
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

CYLINDER BLOCK
1 2525 0110 02 08 Assy. Cyl. Block with Liner (Hor. Dip) BS I 1 Optional
1 2525 0110 02 41 Assy. Cyl. Block with Liner (Hor. Dip) BS I 1 Optional
1 2525 0110 02 39 Assy. Cyl. Block with Liner (Ver Dip) BS I 1
1 2525 0110 02 52 Assy. Cyl. Block with Liner (Ver Dip) BS II 1
17 2525 0110 37 02 Liner 6
2 312 188 11 35 Sleeve 1
3 321 992 00 25 Sleeve, Clamping 1
4 1305 091030 4 Pin Cylindrical 12x30 (to Locate Clutch Housing) 2
5 352 011 03 35 Screw Plug 1
6 1622 071028 2 Sealing Washer A 18x22 Cu 1
7 1608 100160 3 Sealing Plug AM 16x1.5 2
8 1622 071025 8 Sealing Washer A 16x22 Cu 2
9 Main Bearing Cap No. 7 1 NSSP
10 1305 050816 6 Cyl. Pin 8 m 6x16 14
11 Main Bearing Cap No. 4 1 NSSP
12 Main Bearing Cap No. 1, 2, 3, 5 & 6 5 NSSP
13 352 011 01 71 Bolt (for Main Bearing Cap) (with Partial Threading) 14 Old Fitment
13 2525 0115 99 10 Bolt (for Main Bearing Cap) (with Full Threading) 14 New Fitment

17
 TABLE 01.4 CYLINDER BLOCK
BLOCK GR OUP 01
GROUP

18
TABLE 01.4 CYLINDER BLOCK
BLOCK GR OUP 01
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

14 312 991 02 60 Pin Cylindrical (to Locate Cyl. Head on Block) 2

15 2523 0110 72 01 Sealing Plug 1
16 1622 071028 2 Sealing Washer 18x22 Cu 1
18 321 997 00 20 Locking Cover (for Camshaft Bore) 1
19 2525 0113 01 56 Assy. Oil Sump (w/o Dipstick Hole) BS I 1 Replaces 2525 0113 01 08
19 2525 0113 01 65 Assy. Oil Sump (w/o Dipstick Hole) BS II 1
20 1622 071028 2 Sealing, Washer 18x22 Cu 1
21 2534 0113 01 11 Magnetic Drain Plug 1
37 352 010 19 80 Assy. Gasket Oil Sump Consisting of (Sl nos 31,32,33) : 1
31 Gasket (M.B. Cap Rear and Cover TGH) 2
32 Gasket LH 1
33 Gasket RH 1
34 1163 249601 1 Stud BM 8x20 (On Front & Last Holes of Oil Sump Gasket) 2
35 2523 0113 01 14 Assy. Combi Screw 18
36 2525 0117 02 07 Assy. Tube, Dip Stick (Ver. Dip.) BS I 1 1172 mm
36 2525 0117 02 19 Assy. Tube, Dip Stick (Ver. Dip.) BS II 1 1300 mm
38 2525 0117 02 03 Assy. Dip Stick (Ver. Dip.) BS I 1
38 2525 0117 02 12 Assy. Dip Stick (Ver. Dip.) BS II 1 1545 mm

19
 TABLE 01.4 CYLINDER BLOCK
BLOCK GR OUP 01
GROUP

20
TABLE 01.4 CYLINDER BLOCK
BLOCK GR OUP 01
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

39 1705 050010 1 O’ Ring 6x1.80 (for Dip Stick) 1

2547 0117 99 01 Dipstick Tube Adapter 1
40 2786 0117 33 19 Bracket (Dipstick Tube) 1
41 1132 399822 3 Screw M 8x16 2
42 1252 069802 5 Spg. Washer B 8 2
45 1132 399806 1 Screw M 6x12 1
46 1252 069801 7 Spg. Washer B 6 1
47 1205 159808 1 Nut M 6 1
48 312 010 03 33 Assy. Timing Gear Housing 1 BS I
48 2527 0114 01 17 Assy. Timing Gear Housing with Bottom Cover 1 BS II
48 2527 0114 37 05 Timing Gear Housing 1 BS II
49 352 015 02 01 Cover, Timing Gear (Front) 1 BS I
49 2527 0114 37 03 Cover, Timing Gear (Front) 1 BS II
2525 0114 37 02 Bottom Cover, Timing Gear Cover 1
2534 0114 01 37 Assy. Pipe, TGH Cover 1 BS II
50 1305 050816 6 Pin Cylindrical 8 m 6x16 2
53 1305 090925 0 Pin Cylindrical (On Cyl. Block Mtg. Face) 4
54 312 015 05 80 Gasket (T.G.H. Cover) 1 BS I

21
 TABLE 01.4 CYLINDER BLOCK
BLOCK GR OUP 01
GROUP

22
TABLE 01.4 CYLINDER BLOCK
BLOCK GR OUP 01
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

54 2527 0114 53 05 Gasket (T.G.H. Cover) 1 BS II

55 1132 399804 5 Screw M 10x25 3
56 312 994 03 10 Locking Plate 3
57 2534 0310 78 01 Seal (Crankshaft Front) 2
58 352 015 05 20 Gasket (T.G. Hsg.) 1
2527 0114 53 05 Gasket, TGH Cover 1 BS II
59 1132 399806 1 Screw M 6x12 8
60 1106 380660 1 Bolt M 6x60 5
61 1252 069801 7 Spg. Washer B 6 13
62 1265 060064 7 Washer A 6.4 (Cover to T.G. Hsg.) 13
63 2529 0117 01 04 Assy. Cover Top with Pointer 1
64 312 015 00 80 Gasket (for Top Cover) 1
65 2523 0114 01 19 Assy. Combi Screw (Top Cover to Timing Gear Hsg.) 3
66 2525 0114 01 14 Assy. Cover (Push Rod Chamber) 1
67 2525 0114 63 01 Gasket (P.R.C. Cover) 1
68 1622 181009 4 Sealing Washer C 8x11.5 CU-ASB 4
69 1132 390845 3 Screw M 8x45 4
71 2525 0117 02 02 Assy Oil Filler Pipe 1 BS I

23
 TABLE 01.4 CYLINDER BLOCK
BLOCK GR OUP 01
GROUP

24
TABLE 01.4 CYLINDER BLOCK
BLOCK GR OUP 01
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

71 2525 0117 02 29 Assy Oil Filler Pipe 1 BS II

72 1428 050035 7 Hose Clamp 35 2
73 2523 0117 58 14 Tube Oil Filler (Rubber Hose) 1 BS I
73 2525 0117 58 10 Tube Oil Filler (Rubber Hose) 1 BS II

25
 TABLE 01.5 CYLINDER HEAD AND CO VER
CO GR OUP 01
GROUP

26
TABLE 01.5 CYLINDER HEAD AND CO VER
CO GR OUP 01
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

CYLINDER HEAD AND COVER

1 2525 0115 01 69 Assy. Cyl. Head with Valves CMVR 2000 BS I 1
SET A
2 2525 0115 01 68 Assy. Cyl. Head w/o Valves CMVR 2000 BS I 1
Optional with
1 2525 0115 01 41 Assy. Cyl. Head with Valves CMVR 2000 BS I 1
SET B
2 2525 0115 01 40 Assy. Cyl. Head w/o Valves CMVR 2000 BS I 1
1 2525 0115 01 86 Assy. Cyl. Head with Valves (Double Valve Spring) BS II 1 BS II
2 2525 0115 01 82 Assy. Cyl. Head w/o Valves BS II 1 BS II
3 1608 180300 9 Plug MC 30x15 5
4 1608 180240 1 Plug MC 24x15 2
5 312 016 00 61 Sealing Plug 2
6 1163 161040 6 Stud AM 10x40 2
7 2520 0115 84 01 Protective Sleeve 6
8 2520 0115 77 01 Sealing Ring 6
12 2534 0515 34 02 Valve Guide Inlet Std. 6
13 2534 0515 34 15 Valve Guide Exhaust Std. 6 Replaces 2534 0515 34 07
16 2534 0515 99 09 Valve Guide Seal (Inlet) 6 Replaces 2534 0515 99 01
17 2534 0515 99 10 Valve Guide Seal (Exhaust) 6 Replaces 2534 0515 99 02

27
 TABLE 01.5 CYLINDER HEAD AND CO VER
CO GR OUP 01
GROUP

28
TABLE 01.5 CYLINDER HEAD AND CO VER
CO GR OUP 01
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

18 322 053 04 20 Valve Spring 12 Single Spring Arr.

2534 0515 87 01 Valve Spring (Inner) 12 Double Sprg. Arr.
2534 0515 87 02 Valve Spring (Outer) 12 Double Sprg. Arr.
19 352 990 20 40 Valve Spring Washer 12
20 2525 0515 51 02 Lock Retainer Valve Spring 12 Single Spring Arr.
20 2534 0515 51 01 Lock Retainer Valve Spring 12 Double Sprg. Arr.
21 312 053 01 27 Valve Spring Lock Half 24
28 352 016 06 20 Gasket (Non - Retorque) Cyl. Head 1
29 322 990 05 05 Stud Bolt Cyl Crankcase 25
30 315 038 00 72 Hex Nut 25
31 2525 0115 38 16 Cover Cylinder Head (Rear Entry) 1 BS I
31 2525 0115 01 63 Cylinder Head Cover (Side Entry) 1 BS I
31 2525 0115 38 69 Cylinder Head Cover (Top Entry) 1 BS II
32 2525 0115 01 09 Assy Air Intake Elbow (Rear Entry) 1 BS I
32 2525 0115 38 49 Air Intake Elbow (Side Entry) 1 BS I
32 2525 0115 38 77 Air Intake Elbow (Top Entry) 1 BS II
33 352 016 02 80 Gasket, Cyl. Head Cover to Air Intake Elbow 1 BS I
33 2525 0115 53 35 Gasket, Cyl. Head Cover to Air Intake Elbow 1 BS II

29
 TABLE 01.5 CYLINDER HEAD AND CO VER
CO GR OUP 01
GROUP

30
TABLE 01.5 CYLINDER HEAD AND CO VER
CO GR OUP 01
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

37 2525 0115 53 22 Gasket (Cyl. Head Cover) 4 mm Thk 1 Replaces 2525 0116 53 01
38 1622 071012 6 Sealing Washer 8x14 Cu 6
39 1106 409609 7 Hex Bolt M8x110 (for Cyl head Cover) 1
40 1106 409608 9 Hex Bolt M8x125 (for Cyl Head Cover) 1
2533 0115 32 02 Stretch Pin (for Cyl Head Cover) 4 Replaces 322 990 00 19
43 2523 0117 01 96 Assy. Oil Separator 1
44 2523 0117 69 41 Tube 1
45 2525 0117 58 05 Hose 1
46 1428 050035 7 Hose Clamp 35 2
47 2523 0117 42 17 Clamp Upper 1
48 2523 0117 42 19 Clamp Lower 1
49 2525 0599 01 03 Set Inlet & Exhaust Valve 1
14 Inlet Valve 6 Not Serviced Loose
15 Exhaust Valve 6 Not Serviced Loose
2525 0115 01 48 Set of Valve Seat Rings (STD) Consists of : 1 Replaces 2525 0515 01 01
10 Valve Seat Ring Inlet STD 6 Not Serviced Loose
11 Valve Seat Ring Exhaust STD 6 Not Serviced Loose

31
 TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GR OUP 03
GROUP

32
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GR OUP 03
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

MOVING P
MOVING AR
PAR
ARTTS
1 2525 0310 79 34 Crank Shaft Std. (Integral Type) 1
2 2525 0311 01 21 Assy. Flywheel with Ring Gear 1 310 Dia. Clutch only
2 2525 0311 01 26 Assy. Flywheel with Ring Gear (15 degree mark ) 1 330 Dia. Clutch only
3 352 032 11 05 Ring Gear 1
4 312 990 03 01 Bolt 8
5 312 994 02 32 Locking Plate 4
6 2534 0310 31 02 Ball Bearing 1
7 312 031 05 33 Locking Ring (In Crankshaft to Fix The Bearing) 1
8 352 052 00 03 Crank Shaft Gear 1
9 1365 051009 1 Woodruff Key 8x13 2
10 2525 0313 86 03 Spacer 1 Replaces 2522 0312 86 01
2525 0313 82 01 Oil Slinger 1
11 2523 0313 01 12 Assy. Vibration Damper (Single Groove) 1 Mechanical Steering
11 352 030 31 03 Assy. Vibration Damper (Double Groove) 1 Power Steering
12 2523 0313 86 03 Thrust Spacer 1
13 2523 0313 32 02 Lock (V. Damper) 1
14 2525 0310 78 01 Sealing Ring Half 2

33
 TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GR OUP 03
GROUP

34
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GR OUP 03
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

15 186 991 00 55 Pin 2

MAIN BEARING SET
21 8854 0370 25 25 Main Bearing Set (STD) Consisting of : 1 For Selection
17 Bearing Upper Half STD 7
18 Bearing Lower Half STD 7
21 8854 0372 25 25 Main Bearing Set (RS I) Consisting of : 1 For Selection
17 Bearing Upper Half RS I 7
18 Bearing Lower Half RS I 7
21 8854 0373 25 25 Main Bearing Set (RS II) Consisting of : 1 For Selection
17 Bearing Upper Half RS II 7
18 Bearing Lower Half RS II 7
21 8854 0374 25 25 Main Bearing Set (RS III) Consisting of : 1 For Selection
17 Bearing Upper Half RS III 7
18 Bearing Lower Half RS III 7
21 8854 0375 25 25 Main Bearing Set (RS IV) Consisting of : 1 For Selection
17 Bearing Upper Half RS IV 7
18 Bearing Lower Half RS IV 7

35
 TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GR OUP 03
GROUP

36
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GR OUP 03
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

THRUST WASHER
THRUST
16 8854 0376 25 25 Thrust Washer Set (STD) Consisting of : 1 For Selection
20 Thrust Washer Upper Half (116 mm Dia.) STD 2
19 Thrust Washer Lower Half (116 mm Dia.) STD 2
16 8854 0377 25 25 Thrust Washer Set (RS I) Consisting of : 1 For Selection
20 Thrust Washer Upper Half (116 mm Dia.) RS I 2
19 Thrust Washer Lower Half (116 mm Dia.) RS I 2
16 8854 0378 25 25 Thrust Washer Set (RS II) Consisting of : 1 For Selection
20 Thrust Washer Upper Half (116 mm Dia.) RS II 2
19 Thrust Washer Lower Half (116 mm Dia.) RS II 2
PISTON SET
PISTON
22 8854 0388 25 25 Bare Piston Set Std (CMVR 2000) BS I, Non Slipper Consisting of : 1 Optional
23 Piston 6
24 Piston Pin 6
25 Circlip 12
22 8854 0390 25 25 Bare Piston Set STD (CMVR 2000) BS I, Slipper Consisting of : 1 Optional
23 Piston 6
24 Piston Pin 6

37
 TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GR OUP 03
GROUP

38
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GR OUP 03
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

25 Circlip 12
22 2525 0399 01 48 Bare Piston Set STD BS II, Slipper Consisting of : 1 BS II
23 Piston 6
24 Piston Pin 6
25 Circlip 12
RING SET
26 8854 0392 25 25 Set of Piston Ring Std Consisting of : 1 Common for BS I & BS II
27 Double Trapez Ring (Gr I) 6
28 Compression Ring (Gr II) 6
29 Assy. Oil Control Ring (Gr III) 6
CONNECTING R OD
ROD
30 2525 0315 01 25 Assy. Con. Rod (STD) with Bush 6 Optional
30 2525 0315 01 07 Assy. Con. Rod Serrated (STD) with Bush 6 Optional
31 8854 0368 25 25 Con. Rod Bush Set STD Consisting of : 1
Con. Rod Bush STD 6
33 1305 050714 3 Pin Cylindrical 6x14 12
35 2525 0315 32 05 Screw Con. Rod 12

39
 TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GR OUP 03
GROUP

40
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GR OUP 03
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

CONNECTING ROD BEARING SET

37 8854 0362 25 25 Bearing Set for Con. Rod (Std) Consisting of : 1 For Selection
Bearing Half (Upper & Lower) STD 12
37 8854 0364 25 25 Bearing Set for Con. Rod. RS I Consisting of : 1 For Selection
Bearing Half (Upper & Lower) RS I 12
37 8854 0365 25 25 Bearing Set for Con. Rod. RS II Consisting of : 1 For Selection
Bearing Half (Upper & Lower) RS II 12
37 8854 0366 25 25 Bearing Set for Con. Rod. RS III Consisting of : 1 For Selection
Bearing Half (Upper & Lower) RS III 12
37 8854 0367 25 25 Bearing Set for Con. Rod. RS IV Consists of : 1 For Selection
Bearing Half (Upper & Lower) RS IV 12
8854 0308 25 25 Kit, Crankshaft Sealing Ring with Locating Pins Consisting of : 1
14 Sealing Ring Half 2
15 Locating Pin 2

41
 TABLE 05.1 ENGINE TIMING (C AMSHAFT & C
(CAMSHAFT OMPONENT
COMPONENTS)
OMPONENTS) GR OUP 05
GROUP

42
TABLE 05.1 ENGINE TIMING (C AMSHAFT & C
(CAMSHAFT OMPONENT
COMPONENTS)
OMPONENTS) GR OUP 05
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

ENGINE TIMING (CAMSHAFT & COMPONENTS)

1 2525 0510 01 40 Camshaft with Cylinder Pin STD 1
2 8854 0504 25 25 Set of Bearings Camshaft Consisting of : 1
Bearing No. 1 1 Not Serviced Loose
Bearing No. 2, 3 and 4 3 Not Serviced Loose
3 352 052 07 62 Thrust Washer (Camshaft to Cyl. Block) 1
4 312 990 00 04 Hex Screw (To Thrust Washer) 4
5 2534 0513 99 02 Valve Tappet 12
6 352 054 02 05 Push Rod 12 Replaces 2525 0516 79 01
2523 0514 01 02 Assy Rocker Arm Shaft With Bush Front 1
2523 0514 01 03 Assy Rocker Arm Shaft With Bush Rear 1
7 352 050 10 33 Rocker Arm with Bush LH 6 Optional
7 2525 0514 01 03 Assy. Rocker Arm with Insert (w/o Bush) LH 6 Optional
8 312 993 07 01 Spring (Long) 5
9 352 050 06 34 Rocker Arm with Bush RH 6
Optional
9 2525 0514 01 04 Assy. Rocker Arm with Insert (w/o Bush) RH 6
10 312 055 00 50 Bush 6
Optional
10 000 055 00 50J Bush 6

43
 TABLE 05.1 ENGINE TIMING (C AMSHAFT & C
(CAMSHAFT OMPONENT
COMPONENTS)
OMPONENTS) GR OUP 05
GROUP

44
TABLE 05.1 ENGINE TIMING (C AMSHAFT & C
(CAMSHAFT OMPONENT
COMPONENTS)
OMPONENTS) GR OUP 05
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

11 2523 0514 67 01 Ball End Tappet Adjuster 12

12 312 990 02 51 Hex. Nut (Ball Pin) 12
13 312 050 02 31 Rocker Arm Shaft 2
14 1707 100140 7 Sealing Cap 2
15 312 055 06 53 Connecting Nipple, Inner 1
16 312 993 47 01 Spring, Connecting Nipple 1
17 312 055 05 53 Connecting Nipple, Outer 1
18 352 055 06 10 Rocker Arm Support No. 1 1
19 352 055 04 10 Rocker Arm Support No. 2, 5, 6 3
20 352 055 05 10 Rocker Arm Support No. 3, 4 2
21 312 055 01 71 Bolt (To Rocker Arm Brackets) 4
22 1106 401263 2 Hex Bolt M 12x75 2
23 1143 320610 1 Grub Screw AM 6x10 2
24 352 055 01 86 Shim AR For Repair Only
25 312 993 00 05 Spring (Short) 2
26 312 993 00 25 Spring Clip (To Springs and Rocker Arm Shaft) 2
27 1365 050808 9 Woodruff Key 6x10 1
28 352 051 00 62 Butting Ring (Timer to Camshaft) 1

45
 TABLE 05.2 INJECTION TIMER GR OUP 05
GROUP

46
TABLE 05.2 INJECTION TIMER GR OUP 05
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

INJECTION TIMER
1 352 070 16 45 Assy. Injection Timer 1
2 352 077 03 14 Drive Gear, FIP BS I 1 BS I
2 2527 0713 54 01 Drive Gear, FIP BS II 1 BS II
3 2523 0711 80 01 Collar Screw 8
4 352 075 10 25 Timer Segment 4
5 2523 0510 59 01 Parallel Key (Timer to Camshaft) 1
6 352 993 07 01 Pressure Spring 4
7 352 075 03 74 Pin 2
8 352 051 00 62 Butting Ring (Timer to Camshaft) 1
9 352 075 00 35 Timer Fly Weight 4
10 352 052 02 01 Gear Camshaft BS I 1 BS I
10 2527 0511 54 03 Gear Camshaft BS II 1 BS II
11 352 075 00 71 Pin (Timer Mounting) 1
8854 0503 25 25 Timer Kit 697 NA / TC Consisting of : 1
4 Timer Segment 4
6 Pressure Spring 4
7 Pin 2
9 Timer Flyweight 2

47
 TABLE 07.1 FUEL INJECTION EQUIPMENT (BS I & BS II) GR OUP 07
GROUP

15 14
BS II 16
17
19 18

13

48
TABLE 07.1 FUEL INJECTION EQUIPMENT (BS I & BS II) GR OUP 07
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

FUEL INJECTION EQUIPMENT (BS I & BS II)

1 F 002 AOZ 243 Assy FIP, 697TC (130 HP) Inline Pump, BS I 1 BS I
1 0 460 426 387 Assy FIP, 697TCIC (130 HP) Rotary Pump, BS II 1 BS II
2 2525 0712 37 01 Support, FIP 1 BS I
2 2527 0712 37 01 Support, FIP 1 BS II
1705 101200 3 O’ Ring 1 BS I
3 2523 0710 54 01 Gear, FIP 1 BS I
3 2527 0713 54 02 Gear, FIP 1 BS II
4 1365 050506 3 Woodruff Key 4x6.5 1 BS I
7 312 076 02 79 Gasket, FIP to Support 1 BS I
7 2527 0712 53 02 Gasket, FIP to Support 1 BS II
2547 0712 92 01 Washer 3 BS II
2525 0712 33 01 Rear Support Bracket (FIP to Cyl. Block) 1 BS II
13 2525 0714 01 56 Assy. Set of High Pressure Lines Consisting of : 1 BS I
14 High Pressure Line 1st Cyl. 1
15 High Pressure Line 2nd Cyl. 1
16 High Pressure Line 3rd Cyl. 1

49
 TABLE 07.1 FUEL INJECTION EQUIPMENT (BS I & BS II) GR OUP 07
GROUP

15 14
BS II 16
17
19 18

13

50
TABLE 07.1 FUEL INJECTION EQUIPMENT (BS I & BS II) GR OUP 07
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

17 High Pressure Line 4th Cyl. 1

18 High Pressure Line 5th Cyl. 1
19 High Pressure Line 6th Cyl. 1
13 2525 0714 01 64 Assy. Set of High Pressure Lines Consisting of : 1 BS II
14 High Pressure Line 1st Cyl. 1
15 High Pressure Line 2nd Cyl. 1
16 High Pressure Line 3rd Cyl. 1
17 High Pressure Line 4th Cyl. 1
18 High Pressure Line 5th Cyl. 1
19 High Pressure Line 6th Cyl. 1
20 012 078 00 85J Clamp Upper 2
21 012 070 00 66J Assy. Clamp Lower 2
000078 00 53J Rubber Piece (Clamp) 4
22 2525 0714 01 39 Assy. Fuel Leakage Line CMVR 2000 1
23 312 997 02 30 Plug 6
24 312 997 03 30 Plug 6
25 312 997 08 40 Gasket Ring 6

51
 TABLE 07.1 FUEL INJECTION EQUIPMENT (BS I & BS II) GR OUP 07
GROUP

15 14
BS II 16
17
19 18

13

52
TABLE 07.1 FUEL INJECTION EQUIPMENT (BS I & BS II) GR OUP 07
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

26 2520 0714 42 03 Seal Clamp 6

27 2520 0714 80 01 Hollow Screw 6

53
 TABLE 07.2 FIP LINK
LINKAAGE (BS I & BS II) GR OUP 07
GROUP

54
TABLE 07.2 FIP LINK
LINKAAGE (BS I & BS II) GR OUP 07
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

FIP LINKAGE (BS I & BS II)

2 2523 4411 79 49 Pull Rod (FIP) 1 BS I
2 2806 3010 01 03 Assy. Pull Rod (FIP) 1 BS II
3 1727 120100 1 Ball End Assy (B10) 1 BS I
4 1208 089603 2 Hex Thin Nut M 6 2 BS I
5 1445 060100 5 Locking Ring 10 2 BS I
6 2523 0710 33 05 Bracket 1 BS I
7 322 993 03 10 Return Spring 1 BS I
8 2525 0710 03 65 Assy. Control Shaft (330 mm Long) 1 BS I
8 2806 3010 01 07 Assy. Control Shaft 1 BS II
10 2525 0710 02 42 Assy. Lever 1 BS I
10 2806 3010 01 06 Assy. Lever 1 BS II
11 2525 0710 86 03 Sleeve (115 mm Long) 1 BS I
11 Sleeve (163 mm Long) 1 BS II, NSSP
12 2525 1413 71 05 Link for Spring 1 BS I

55
 TABLE 07.3 INJECTOR (BS I & BS II)
INJECTOR GR OUP 07
GROUP

56
TABLE 07.3 INJECTOR (BS I & BS II)
INJECTOR GR OUP 07
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

INJECTOR
NJECTOR
1 F 002 C8Z 205 Injector Assy. BS I (130 HP) 1 BS I
1 F 002 C8Z 860 Injector Assy. BS II (130 HP) 1 BS II
25 F 002 C40 504 Nozzle for Injector BS I (130 HP) 1 BS I

57
 TABLE 07.4 FUEL FEED PUMP (BS I) GR OUP 07
GROUP

58
TABLE 07.4 FUEL FEED PUMP (BS I) GR OUP 07
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

FUEL FEED PUMP (BS I)

1 9 440 030 028 Fuel Feed Pump BS I 1 BS I

59
 TABLE 07.5 FUEL FEED AND LEAK
LEAKAAGE LINE (BS I) GR OUP 07
GROUP

60
TABLE 07.5 FUEL FEED AND LEAK
LEAKAAGE LINE (BS I) GR OUP 07
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

FUEL FEED AND LEAKAGE LINE (BS I)

1 000 542 00 83J Fuel Hose (Injector Overflow Line to Fuel Return Line) 1 BS I
2 1427 020110 6 Hose Clip 11 2
3 2524 0912 01 03 Fuel Line (Fuel Filter to F.I.P.) 1 BS I
4 2523 0912 01 20 Fuel Line (Feed Pump to Filter) 1 BS I
5 1622 051021 6 Washer 14x18 AL 8
6 1653 199904 9 Banjo Bolt A 8 4
7 2525 0912 01 41 Overflow Line (Combined) 1 BS I
8 2525 0912 01 40 Overflow Line (F.I.P. to Fuel Filter) 1 BS I
9 1622 051021 6 Sealing Washer (Overflow Line to Fuel Filter) 30
10 2525 0912 01 19 Banjo Bolt 1
11 2525 0912 33 12 Support (Overflow Line) 1
12 2523 0911 01 03 Assy. Overflow Valve (Overflow Line to F.I.P.) 1 BS I
5 1622 051021 6 Washer 14x18 AL 2

61
 TABLE 07.6 FUEL LINES (BS II) GR OUP 07
GROUP

62
TABLE 07.6 FUEL LINES (BS II) GR OUP 07
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

FUEL LINES (BS II)

1 2527 0912 58 04 Hose, Assy. Overflow Line 1 BS II
2 1428 050012 8 Hose Clamp 12 2 BS II
3 2525 0912 02 04 Assy. Fuel Line (Fuel Filter to FIP) (Supply) 1 BS II
7 2525 0912 01 89 Assy. Combined Overflow Line on FIP (Return) 1 BS II

63
 TABLE 09.1 FUEL FILTER ( BS I)
FILTER GR OUP 09
GROUP

64
TABLE 09.1 FUEL FILTER (BS I)
FILTER GR OUP 09
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

FUEL FILTER ( BS I)
FILTER
1 0 450 226 029 Assy. Fuel Filter 1 BS I
3 1 450 109 001 Sealing Ring 2 BS I
11 1 457 431 003 Filter Insert Stage I 1 BS I
12 9 451 037 409 Paper Filter Insert Stage II 1 BS I
22 2524 0911 37 03 Bracket, Fuel Filter 1 BS I
23 2524 0911 82 07 Stay 1 BS I
25 2525 0911 37 11 Bracket, Fuel Filter Mtg. 1

65
 TABLE 09.2 FUEL FILTER BS II
FILTER GR OUP 09
GROUP

66
TABLE 09.2 FUEL FILTER BS II
FILTER GR OUP 09
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

FUEL FILTER BS II
FILTER
1 F 002 H20 136 Assy. Fuel Filter, Spin On Type 1 BS II
2 F 002 H20 306 Fuel Filter Cartridge, Spin On 2 BS II
25 2525 0911 37 11 Bracket, Fuel Filter Mtg. 1

67
 TABLE 09.3 AIR FILTER BS I
FILTER GR OUP 09
GROUP

68
TABLE 09.3 AIR FILTER BS I
FILTER GR OUP 09
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

AIR FILTER BS I
FILTER
1 2786 0913 01 97 Assy. Air Filter 1
2 2786 0913 99 10 Filter Cartridge Primary 1
3 2786 0913 99 11 Filter Cartridge Safety 1
2786 0913 99 12 Dust Valve 1
5 2786 0913 01 62 Assy. Mounting Bracket (Air Filter) 1
6 2785 0913 01 01 Assy. Strap with Shackle 1
7 2785 0913 99 01 Rubber Strap 2
8 2786 0913 58 26 Hose (102x120x120) (at Air Filter Delivery) 1
20 2786 0913 58 38 Hose (102x120x110) 1
9 1428 059820 9 Hose Clamp TB 112 4
10 2525 0913 03 42 Assy. Pipe with Flange (From Hose, On Cowl) 1
11 2547 0913 01 35 Assy. Service Indicator (On Air Filter) 1
12 2525 0913 38 01 Assy. Straight Pipe (Hose to TC) 1
13 2525 0913 58 79 Hose (TC Inlet) 2
21 1428 059829 2 Hose Clamp TB 70 2
19 2525 1460 58 01 Hose (50 ID X 80 mm Long) 1
14 2547 1460 42 15 Hose Clamp (65 mm) 2

69
 TABLE 09.3 AIR FILTER BS I
FILTER GR OUP 09
GROUP

70
TABLE 09.3 AIR FILTER BS I
FILTER GR OUP 09
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

15 2525 0115 38 47 Assy Bent Pipe 1

18 2525 1460 58 02 Hose (68 ID X 80 mm Long) 1
22 1428 059935 3 Hose Clamp SLTB 68 2
16 2525 0115 01 09 Elbow Air Inlet (On Cyl. Head Cover) 1

71
 TABLE 09.4 AIR FILTER BS II
FILTER GR OUP 09
GROUP

72
TABLE 09.4 AIR FILTER BS II
FILTER GR OUP 09
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

AIR FILTER BS II
FILTER
1 2786 0913 01 97 Assy. Air Filter 1
2 2786 0913 99 10 Filter Cartridge Primary 1
3 2786 0913 99 11 Filter Cartridge Safety 1
2786 0913 99 12 Dust Valve 1
5 2786 0913 01 62 Assy. Mounting Bracket (Air Filter) 1
6 2785 0913 01 01 Assy. Strap with Shackle 1
7 2785 0913 99 01 Rubber Strap 2
8 2786 0913 58 26 Hose (102x120x120) (at Air Filter Delivery) 2
9 1428 059820 9 Hose Clamp TB 112 6
10 2786 0913 38 49 Cast Pipe, Air Filter Outlet 1
11 2547 0913 01 35 Assy. Service Indicator (On Air Filter) 1
12 2525 0913 38 25 Air Inlet Pipe, Air Filter End (Top - 1st Pipe) 1
14 2785 0913 58 01 Hose 1
16 2525 0913 38 24 Air Inlet Pipe, TC End (Bottom - 2nd Pipe) 1
-- 2525 0914 01 65 Assy. Bracket (for Inlet Pipe) 1
-- 2785 0913 42 01 Clamp 1
20 2525 0914 58 07 Hose (TC Inlet) 1
21 1428 059929 9 Hose Clamp TB 80 2

73
 TABLE 13.1 AIR COMPRESSOR (94 MM DIA) (OLD) BS I
COMPRESSOR GR OUP 13
GROUP

74
TABLE 13.1 AIR COMPRESSOR (94 MM DIA) (OLD) BS I
COMPRESSOR GR OUP 13
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

AIR COMPRESSOR (94 MM DIA) (OLD) BS I

1 352 130 02 16 Assy. Connecting Rod (Air Compressor) 1 Replaces 352 130 05 16
2 321 131 01 71 Guide Screw, Con. Rod 2
3 321 990 02 51 Hex. Nut 2
4 8854 1326 2525 Bush (Cond Rod A/C) 1
5 8854 1322 2525 Set of Con. Rod Bearing STD Consists of : 1
6 Bearing Half Lower STD 1 Not Serviced Loose.
7 Bearing Half Upper STD 1 Not Serviced Loose.
8 8854 1310 25 25 Assy. Piston Std. (w/o Rings) 1
9 Piston STD. 1 Not Serviced Loose.
10 Piston Pin 1 Not Serviced Loose.
11 Internal Circlip 2 Not Serviced Loose.
12 8854 1313 25 25 Set of Piston Rings Consisting of : 1
Scraper Ring 3
14 2525 1310 37 07 Cyl. Sleeve STD 1
18 2525 1310 01 01 Assy. Cyl. Head (Air Compressor) 1 Optional with
2525 1310 01 07 &
2525 1310 01 26

75
 TABLE 13.1 AIR COMPRESSOR (94 MM DIA) (OLD) BS I
COMPRESSOR GR OUP 13
GROUP

76
TABLE 13.1 AIR COMPRESSOR (94 MM DIA) (OLD) BS I
COMPRESSOR GR OUP 13
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

18 2525 1310 01 07 Assy. Cyl. Head (Air Compressor) 1 Optional with

2525 1310 01 01 &
2525 1310 01 26
26 352 131 02 80 Gasket (A/C Cylinder Head) 1
29 2523 1313 01 07 Assy. Tube (Rubber Hose to Air Compressor) 1
30 1205 610220 3 Lock Nut M 22x1.5 (Pipe Elbow to Cyl. Head Cover) 2
31 2525 1313 01 07 Assy. Tube 1
32 2525 1313 58 06 Rubber Hose (Cyl. Head to Air Compressor) 1 Replaces 2525 1313 58 04
33 1427 020250 1 Hose Clip 25 2
REPAIR KIT
REPAIR S FOR A/C HEAD
KITS
2525 1310 01 02 Major Repair Kit for A.C. Cylinder Head (94 mm Dia.) 1 For 2525 1310 01 01
Consists of :
Spring 2
Valve Plate 2
Valve DIsc (Suction) 1
Valve Disc (Delivery) 1
Spring Guide (Delivery) 1
Spring Guide (Suction) 1

77
 TABLE 13.1 AIR COMPRESSOR (94 MM DIA) (OLD) BS I
COMPRESSOR GR OUP 13
GROUP

78
TABLE 13.1 AIR COMPRESSOR (94 MM DIA) (OLD) BS I
COMPRESSOR GR OUP 13
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

Copper Washer 2
Gasket 1
2525 1310 01 03 Minor Repair Kit for A.C. Cylinder Head (94 mm Dia.) 1 For 2525 1310 01 01
consists of :
Spring 2
Valve Plate 2
Copper Washer 2
Gasket 1
2525 1310 01 17 Minor Repair Kit for A.C. Cylinder Head (94 mm Dia.) 1 For 2525 1310 01 07
consists of :
Delivery Seat 1
Delivery Disc 1
Delivery Side (4 Parts) 1
Spring 1
Suction Side (4 Parts) 1
Suction Disc 1
Suction Seat (3 Parts) 1
Spring 1

79
 TABLE 13.2 AIR COMPRESSOR HEAD (REED VAL
COMPRESSOR VE T YPE) (NE
ALVE (NEWW) GR OUP 13
GROUP

80
TABLE 13.2 AIR COMPRESSOR HEAD (REED VAL
COMPRESSOR VE T YPE) (NE
ALVE (NEWW) GR OUP 13
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

AIR COMPRESSOR HEAD (REED VAL

COMPRESSOR VE T YPE) (NE
ALVE (NEWW)
1 2525 1310 01 26 Assy Air Compressor Head (Reed Valve type) 1 Optional with
2525 1310 01 01 &
2525 1310 01 07
2525 1310 01 49 Assy. Reed Valve Assy consisting of : 1
6 Locating Pin 4
7 Delivery Reed 1
8 Valve Plate 1
9 Inlet Reed 1
2525 1399 01 05 Repair Kit, Air Compressor Head consisting of : 1
5 Gasket (Joint) 1
6 Locating Pin 4
10 Gasket (Joint) (bet.. Head Assy. and Cyl. Sleeve) 1

81
 TABLE 14.1 EXHAUST MANIFOLD AND TURBOCHAR
EXHAUST GER
TURBOCHARGER GR OUP 14
GROUP

82
TABLE 14.1 EXHAUST MANIFOLD AND TURBOCHAR
EXHAUST GER
TURBOCHARGER GR OUP 14
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

EXHAUST MANIFOLD AND TURBOCHARGER

1 2525 1411 37 74 Exhaust Manifold 1
2 2525 1411 53 08 Gasket (Exhaust Manifold to Cyl. Head) 2
3 2525 1411 51 02 Clamp (Exhaust Manifold) 2
4 1106 401069 9 Hex. Bolt M 10x110 6
5 2525 1411 32 02 Hex. Bolt (115 mm Long) 2
10 2525 1451 01 05 Turbocharger (KKK) BS I 1 BS I
10 2525 1451 01 09 Turbocharger (Holset) BS I 1 BS I
10 2525 1451 01 11 Turbocharger (KKK) BS II 1 BS II
10 2525 1451 01 12 Turbocharger (Holset) BS II 1 BS II
11 2525 1460 58 01 Rubber Hose (50x80) 1
12 1428 059920 5 Hose Clamp SLTB46 2
13 2525 1817 58 02 Hose 1
14 1428 050035 7 Hose Clamp 35 2
15 2525 1817 01 75 Assy. Lube Line (Oil Cooler to TC) 1 Replaces 2525 1817 01 51
16 2525 1411 53 01 Gasket (Turbo To Exhaust Manifold) 1
18 2525 1817 01 57 Oil Outlet Tube (TC to Cyl. Block) 1

83
 TABLE 14.1 EXHAUST MANIFOLD AND TURBOCHAR
EXHAUST GER
TURBOCHARGER GR OUP 14
GROUP

84
TABLE 14.1 EXHAUST MANIFOLD AND TURBOCHAR
EXHAUST GER
TURBOCHARGER GR OUP 14
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

19 2525 1817 53 02 Gasket, Flange to Turbo (Oil Return from Turbo to Cyl Block) 1
2525 1817 53 01 Gasket, Flange to Turbo (Oil Supply to Turbo from Oil Cooler) 1
2525 1817 51 01 Flange (On Turbo) 1

85
 TABLE 14.2 INTER
INTERCCOOLER AND CONNECTIONS (BS II)
CONNECTIONS GR OUP 14
GROUP

86
TABLE 14.2 INTER
INTERCCOOLER AND CONNECTIONS (BS II)
CONNECTIONS GR OUP 14
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

INTERCOOLER AND CONNECTIONS (BS II)

1 2525 1460 58 01 Rubber Hose (At TC Delivery) 1 BS II
2 2547 1460 42 15 Hose Clamp (65 mm Dia) (For Hose At TC Delivery) 2 BS II
3 2525 1460 38 12 Cast Pipe(TC To IC) 1 BS II
4 2786 1460 58 02 Hose Hump 3 BS II
5 1428 059927 2 Hose Clamp SLTB 72 6 BS II
6 2525 1460 99 08 Intercooler 1 BS II
7 2525 1460 38 13 Cast Pipe (IC To Air Intake Elbow) 1 BS II
8 2525 0115 38 77 Elbow, Cylinder Head Cover 1 BS II

87
 TABLE 15.1 ALTERNA
ALTERNAT OR AND ST
TERNAT AR
STAR TER
ARTER GR OUP 15
GROUP

88
TABLE 15.1 ALTERNA
ALTERNAT OR AND ST
TERNAT AR
STAR TER
ARTER GR OUP 15
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

ALTERNA
ALTERNATOR AND ST
TERNAT AR
STAR TER
ARTER
1 2651 1510 01 22 Alternator (Single Groove) 12V, 40A 1
2 2523 1514 01 09 Assy. Bracket 1 For Alternator 2651 1510 01 22
1 2573 1510 01 08 Assy. Alternator (Twin Groove) 12V, 65A 1
2 2523 1514 01 16 Assy. Bracket 1 For Alternator 2573 1510 01 08
3 2524 1514 32 01 Hex. Bolt 1
4 2540 1540 42 01 Clamping Piece 1
5 2524 1514 65 01 Clamping Nut 1
6 1214 050100 8 Nyloc Nut M 10 2
7 2524 1514 01 11 Assy. Clamp Rod 1
9 1252 069805 0 Spring Washer B 10 1
10 1205 159807 3 Hex. Nut M 10 1
11 312 155 01 74 Bolt (For Fixing Alternator) 1
12 312 994 13 01 Locking Plate 1
13 1246 050130 8 Bright Washer 13 1
14 312 993 28 01 Spring Alternator 1
15 2632 1510 01 04 Starter Motor (12V) 1
16 2525 1510 37 05 Starter Motor Flange 1
17 1252 069805 0 Spring Washer B 10 3

89
 TABLE 18.1 OIL PUMP GROUP 18

90
TABLE 18.1 OIL PUMP GROUP 18

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

OIL PUMP
1 2525 1810 01 21 Assy. Oil Pump with Stariner (Shorter Version) BS I 1 Hor. Dip, BS I
1 2525 1810 01 41 Assy. Oil Pump with Strainer BS I 1 Ver. Dip, BS I
1 2525 1810 01 43 Assy. Oil Pump with Strainer BS II (with Old Strainer) 1 BS II, Old Fitment
1 2525 1810 01 47 Assy. Oil Pump with Strainer BS II (with New Strainer) 1 BS II, New Fitment
2 2525 1810 37 03 Housing 1
3 2525 1810 79 02 Drive Shaft 1
4 2525 1810 54 03 Gear, Drive Shaft 1
5 1365 050505 5 Woodruff Key 3x6.5 2
6 312 181 03 08 Drive, Gear 1
7 2525 1810 54 04 Driven Gear, Oil Pump 1 Replaces 2525 1810 54 02
8 2525 1810 79 01 Shaft For Drive Gear 1
9 352 181 12 20 Cover, Oil Pump 1
10 352 184 03 29 Valve Housing 1
11 326 993 04 01 Spring 1
12 321 181 00 42 Plunger 1
13 352 997 07 30 Screw Plug 1
14 1132 419603 1 Screw M 8x22 2
15 1106 409601 1 Bolt M 8x35 1

91
 TABLE 18.1 OIL PUMP GROUP 18

92
TABLE 18.1 OIL PUMP GROUP 18

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

16 1106 409603 8 Bolt M 8x45 1

17 1252 069802 5 Spg. Washer B 8 4
18 2525 1815 01 11 Assy. Strainer BS I 1 Hor. Dip, BS I
18 2523 1815 01 06 Assy. Strainer BS I 1 Ver. Dip, BS I
18 2525 1815 01 16 Assy. Strainer BS II (Old) 1
18 2525 1815 01 40 Assy. Strainer BS II (New) 1 Replaces 2525 1815 01 16
19 312 186 00 80 Gasket 1
20 1252 069802 5 Spg. Washer B 8 2
21 1132 419602 3 Screw M 8x20 2
22 1134 240828 3 Screw M 8x28 3
352 180 03 15 Oil Pressure Relief Valve 1
8854 1802 25 25 Gear Kit Oil Pump consists of : 1 Replaces 2525 1810 01 16
4 Gear, Drive Shaft 1
7 Driven Gear, Oil Pump 1
8854 1804 25 25 Oil Pressure relief valve kit consisting of : 1
11 Spring, Oil pressure Relief Valve 1
12 Plunger 1
10 Housing 1

93
 TABLE 18.2 OIL FILTER
FILTER GR OUP 18
GROUP

94
TABLE 18.2 OIL FILTER
FILTER GR OUP 18
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

OIL FILTER
FILTER 1
1 2525 1813 01 27 Assy. Oil Filter (30 microns) CMVR 2000 BS I 1 BS I
1 2525 1813 01 28 Assy. Oil Filter (30 Micron) BS II 1 BS II
2 2523 1813 01 47 Assy. Cover (for Oil Filter) CMVR 2000 BS I 1 BS I
2 2523 1813 01 39 Assy. Cover (for Oil Filter) BS II 1 BS II
3 1608 100180 8 Screw Plug AM 18x1.5 1
4 1622 071024 0 Sealing Washer 16x20 Cu 1
5 2520 1813 72 03 Screw Plug (For Relief Valve) 1
6 1622 071038 0 Sealing Washer 24x29 Cu 1
7 1622 071028 2 Sealing Washer 18x22 Cu 1
8 2520 1813 87 01 Spring (For Pressure Relief Valve) 1
9 352 184 00 32 Oil Filter Bye - pass Valve Plunger 1
10 2522 1813 01 03 Assy. Housing (for Oil Filter) 1
11 2520 1813 77 01 Sealing Ring 1
12 1622 071024 0 Sealing Washer 16x20 Cu 1
13 012 997 00 30J Sealing Plug 1
14 2523 1813 01 13 Assy. Spg. Retainer (For Oil Filter) 1
15 Oil Seal 1 NSSP

95
 TABLE 18.2 OIL FILTER
FILTER GR OUP 18
GROUP

96
TABLE 18.2 OIL FILTER
FILTER GR OUP 18
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

16 2520 1813 77 03 Sealing Ring 1

17 2523 1813 32 01 Centre Pin 1
18 1622 061022 9 Sealing Washer A 14x20 1
19 2525 1813 01 24 Oil Filter Cartridge (30 microns) CMVR 2000 1
20 2523 1813 53 01 Gasket 1
21 1252 069805 0 Spg. Washer B 10 3
22 1106 389647 2 Bolt M 10x70 1
23 1106 389625 1 Bolt M 10x85 1
24 1106 389915 3 Bolt M 10x90 (Oil Filter Cover to Cyl. Block) 1
25 2525 1817 01 74 Assy. Oil Line (Oil Filter to FIP) (flexible) 1 Replaces 2523 1817 01 21

97
 TABLE 18.3 OIL COOLER (OLD T YPE)
COOLER GR OUP 18
GROUP

98
TABLE 18.3 OIL COOLER (OLD T YPE)
COOLER GR OUP 18
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

OIL COOLER ( OLD TYPE )

1 8854 1803 25 25 Assy. Oil Cooler 1 Upto Sep 2002
2 2523 1817 37 02 Cover (Oil Cooler) 1
3 312 188 14 79 Gasket (Cover to Oil Cooler) 1
10 312 993 26 01 Spring 1
12 2525 1817 72 01 Screw Plug 1
13 352 188 07 80 Gasket (Oil Cooler an Cyl. Block) 1
15 2576 5420 99 30 Oil Pressure Transducer 1
18 2525 1817 01 54 Assy. Oil Return Line 1

99
 TABLE 18.4 OIL COOLER (PL
COOLER (PLAATE T YPE) NE
NEWW GR OUP 18
GROUP

100
TABLE 18.4 OIL COOLER (PL
COOLER (PLAATE T YPE) NE
NEWW GR OUP 18
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

OIL COOLER ( PL
COOLER ATE T YPE ) NE
PLA NEWW
1 2525 1817 01 69 Assy. Oil Cooler with Aluminium Cover (Plate Type) 1 Effective October 2002
3 2525 1817 38 05 Cover, Oil Cooler 1
2525 1817 01 75 Assy. Oil Line ( Cover to Turbo ) 2
6 2576 5420 99 30 Oil Pressure Transducer 1
6 2654 5450 99 13 Low Oil Pressure Switch 1

101
 TABLE 18.5 PISTON C
PISTON OOLING
COOLING GR OUP 18
GROUP

102
TABLE 18.5 PISTON C
PISTON OOLING
COOLING GR OUP 18
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

PISTON COOLING
1 2525 1817 01 60 Assy Piston Cooling Nozzle 6
2 2525 1817 01 50 Assy Relief Valve (for Nozzle) 6

103
 TABLE 20.1 WATER PUMP GR OUP 20
GROUP

104
TABLE 20.1 WATER PUMP GR OUP 20
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

WATER PUMP
1 2525 2010 01 16 Assy. Water Pump (Metallic Impeller) 1 Power Steering
1 2525 2010 01 21 Assy. Water Pump (Metallic Impeller) 1 Mech. Steering
1 2525 2010 01 24 Assy. Water Pump (Plastic Impeller) 1 Power Steering
25 2525 2010 53 01 Gasket 1
27 2527 2014 70 04 Pulley (Single Groove) 1 Mech. Steering
27 2525 2014 01 24 Pulley (Three Groove) 1 Power Steering
Replaces 352 200 02 05
28 2525 2014 01 05 Assy. Fan BS I 1 BS I
28 2525 2014 01 16 Assy Fan (With Viscous Coupling) BS II 1 BS II
29 2525 2014 38 37 Spacer (73 mm Thick) BS I 1 BS I
30 1455 050280 2 Circlip A 28x2 (Hub Locking on W/P Shaft) 1
31 1107 170890 1 Hex. Bolt M 8x90 6
32 2525 2015 63 06 Cogged V. Belt (1325 mm long) BS I 1 Replaces 2525 2015 63 05
32 2525 2015 63 29 Cogged V. Belt (1355 mm long) BS II 2 BS II
33 2525 2012 01 08 Assy. Thermostat (SOT - 83) 1 Replaces 2525 2012 01 65
33 2525 2012 01 83 Assy. Thermostat 1 BS II
34 2525 5010 58 37 Rubber Hose (Radiator bottom to Water Pump) BS I 1 Replaces 2525 5000 58 07

105
 TABLE 20.1 WATER PUMP GR OUP 20
GROUP

106
TABLE 20.1 WATER PUMP GR OUP 20
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

34 2525 5010 58 64 Rubber Hose (Radiator bottom to Water Pump) BS II 1 BS II

35 1428 059821 7 Hose Clip TB 54 1
1428 059926 4 Hose Clip TB 34 1
36 2525 2030 58 03 Rubber Hose (Thermostat to Water Pump) BS I 1 BS I
36 2525 2030 58 06 Reducer Hose (Thermostat to Water Pump) 1 BS II
37 2527 5010 42 05 Hose Clamp (34 dia) 2 BS I
37 2547 5010 42 13 Hose Clamp (56 dia) 2 BS II
38 2525 2012 01 64 Assy. Upper Cooling Line 1
39 352 203 06 80 Gasket (Upper Cooling Line) 2
42 2632 5420 99 03 Temp. Transducer 1
43 2534 5000 58 01 Rubber Bellow (U.C. Line to Thermostat) 1
44 2525 5010 58 36 Rubber Hose (Thermostat to Radiator Top) BS I 1 BS I
44 2525 5010 58 63 Rubber Hose (Thermostat to Radiator Top) 1 BS II
45 2547 5010 42 22 Hose Clamp (50 mm Dia.) BS I 3 BS I
45 2547 5010 42 13 Hose Clamp (56 dia) 3 BS II
46 1428 059930 2 Hose Clamp TB 36 1
Fan SShr
hroud R
hroud ing
Ring
50 2525 2014 38 39 Fan Shroud Ring (Aluminium) 1 BS II

107
 TABLE 20.1 WATER PUMP GR OUP 20
GROUP

108
TABLE 20.1 WATER PUMP GR OUP 20
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

51 2525 5050 77 03 Rubber Ring (Fan Ring To Shroud) 1 BS II

52 2525 5050 42 01 Hose Clamp (610) 2 BS II
53 2525 2014 01 12 Assy Bracket Top RH (Fan Ring Mtg) 1 BS II
54 2525 2014 01 13 Assy Bracket Top LH (Fan Ring Mtg) 1 BS II
55 2525 2014 01 14 Assy.Bracket Bottom RH (Fan Ring Mtg) 1 BS II
56 2525 2014 01 15 Assy.Bracket Bottom LH (Fan Ring Mtg) 1 BS II
REPAIR KIT
REPAIR S
KITS
2525 2010 01 18 Minor Repair Kit (Water Pump) Consisting of : 1
5 Sliding Ring 1
6 Sealing Member 1
7 Seal Sliding Ring 1
13 Oil Seal 1
14 Gasket Water Pump 1
20 Gasket Water Pump 1
25 Gasket Clutch 1
Circlip A 28x2 1

109
 TABLE 20.1 WATER PUMP GR OUP 20
GROUP

110
TABLE 20.1 WATER PUMP GR OUP 20
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

2525 2010 01 19 Major Repair Kit (Water Pump w/Metallic Impeller) 1

Consisting of :
3 Shaft 1
4 Impeller (Metallic) 1
5 Sliding Ring 1 Optional
6 Sealing Member 1 Optional
7 Axle Slide Ring Seal 1
7 Cyclam Slide Ring Seal 1
8 Rubber Seal Ring 1
9 Taper Roller Bearing 1
10 Taper Roller Bearing 1
13 Oil Seal 1
14 Gasket Water Pump 1
15 Shim 0.05 mm Thick 1 For Selection
15 Shim 0.10 mm Thick 1 For Selection
15 Shim 0.15 mm Thick 1 For Selection
15 Shim 0.20 mm Thick 1 For Selection
15 Shim 0.50 mm Thick 1 For Selection

111
 TABLE 20.1 WATER PUMP GR OUP 20
GROUP

112
TABLE 20.1 WATER PUMP GR OUP 20
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

19 Hub 1
20 Gasket 1
25 Gasket 1
Circlip A 28x2 (Heavy Duty) 1
2525 2099 01 07 Major Repair Kit (Water Pump w/Plastic Impeller) 1
Consisting of :
3 Shaft 1
4 Impeller, Plastic 1
5 Sliding Ring 1
6 Sealing Member 1
7 Seal (Axial Slide Ring) 1 Optional
7 Seal (Cyclam Slide Ring) 1 Optional
8 Rubber Seal Ring 1
9 Taper Roller Bearing 1
10 Taper Roller Bearing 1
13 Oil Seal 1
14 Gasket Water Pump 1
15 Shim 0.05 mm Thick 1 For Selection

113
 TABLE 20.1 WATER PUMP GR OUP 20
GROUP

114
TABLE 20.1 WATER PUMP GR OUP 20
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

15 Shim 0.10 mm Thick 1 For Selection

15 Shim 0.15 mm Thick 1 For Selection
15 Shim 0.20 mm Thick 1 For Selection
15 Shim 0.50 mm Thick 1 For Selection
19 Hub 1
20 Gasket 1
25 Gasket 1
Circlip A 28x2 (Heavy Duty) 1

115
 TABLE 24.1 ENGINE SUSPENSION GR OUP 24
GROUP

116
TABLE 24.1 ENGINE SUSPENSION GR OUP 24
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

ENGINE SUSPENSION
19 2525 2210 71 08 Lifting Hook, Front 1
20 2525 2210 71 09 Lifting Hook, Rear 1
1 2529 2212 51 01 Engine Mounting Arm, Front BS I 2 BS I
1 2525 2212 51 05 Engine Mounting Arm, Front BS II 1 BS II
8 2573 2410 01 03 Engine Mounting Pad, Front 2 310 & 330 Dia Clutch
2632 2410 01 01 Assy Housing Front (Rubber Support) 2 310 & 330 Dia Clutch
15 2575 2420 01 01 Assy. Rubber Support Rear RH 1 310 Dia Clutch
15 2575 2420 01 02 Assy. Rubber Support Rear LH 1 310 Dia Clutch
15 2632 2420 01 03 Assy. Rubber Support Rear RH 1 330 Dia Clutch
15 2632 2420 01 04 Assy. Rubber Support Rear LH 1 330 Dia Clutch
2632 2420 01 01 Assy. Housing RH, Engine Mtg Pad Rear 1 310 Dia Clutch
2632 2420 01 02 Assy. Housing LH, Engine Mtg Pad Rear 1 310 Dia Clutch
2632 2420 01 05 Assy. Housing RH, Engine Mtg Pad Rear 1 330 Dia Clutch
2632 2420 01 06 Assy. Housing LH, Engine Mtg Pad Rear 1 330 Dia Clutch

117
 TABLE 25.1 CLUT
CLUTCH 310 DIA. (C
UTCH OIL T YPE)
(COIL GR OUP 25
GROUP

118
TABLE 25.1 CLUT
CLUTCH 310 DIA. (C
UTCH OIL T YPE)
(COIL GR OUP 25
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

CLUTCH 310 DIA. (COIL TYPE)

1 2632 2540 01 01 Assy. Clutch Pressure Plate (310 mm Dia.) (Coil Type) 1
15 2573 2520 01 08 Assy. Clutch Disc (310 mm Dia.) 1
20 2529 2510 37 07 Clutch Housing (310 dia Clutch) 1
22 312 251 10 06 Protective Plate (For Clutch) 1
25 2523 2510 82 01 Clutch Housing (Lower Part) 1
28 042 251 00 04J Clutch Cover, Upper 1
31 2763 2560 01 01 Assy. Clutch Release Bearing with Sleeve (Self Centering) 1 NEW /
Replaces 2575 2560 01 10
31 2575 2560 01 10 Assy. Clutch Release Bearing with Sleeve 1 OLD
32 2575 2560 31 06 Release Bearing 1
33 2060 2560 51 01 Release Fork 1
34 2608 2560 87 01 Locking Wire 1
35 352 254 00 40 Bracket (Inside) 1
36 352 254 01 35 Bearing (Outer Race) 1
38 352 250 02 43 Bracket (Outside) 1
39 352 254 00 97 Rubber Bellow 1
42 2573 2930 87 01 Spring 1

119
 TABLE 25.1 CLUT
CLUTCH 310 DIA. (C
UTCH OIL T YPE)
(COIL GR OUP 25
GROUP

120
TABLE 25.1 CLUT
CLUTCH 310 DIA. (C
UTCH OIL T YPE)
(COIL GR OUP 25
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

Repair Kits
2573 2520 06 01 Kit Clutch Lining (310 Dia. Clutch Disc) Consisting of : 1 Not Serviced Loose
16 Clutch Lining 2
17 Rivet (Cl. Lining) 48
18 Rivet 12
2573 2540 06 03 Kit for Release Lever (310 Dia. Pressure Plate) Consisting of : 1 Not Serviced Loose
3 Anti Rattle Spring 4
4 Release Lever 4
5 Needle Roller 76
6 Pin 4
Split Pin 2x14 4
7 Support 4
8 Pin (Small) 4
9 Adj. Nut 4
10 Lock Plate 4
11 Spring Washer 4
47 2575 2540 06 01 Repair Kit for Pressure Spring (310 Dia. Pressure Plate) 1
Consisting Of :
13 Pressure Spring 12 Not Serviced Loose
14 Sleeve for Pressure Spring 12 Order as a Kit

121
 TABLE 25.2 CLUT
CLUTCH 330 DIA. (C
UTCH OIL T YPE)
(COIL GR OUP 25
GROUP

122
TABLE 25.2 CLUT
CLUTCH 330 DIA. (C
UTCH OIL T YPE)
(COIL GR OUP 25
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

CLUTCH (330 DIA., COIL TYPE)

1 2763 2540 01 20 Assy. Clutch Pressure Plate (330 Dia., Coil Type) 1
2 2763 2520 01 16 Assy. Clutch Disc (330 Dia., Ceramic) 1
6 2641 2560 01 03 Assy. Clutch Realease Bearing with Sleeve 1
10 2724 2560 51 02 Clutch Release Fork 1
12 2724 2560 82 06 Bracket (Inside) 1
13 2724 2560 01 03 Assy. Outer Race 1
2724 2560 82 08 Cover Side (Clutch Housing) 1
312 254 10 13 Locking Wire 2
2724 2560 77 01 Rubber Bellow 1
15 2724 2560 01 14 Assy. Bracket (Outside) 1
20 2525 2510 37 37 Clutch Housing (330 Dia.) 1
2525 2510 82 06 Lower Part Clutch Housing 1
R epair K its
Kits
2724 2540 01 09 Pressure Plate 330 Dia. Kit Consists of: 1 Order Under Kit
Pressure Plate 1
Needle Bush 6

123
 TABLE 25.2 CLUT
CLUTCH 330 DIA. (C
UTCH OIL T YPE)
(COIL GR OUP 25
GROUP

124
TABLE 25.2 CLUT
CLUTCH 330 DIA. (C
UTCH OIL T YPE)
(COIL GR OUP 25
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

2724 2540 01 11 Release Lever Kit Consists of : 1 Order Under Kit

Release Lever 3
Eye Bolt with Needle Bush 3
Eye Bolt Pin 3
Retaining Pin 3
Lock Nut 3
Adjusting Nut 3
Pressure Plate Pin 3
Retractor Spring 3
Washer 6
2724 2540 01 12 Assy. Release Lever with Eye Bolt consists of: 1 Order Under Kit
Release Lever 3
Eye Bolt with Needle Bush 3
Eye Bolt Pin 3
2754 2540 01 20 Hold Down Bolt Kit Consists of: 1 Order Under Kit
Hold Down Bolt 3
Washer 3

125
 TABLE 25.2 CLUT
CLUTCH 330 DIA. (C
UTCH OIL T YPE)
(COIL GR OUP 25
GROUP

126
TABLE 25.2 CLUT
CLUTCH 330 DIA. (C
UTCH OIL T YPE)
(COIL GR OUP 25
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

2724 2520 01 11 Clutch Disc 330 Dia. Facing Kit Consists of: 1 Order Under Kit
Ceramic Button 12
Rivet for Ceramic Button 12
2724 2540 37 01 Cover 1 Serviced Loose
2724 2540 67 06 Cotter Pin 3 Serviced Loose
2724 2540 86 01 Collector Ring 1 Serviced Loose
2754 2540 01 18 Assy. Release Bearing (1.50 Inch Dia.) 1

127
 TABLE 26.1 GEAR BOX HOUSING AND C
BOX O VER
CO GR OUP 26
GROUP

128
TABLE 26.1 GEAR BOX HOUSING AND C
BOX O VER
CO GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

GEAR BOX HOUSING AND COVER

1 2505 2604 01 55 Assy. GBS - 40 - 5 / 7.51 8 BCF w/o PTO 1
2 2505 2610 37 23 Gear Box Housing 1
3 1305 090920 9 Cylindrical Pin 10 H 8x20 2
4 000 997 00 06J Filling Plug 1
5 2663 3510 72 07 Magnetic Drain Plug 1
6 2505 3014 53 01 Gasket, Front Cover Lower 1
7 2505 3014 47 01 Front Cover Lower 1
11 2505 2625 53 01 Gasket (Fr. Cover Top to Hsg.) 1
12 2505 3013 47 01 Gear Box Housing Cover Front Top 1
2505 2625 82 01 Oil Slinger (GB Hsg. Front Top Cover) 1
15 2505 2625 78 08 Oil Seal 1
16 2505 3013 86 01 Butting Ring 2.90 mm Thick 1 For Selection
16 2505 2625 86 01 Butting Ring 2.95 mm Thick 1 For Selection
16 2505 3013 86 02 Butting Ring 3.00 mm Thick 1 For Selection
16 2505 2625 86 02 Butting Ring 3.05 mm Thick 1 For Selection
16 2505 3013 86 03 Butting Ring 3.10 mm Thick 1 For Selection
16 2505 2625 86 03 Butting Ring 3.15 mm Thick 1 For Selection

129
 TABLE 26.1 GEAR BOX HOUSING AND C
BOX O VER
CO GR OUP 26
GROUP

130
TABLE 26.1 GEAR BOX HOUSING AND C
BOX O VER
CO GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

16 2505 3013 86 04 Butting Ring 3.20 mm Thick 1 For Selection

16 2505 2625 86 04 Butting Ring 3.25 mm Thick 1 For Selection
16 2505 3013 86 05 Butting Ring 3.30 mm Thick 1 For Selection
16 2505 2625 86 05 Butting Ring 3.35 mm Thick 1 For Selection
16 2505 3013 86 06 Butting Ring 3.40 mm Thick 1 For Selection
16 2505 2625 86 06 Butting Ring 3.45 mm Thick 1 For Selection
16 2505 3013 86 07 Butting Ring 3.50 mm Thick 1 For Selection
16 2505 3013 86 08 Butting Ring 3.60 mm Thick 1 For Selection
17 012 261 00 20J Gear Case Cover Rear 1 W/o PTO
17 337 261 01 20 Gear Case Cover Rear 1 For PTO
2505 2620 78 03 Oil Seal 1
19 321 261 00 31 Adapter 1
20 321 260 00 86 Assy. Threaded Bush 1
21 153 264 00 55 Plug Speedo Drive 1
23 312 283 17 52 Shim 0.05 mm Thick AR For Selection
23 312 283 10 52 Shim 0.1 mm Thick AR For Selection
23 312 283 11 52 Shim 0.2 mm Thick AR For Selection
23 312 283 12 52 Shim 0.4 mm Thick AR For Selection

131
 TABLE 26.1 GEAR BOX HOUSING AND C
BOX O VER
CO GR OUP 26
GROUP

132
TABLE 26.1 GEAR BOX HOUSING AND C
BOX O VER
CO GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

23 312 283 21 52 Shim 0.8 mm Thick AR For Selection

27 352 261 07 80 Gasket (Gear Case Cover Rear) 1
30 2505 2671 37 55 Gear Case Cover Top (Lower Half ) 1
31 2505 3012 53 01 Gasket 1
32 2505 3012 88 01 Stud 4
33 2505 2671 67 01 Pin Swing Lever 1
37 2574 3315 01 02 Breather 1 Old Fitment
37 2668 3515 01 02 Pressure Relief Valve 1 New Fitment
2505 3011 67 01 Thrust Pin (Reverse Indicator Switch) 1
312 993 42 01 Pressure Spring (Reverse Indicator Switch) 1
40 2654 5450 01 34 Reverse Indicator Switch 1
41 2505 2670 51 05 Swing Lever Shifter Fork (1st Speed) 1 Replaces 337 265 00 07
1595 352013 1 Needle Roller Bearing 2X13.8 29
42 2505 3012 92 01 Washer 1
43 2505 2671 34 09 Pressure Piece for Check Plate 1
44 2505 2671 87 02 Pressure Spring for Pressure Piece 1
45 321 997 01 03 Slotted Plug 1
46 2505 2671 34 10 Interlocking Pin 1
47 2505 2671 87 03 Pressure Spring for Interlocking Pin 1

133
 TABLE 26.1 GEAR BOX HOUSING AND C
BOX O VER
CO GR OUP 26
GROUP

134
TABLE 26.1 GEAR BOX HOUSING AND C
BOX O VER
CO GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

48 1608 250240 1 Sealing Plug M 24x1.5 1

49 321 260 08 46 Assy. Check Plate 1
50 2505 2671 34 07 Stopper Piece Check Plate 4
53 2505 2671 34 03 Support Piece Check Plate 4
54 321 265 08 05 Selector Shaft for First Speed 1
55 321 265 18 05 Selector Shaft (2/3) 1
56 321 265 19 05 Selector Shaft (4/5) 1
57 322 265 03 05 Selector Shaft (For Reverse Gear) 1
58 322 265 01 23 Gear Shift Dog (For First Gear) 1
59 321 265 12 02 Selector Fork (2/3) 1
60 2505 2651 51 02 Selector Fork (4/5) 1
61 321 265 13 01 Selector Fork (For 1st Speed Gear) 1
62 2505 2651 51 01 Selector Fork (For Reverse Gear) 1
63 312 993 10 01 Pressure Spring 4
64 1595 010110 2 Steel Ball 11 mm dia. 4
65 312 265 10 36 Clamp (Selector Shaft to Gear Box Housing) 4
66 312 994 03 32 Locking Plate (Selector Shaft to Gear Box Housing) 2

135
 TABLE 26.1 GEAR BOX HOUSING AND C
BOX O VER
CO GR OUP 26
GROUP

136
TABLE 26.1 GEAR BOX HOUSING AND C
BOX O VER
CO GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

TOP COVER
67 2505 2671 37 56 Cover Top (Upper Half ) 1
68 2507 2671 31 05 Needle Bearing 2
69 2505 2670 51 04 Shifter Finger 1
70 2505 2670 79 08 Selector & Shifter Shaft 1
73 1706 160251 8 Oil Seal 1
74 2507 2671 78 03 Scraper Ring 1
75 2505 2670 60 09 Shifting Lever 1
76 2505 2671 82 22 Cap 1
77 2505 2671 77 01 Bellow 1
78 1427 020250 1 Hose Clip 25 1
79 2506 2671 53 01 Gasket (Between Upper & Lower Half ) 1
80 2505 3010 67 01 Pivot Pin 1
81 321 265 02 08 Intermediate Lever (Rev. Gear) 1
82 321 263 04 50 Bush 1
83 2505 2651 59 01 Sliding Key 1

137
 TABLE 26.1 GEAR BOX HOUSING AND C
BOX O VER
CO GR OUP 26
GROUP

138
TABLE 26.1 GEAR BOX HOUSING AND C
BOX O VER
CO GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

GASKET KIT
2505 2600 01 01 Gear Box Gasket Kit Consisting of : 1
6 Gasket Front Cover Lower 1
11 Gasket Front CoverUpper 1
27 Gasket Rear Cover 1
31 Gasket Top Cover 1
8854 2605 16 13 Overhauling Kit - GB 40 consisting of : 1
Oil Seal 1
Oil Seal (Front Cover) 1
Shim 0.10 mm Thick 1
Shim 0.20 mm Thick 1
Shim 0.40 mm Thick 1
Shim 0.05 mm Thick 1
Shim 0.80 mm Thick 1
Gasket (GB cover Lower to GB Housing) 1
Gasket (Front cover Top to GB Housing) 1
Gasket (GB cover RR) 1
Gasket (GB Top cover) 1

139
 TABLE 26.1 GEAR BOX HOUSING AND C
BOX O VER
CO GR OUP 26
GROUP

140
TABLE 26.1 GEAR BOX HOUSING AND C
BOX O VER
CO GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

Hex Collar Nut 1

Hex Nut 1
Pressure Spring 1
Pin Main Shaft 1

141
 TABLE 26.2 GEAR SHAFT AND GEAR GR OUP 26
GROUP

142
TABLE 26.2 GEAR SHAFT AND GEAR GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

GEAR SHAFT AND GEAR

1 2505 2625 79 10 Drive Shaft (7.51) 1 Replaces 2505 2625 79 02
2 321 993 12 01 Compression Spring 1
3 321 262 00 73 Clamping Plate 1
4 000 981 12 01 Cylindrical Roller Bearing 1
5 2505 2620 43 02 Snap Ring 2.68 mm Thick 2
5 2505 2620 43 03 Snap Ring 2.73 mm Thick 2
5 2505 2620 43 04 Snap Ring 2.78 mm Thick 2
5 2505 2620 43 05 Snap Ring 2.83 mm Thick 2
5 2505 2620 43 06 Snap Ring 2.88 mm Thick 2
5 2505 2620 43 07 Snap Ring 2.93 mm Thick 2
6 2505 2620 31 06 Four Point Ball Bearing 2
7 2507 2625 86 01 Spacer on Drive Shaft 1
8 312 262 11 72 Lock Nut LH Thread 1
9 2505 2625 31 05 Roller Cage (24mm Long) 1 Old Set
10 2505 3015 79 01 Main Shaft (w/o groove) 1 Old Set
9 2505 2625 31 18 Roller Cage (31mm Long) 1 New Set
10 2505 2620 79 03 Main Shaft (w/o groove) 1 New Set

143
 TABLE 26.2 GEAR SHAFT AND GEAR GR OUP 26
GROUP

144
TABLE 26.2 GEAR SHAFT AND GEAR GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

2690 2620 86 01 Circlip New Set

11 312 993 17 01 Pressure Spring 1
12 321 262 03 74 Pin on Main Shaft 1
13 321 262 21 62 Butting Ring 6.90 mm Thick 1 For Selection
13 2505 2620 86 08 Butting Ring 6.95 mm Thick 1 For Selection
13 321 262 20 62 Butting Ring 7.00 mm Thick 1 For Selection
13 2505 2620 86 09 Butting Ring 7.05 mm Thick 1 For Selection
13 321 262 19 62 Butting Ring 7.10 mm Thick 1 For Selection
13 2505 2620 86 10 Butting Ring 7.15 mm Thick 1 For Selection
13 321 262 18 62 Butting Ring 7.20 mm Thick 1 For Selection
13 2505 2620 86 11 Butting Ring 7.25 mm Thick 1 For Selection
13 321 262 17 62 Butting Ring 7.30 mm Thick 1 For Selection
13 2505 2620 86 12 Butting Ring 7.35 mm Thick 1 For Selection
13 321 262 04 62 Butting Ring 7.40 mm Thick 1 For Selection
13 321 262 28 62 Butting Ring 7.45 mm Thick 1 For Selection
13 321 262 05 62 Butting Ring 7.50 mm Thick 1 For Selection
13 321 262 29 62 Butting Ring 7.55 mm Thick 1 For Selection
13 321 262 06 62 Butting Ring 7.60 mm Thick 1 For Selection

145
 TABLE 26.2 GEAR SHAFT AND GEAR GR OUP 26
GROUP

146
TABLE 26.2 GEAR SHAFT AND GEAR GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

13 321 262 30 62 Butting Ring 7.65 mm Thick 1 For Selection

13 321 262 07 62 Butting Ring 7.70 mm Thick 1 For Selection
13 2505 2620 86 13 Butting Ring 7.75 mm Thick 1 For Selection
13 321 262 25 62 Butting Ring 7.80 mm Thick 1 For Selection
13 2505 2620 86 14 Butting Ring 7.85 mm Thick 1 For Selection
13 321 262 26 62 Butting Ring 7.90 mm Thick 1 For Selection
13 2505 2620 86 15 Butting Ring 7.95 mm Thick 1 For Selection
13 321 262 27 62 Butting Ring 8.00 mm Thick 1 For Selection
14 340 262 01 34 Synchronising Ring 1
16 2505 3015 54 03 Synchronising Sleeve 4th & 5th 1
20 2505 2620 38 02 Synchronising Cone 2
21 321 262 08 23 Shifting Sleeve 1
22 2505 2620 01 35 Assy. Helical Gear 4th Speed (T = 19) 1 Replaces 2505 2620 01 11
23 2505 2620 31 23 Double Row Needle Cage 1
24 322 262 40 50 Collar Bushing 44.5 mm Long (For Third Speed Gear) 1 For Selection
24 322 262 41 50 Collar Bushing 44.6 mm Long (For Third Speed Gear) 1 For Selection
25 2505 2620 31 24 Double Row Roller Cage 1
26 2505 2620 01 18 Assy. Helical Gear 3rd Speed (T = 26) 1

147
 TABLE 26.2 GEAR SHAFT AND GEAR GR OUP 26
GROUP

148
TABLE 26.2 GEAR SHAFT AND GEAR GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

28 322 262 04 35 Synchronising Sleeve 2/3 1

20 2505 2620 38 02 Synchronising Cone 2
29 321 262 08 23 Shifting Sleeve 1
25 2505 2620 31 24 Double Row Roller Cage 1
30 322 262 01 12 Helical Gear 2nd Speed (T = 32) 1
32 322 263 03 33 Reverse Gear on Main Shaft 1
20 2505 2620 38 02 Synchronising Cone 1
34 321 262 07 23 Shifter Sleeve 1st Speed 1
35 2505 3015 34 01 Collar Bushing 47.2 mm Long 1
35 2505 3015 34 02 Collar Bushing 47.3 mm Long 1
35 2505 3015 34 03 Collar Bushing 47.4 mm Long 1
35 2505 3015 34 04 Collar Bushing 47.5 mm Long 1
35 2505 3015 34 05 Collar Bushing 47.6 mm Long 1
35 2505 3015 34 06 Collar Bushing 47.7 mm Long 1
35 2505 3015 34 07 Collar Bushing 47.8 mm Long 1
35 2505 3015 34 08 Collar Bushing 47.9 mm Long 1
36 1595 089901 5 Cylindrical Roller 4x8 115
37 2505 3015 54 01 Gear Wheel 1st Speed (T = 39) 1

149
 TABLE 26.2 GEAR SHAFT AND GEAR GR OUP 26
GROUP

150
TABLE 26.2 GEAR SHAFT AND GEAR GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

38 2505 2620 01 76 Gear Speedometer Drive w/ Oil Slinger 1 Replaces 2505 2620 01 57
& 2505 3015 54 09
39 2505 2620 79 02 Shaft (Speedo Drive) 1
40 2505 2620 01 58 Speedo Pinion (Nylon) 1 Replaces 2505 3015 54 10
41 2507 2620 50 01 Coupling Flange (8 Holes) 1
42 322 262 00 72 Hex. Nut 1
43 2505 2630 79 06 Counter Shaft (w/o PTO application) 1 Replaces 2505 2630 79 01
43 2505 3014 79 01 Counter Shaft (for PTO application) 1
44 2505 2630 54 10 Twin Gear (Counter Shaft) (2/3) 1 Replaces 2505 2630 54 02
45 2505 2630 54 01 4th Gear (On Counter Shaft) 1
46 2505 2630 54 09 Constant Mesh Gear (On Counter Shaft) (T = 36) 1 Replaces 2505 3014 54 02
47 1455 069905 3 Circlip A 52x2.5 1
48 2505 2630 31 04 Taper Roller Bearing 2
49 2505 2635 01 05 Reverse Idler Gear with Bush (T = 29) 1
51 2505 3017 79 01 Reverse Idler Gear Shaft 1
8854 2604 16 12 Synchro Kit GBS 40 Consisting of : 1
19 Carrier 4/5 & 2/3 6
33 Carrier 1st 3

151
 TABLE 26.2 GEAR SHAFT AND GEAR GR OUP 26
GROUP

152
TABLE 26.2 GEAR SHAFT AND GEAR GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

18 Retention Pin 4/5, 2/3 6

18 Retention Pin 1st 3
17 Comp. Spring 9

153
 TABLE 26.3 GEAR SHIFT LINK
LINKAAGES GR OUP 26
GROUP

154
TABLE 26.3 GEAR SHIFT LINK
LINKAAGES GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

GEAR SHIFT LINKAGES

1 2573 2680 37 04 Bracket Gear Shift Lever 1
7 2573 2680 51 01 Selector & Shifter Yoke 1
8 2651 4660 34 01 Needle Bush 1
9 2630 2680 67 03 Pin 2
10 2630 2680 86 01 Spacer 1
11 2651 4660 77 02 Sealing Ring 2
12 2507 2670 01 52 Sub. Assy. Ball and Socket Joint Big 2
14 2505 2670 01 09 Assy. Gear Shift Lever Knob 1 Pune Vehicle
14 2505 2680 01 23 Assy. Gear Shift Lever Knob 1 JSR Vehicle
15 2763 2680 01 12 Assy. Rubber Bellow 1
18 2618 2680 01 01 Assy. Gear Shift Lever with Yoke (Straight) BS I 1 BS I
18 2630 2680 01 14 Assy. Gear Shift Lever with Yoke (Bent) BS I 1 BS I
18 2808 2680 01 06 Assy. Gear Shift Lever with Yoke (Bent) BS II 1 BS II
19 2573 2680 01 45 Assy. Turning Tube (without Ball Joint) BS I 1 BS I
19 2806 2680 01 08 Assy. Turning Tube (without Ball Joint) BS II 1 BS II
20 2507 2670 01 52 Sub. Assy. Ball and Socket Joint Big 1
22 2763 2680 79 01 Link Rod 2

155
 TABLE 26.3 GEAR SHIFT LINK
LINKAAGES GR OUP 26
GROUP

156
TABLE 26.3 GEAR SHIFT LINK
LINKAAGES GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

23 2641 2680 02 24 Assy. Ball Joint, RH Threads 1

24 2641 2680 02 25 Assy. Ball Joint, LH Threads 1
27 2505 2671 02 59 Assy. Bracket 1
33 2763 2680 01 14 Assy. Clamping Plate (Rubber Bellow) 2
40 2505 2670 60 09 Assy. Shifting Lever 1
41 2763 2680 01 13 Assy. Spacer 4 Replaces 2630 2680 86 01

157
 TABLE 26.4 PO WER TAKE OFF (PT
POWER O)
(PTO) GR OUP 26
GROUP

158
TABLE 26.4 PO WER TAKE OFF (PT
POWER O)
(PTO) GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

PO WER TAKE OFF (PT

POWER O)
(PTO)
2505 2640 01 37 Assy. PTO w/o Pneumatic Shifting Cylinder 1
2594 4520 01 02 Assy. Shifting Cylinder 1
2594 5130 01 02 Pneumatic Direction Control Valve 1
PNEUMATIC SHIFT
PNEUMATIC
2505 2640 01 40 Housing 1
10 Housing Half 1 NSSP
2505 2640 37 05 Housing Half (Inner) 1
13 2505 2640 53 01 Gasket (Housing) 1
14 2505 2640 86 01 Spacer 1
16 2505 2640 31 07 Ball Bearing 1
18 2505 2640 79 02 Input Gear Shaft 1
19 2505 2640 31 03 Ball Bearing 1
20 2505 2640 84 01 Sleeve 1
22 2505 2640 47 01 Bearing Cover 1
COVER TO HOUSINGS
23 Gasket 1 NSSP
28 2505 2640 54 02 Sliding Gear 1

159
 TABLE 26.4 PO WER TAKE OFF (PT
POWER O)
(PTO) GR OUP 26
GROUP

160
TABLE 26.4 PO WER TAKE OFF (PT
POWER O)
(PTO) GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

29 2505 2640 51 01 Shifter Fork 1

30 2505 2640 79 07 Shifter Shaft 1
FORK TO SHIFTER SHAFT
36 312 264 10 71 Locking Screw Fork & Shifter Shaft 1
37 2505 2640 79 08 Output Shaft 1
38 2654 3340 31 05 Taper Roller Bearing Outer 1
39 312 264 14 10 Front Cover 1
40 312 264 11 79 Gasket (Front Cover to Housing) 1
47 2505 2640 86 12 Spacer 1
48 2651 3340 31 29 Taper Roller Bearing 1
50 2505 2640 37 10 Rear Cover 1
51 003 997 77 46 Oil Seal 1
2505 2640 86 14 Spacer 1
ASSY
ASSY.. REAR COVER TO HOUSING
CO
52 Gasket 1 NSSP
FOR OUTPUT SHAFT
53 1360 059901 6 Parallel Key A 8x5x25 1
55 1210 229903 3 Castle Nut M 24x1.5 1

161
 TABLE 26.5 PNEUMATIC SHIFTING CYLINDER (FOR PT
PNEUMATIC O)
PTO) GR OUP 26
GROUP

162
TABLE 26.5 PNEUMATIC SHIFTING CYLINDER (FOR PT
PNEUMATIC O)
PTO) GR OUP 26
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

PNEUMATIC SHIFTING CYLINDER (FOR PT

PNEUMATIC O)
PTO)
1 2594 4520 01 02 Assy. Shifting Cylinder 1
FITMENT ON PT
FITMENT O
PTO
2 Extension Rod For Sh. Cyl. 1 NSSP
3 2575 2640 67 02 Pin 1 For Shift Cyl. to Bracket
4 2575 2640 86 01 Sleeve 2 For Shift Cyl. to Bracket
7 2575 2640 01 01 Assy. Lever 1
8 2575 2640 67 01 Pin 1
11 321 993 17 01 Pressure Spring 1
13 2594 4411 67 02 Clevis Pin 1
LEVER TO SHIFTER SHAFT OF PT
LEVER O
PTO
21 Bracket 1 NSSP

163
 TABLE 29.1 CLUT
CLUTCH C
UTCH ONTR
CONTR OL
ONTROL GR OUP 29
GROUP

164
TABLE 29.1 CLUT
CLUTCH C
UTCH ONTR
CONTR OL
ONTROL GR OUP 29
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

CLUTCH CONTROL
1 2632 2910 01 38 Assy. Control Mtg. Bracket wClutch M/Cyl. Mtg. Bkt BS I 1 Replaces
2783 2910 01 02, BS I
1 2618 2950 01 02 Assy. Control Mtg. Bracket wClutch M/Cyl. Mtg. Bkt BS II 1 BS II
12 2782 2950 01 01 Assy Bearing Tube 1
3 2782 2950 67 01 Pin 1
4 2571 2910 01 06 Assy. Clutch Pedal Lever BS I 1 BS I
4 2618 2910 01 14 Assy. Clutch Pedal Lever BS II 1 BS II
5 312 427 23 50 Bush 1
6 1455 060401 0 External Circlip 40x1.75 2
7 2782 2930 87 01 Spring 1 Replaces 2608 2930 87 01
8 2782 2910 01 17 Assy. Pedal Plate 1 Replaces 2574 2910 01 01
9 320 292 50 82 Rubber Cover, Clutch Pedal 1
10 322 293 00 77 Washer, Brake Pedal 1

165
 TABLE 29.2 HYDR
HYDRAAULIC CLUT
CLUTCH C
UTCH ONTR
CONTR OL
ONTROL GR OUP 29
GROUP

166
TABLE 29.2 HYDR
HYDRAAULIC CLUT
CLUTCH C
UTCH ONTR
CONTR OL
ONTROL GR OUP 29
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

HYDRAULIC CLUTCH CONTROL

1 2630 2910 01 03 Assy. Refilling Container Complete 1
5 2085 2910 01 02 Assy. Connecting Line (for Hyd. Clutch) 1 JSR Vehicle
5 2618 2910 01 21 Assy. Connecting Line (for Hyd. Clutch) 1 Pune Vehicle
6 1427 020190 4 Hose Clip 19 1
7 2618 2910 01 07 Assy. Master Cylinder 25.4 Dia. 1
8 2618 2910 01 17 Assy Fork Head with Push rod (for Clutch Master Cylinder) 1
16 2510 2930 01 02 Assy. Slave Cylinder 1
17 2573 2930 32 06 Push Rod 1 310 Dia. Clutch
17 2632 2930 32 01 Push Rod 1 330 Dia. Clutch
19 2525 1510 37 05 Intermediate Flange (Hydralic Clutch) 1
24 2574 4291 01 61 Assy Rubber Hose 1
25 2632 2910 01 44 Assy. Connecting Line (Clutch M/Cyl to Clutch Sl/Cyl) 1
2618 2910 01 09 Repair Kit (Major) for 25.4 mm dia. Clutch Master Cylinder 1
Consisting of :
Plunger 1
Shim 1
Seal 1

167
 TABLE 29.2 HYDR
HYDRAAULIC CLUT
CLUTCH C
UTCH ONTR
CONTR OL
ONTROL GR OUP 29
GROUP

168
TABLE 29.2 HYDR
HYDRAAULIC CLUT
CLUTCH C
UTCH ONTR
CONTR OL
ONTROL GR OUP 29
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

Spring 1
Circlip 1
Seal (for Fluid Tank) 1
Dust Cover 1
2618 2910 01 10 Repair Kit (Major) for 25.4 mm dia. Clutch Master Cylinder 1
Consisting of :
Seal 1
Seal 1
Seal (for Fluid Tank) 1
Dust Cover 1
2573 2910 01 61 Repair Kit for Clutch Slave Cylinder consists of : 1
Seal 1
Circlip 1
Dust Cover 1
Grease Sachet 1

169
 TABLE 30.1 ACCELER
CELERAAT OR CONTR
CONTR OL (BS I)
ONTROL GR OUP 30
GROUP

170
TABLE 30.1 ACCELER
CELERAAT OR CONTR
CONTR OL (BS I)
ONTROL GR OUP 30
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

ACCELER
CELERAATOR CONTR
CONTR OL (BS I)
ONTROL
1 2571 3010 79 03 Shaft 1
2 2750 3010 01 01 Assy. Lever Accelerator Pedal 1
3 2576 3010 38 04 Assy. Accelerator Pedal 1
4 2576 3010 67 05 Pin 1
7 2618 3010 01 02 Assy. Lever Accelerator Pedal 1
8 2060 3010 60 03 Thrust Rod 1
9 1727 120100 1 Ball End Assy. B 10 1
10 1727 160100 0 Ball Pin C 10 1
11 1445 060100 5 Locking Ring 10 1
12 1205 159808 1 Hex. Nut M 6 1
13 1252 069801 7 Spring Washer B 6 2
14 1246 050084 1 Bright Washer 8.4 1
15 1315 060814 1 Split Pin 3.2x14 1
16 2060 8150 82 01 Retaining Plate 1
17 2576 8150 63 05 Rubber Pad 1
20 2573 3010 01 52 Assy. Accelerator Pull Rod Complete 1
21 000 991 05 22 Ball End (40 mm) 1

171
 TABLE 30.2 ACCELER
CELERAAT OR CONTR
CONTR OL (BS II)
ONTROL GR OUP 30
GROUP

172
TABLE 30.2 ACCELER
CELERAAT OR CONTR
CONTR OL (BS II)
ONTROL GR OUP 30
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

ACCELER
CELERAATOR CONTR
CONTR OL (BS II)
ONTROL
1 2571 3010 79 03 Shaft 1
2 2750 3010 01 01 Assy. Lever Accelerator Pedal 1
3 2576 3010 38 04 Assy. Accelerator Pedal 1
4 2576 3010 67 05 Pin 1
7 2750 3010 01 02 Assy. Lever Accelerator Pedal 1
8 2060 3010 60 03 Thrust Rod 1
16 2060 8150 82 01 Retaining Plate 1
17 2576 8150 63 05 Rubber Pad 1
20 2806 3010 01 01 Assy. Pull Rod (Accelerator Pedal End) 1 BS II
21 2806 3010 01 03 Assy. Pull Rod (FIP End) 1 BS II
22 2806 3010 01 07 Assy. Control Shaft 1 BS II
23 2806 3010 01 06 Assy. Accelerator Lever 1 BS II
24 Sleeve, Accelerator Lever (163 mm Long) 1 BS II, NSSP

173
 TABLE 31.1 FR AME
FRAME GR OUP 31
GROUP

174
TABLE 31.1 FR AME
FRAME GR OUP 31
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

FRAME 1
1 2573 3106 01 18 Assy. Frame (168 mm Height) BS I 1 310 Dia Clutch
1 2618 3106 01 01 Assy. Frame (195 mm Height) BS I 1 310 Dia Clutch
1 2573 3106 01 19 Assy. Frame BS I 1 310 Dia Clutch
1 2632 3100 01 20 Assy. Frame BS I 1 330 Dia Clutch
1 2632 3100 01 23 Assy. Frame BS I 1 330 Dia Clutch
1 2632 3100 01 84 Assy. Frame BS II 1 330 Dia Clutch
1 2632 3100 01 87 Assy. Frame BS II 1 330 Dia Clutch
2 2060 3120 01 10 Assy Bumper Cross Member 1
042 315 00 06J Coupling Pin
2618 3120 82 01 Gusset RH (for Bumper Cross Member) 1
2618 3120 82 02 Gusset LH (for Bumper Cross Member) 1
7 2060 3120 71 54 Support LH Front (Engine Cross Member Front) 1 BS I
2060 3120 71 55 Support RH Front (Engine Cross Member Front) 1 BS I
2632 3120 01 23 Assy. Support LH Front (Engine Cross Member Front) 1 BS II
2632 3120 01 22 Assy. Support RH Front (Engine Cross Member Front) 1 BS II
2060 3120 71 56 Support LH Rear (Engine Cross Member Front) 1 BS I
2060 3120 71 57 Support RH Rear (Engine Cross Member Front) 1 BS I
2632 3120 01 18 Assy. Support, Engine Cross Member Rear 2 BS II

175
 TABLE 31.1 FR AME
FRAME GR OUP 31
GROUP

176
TABLE 31.1 FR AME
FRAME GR OUP 31
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

2060 3120 71 58 Bracket (Steering Mounting Bracket) 1

10 2632 3120 01 24 Assy. Bracket LH, Radiator Mtg. on Chassis Frame 1 BS II
10 2632 3120 01 25 Assy. Bracket RH, Radiator Mtg. on Chassis Frame 1 BS II
16 2576 3120 01 06 Assy Engine Cross Member Front 1
18 042 322 04 01J Front Spring Bracket Front & Rear 4
22 2576 3120 01 07 Assy Engine Cross Member Rear 1
23 2060 3120 71 22 Support Engine Cross Member Rear 1
28 2632 3120 01 03 Assy. Cross Member with Support (Center Bearing) 1
2573 3120 82 16 Cross Member 1
2573 3120 71 88 Support LH 1
2573 3120 71 87 Support RH 1
29 2632 3120 01 05 Assy. Cross Member with Support 1
2573 3120 82 16 Cross Member 1
30 2573 3120 71 01 Support Bottom 4
042 312 00 76J Washer 34 26
32 042 312 16 52J Support Top 2
34 2573 3120 82 12 Cross Member Rear Spring 2
35 352 325 01 01 Rear Spring Bracket 3 4

177
 TABLE 31.1 FR AME
FRAME GR OUP 31
GROUP

178
TABLE 31.1 FR AME
FRAME GR OUP 31
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

36 2575 3120 71 22 Support Cross Member

38 321 325 00 41 Reinforcement Slide Support 8
39 2573 3240 33 01 Slide Support 4
40 2754 3120 71 34 End Cross Member (195 mm Height) 1 Replaces 2573 3121 71 10
REAR UNDERRUN PR
UNDERRUN PROOTECTION DE VICE (R
DEVICE UPD)
(RUPD)
41 2632 3170 01 01 Assy Rear underrun protection device 1
42 2782 3170 01 14 Assy. Bracket RH 1
42 2782 3170 01 15 Assy. Bracket LH 1
44 2782 3170 01 11 Assy. Tube (RUPD) 1
48 2632 3170 01 02 Assy. Support LH 1
48 2632 3170 01 03 Assy. Support RH 1
50 2782 3170 86 02 Washer (13 ID X 25 OD) 1
51 2782 3170 86 03 Washer (17 ID X 36 OD) 1
52 2632 3170 88 01 Assy Stud 4
53 2632 3170 69 01 Spacer Tube 4

179
 TABLE 32.1 FR ONT SPRING AND SUSPENSION
FRONT GR OUP 32
GROUP

180
TABLE 32.1 FR ONT SPRING AND SUSPENSION
FRONT GR OUP 32
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

FRONT SPRING AND SUSPENSION From Oct' 05

1 2632 3210 01 30 Assy. Front Spring 2
2 2632 3210 01 31 Assy. First Leaf With Bush 2
3 2632 3210 34 01 Spring Bush 4
4 2632 3210 71 48 Second Leaf 2
5 2632 3210 71 49 Third Leaf 2
6 2632 3210 71 50 Fourth Leaf 2
7 2632 3210 71 60 Fifth Leaf 2
8 2632 3210 71 61 Sixth Leaf 2
9 2632 3210 71 53 Seventh Leaf 2
10 2632 3210 71 54 Eigth Leaf 2
11 2632 3210 71 55 Nineth Leaf 2
12 2632 3210 71 56 Tenth Leaf 2
13 2632 3210 71 57 Eleventh Leaf 2
14 Twelth Leaf 2 Not Fitted
15 2632 3210 71 58 Spacer 2
16 2632 3210 71 59 Spacer 2
17 Spring Clip 4 Not Serviced

181
 TABLE 32.1 FR ONT SPRING AND SUSPENSION
FRONT GR OUP 32
GROUP

182
TABLE 32.1 FR ONT SPRING AND SUSPENSION
FRONT GR OUP 32
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

18 Spring Clip 4 Not Serviced

19 2841 3210 32 01 Centre Bolt 2
25 352 320 00 63 Assy. Spring Shackle Front 2
26 352 322 00 50 Bush 2
27 352 322 05 30 Spring Pin 6
28 2573 3210 01 07 Assy. Sealing 12
37 2576 3220 37 01 Guide Plate 2
38 2576 3220 77 01 Rubber Biffer 2
39 2632 3220 42 03 'U' Clamp 4
40 342 322 00 84 Caster Plate 2
2632 3210 01 27 Assy. Bracket RH (Front Axle Stopper) 1
2632 3210 01 28 Assy. Bracket LH (Front Axle Stopper) 1

183
 TABLE 32.2 FR ONT SHOCK ABSORBER
FRONT GR OUP 32
GROUP

184
TABLE 32.2 FR ONT SHOCK ABSORBER
FRONT GR OUP 32
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

FRONT SHOCK ABSORBER

1 2618 3230 01 01 Assy. Front Shock Absorber 2
2 2632 3230 01 01 Assy. Bracket (Front Shock Absorber) (Upper) 2
4 042 323 00 63J Bracket Lower (Front Shock Absorber) 2
6 2576 3230 82 01 Locking Sheet 2
7 2574 3230 86 02 Bush (Front Shock Absorber) 2

185
 TABLE 32.3 REAR SPRING GR OUP 32
GROUP

186
TABLE 32.3 REAR SPRING GR OUP 32
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

REAR SPRING AND SUSPENSION From Oct' 05

1 2632 3240 01 14 Assy. Rear Spring with Auxiliary Spring 2
2 2632 3240 01 15 Assy. First Leaf with Bush 2
3 2632 3240 34 01 Spring Bush 4
4 2632 3240 71 56 Second Leaf (Main Pack) 2
5 2632 3240 71 57 Third Leaf (Main Pack) 2
6 2632 3240 71 58 Fourth Leaf (Main Pack) 2
7 2632 3240 71 59 Fifth Leaf (Main Pack) 2
8 2632 3240 71 60 Sixth Leaf (Main Pack) 2
9 2632 3240 71 61 Seventh Leaf (Main Pack) 2
10 2632 3240 71 62 Eighth Leaf (Main Pack) 2
11 2632 3240 71 .63 Nineth Leaf (Main Pack) 2
12 2632 3240 71 64 Tenth Leaf (Main Pack) 2
13 2632 3240 71 65 Eleventh Leaf (Main Pack) 2
14 2632 3240 71 66 Twelfth Leaf (Main Pack) 2
2632 3240 71 67 Thirteenth Leaf (Main Pack) 2
22 042 320 00 23J Assy. Support 2
15 2632 3240 71 68 First Leaf (Auxiliary Pack) 2

187
 TABLE 32.3 REAR SPRING GR OUP 32
GROUP

188
TABLE 32.3 REAR SPRING GR OUP 32
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

16 2632 3240 71 69 Second Leaf (Auxiliary Pack) 2

17 2632 3240 71 70 Third Leaf (Auxiliary Pack) 2
18 Fourth Leaf (Auxiliary Pack) 2 Not Fitted
19 Fifth Leaf (Auxiliary Pack) 2 Nor Fitted
20 Sixth Leaf (Auxiliary Pack) 2 Not Fitted
21 Seventh Leaf (Auxiliary Pack) 2 Not Fitted
27 2632 3240 32 03 Centre Bolt 2
23 Spring Clip (Main Spring) 8 Not Serviced
25 Spring Clip (Aux. Spring) 4 Not Serviced
29 Spacer 4 Not Serviced
32 352 320 01 63 Assy. Spring Shackle Rear 2
33 2575 3250 34 01 Bush 2
34 352 325 05 30 Spring Pin 6
35 2573 3240 01 19 Assy. Sealing Ring 12
40 2632 3250 37 01 Guide Plate Rear (Casting) 2
40 2632 3250 51 01 Guide Plate Rear 2
41 2632 3240 42 17 'U' Clamp 4

189
 TABLE 33.1 FR ONT A
FRONT XLE
AXLE GR OUP 33
GROUP

190
TABLE 33.1 FR ONT A
FRONT XLE
AXLE GR OUP 33
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

FRONT AXLE
1 2632 3300 01 03 Assy Front Axle Complete With S-CAM Brakes 1
2 2575 3310 51 07 Front Axle Beam STD 1
3 2575 3320 01 25 Assy Stub Axle STD 2
4 2575 3320 34 01 Bush (for King Pin) 4
5 2576 3320 67 09 King Pin STD. 2
7 2575 3320 92 03 Thrust Washer Upper STD 1
7 2575 3320 92 07 Thrust Washer Lower STD 1
8 2576 3320 31 09 Tapered Roller Thrust Bearing STD 1
11 2575 3320 63 01 Dust Cap (Stub Axle) 2
12 2576 3320 86 01 Spacer 2
2576 3320 92 12 Thrust Washer AR
2576 3320 92 13 Thrust Washer AR
2576 3320 92 14 Thrust Washer AR
2576 3320 92 15 Thrust Washer AR
2576 3320 92 16 Thrust Washer AR
2576 3320 92 17 Thrust Washer AR
2576 3320 92 18 Thrust Washer AR

191
 TABLE 33.1 FR ONT A
FRONT XLE
AXLE GR OUP 33
GROUP

192
TABLE 33.1 FR ONT A
FRONT XLE
AXLE GR OUP 33
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

2576 3320 92 19 Thrust Washer AR

2576 3320 92 20 Thrust Washer AR
2576 3320 92 21 Thrust Washer AR
2576 3320 92 22 Thrust Washer AR
18 2576 3320 82 02 Sealing Cap (Stub Axle) 4
19 2576 3320 77 02 Gasket Ring 4
23 2576 3380 51 07 Steering Arm Top (Bent) 1 For Mech./ Power Stgr G.B.
23 2632 3380 51 01 Steering Arm Top (Straight) 1 For Var. Ratio G.B.
24 2576 3380 51 04 Steering Arm LH 1
24 2576 3380 51 06 Steering Arm RH 1
26 327 330 04 03 Assy. Tie Rod 1
27 000 338 26 29 Assy. Ball Joint LH 1
27 000 338 34 29 Assy. Ball Joint RH 1
30 2575 3340 51 04 Wheel Hub (Front) 2
31 2576 3340 31 03 Taper Roller Bearing, Outer 2
32 2576 3340 31 01 Taper Roller Bearing, Inner 2
33 2576 3340 86 01 Spacer 2
34 2576 3340 78 01 Sealing Ring 2

193
 TABLE 33.1 FR ONT A
FRONT XLE
AXLE GR OUP 33
GROUP

194
TABLE 33.1 FR ONT A
FRONT XLE
AXLE GR OUP 33
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

35 2631 4010 67 01 Hub Bolt (M22) 20

36 2573 3340 86 02 Spacer Tube 2
2574 3340 83 04 Shim 1 Thk AR
2574 3340 83 05 Shim 0.5 Thk AR
2574 3340 83 06 Shim 0.3 Thk AR
2574 3340 83 07 Shim 0.1 Thk AR
38 2575 4230 37 05 Brake Drum 2
39 2575 3340 92 01 Thrust Washer 2
42 2574 3340 37 01 Front Hub Cover 2
47 2574 4600 65 02 Castle Nut 2
000 330 00 03J Tie Rod Repair Kit Consisting of : 1
Lower Ball Cup 2
Upper Ball Cup 2
Pressure Spring 2
Locking Ring 2
Spherical Pin 2
Castle Nut 2
Seal Cap 2

195
 TABLE 33.1 FR ONT A
FRONT XLE
AXLE GR OUP 33
GROUP

196
TABLE 33.1 FR ONT A
FRONT XLE
AXLE GR OUP 33
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

Thrust Washer (Brass) 2

Thrust Washer (Steel) 2
KING PIN REPAIR KIT
REPAIR S
KITS
8854 3316 16 12 King Pin Repair Kit with Minor Kit & Bush STD (38.25mm) 1 Pl. refer page
Consisting of : for Minor Kit
King Pin STD 2 Part No. &
King Pin Bush 4 Contents
Minor Kit 1
8854 3301 16 12 King Pin Repair Kit with Minor Kit & Bush O/S I (38.35mm) 1
Consisting of :
King Pin O/S I 2
King Pin Bush 4
Minor Kit 1
8854 3302 16 12 King Pin Repair Kit with Minor Kit & Bush O/S II (38.45mm) 1
Consisting of :
King Pin O/S II 2
King Pin Bush 4
Minor Kit 1

197
 TABLE 33.1 FR ONT A
FRONT XLE
AXLE GR OUP 33
GROUP

198
TABLE 33.1 FR ONT A
FRONT XLE
AXLE GR OUP 33
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

8854 3303 16 12 King Pin Repair Kit with Minor Kit & Bush O/S III (38.55mm) 1
Consisting of :
King Pin O/S III 2
King Pin Bush 4
Minor Kit 1
8854 3304 16 12 King Pin Repair Kit with Minor Kit & w/oBush STD 1
(38.25mm) Consisting of :
King Pin STD 1
Minor Kit 1
8854 3305 16 12 King Pin Repair Kit with Minor Kit & w/oBush O/S I 1
(38.35mm) Consisting of :
King Pin O/S I 1
Minor Kit 1
8854 3306 16 12 King Pin Repair Kit with Minor Kit & w/oBush O/S II 1
(38.45mm) Consisting of :
King Pin O/S II 1
Minor Kit 1

199
 TABLE 33.1 FR ONT A
FRONT XLE
AXLE GR OUP 33
GROUP

200
TABLE 33.1 FR ONT A
FRONT XLE
AXLE GR OUP 33
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

8854 3307 16 12 King Pin Repair Kit with Minor Kit & w/oBush O/S III 1
(38.55mm) Consisting of :
King Pin O/S III 1
Minor Kit 1
8854 3308 16 12 Minor Kit Consisting of : 1
Cotter Bolt 2
'O' Ring 4
Circlip B-50 4
Sealing Cap 4
Hex Nut M 8 2
Spring Washer` 2
Grease Nipple 4

201
 TABLE 35.1 REAR A XLE (R
AXLE (RAA 108 RR) GR OUP 35
GROUP

202
TABLE 35.1 REAR A XLE (R
AXLE (RAA 108 RR) GR OUP 35
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

REAR AXLE (RA108 RR)

1 2668 3500 01 61 Assy. RA 108 RR Rear Axle (41/7 Ratio) 1
2 2668 3510 01 45 Assy. Rear Axle Beam 1
2573 3510 82 01 Oil Slinger 2
8 2575 3560 01 08 Assy. Rear Hub with Bearings 2
8 2575 3560 01 09 Assy. Rear Hub (w/o Brgs.) 2
9 2631 4020 67 01 Wheel Mounting Bolts 20
10 2573 3560 82 04 Oil Catcher 2
11 2576 3560 86 01 Spacer Ring 2
12 2668 3560 77 03 Oil Seal 2
13 2576 3560 31 01 Taper Roller Bearing (Inner) 2
14 2575 3560 31 10 Taper Roller Bearing (Outer) 2
15 2575 4230 37 05 Brake Drum Rear 2
16 2575 3570 79 02 Rear Axle Shaft 2
17 2576 3560 53 01 Gasket (Cover to Hub) 2
18 2576 3560 47 01 Cover (Rear Hub) 2
21 2663 3510 72 07 Magnetic Drain Plug 1
22 321 353 00 25 Threaded Ring (To Differential Bearing) 2

203
 TABLE 35.1 REAR A XLE (R
AXLE (RAA 108 RR) GR OUP 35
GROUP

204
TABLE 35.1 REAR A XLE (R
AXLE (RAA 108 RR) GR OUP 35
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

23 312 353 11 73 Locking Plate (For Threaded Ring) 2

24 312 994 12 01 Locking Plate (For Differential) 2
26 2573 3530 01 01 Assy. Adjusting Pin 1
28 315 990 00 51 Lock Nut 1
29 000 997 00 06J Screw Plug (Oil Filling) 1
CARRIER ASSEMBLY
ASSEMBLY
30 2573 3511 01 06 Assy. Carrier Housing 1
33 2575 3530 01 05 Differential Housing Assy. 1
34 2575 3530 80 01 Hex. Collar Screw 8
35 2575 3530 51 01 Differential Spider 1
37 2575 3530 92 01 Spherical Washer (Bevel Gear) 4
36 2575 3530 54 13 Differential Bevel Gear, Machined 4 SET A
38 2575 3530 54 14 Rear Axle Shaft Gear, Machined 2 SET A
Optional with
36 2668 3530 54 40 Differential Bevel Gear, Warm Forged 4 SET B
38 2668 3530 54 39 Rear Axle Shaft Gear, Warm Forged 2 SET B
39 2573 3530 92 02 Thrust Washer 1.95 mm Thick 2 For Selection
39 2573 3530 92 03 Thrust Washer 2.00 mm Thick 2 For Selection

205
 TABLE 35.1 REAR A XLE (R
AXLE (RAA 108 RR) GR OUP 35
GROUP

206
TABLE 35.1 REAR A XLE (R
AXLE (RAA 108 RR) GR OUP 35
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

39 2573 3530 92 04 Thrust Washer 2.05 mm Thick 2 For Selection

39 2573 3530 92 05 Thrust Washer 2.10 mm Thick 2 For Selection
41 2668 3530 01 59 Set of Crown Wheel and Pinion (41/7) (EN 353) 1 Optional
42 322 353 02 73 Locking Plate (To Crown Wheel to Diff. Case) 8
43 322 990 11 01 Hex. Screw (Crown Wheel to Diff. Case) 16
44 2573 3530 31 09 Cylindrical Roller Bearing 1
47 2060 3531 83 06 Shim 0.10 mm AR For Selection
47 2060 3531 83 07 Shim 0.15 mm AR For Selection
47 2060 3531 83 08 Shim 0.20 mm AR For Selection
47 2060 3531 83 09 Shim 0.50 mm AR For Selection
47 2060 3531 83 10 Shim 1.50 mm AR For Selection
47 2574 3530 83 01 Shim 1.00 mm AR For Selection
48 2060 3501 30 01 Taper Roller Bearing 2
49 322 353 00 51 Spacer Ring (To Drive Pinion) 1
50 322 353 01 52 Spacer Ring 10.28 mm Thick AR For Selection
50 322 353 02 52 Spacer Ring 10.30 mm Thick AR For Selection
50 322 353 03 52 Spacer Ring 10.32 mm Thick AR For Selection
50 322 353 04 52 Spacer Ring 10.34 mm Thick AR For Selection

207
 TABLE 35.1 REAR A XLE (R
AXLE (RAA 108 RR) GR OUP 35
GROUP

208
TABLE 35.1 REAR A XLE (R
AXLE (RAA 108 RR) GR OUP 35
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

50 322 353 05 52 Spacer Ring 10.36 mm Thick AR For Selection

50 322 353 06 52 Spacer Ring 10.38 mm Thick AR For Selection
50 322 353 07 52 Spacer Ring 10.40 mm Thick AR For Selection
50 322 353 08 52 Spacer Ring 10.42 mm Thick AR For Selection
50 322 353 09 52 Spacer Ring 10.44 mm Thick AR For Selection
50 322 353 10 52 Spacer Ring 10.46 mm Thick AR For Selection
50 322 353 11 52 Spacer Ring 10.48 mm Thick AR For Selection
50 322 353 12 52 Spacer Ring 10.50 mm Thick AR For Selection
50 322 353 13 52 Spacer Ring 10.10 mm Thick AR For Selection
50 322 353 14 52 Spacer Ring 10.12 mm Thick AR For Selection
50 322 353 15 52 Spacer Ring 10.14 mm Thick AR For Selection
50 322 353 16 52 Spacer Ring 10.16 mm Thick AR For Selection
50 322 353 17 52 Spacer Ring 10.18 mm Thick AR For Selection
50 322 353 18 52 Spacer Ring 10.20 mm Thick AR For Selection
50 322 353 19 52 Spacer Ring 10.22 mm Thick AR For Selection
50 322 353 20 52 Spacer Ring 10.24 mm Thick AR For Selection
50 322 353 21 52 Spacer Ring 10.26 mm Thick AR For Selection
51 2573 3530 86 02 Spacer 1

209
 TABLE 35.1 REAR A XLE (R
AXLE (RAA 108 RR) GR OUP 35
GROUP

210
TABLE 35.1 REAR A XLE (R
AXLE (RAA 108 RR) GR OUP 35
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

52 327 353 10 25 Threaded Ring 1

53 2573 3530 77 05 Oil Seal (Pinion) 1
54 322 353 00 73 Locking Plate (To Lock Threaded Ring) 1
56 1132 390812 7 Hex. Head Screw M 8x12 1
57 2576 3530 01 10 Coupling Flange 1
58 327 353 02 91 Dust Cover 1
59 042 353 01 72J Hex. Nut (Machined) 1
60 2573 3511 53 02 Gasket 1
64 2575 3560 86 07 Spacer Tube (Between Hub Bearings) 2
2574 3315 01 02 Breather 1
65 2573 4230 01 79 Assy. Bracket LH 1
65 2573 4230 01 80 Assy. Bracket RH 1
66 2668 3530 54 21 Pinion (41/7) EN 353 1
2668 3530 01 85 Differential Gear & Spider Kit (Machined Gears) Consisting of : 1
38 Gear (R.A. Shaft) (Machined) 2
36 Bevel Pinion (Machined) 4
35 Differential Spider 1

211
 TABLE 40.1 WHEEL DISC AND SPARE WHEEL C
SPARE ARRIER
CARRIER GR OUP 40
GROUP

212
TABLE 40.1 WHEEL DISC AND SPARE WHEEL C
SPARE ARRIER
CARRIER GR OUP 40
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

WHEEL DISC AND SPARE WHEEL C

SPARE ARRIER
CARRIER
1 2575 4010 01 09 Assy Wheel Disc & Rim (7x20) 7
2 000 401 00 06J Side Ring (For 3 Piece Wheel Disc) 7
3 000 401 00 07J Locking Ring (For 3 Piece Wheel Disc) 7
3 2575 4010 61 01 Locking Ring (For 2 Piece Wheel Disc) 7
4 2631 4010 01 07 Assy. Wheel Nut M22 X 30 32
5 2573 4030 01 17 Assy. Spare Wheel Carrier 1

213
 TABLE 41.1 PR OPELLER SHAFT
ROPELLER GR OUP 41
GROUP

214
TABLE 41.1 PR OPELLER SHAFT
ROPELLER GR OUP 41
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

PROPELLER SHAFT
1 2632 4111 01 20 Assy. Propeller Shaft With Center Bearing, Front BS I 1 BS I
(Tube Length 1039 mm)
1 2632 4111 01 19 Assy. Propeller Shaft With Center Bearing, Front BS I 1 BS I
(Tube Length 378 mm)
1 2754 4111 01 09 Assy. Propeller Shaft With Center Bearing, Front BS II 1 BS II
(Tube Length 830 mm)
1 2073 4110 01 01 Assy. Propeller Shaft With Center Bearing Front BS II 1 BS II
(Tube Length 1586 mm)
1 2574 4111 01 43 Assy. Propeller Shaft With Center Bearing, Middle BS I 1 BS I
(Tube Length 1314 mm)
3 2574 4112 01 46 Assy. Propeller Shaft, Rear BS I 1 BS I
(Tube Length 1127 mm)
3 2574 4112 01 13 Assy. Propeller Shaft, Rear BS II 1 BS II
(Tube Length 1127 mm)
3 2574 4112 01 58 Assy. Propeller Shaft, Rear BS I 1 BS I
(Tube Length 788 mm)
3 2576 4112 01 45 Assy. Propeller Shaft, Rear BS II (Tube Length 963 mm) 1 BS II

215
 TABLE 41.1 PR OPELLER SHAFT
ROPELLER GR OUP 41
GROUP

216
TABLE 41.1 PR OPELLER SHAFT
ROPELLER GR OUP 41
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

4 2632 4130 82 02 Dust Cover 1 2

7 2576 4111 51 10 Flange Yoke 3 4 8 Holes
14 2632 4130 01 02 Assy Centre Bearing Bracket Greasable 1 2 Consists of Sl nos 15 to 22
15 2576 4130 63 01 Rubber Housing 1 2
16 2574 4130 31 04 SRDG Ball Bearing 1 2
18 2576 4130 43 01 Snap Ring 1 2
19 2632 4130 78 01 Oil Seal 2 3
20 2632 4130 86 02 Spacer 2 3
21 2632 4130 01 03 Centre Bearing Bracket 1 2 Replaces 2576 4130 33 01
22 2576 4130 42 01 Clamp 1 2
23 2632 4111 01 11 Assy Coupling Flange 1 2
23 2576 4111 51 05 Coupling Flange 1 2 Belongs to Assy.
2632 4111 01 11
2632 4130 82 02 Dust Cover 1 2 Belongs to Assy.
2632 4111 01 11
25 042 353 01 72J Hex. Nut 1 2
26 2573 4130 33 11 Bracket, Centre Bearing Mounting 1
26 2573 4130 33 10 Bracket, Centre Bearing Mounting (1st PP Shaft) 1

217
 TABLE 41.1 PR OPELLER SHAFT
ROPELLER GR OUP 41
GROUP

218
TABLE 41.1 PR OPELLER SHAFT
ROPELLER GR OUP 41
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

26 2574 4130 33 08 Bracket, Centre Bearing Mounting (2nd PP Shaft) 1

27 2576 4110 80 02 Screw 2 4
37 2573 4130 82 17 Spacer Plate 2 4
40 2576 4111 32 01 Bolt 8 16
41 2576 4111 61 01 Locking Plate 4 8
31 2576 4112 01 21 Assy. Universal Joint Long Fork Complete 1
34 2600 4112 75 01 Rubber Boot 1
35 1428 050080 2 Hose Clamp 80 1
36 1428 050100 1 Hose Clamp 100 1
42 8854 4121 16 12 Assy. Cross Kit Consisting of : 1 Qty 3 for LPT 42
6 Grease Nipple AM 10x1 1
8 Cross 1 Qty 4 for LPT 48
11 Assy. Bearing Cup 4
13 Spring Ring 4
End Ring 4
Adapter 1
Hex. Thin Nut M 8x1 1

219
 TABLE 42.1 FR ONT WHEEL BR
FRONT AKE S-C
BRAKE AM (BIL)
S-CAM GR OUP 42
GROUP

220
TABLE 42.1 FR ONT WHEEL BR
FRONT AKE S-C
BRAKE AM (BIL)
S-CAM GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

FRONT WHEEL BRAKE S - CAM (BIL) Optional with AAL

as a Set. Refer Table 42.2
3 2573 4213 01 23 Brake Shoe Assy. (Front) 4
2 2575 4211 37 01 Torque Plate LH 1
2 2575 4211 37 02 Torque Plate RH 1
4 2573 4210 99 02 Roller 4
5 2573 4210 67 24 Fulcrum 4
6 2573 4210 87 04 Spring (Pull off ) Fulcrum End 4
7 2573 4210 34 04 Fulcrum Pin Bush 4
8 2573 4210 79 04 Cam Shaft LH 1
8 2573 4210 79 05 Cam Shaft RH 1
9 2573 4210 77 02 'O' Ring 2
10 2573 4210 34 05 Delrin Bush 4
11 2573 4210 78 01 Oil Seal 2
12 2573 4210 84 05 Sleeve (Slack Adj. End) 2
13 2573 4210 92 09 Washer 2
14 2573 4210 83 01 Shim 0.5 mm 2 For Selection
14 2573 4210 83 02 Shim 1.0 mm 2 For Selection

221
 TABLE 42.1 FR ONT WHEEL BR
FRONT AKE S-C
BRAKE AM (BIL)
S-CAM GR OUP 42
GROUP

222
TABLE 42.1 FR ONT WHEEL BR
FRONT AKE S-C
BRAKE AM (BIL)
S-CAM GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

15 2573 4210 43 03 Circlip 2

16 2573 4210 75 01 Grommet 4
17 2573 4211 82 11 Dust Cover Top 2
18 2573 4211 82 10 Dust Cover Bottom 2
19 2573 4210 01 56 Assy. Flange, Tube & Bracket LH 1
19 2573 4210 01 57 Assy. Flange, Tube & Bracket RH 1
20 2573 4210 87 05 Spring Pull off, Cam End 2
REPAIR KIT
REPAIR S
KITS
2573 4213 01 24 Kit, Lining Set (STD) 1 For Selection
2573 4213 01 25 Kit, Lining Set (1.0 mm Oversize) (R/S I) 1 A Kit Consists of
2573 4213 01 26 Kit, Lining Set (2.0 mm Oversize) (R/S II) 1 8 Linings and 80 Rivets

223
 TABLE 42.2 FR ONT WHEEL BR
FRONT AKE (AAL)
BRAKE GR OUP 42
GROUP

224
TABLE 42.2 FR ONT WHEEL BR
FRONT AKE (AAL)
BRAKE GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

FRONT WHEEL BRAKE ( AAL) Optional with BIL

as a Set. Refer Table 42.1
1 2573 4210 01 51 Brake Shoe Lining & Roller Assy. 4
2 2573 4210 87 02 Spring (Brake Shoe Return) 4
3 2573 4210 34 01 Bush (Anchor Pin) 2
4 2573 4210 67 23 Anchor Pin (Brake Shoe) 2
5 2618 4210 79 02 Camshaft LH 1
5 2618 4210 79 01 Camshaft RH 1
6 2573 4210 92 03 Washer (Cam Head) 2
7 2573 4210 77 01 Seal (Camshaft) 2
8 2573 4210 34 02 Bush (Camshaft) 4
9 2573 4210 34 03 Pin 4
10 2573 4210 79 03 Roller (Brake Shoe) 4
11 2573 4210 43 01 Retainer (Brake Shoe Roller) 4
12 2573 4210 87 03 Return Spring (Brake Shoe) 2
13 2573 4210 01 80 Spider Brake LH 1
13 2573 4210 01 81 Spider Brake RH 1
14 2573 4210 53 01 Gasket (Chamber Bracket) 1

225
 TABLE 42.2 FR ONT WHEEL BR
FRONT AKE (AAL)
BRAKE GR OUP 42
GROUP

226
TABLE 42.2 FR ONT WHEEL BR
FRONT AKE (AAL)
BRAKE GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

15 2573 4210 33 01 Bracket LH 1

15 2573 4210 33 02 Bracket RH 1
16 2573 4210 92 04 Washer (Bracket for Cap Screw) 4
17 2573 4210 80 07 Cap Screw (Chamber Bracket) 4
18 2573 4210 99 01 Fitting Grease (Chamber Bracket) 1
19 2618 4210 92 02 Washer 2
20 2618 4210 92 03 Washer 2
21 2618 4210 92 04 Washer (Hardened) 2
23 2618 4210 43 01 Lock Ring 2
24 2573 4210 82 07 Dust Shield Top 2
25 2573 4210 82 08 Dust Shield Bottom 2
26 2573 4210 92 08 Washer 12
28 2573 4210 68 02 Plug 4
2573 4210 67 04 Collared Pin 4
2573 4210 67 20 Collared Pin 4
2573 4210 32 07 Bolt 4
2576 4210 65 01 Castle Nut 4
1315 060936 9 Split Pin Ax36 12

227
 TABLE 42.2 FR ONT WHEEL BR
FRONT AKE (AAL)
BRAKE GR OUP 42
GROUP

228
TABLE 42.2 FR ONT WHEEL BR
FRONT AKE (AAL)
BRAKE GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

REPAIR KIT
REPAIR S
KITS
2573 4210 01 83 Front Brake Overhaul Kit (Minor) Consisting of : 1
Brake Lining 8
Retaining Spring 4
Return Spring 2
Roller 4
Retainer 4
Rivets 80
2573 4210 01 48 Service Kit (Minor) Front Consisting of : 1
Spring (Retaining) 4
Spring (Return) 2
Roller (Brake Shoe) 4
Retainer 4
Pin (Return Spring) 4
2573 4210 01 49 Brake Spring Kit (Front) Consisitng of : 1
Spring (Retaining) 4
Spring (Return) 2
Retainer (Shoe Roller) 2

229
 TABLE 42.2 FR ONT WHEEL BR
FRONT AKE (AAL)
BRAKE GR OUP 42
GROUP

230
TABLE 42.2 FR ONT WHEEL BR
FRONT AKE (AAL)
BRAKE GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

2573 4210 01 50 Service Kit for Camshaft (Front) Consisting of : 1

Bush 4
Seal 2
Lock Ring 2

231
 TABLE 42.3 REAR WHEEL BR AKE (BIL)
BRAKE GR OUP 42
GROUP

232
TABLE 42.3 REAR WHEEL BR AKE (BIL)
BRAKE GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

REAR WHEEL BRAKE (BIL) Optional with AAL

as a Set. Refer Table 42.4
2 2573 4231 37 01 Torque Plate LH / RH 2
3 2573 4233 01 23 Brake Shoe Assy. 4
4 2573 4210 99 02 Roller 4
5 2573 4210 67 24 Fulcrum Pin 4
6 2573 4210 87 04 Spring Pull Off, Fulcrum Pin 4
7 2573 4210 34 04 Fulcrum Pin Bush 4
8 2575 4230 79 07 Camshaft LH 1
8 2575 4230 79 08 Camshaft RH 1
9 2573 4210 77 02 'O' Ring 2
10 2573 4210 34 04 Delrin Bush 4
11 2573 4210 78 01 Oil Seal 6
12 2573 4230 01 90 Camshaft Bracket Assy. 2
13 2573 4230 84 01 Sleeve (Slack Adj. End) 2
14 2573 4210 92 09 Washer 2
15 2573 4210 83 01 Shim 0.5 mm 2 For Selection
15 2573 4210 83 02 Shim 1.0 mm 2 For Selection

233
 TABLE 42.3 REAR WHEEL BR AKE (BIL)
BRAKE GR OUP 42
GROUP

234
TABLE 42.3 REAR WHEEL BR AKE (BIL)
BRAKE GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

16 2573 4210 43 03 Circlip 4

17 2573 4210 75 01 Grommet 2
18 2573 4231 82 12 Dust Cover (Top) 2
19 2573 4231 82 13 Dust Cover (Bottom) 2
20 2573 4210 87 05 Spring Pull Off Cam End 2
REPAIR KIT
REPAIR S
KITS
2573 4233 01 24 Kit Lining Set (Rear) (STD) 1 For Selection
2573 4233 01 25 Kit Lining Set (Rear) (R/S I) 1 A Kit Consists of
2573 4233 01 26 Kit Lining Set (Rear) (R/S II) 1 8 Linings and
80 Rivets

235
 TABLE 42.4 REAR WHEEL BR AKE S-C
BRAKE AM (AAL)
S-CAM GR OUP 42
GROUP

236
TABLE 42.4 REAR WHEEL BR AKE S-C
BRAKE AM (AAL)
S-CAM GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

REAR WHEEL BRAKE (S - CAM) (AAL) Optional with BIL

As a Set. Refer Table 42.3
1 2573 4230 01 84 Brake Shoe Lining & Roller Assy. 4
2 2573 4210 87 02 Spring (Brake Shoe Return) 4
3 2573 4210 34 01 Bush (Anchor Pin) 4
4 2573 4210 67 23 Anchor Pin (Brake Shoe) 2
5 2632 4230 79 02 Camshaft LH 1
5 2632 4230 79 01 Camshaft RH 1
6 2573 4210 92 03 Washer (Cam Head) 2
7 2573 4210 77 01 Seal (Camshaft) 2
8 2573 4230 34 03 Bush (Camshaft) 4
9 2573 4210 34 03 Pin (Return Spring) 4
10 2573 4210 79 03 Roller (Brake Shoe) 4
11 2573 4210 43 01 Retainer (Brake Shoe Roller) 4
12 2573 4210 87 03 Return Spring (Brake Shoe) 2
13 2573 4231 01 49 Spider Brake LH/RH (Common) 2
14 2573 4210 99 01 Fitting Grease (Chamber Bracket) 2
19 2618 4210 92 02 Washer Camshaft (Thick) 2

237
 TABLE 42.4 REAR WHEEL BR AKE S-C
BRAKE AM (AAL)
S-CAM GR OUP 42
GROUP

238
TABLE 42.4 REAR WHEEL BR AKE S-C
BRAKE AM (AAL)
S-CAM GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

20 2618 4210 92 03 Washer 2

21 2618 4210 92 04 Washer (Hardened) 2
18 2618 4210 43 01 Lock Ring (Camshaft) 2
16 2573 4230 99 06 Fitting Grease (Spider) 2
15 2573 4230 71 23 Plummer Block 2
23 2573 4230 82 04 Dust Shield Top 2
24 2573 4230 82 05 Dust Shield Bottom 2
25 2573 4210 92 08 Washer 12
27 2573 4210 68 02 Plug 2
2573 4210 74 01 Rivet 80
REPAIR KIT
REPAIR S
KITS
2573 4231 01 51 Rear Brake Overhaul Kit (Minor) Consisitng of : 1
Brake Lining 8
Spring (Retaining) 4
Spring (Return) 2
Roller 4
Retainer 4
Rivet 80

239
 TABLE 42.4 REAR WHEEL BR AKE S-C
BRAKE AM (AAL)
S-CAM GR OUP 42
GROUP

240
TABLE 42.4 REAR WHEEL BR AKE S-C
BRAKE AM (AAL)
S-CAM GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

2573 4210 01 48 Service Kit (Minor) Rear Consisting of : 1

Spring (Retaining) 4
Spring (Return) 2
Roller (Brake Shoe) 4
Retainer 4
Pin (Return Spring) 1
2573 4210 01 49 Brake Spring Kit (Rear) Consisting of : 1
Spring (Retaining) 4
Spring (Return) 2
Retainer 4
2573 4230 01 83 Service Kit Camshaft (Rear) Consisting of : 1
Bush 4
Seal 2
Lock Ring 2

241
 TABLE 42.5 FR ONT BR
FRONT AKE CHAMBER
BRAKE GR OUP 42
GROUP

242
TABLE 42.5 FR ONT BR
FRONT AKE CHAMBER
BRAKE GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

FRONT BRAKE CHAMBER

50 2632 4210 01 07 Assy. Front Brake Chamber LH 1
50 2632 4210 01 08 Assy. Front Brake Chamber RH 1
5 2573 4370 77 24 Diaphragm 1

243
 TABLE 42.6 REAR BR AKE A
BRAKE CTU
ACTUAT OR
CTUA GR OUP 42
GROUP

244
TABLE 42.6 REAR BR AKE A
BRAKE CTU
ACTUAT OR
CTUA GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

REAR BR AKE A
BRAKE CTU
ACTU ATOR
CTUA
50 2632 4230 01 06 Assy. Rear Brake Actuator 24/24 2 Old Fitment
50 2782 4370 01 45 Rear Brake Actuator LH 24/75 1 New Fitment
50 2782 4370 01 46 Rear Brake Actuator RH 24/75 1 New Fitment
2618 4230 01 32 Repair Kit for Rear Spring Brake Actuator Consisting of : 1
1 Knurl Pin 1
Sealing Ring 1
3 Sealing Washer 1
4 Elbow 2
8 Bearing 1
9 Seal 1
13 Bearing 1
14 Sealing Ring 1
17 ‘O’ Ring 1
19 Diaphragm 1
23 Seal 1
24 Tube 1
33 Split Pin 1
Grease Sachet 4

245
 TABLE 42.7 SL
SLAA CK ADJUSTER (FR ONT AND REAR)
(FRONT GR OUP 42
GROUP

246
TABLE 42.7 SL
SLAA CK ADJUSTER (FR ONT AND REAR)
(FRONT GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

SLACK ADJUSTER (FRONT AND REAR)

1 2573 4210 01 60 Slack Adjuster (Front) 2
2 2573 4230 01 92 Slack Adjuster LH (Rear) 1
2 2573 4230 01 93 Slack Adjuster RH (Rear) 1
2641 4231 01 34 Repair Kit, Slack Adjuster (Front) Consisting of : 1
1 Rivet 3
2 Cover 2
5 Welch Plug 1
6 Bush 1
8 Worm Shaft Lock Spring 1
9 Worm Shaft 1
10 Worm Shaft Lock 1
11 Grease Nipple 1
2618 4210 01 45 Repair Kit, Slack Adjuster (Rear) Consisting of : 1
1 Rivet 3
2 Cover 2
5 Welch Plug 1
6 Bush 1

247
 TABLE 42.7 SL
SLAA CK ADJUSTER (FR ONT AND REAR)
(FRONT GR OUP 42
GROUP

248
TABLE 42.7 SL
SLAA CK ADJUSTER (FR ONT AND REAR)
(FRONT GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

8 Worm Shaft Lock Spring 1

9 Worm Shaft 1
10 Worm Shaft Lock 1
11 Grease Nipple 1
2641 4210 01 68 Worm Shaft Repair Kit, Slack Adjuster (Rear) Consisting of : 1
6 Bush 1
8 Worm Shaft Lock Spring 1
9 Worm Shaft 1
10 Worm Shaft Lock 1

249
 TABLE 42.8 SYSTEM PR
YSTEM PROOTECTION VALVE
ALV GR OUP 42
GROUP

250
TABLE 42.8 SYSTEM PR
YSTEM PROOTECTION VALVE
ALV GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

SYSTEM PR
YSTEM PROOTECTION VALVE
ALV
1 2573 4370 01 57 System Protection Valve 1
2573 4370 01 96 Repair Kit, System Protection Valve, Consisting of: 1
3 Gasket 1
5 Valve 6
6 Spring 6
7 Diaphragm 1
12 Dust Cover 1
Grease Sachet 1

251
 TABLE 42.9 DUAL TREADLE VAL
DUAL VE W/O INTEGR
ALVE AL FIL
INTEGRAL TER
FILTER GR OUP 42
GROUP

252
TABLE 42.9 DUAL TREADLE VAL
DUAL VE W/O INTEGR
ALVE AL FIL
INTEGRAL TER
FILTER GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

DUAL TREADLE VAL

DUAL VE W/O INTEGR
ALVE AL FIL
INTEGRAL TER
FILTER
50 2782 4370 01 01 Dual Brake Valve w/o Integral Filter 1
2576 4373 01 34 Repair Kit for Dual Brake Valve w/o Integral Filter 1
Consisting of :
1 Circlip 1
4 Washer 1
6 'O' Ring 1
7 'O' Ring 2
9 'O' Ring 2
10 'O' Ring 2
11 Spring 2
12 Valve 2
15 'O' Ring 2
17 Inernal Circlip 1
18 'O' Ring 1
21 Guide Ring 2
22 'O' Ring 1
24 Rubber Spring 1

253
 TABLE 42.9 DUAL TREADLE VAL
DUAL VE W/O INTEGR
ALVE AL FIL
INTEGRAL TER
FILTER GR OUP 42
GROUP

254
TABLE 42.9 DUAL TREADLE VAL
DUAL VE W/O INTEGR
ALVE AL FIL
INTEGRAL TER
FILTER GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

25 Spring Seat 1
26 Circlip 1
29 Boot 1
30 Circlip 1
33 Split Pin 4
39 Boot 1
Grease Sachet 2

255
 TABLE 42.10 DUAL TREADLE VAL
DUAL VE WITH INTEGR
ALVE AL FIL
INTEGRAL TER
FILTER GR OUP 42
GROUP

256
TABLE 42.10 DUAL TREADLE VAL
DUAL VE WITH INTEGR
ALVE AL FIL
INTEGRAL TER
FILTER GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

DUAL TREADLE VAL

DUAL VE WITH INTEGR
ALVE AL FIL
INTEGRAL TER
FILTER
50 2782 4370 01 01 Dual Brake Valve w/Integral Filter 1 Old Fitment
50 2782 4370 01 48 Dual Brake Valve w/Integral Filter 1 New Fitment
2782 4370 01 07 Major Repair Kit for Dual Brake Valve w/ Integral Filter 1
Consisting of :
1 Circlip 1
4 Washer 1
5 Venting Guide 1
6 Sealing Ring 1
7 Sealing Ring 2
8 Integral Filter 2
9 Sealing Ring 2
10 Sealing Ring 2
11 Spring 2
12 Valve 2
13 Screw 4
15 Sealing Ring 2
17 Integral Circlip 1

257
 TABLE 42.10 DUAL TREADLE VAL
DUAL VE WITH INTEGR
ALVE AL FIL
INTEGRAL TER
FILTER GR OUP 42
GROUP

258
TABLE 42.10 DUAL TREADLE VAL
DUAL VE WITH INTEGR
ALVE AL FIL
INTEGRAL TER
FILTER GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

18 Sealing Ring 1
20 Spring 1
21 Guide Ring 2
22 Sealing Ring 1
24 Rubber Ring 1
25 Spring Seat 1
26 Circlip 1
28 Spacer 1
29 Boot 1
30 Circlip 1
39 Boot 1
Grease Sachet 2

259
 TABLE 42.11 GR ADU
GRADU ATED HAND BR
ADUA AKE VAL
BRAKE VE
ALV GR OUP 42
GROUP

260
TABLE 42.11 GR ADU
GRADU ATED HAND BR
ADUA AKE VAL
BRAKE VE
ALV GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

GR ADU
GRADU ATED HAND BR
ADUA AKE VAL
BRAKE VE
ALV
1 2573 4370 01 55 Graduated Hand Brake Valve 1 Old Fitment
1 2632 4370 01 12 Graduated Hand Brake Valve 1 New Fitment
2573 4242 00 01 Repair Kit Graduated Hand Brake Valve Consisting of : 1
3 Valve 1
23 Gaiter 1
26 Spring 1
16 Roller 1
2 Spring 1
9 Sealing Ring 1
15 Sealing Ring 1
7 Split Pin 1
19 Tension Pin 1
5 Filter 1
6 Strainer Plate 1
11 Shim 1
12 Shim 1
13 Shim 1
Grease Sachet 1

261
 TABLE 42.12 AIR DRYER WITH T YRE INFL
DRYER AT OR
INFLA GR OUP 42
GROUP

262
TABLE 42.12 AIR DRYER WITH T YRE INFL
DRYER AT OR
INFLA GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

AIR DRYER WITH T YRE INFL

DRYER ATOR
INFLA
50 2641 4370 01 05 Air Dryer with Unloader Valve 1
2641 4370 01 12 Plunger Assy. Consists of : 1
13 Unloader Plunger 1
14 Compression Spring 1
15 Valve Seat 1
16 Valve 1
17 Hex. Nyloc Nut 1
2641 4370 01 13 Diaphragm Assy. Consists of : 1
30 Governor Plunger 1
31 Valve 1
32 Spring 1
33 Follower 2
34 Diaphragm 1
35 Spring Washer 1
36 Hex. Nut 1
2641 4370 01 23 Repair Kit, Major For Air Dryer, Consisting of : 1
2 Sealing Ring 1

263
 TABLE 42.12 AIR DRYER WITH T YRE INFL
DRYER AT OR
INFLA GR OUP 42
GROUP

264
TABLE 42.12 AIR DRYER WITH T YRE INFL
DRYER AT OR
INFLA GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

4 Filter 1
5 Sealing Ring 1
6 Dessicant Cartridge 1
12 Sealing Ring 1
16 Valve 1
17 Nyloc Nut 1
18 Sealing Ring 1
19 Silencer 1
22 Dust Cap 1
24 Sealing Ring 1
25 Valve 1
27 Sealing Washer 1
29 Sealing Washer 1
31 Valve 1
34 Diaphragm 1
40 Exhaust Flap 1
45 Conical Spring 1
46 Non Return Valve 1

265
 TABLE 42.12 AIR DRYER WITH T YRE INFL
DRYER AT OR
INFLA GR OUP 42
GROUP

266
TABLE 42.12 AIR DRYER WITH T YRE INFL
DRYER AT OR
INFLA GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

47 Valve Stop & Spring Retainer 1

Grease Sachet 2
2641 4370 01 24 Repair Kit, Minor For Air Dryer, Consisting of : 1
2 Sealing Ring 1
5 Sealing Ring 1
16 Valve 1
17 Nyloc Nut 1
18 Sealing Ring 1
22 Dust Cap 1
24 Sealing Ring 1
25 Valve 1
27 Sealing Washer 1
29 Sealing Washer 1
31 Valve 1
34 Diaphragm 1
40 Exhaust Flap 1
46 Non Return Valve 1
Grease Sachet 2

267
 TABLE 42.13 AIR TANK GR OUP 42
GROUP

268
TABLE 42.13 AIR TANK GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

AIR TANK
1 2632 4290 01 09 Assy. Air Tank 2 Old Fitment
1 2632 4320 01 15 Assy. Air Tank 2 New Fitment
2576 4350 92 01 Thrust Ring 4
1705 050117 5 'O' Ring 4
2 2576 4379 01 59 Water Drain Valve 2
3 2632 4291 01 08 Assy. Support 2
4 2576 4320 86 02 Spacer Block 2
5 2632 4291 01 06 Assy. Strap (Metal) 2

269
 TABLE 42.14 QUICK RELEASE VALVE
ALV GR OUP 42
GROUP

270
TABLE 42.14 QUICK RELEASE VALVE
ALV GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

QUICK RELEASE VALVE

ALV
1 2632 4291 01 65 Quick Release Valve 1 Old Fitment
1 2782 4370 01 49 Quick Release Valve 1 New Fitment
2632 4291 01 89 Repair Kit, Quick Release Valve Consists of : 1
Diaphragm 1
Sealing Ring 1

271
 TABLE 42.15 DRYING AND DISTRIB
DRYING UTION UNIT
DISTRIBUTION GR OUP 42
GROUP

50

272
TABLE 42.15 DRYING AND DISTRIB
DRYING UTION UNIT
DISTRIBUTION GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

DRYING AND DISTRIB

DRYING UTION UNIT
DISTRIBUTION
50 2782 4370 01 63 Drying and Distribution Unit 1 Replaces 2632 4370 01 03,
Old Fitment
50 2782 4370 01 43 Drying and Distribution Unit 1 New Fitment

2641 4370 01 27 Repair Kit, Drying and Distribution Unit, Consisting of : 1

4 Purge Valve 1
6 Filter 1
8 Sealing Ring 1
9 Sealing Ring 1
11 'O' Ring 1
13 Spring 1
15 'O' Ring 1
16 Spherical Valve 1
20 Gasket, QSPV 1
22 'O' Ring 6
23 Valve 6
24 Spring, Sys. Prot. Valve 7

273
 TABLE 42.15 DRYING AND DISTRIB
DRYING UTION UNIT
DISTRIBUTION GR OUP 42
GROUP

50

274
TABLE 42.15 DRYING AND DISTRIB
DRYING UTION UNIT
DISTRIBUTION GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

25 Diaphragm, Sys. Prot. Valve 1

31 Lip Seal 1
35 'O' Ring 1
36 Spring 1
38 'O' Ring 1
40 Cap 1
41 Gasket, Unloader Valve 1
44 Bonded Valve 1
45 Spring, Unloader Valve 1
47 Diaphragm, Unloader Valve 1
54 Cap 1
57 'O' Ring 1
58 Spherical Valve 1
Grease Sachet 2
5 2632 4370 01 17 Dessicant Cartridge 1

275
 TABLE 42.16 NYLON TUBES (BR
NYLON AKES)
(BRAKES) GR OUP 42
GROUP

276
TABLE 42.16 NYLON TUBES (BR
NYLON AKES)
(BRAKES) GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

NYLON TUBES (BRAKES)

Parting Bracket on Cowl - OLD Arrgmt.
2632 4291 01 19 Assy. Nylon Tubes (Brakes) Chassis Set 1 BS I
2782 4290 01 45 Sub Assy. Nylon Tubes (Brakes) Cowl Set 1 BS I
2783 4290 01 30 Sub Assy. Nylon Tubes (Brakes) Cowl - Gauges Set 1 BS I

Parting Bracket on Long Member - New Arrgmt.

2096 4290 01 24 Assy. Nylon Tubes (Brakes) Vehicle Set 1 BS I

2632 4390 01 06 Assy. Nylon Tubes (Brakes) Chassis Set 1 BS II, Pune, Old Fitment
2782 4290 01 45 Sub Assy. Nylon Tubes (Brakes) Cowl Set 1 BS II, Pune, Old Fitment
2783 4290 01 30 Sub Assy. Nylon Tubes (Brakes) Cowl - Gauges Set 1 BS II, Pune, Old Fitment

2096 4390 01 29 Assy. Nylon Tubes (Brakes) Vehicle Set 1 BS II, JSR, Old Fitment

2632 4390 01 28 Assy. Nylon Tubes (Brakes) Chassis Set 1 BS II, New Fitment

277
 TABLE 42.16 NYLON TUBES (BR
NYLON AKES)
(BRAKES) GR OUP 42
GROUP

278
TABLE 42.16 NYLON TUBES (BR
NYLON AKES)
(BRAKES) GR OUP 42
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

2632 4390 01 27 Assy. Nylon Tubes (Brakes) Cowl Set 1 BS II, New Fitment

Note: For BS II, Old and New Parts are optional only as a
total vehicle set

279
 TABLE 46.1 STEERING GEAR BOX (MECHANIC
BOX AL)
(MECHANICAL) GR OUP 46
GROUP

280
TABLE 46.1 STEERING GEAR BOX (MECHANIC
BOX AL)
(MECHANICAL) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

STEERING GEAR BOX (MECHANICAL)

1 2573 4600 01 70 Assy Steering Gear Box 1
2 2574 4621 01 02 Assy Steering Housing 1
3 321 461 03 50 Bush 1
4 000 997 00 45J O Ring 1
5 1608 061615 9 Sealing Plug MC16x15 1
1608 180300 9 Plug MC 30x15 1
7 2574 4620 01 03 Assy Steering Nut With Worm 1
8 2060 4601 30 01 Angular Contact Barrel Shaped Roller Bearing 2
9 2574 4620 01 05 Assy Steering Shaft 1
10 2574 4620 99 02 Ball Socket 1
1462 050380 1 Spring Ring 38 1
12 321 462 01 71 Adjusting Screw 1
13 321 993 22 01 Pressure Spring 1
14 321 462 01 85 Pressure Sleeve 1
15 321 461 01 62 Thrust Washer 1
16 2060 4621 43 01 Retaining Ring (For Adjusting Screw On Housing Cover) 1
001 997 61 40 Gasket Ring 1

281
 TABLE 46.1 STEERING GEAR BOX (MECHANIC
BOX AL)
(MECHANICAL) GR OUP 46
GROUP

282
TABLE 46.1 STEERING GEAR BOX (MECHANIC
BOX AL)
(MECHANICAL) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

18 2060 4610 65 01 Adjusting Nut 1

19 2574 4621 01 04 Assy Housing Cover 1
20 321 462 02 50 Bearing Bush Steering 1
21 321 461 08 80 Gasket (Cover To Housing) 1
001 990 91 01 Hex Screw M 8x38 7
1252 069802 5 Spring Washer B 8 7
24 002 997 98 45 Oil Ring 1
25 2573 4620 72 01 Adjusting Ring 1
26 322 994 01 15 Locking Plate 1
27 312 357 10 26 Grooved Nut 1

283
 TABLE 46.2 OLD STEERING LINK
LINKAAGES (2 SPINDLE T YPE) GR OUP 46
GROUP

284
TABLE 46.2 OLD STEERING LINK
LINKAAGES (2 SPINDLE T YPE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

OLD STEERING LINKAGES (2 SPINDLE TYPE)

1 2573 4640 01 01 Assy Steering Wheel (550 mm Dia.) 1
8 2573 4610 01 57 Assy Steering Column Support Complete 1
9 312 462 11 50 Bush For Steering Rod 2
10 321 462 01 65 Retaining Ring 2
11 322 462 00 23 Cover 1
2573 4610 67 03 Mounting Pin (Long) 1
2573 4610 67 04 Mounting Pin (Medium) 1
22 2573 4620 79 19 Steering Spindle - Top 1
23 2573 4620 01 06 Assy U J Steering 1
26 2573 4620 79 06 Steering Spindle Bottom 1 For RANE P. Stg.
26 2575 4620 79 10 Steering Spindle Bottom 1 ZF P. St.& Mech. St.
27 2573 4630 51 04 Pitman Arm 1
28 1210 229603 4 Thin Castle Nut M 36x15 1
36 2575 4600 01 29 Assy Drag Link 1
23 2573 4620 01 06 Assy U J Steering 1
37 2573 4620 01 06 Assy U J Steering 1 For Mech. & ZF .Stg.
37 2573 4620 01 08 Assy U J Steering 1 For Rane PStgr.

285
 TABLE 46.2 OLD STEERING LINK
LINKAAGES (2 SPINDLE T YPE) GR OUP 46
GROUP

286
TABLE 46.2 OLD STEERING LINK
LINKAAGES (2 SPINDLE T YPE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

000 460 01 05J Drag Link Repair Kit Consisting of : 1

Ball Socket Upper Part 1
Pressure Spring 1
Ball Socket Lower Part 1
Spherical Pin 1
Hook Snap Ring 1
Rubber Cap 1
Spherical Pin 1
Ball Socket Lower Part 1
Pressure Spring 1
Hook Snap Ring 1
Rubber Cap 1
Spherical Pin 2
Castle Nut 2

287
 TABLE 46.3 VARIABLE R
RAATIO MECHANIC AL STEERING GEAR BO
MECHANICAL X (R
BOX ANE) (OLD T YPE)
(RANE) GR OUP 46
GROUP

288
TABLE 46.3 VARIABLE R
RAATIO MECHANIC AL STEERING GEAR BO
MECHANICAL X (R
BOX ANE) (OLD T YPE)
(RANE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

VARIABLE R
RAATIO MECHANICAL STEERING
MECHANICAL
GEAR BOX (RANE) (OLD TYPE)
2770 4610 01 01 Assy. Variable Ratio Steering Gear Box 1
30 2770 4610 01 04 Steering G. B. Sub Assy. 1
1 2770 4610 65 01 Lock Nut - Adjuster 1
2 2770 4610 92 01 Washer - Adjuster 1
3 2770 4610 32 03 Bolt Bottom E/C Plate 1
4 2770 4610 92 02 Spring Washer C/E Plate 1
5 2770 4610 01 06 Cover Plate Sub Assembly 1
6 2770 4610 31 02 Needle Roller Bearing 1
7 2770 4610 86 01 Spacer 1
8 2770 4610 80 01 Adjuster 1
9 2770 4610 51 01 Sector Shaft 1
10 2770 4610 31 01 Needle Roller Bearing 1
11 2770 4610 78 03 Oil Seal - Sector Shaft 1
12 2770 4610 32 04 Bolt - Top E. Plate 1
13 2770 4610 47 01 End Plate - Top (For Shorter Worm Shaft) 1 For Worm & Nut Assy.
2770 4610 01 05

289
 TABLE 46.3 VARIABLE R
RAATIO MECHANIC AL STEERING GEAR BO
MECHANICAL X (R
BOX ANE) (OLD T YPE)
(RANE) GR OUP 46
GROUP

290
TABLE 46.3 VARIABLE R
RAATIO MECHANIC AL STEERING GEAR BO
MECHANICAL X (R
BOX ANE) (OLD T YPE)
(RANE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

13 2770 4610 47 03 End Plate - Top (For Longer Worm Shaft) 1 For Worm & Nut Assy.
2770 4610 01 07
14 2770 4610 78 01 Dust Cap 1
15 2770 4610 99 01 Breather Plug 1
16 2770 4610 78 02 Oil Seal - Worm 1
17 2770 4610 31 03 Angular Contact Bearing 1
18 2770 4610 72 01 Oil Filler / Drain Plug 1
19 2770 4610 01 05 Worm & Nut Assy. (Shorter) 1
19 2770 4610 01 07 Worm & Nut Assy. (Longer) 1
20 2770 4610 83 01 Shim - 0.075 mm 1
20 2770 4610 83 02 Shim - 0.125 mm 1
20 2770 4610 83 03 Shim - 0.250 mm 1
20 2770 4610 83 04 Shim - 0.036 mm 1
21 2770 4610 47 02 End Plate - Bottom (For Shorter Worm) 1 For Worm & Nut Assy.
2770 4610 01 05
21 2770 4610 47 04 End Plate - Bottom (For Longer Worm) 1 For Worm & Nut Assy.
2770 4610 01 07

291
 TABLE 46.3 VARIABLE R
RAATIO MECHANIC AL STEERING GEAR BO
MECHANICAL X (R
BOX ANE) (OLD T YPE)
(RANE) GR OUP 46
GROUP

292
TABLE 46.3 VARIABLE R
RAATIO MECHANIC AL STEERING GEAR BO
MECHANICAL X (R
BOX ANE) (OLD T YPE)
(RANE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

2770 4610 32 05 Bolt 1

2770 4610 92 03 Tab Washer 1
2770 4610 51 02 Universal Joint 1

293
 TABLE 46.4 VARIABLE R
RAATIO MECHANIC AL STEERING GEAR BO
MECHANICAL X (R
BOX ANE) (NE
(RANE) (NEWW T YPE) GR OUP 46
GROUP

294
TABLE 46.4 VARIABLE R
RAATIO MECHANIC AL STEERING GEAR BO
MECHANICAL X (R
BOX ANE) (NE
(RANE) (NEWW T YPE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

VARIABLE RATIO MECHANIC

RA AL STEERING GEAR BO
MECHANICAL X
BOX
(RANE) (NEW TYPE)
2632 4610 01 17 Assy. Variable Ratio Steering Gearbox 1
30 2632 4610 01 22 Box Sub-assembly 1
1 2632 4660 65 02 Lock nut, adjuster 1
3 2632 4660 32 02 Bolt (Bottom End Plate & Cover Plate) 8
4 2632 4660 92 01 Spring washer (Cover Plate & End Plate) 12
5 2632 4610 01 23 Cover Plate 1
6 2632 4660 31 01 Needle Roller Bearing 1
7 2632 4660 86 01 Spacer 1
8 2770 4610 80 01 Adjuster 1
9 2632 4660 79 01 Sector Shaft 1
10 2632 4660 31 03 Needle Roller Bearing 1
11 2632 4660 78 02 Oil Seal (Sector Shaft) 1
12 2632 4660 32 01 Bolt (Top End Plate ) 4
13 2632 4660 71 01 End Plate (Top) 1
14 2632 4660 78 03 Dust Cap 1

295
 TABLE 46.4 VARIABLE R
RAATIO MECHANIC AL STEERING GEAR BO
MECHANICAL X (R
BOX ANE) (NE
(RANE) (NEWW T YPE) GR OUP 46
GROUP

296
TABLE 46.4 VARIABLE R
RAATIO MECHANIC AL STEERING GEAR BO
MECHANICAL X (R
BOX ANE) (NE
(RANE) (NEWW T YPE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

15 2770 4610 99 01 Breather Plug 1 Optional with

2153 4620 72 05
16 2632 4660 78 01 Oil Seal (Worm) 1
17 2632 4660 31 02 Angular Contact Bearing (ACB) (with 10 Balls) 2 Optional with
2153 4620 31 01
18 2632 4660 99 01 Oil filler Plug 2
19 2632 4660 65 01 Worm & Main Nut assembly 1
20 2632 4660 83 01 Shim (0.075 inch) AR
20 2632 4660 83 02 Shim (0125 inch) AR
20 2632 4660 83 03 Shim (0.250 inch) AR
20 2632 4660 83 04 Shim (0.0.36 inch) AR
2632 4660 99 02 Universal joint assembly 1

Note 1 : Washer, Adjuster is not fitted on new type of

ote
Varaible Ratio Steering Gear (Make RANE)
Note 2 : End Plate (Bottom) is integral to Housing and hence
ote
is not serviced seperately

297
 TABLE 46.4 VARIABLE R
RAATIO MECHANIC AL STEERING GEAR BO
MECHANICAL X ((T
BOX TATA) GR OUP 46
GROUP

298
TABLE 46.5 VARIABLE R
RAATIO MECHANIC AL STEERING GEAR BO
MECHANICAL X ((T
BOX TATA) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

VARIABLE R
RAATIO MECHANICAL STEERING
MECHANICAL
GEAR BOX ((T
BOX TATA)
2632 4620 01 01 Assy Variable Ratio Steering Gear (Tata) 1
2632 4620 01 01 Assy.Variable Ratio Steering Gear Box (Tata make) 1
2632 4620 01 02 Worm And Nut Assy 1
2632 4620 31 04 Angular Contact Ball Bearing 2
2632 4620 47 02 Cover Bottom 1
1705 050241 4 'O' Ring 3
1258 060150 1 Tab Washer 15 8
1132 401432 4 Hex Screw M14 X 1 .5 X 32 12
2632 4620 83 01 Shim (0.1 mm Thick.) AR
2632 4620 83 02 Shim (0.15 mm Thick.) AR
2632 4620 83 03 Shim (0.05 mm Thick.) AR
2632 4620 83 04 Shim (0.5 mm Thick.) AR
2632 4620 83 05 Shim ( 1 mm Thick.) AR
2632 4620 83 06 Shim ( 1.5 mm Thick.) AR
2573 4620 78 01 Oil Seal 1
2632 4620 47 03 Cover Top 1

299
 TABLE 46.4 VARIABLE R
RAATIO MECHANIC AL STEERING GEAR BO
MECHANICAL X ((T
BOX TATA) GR OUP 46
GROUP

300
TABLE 46.5 VARIABLE R
RAATIO MECHANIC AL STEERING GEAR BO
MECHANICAL X ((T
BOX TATA) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

2632 4620 79 02 Sector Shaft 1

2632 4620 32 01 Adjusting Screw 1
2632 4620 86 01 Spacer (2.9 mm Thick) 1 For Selection
2632 4620 86 02 Spacer (3.1 mm Thick) 1 For Selection
2632 4620 86 03 Spacer (3.3 mm Thick) 1 For Selection
2632 4620 86 04 Spacer (3.5 mm Thick) 1 For Selection
1458 060280 1 Internal Circlip 28 X 1.2 1
2632 4620 31 02 Needle Bearing 2
2632 4620 47 01 Side Cover 1
1622 071022 3 Sealing Washer 14x20 1
1205 230140 6 Hex Nut M14x1.5 1
1252 069602 2 Spring Washer B14 4
2632 4620 77 02 Oil Seal 1
1608 061615 9 Sealing Plug Mc 16 X 1.5 2
2632 4620 75 01 Rubber Washer 1

301
 TABLE 46.6 NE
NEWW STEERING LINK
LINKAAGES (3 SPINDLE T YPE) GR OUP 46
GROUP

302
TABLE 46.6 NE
NEWW STEERING LINK
LINKAAGES (3 SPINDLE T YPE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

NEW STEERING LINKAGES (3 SPINDLE TYPE)

1 2573 4640 01 01 Assy. Steering Wheel 550 Dia. 1
6 1365 059601 8 Woodruff Key 5x7.5 1
7 2632 4620 79 05 Steering Spindle Top 1
8 2632 4610 01 04 Assy. Steering Column Support 1
2632 4620 63 01 Cam 1
9 2641 4620 79 20 Spacer 1
10 2654 4620 99 15 Spring Seat 1
11 2654 4620 87 11 Compression Spring 1
12 2654 4620 82 78 Spring Seat Cup 1
13 1455 060200 9 Ext. Circlip 20x1.2 N 1
14 2640 4620 31 02 SRDG Bearing 2
16 1132 399804 5 Hex. Screw M 10x25 3
17 1246 050105 7 Bright Washer 10.5 3
18 1252 069805 0 Spring Washer B10 3
22 2632 4620 01 04 Assy Steering Spindle Middle 1 Var. Ratio Stg.
22 2632 4620 01 05 Assy Steering Spindle Middle 1 Rane Power Stg.
22 2783 4620 01 10 Assy Steering Spindle Middle 1 ZF Power Stg.

303
 TABLE 46.6 NE
NEWW STEERING LINK
LINKAAGES (3 SPINDLE T YPE) GR OUP 46
GROUP

304
TABLE 46.6 NE
NEWW STEERING LINK
LINKAAGES (3 SPINDLE T YPE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

23 2651 4660 01 02 Assy. U.J. Steering 1

2651 4660 32 01 Bolt 2 For UJ
24 321 990 04 01 Hex. Screw 2 For Bottom UJ
25 1258 060105 5 Tab Washer 10.5 2 For Bottom UJ
26 2632 4620 79 09 Steering Spindle (Bottom) (206 mm) 1
27 2632 4630 51 01 Pitman Arm 1 Var. Ratio Stg.
27 2063 4630 51 04 Pitman Arm 1 Power Stg.
28 1210 229603 4 Thin Castle Nut M 36x1.5 1
29 1315 061161 4 Split Pin 6.3x63 1
36 2770 4600 01 01 Assy. Drag Link 1 Var. Ratio Stg.
36 2060 4600 01 21 Assy. Drag Link 1 Power Stg.
40 2632 2910 01 39 Assy. Bracket (Steering Gear Box Mtg.) 1 For Var. Ratio Stg. Gear
Replaces 2770 4610 01 03
40 2618 4610 01 09 Assy. Bracket (Steering Gear Box Mtg.) 1 For Power Stg. Gear
2770 4610 32 01 Hex. Bolt (for Stgr. Bracket) 1
2770 4610 32 02 Hex. Bolt (for Stgr. Bracket) 2
44 2573 4610 63 02 Rubber Bellow 1
45 2573 4610 82 09 Clamping Ring 1

305
 TABLE 46.6 NE
NEWW STEERING LINK
LINKAAGES (3 SPINDLE T YPE) GR OUP 46
GROUP

306
TABLE 46.6 NE
NEWW STEERING LINK
LINKAAGES (3 SPINDLE T YPE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

46 2770 4610 51 02 Assy. U.J. Steering 1 Var. Ratio

46 2573 4620 01 06 Assy. U.J. Steering 1 ZF Power Stg.
46 2573 4620 01 08 Assy. U.J. Steering 1 Rane Power Stg.
47 2632 4610 75 01 Protective Cover 1
48 2632 4620 43 01 Spring Clip 1
000 460 01 05J Drag Link Repair Kit Consisting of : 1
Ball Socket Upper Part 1
Pressure Spring 1
Ball Socket Lower Part 1
Spherical Pin 1
Hook Snap Ring 1
Rubber Cap 1
Spherical Pin 1
Ball Socket Lower Part 1
Pressure Spring 1
Hook Snap Ring 1
Rubber Cap 1

307
 TABLE 46.6 NE
NEWW STEERING LINK
LINKAAGES (3 SPINDLE T YPE) GR OUP 46
GROUP

308
TABLE 46.6 NE
NEWW STEERING LINK
LINKAAGES (3 SPINDLE T YPE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

Spherical Pin 2
Castle Nut 2

309
 TABLE 46.7 POWER STEERING C
POWER OMPONENT
COMPONENTS
OMPONENTS GR OUP 46
GROUP

310
TABLE 46.7 POWER STEERING C
POWER OMPONENT
COMPONENTS
OMPONENTS GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

POWER STEERING COMPONENTS

2 2618 4660 01 02 Assy. Power Steering Gear Box (Rane) 1
3 2618 4660 01 01 Assy. Power Steering Pump (Rane) 1 Set A
4 2782 4440 01 02 Assy. Power Steering Hydraulic Tank (Rane) 1
Optional With
2 2573 4610 01 44 Assy. Power Steering Gear Box (ZF) 1
3 2573 2310 01 01 Assy. Power Steering Pump (ZF) 1 Set B
4 2782 4440 01 01 Assy. Power Steering Hydraulic Tank (ZF) 1
7 2525 2311 67 05 Pin (Stgr. Pump with Bracket to Fuel Filter Bracket) 1
8 2525 2340 01 05 Clamping Lever Assy. 1
9 314 155 02 28 Clamping Piece 1
10 352 155 02 72 Clamping Nut 1
13 2525 2340 70 05 Pulley (Power Steering Pump) 1
16 2600 2015 63 02 'V' Belt (Cogged) 980 mm 1
17 2525 2340 33 04 Bracket, Hyd. Pump 1
18 2618 4610 01 09 Assy. Bracket, Power Steering Gearbox Mounting 1

311
 TABLE 46.8 POWER STEERING PUMP
POWER GR OUP 46
GROUP

312
TABLE 46.8 POWER STEERING PUMP
POWER GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

POWER STEERING PUMP

1 2573 2310 01 01 Assy Power Steering Pump (ZF) 1
1 2618 4660 01 01 Assy Power Steering Pump (Rane) 1
2573 2310 01 02 Pump Seal Kit, ZF, Consisting of : 1
Oil Seal 1
'O' Ring 1
Support Ring 1
Profile Sealing Ring 1
2618 4660 01 10 Pump Seal Kit, Rane, Consisting of : 1
Double Lip Oil Seal 1
Single Lip Oil Seal 1
'O' Ring 1

313
 TABLE 46.9 PO WER STEERING GEAR BO
POWER X (ZF)
BOX GR OUP 46
GROUP

314
TABLE 46.9 PO WER STEERING GEAR BO
POWER X (ZF)
BOX GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

POWER STEERING GEAR BOX (ZF)

1 2573 4610 01 44 Assy. Power Steering Gear Box (ZF) 1
2573 4621 01 02 Seal Kit (Power Steering Gear Box) Consisting of : 1
2 Dust Seal 1
Gasket 3
Support Ring 3
4 ‘O’ Ring 1
13 ‘O’ Ring 1
12 ‘O’ Ring 1
14 Sealing Ring 1
21 Sealing Nut 1
22 ‘O’ Ring 2
23 ‘O’ Ring 2
29 Protective Cap 1
35 Gasket 2
36 Gasket 2
37 Gasket 2
38 Gasket 2

315
 TABLE 46.9 PO WER STEERING GEAR BO
POWER X (ZF)
BOX GR OUP 46
GROUP

316
TABLE 46.9 PO WER STEERING GEAR BO
POWER X (ZF)
BOX GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

39 Gasket 2
Gasket 2

317
 TABLE 46.10 PO WER STEERING GEAR BO
POWER X (R
BOX ANE)
(RANE) GR OUP 46
GROUP

318
TABLE 46.10 PO WER STEERING GEAR BO
POWER X (R
BOX ANE)
(RANE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

POWER STEERING GEAR BOX (RANE)

2618 4660 01 02 Assy. Power Steering Gear Box (Rane) 1
1 2573 4620 01 15 Input Shaft Seal Kit Consisting of : 1
Seal Protector 1
Seal 1
Retaining Ring (Internal) 1
Back Up Washer 1
9 2573 4620 01 16 Seal Kit, Valve Sleeve Consisting of : 1
Seal Ring 2
‘O’ Ring 2
16 2573 4620 01 20 Seal Kit Worm Shaft Consisting of : 1
‘O’ Ring 1
Seal Ring 1
17 2573 4620 01 21 Seal Kit Piston Rack Consisting of : 1
‘O’ Ring 1
Seal Ring 1
26 2573 4620 01 22 Seal Kit Trunnion Cover Consisting of : 1
Seal Protector 1

319
 TABLE 46.10 PO WER STEERING GEAR BO
POWER X (R
BOX ANE)
(RANE) GR OUP 46
GROUP

320
TABLE 46.10 PO WER STEERING GEAR BO
POWER X (R
BOX ANE)
(RANE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

Trunnion Cover 1
Back Up Washer 1
Seal Ring Assy. 1
33 2573 4620 01 24 Seal Kit Side Cover Consisting of : 1
Retaining Ring, (Internal) 1
Seal Ring Assy. 1
Back Up Washer 1
Back Up Washer 1
34 2573 4620 53 01 Side Cover Gasket 1
2573 4620 01 26 Major Seal Kit Consisting of : 1
1 Input Shaft Seal Kit 1
5 Sealing Washer, Poppet Adj. 2
7 ‘O’ Ring, V/Hsg. 1
9 Seal Kit, Valve Sleeve 1
16 Seal Kit, Worm Shaft 1
17 Seal Kit, Piston Rack 1
19 Sealing Washer 1
26 Seal Kit, Trunnion Cover 1

321
 TABLE 46.10 PO WER STEERING GEAR BO
POWER X (R
BOX ANE)
(RANE) GR OUP 46
GROUP

322
TABLE 46.10 PO WER STEERING GEAR BO
POWER X (R
BOX ANE)
(RANE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

27 ‘O’ Ring 1
33 Seal Kit, Side Cover 1
34 Side Cover Gasket 1
38 Plug 1
40 ‘O’ Ring 1

323
 TABLE 46.11 PO WER STEERING HYDR
POWER AULIC TANK (ZF)
HYDRA GR OUP 46
GROUP

324
TABLE 46.11 PO WER STEERING HYDR
POWER AULIC TANK (ZF)
HYDRA GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

POWER STEERING HYDR

POWER AULIC TANK (ZF)
HYDRA
1 2782 4440 01 01 Assy. Power Steering Hydraulic Tank ZF 1 Nipple Type
1 2573 4440 01 01 Assy. Power Steering Hydraulic Tank ZF 1 Old Type
2 2573 4440 01 28 Assy. Filter 1

325
 TABLE 46.12 PO WER STEERING HYDR
POWER AULIC TANK (R
HYDRA ANE)
(RANE) GROUP 46

326
TABLE 46.12 PO WER STEERING HYDR
POWER AULIC TANK (R
HYDRA ANE)
(RANE) GROUP 46

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

POWER STEERING HYDR

POWER HYDRAAULIC TANK (R ANE)
(RANE)
1 2782 4440 01 02 Assy. Power Steering Hydraulic Tank (Rane) 1 Nipple Type
1 2573 4440 01 09 Assy. Power Steering Hydraulic Tank (Rane) 1 Old Type
2573 4450 01 06 Service Kit Consisting of : 1
2 ‘O’ Ring 2
8 ‘O’ Ring 2
12 2573 4450 01 07 Filter Assy. (77 mm) 1
13 Cover Seal 1
16 Steel + Rubber + Washer 1
19 2573 4450 01 11 Dipstick Assy. (for 77 mm Filter) 1
20 ‘O’ Ring 1
21 ‘O’ Ring Cup 1

327
 TABLE 46.13 POWER STEERING PIPELINES WITH NE
POWER NEWW NIPPLE T YPE HYDR
HYDRAAULIC TANK ((JAMSHEDPUR)
JAMSHEDPUR) GR OUP 46
GROUP

328
TABLE 46.13 POWER STEERING PIPELINES WITH NE
POWER NEWW NIPPLE T YPE HYDR
HYDRAAULIC TANK ((JAMSHEDPUR)
JAMSHEDPUR) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

POWER STEERING PIPELINES WITH NEW NIPPLE TYPE

HYDRAULIC TANK ((JAMSHEDPUR)
HYDRA JAMSHEDPUR)
TANK TO PUMP
1 2096 4680 01 15 Assy. Tube with Crimped Rubber Hose (Tank to Pump) 1 Rane / ZF & BS I
1 2096 4680 01 26 Assy. Tube with Crimped Rubber Hose (Tank to Pump) 1 Rane / ZF & BS II
PUMP TO GEAR BOX
BOX
2 2096 4680 01 19 Assy. Tube with Crimped Rubber Hose (Pump to Gear Box) 1 Rane & BS I
2 2096 4680 01 16 Assy. Tube with Crimped Rubber Hose (Pump to Gear Box) 1 ZF & BS I
2 2096 4680 01 27 Assy. Tube with Crimped Rubber Hose (Pump to Gear Box) 1 Rane / ZF & BS II
GEAR BOX TO TANK
BOX
3 2096 4680 01 18 Assy. Tube with Crimped Rubber Hose (Gear Box to Tank) 1 Rane & BS I
3 2096 4680 01 29 Assy. Tube with Crimped Rubber Hose (Gear Box to Tank) 1 Rane & BS II
3 2096 4680 01 17 Assy. Tube with Crimped Rubber Hose (Gear Box to Tank) 1 ZF & BS I
3 2096 4680 01 28 Assy. Tube with Crimped Rubber Hose (Gear Box to Tank) 1 ZF & BS II
11 2782 4440 01 02 Assy. Hydraulic Tank (Rane) 1
11 2782 4440 01 01 Assy. Hydraulic Tank (ZF) 1
12 2618 4660 01 01 Assy. Power Steering Pump (Rane) 1
12 2573 2310 01 01 Assy. Power Steering Pump (ZF) 1

329
 TABLE 46.13 POWER STEERING PIPELINES WITH NE
POWER NEWW NIPPLE T YPE HYDR
HYDRAAULIC TANK ((JAMSHEDPUR)
JAMSHEDPUR) GR OUP 46
GROUP

330
TABLE 46.13 POWER STEERING PIPELINES WITH NE
POWER NEWW NIPPLE T YPE HYDR
HYDRAAULIC TANK ((JAMSHEDPUR)
JAMSHEDPUR) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

13 2618 4660 01 02 Assy. Power Steering Gear Box (Rane) 1

13 2573 4610 01 44 Assy. Power Steering Gear Box (ZF) 1

331
 TABLE 46.14 PO WER STEERING PIPELINES WITH OLD SCRE
POWER SCREWW T YPE HYDR
HYDRAAULIC TANK ((JAMSHEDPUR)
JAMSHEDPUR) GR OUP 46
GROUP

332
TABLE 46.14 PO WER STEERING PIPELINES WITH OLD SCRE
POWER SCREWW T YPE HYDR
HYDRAAULIC TANK ((JAMSHEDPUR)
JAMSHEDPUR) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

POWER STEERING PIPELINES WITH OLD SCREW TYPE

HYDRAULIC TANK ((JAMSHEDPUR)
HYDRA JAMSHEDPUR)
TANK TO PUMP
1 2096 4680 01 02 Assy. Tube with Crimped Rubber Hose (Tank to Pump) 1 RANE / ZF
PUMP TO GEAR BOX
2 2070 4680 01 04 Assy. Tube with Crimped Rubber Hose (Pump to Gear Box) 1 RANE
2 2096 4680 01 03 Assy. Tube with Crimped Rubber Hose (Pump to Gear Box) 1 ZF
GEAR BOX TO TANK
BOX
3 2070 4680 01 05 Assy. Tube with Crimped Rubber Hose (Gear Box to Tank) 1 RANE
3 2096 4680 01 04 Assy. Tube with Crimped Rubber Hose (Gear Box to Tank) 1 ZF
11 2573 4440 01 09 Assy. Hydraulic Tank (Rane) 1
11 2573 4440 01 01 Assy. Hydraulic Tank (ZF) 1
12 2618 4660 01 01 Assy. Power Steering Pump (Rane) 1
12 2573 2310 01 01 Assy. Power Steering Pump (ZF) 1
13 2618 4660 01 02 Assy. Power Steering Gear Box (Rane) 1
13 2573 4610 01 44 Assy. Power Steering Gear Box (ZF) 1

333
 TABLE 46.15 POWER STEERING PIPELINES WITH NE
POWER NEWW NIPPLE T YPE HYDR
HYDRAAULIC TANK (PUNE) GR OUP 46
GROUP

334
TABLE 46.15 POWER STEERING PIPELINES WITH NE
POWER NEWW NIPPLE T YPE HYDR
HYDRAAULIC TANK (PUNE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

POWER STEERING PIPELINES WITH NEW NIPPLE TYPE

HYDR
HYDRAAULIC TANK (PUNE)
TANK TO PUMP
1 2782 4680 01 15 Assy. Crimped Hose 1 RANE / ZF
2 2618 4680 01 14 Assy. Pipe 1 RANE / ZF
PUMP TO GEAR BOX
BOX
5 2700 4440 01 07 Assy. Tube (Pump Outlet) 1 RANE / ZF
6 2574 4680 01 04 Assy. Hose 3/8" with Wire Guard 1 RANE / ZF
7 2700 4680 01 06 Assy. Tube (Gear Box Inlet) 1 RANE
7 2700 4440 01 07 Assy. Tube (Gear Box Inlet) 1 ZF
GEAR BOX TO TANK
BOX
8 2782 4680 01 13 Assy. Pipe (Gear Box Outlet) 1 RANE
8 2782 4680 01 14 Assy. Pipe (Gear Box Outlet) 1 ZF
9 2651 4480 01 01 Assy. Hose 3/8" 1 RANE / ZF
10 2782 4680 01 16 Assy. Pipe (Tank Inlet) 1 RANE / ZF
11 2782 4440 01 02 Assy. Hydraulic Tank (Rane) 1
11 2782 4440 01 01 Assy. Hydraulic Tank (ZF) 1
12 2618 4660 01 01 Assy. Power Steering Pump (Rane) 1

335
 TABLE 46.15 POWER STEERING PIPELINES WITH NE
POWER NEWW NIPPLE T YPE HYDR
HYDRAAULIC TANK (PUNE) GR OUP 46
GROUP

336
TABLE 46.15 POWER STEERING PIPELINES WITH NE
POWER NEWW NIPPLE T YPE HYDR
HYDRAAULIC TANK (PUNE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

12 2573 2310 01 01 Assy. Power Steering Pump (ZF) 1

13 2618 4660 01 02 Assy. Power Steering Gear Box (Rane) 1
13 2573 4610 01 44 Assy. Power Steering Gear Box (ZF) 1

337
 TABLE 46.16 POWER STEERING PIPELINES WITH OLD SCRE
POWER SCREWW T YPE HYDR
HYDRAAULIC TANK (PUNE) GR OUP 46
GROUP

338
TABLE 46.16 POWER STEERING PIPELINES WITH OLD SCRE
POWER SCREWW T YPE HYDR
HYDRAAULIC TANK (PUNE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

POWER STEERING PIPELINES WITH OLD SCREW TYPE

HYDR
HYDRAAULIC TANK (PUNE)
TANK TO PUMP
1 2770 4680 01 01 Assy. Pipe 1 RANE / ZF
2 2576 4680 58 02 Assy. Hose 3/4" (400mm long) 1 RANE / ZF
3 2700 4440 01 11 Assy. Pipe 1 RANE / ZF
PUMP TO GEAR BOX
BOX
5 2700 4440 01 07 Assy. Tube (Pump Outlet) 1 RANE / ZF
6 2574 4680 01 04 Assy. Hose 3/8" with Wire Guard 1 RANE / ZF
7 2700 4680 01 06 Assy. Tube (Gear Box Inlet) 1 RANE
7 2700 4440 01 07 Assy. Tube (Gear Box Inlet) 1 ZF
GEAR BOX TO TANK
BOX
8 Assy. Pipe 1 RANE / ZF, NSSP
9 2651 4480 01 01 Assy. Hose 3/8" 1 RANE / ZF
10 2770 4680 01 05 Assy. Pipe 1 RANE / ZF
11 2573 4440 01 09 Assy. Hydraulic Tank (Rane) 1
11 2573 4440 01 01 Assy. Hydraulic Tank (ZF) 1
12 2618 4660 01 01 Assy. Power Steering Pump (Rane) 1

339
 TABLE 46.16 POWER STEERING PIPELINES WITH OLD SCRE
POWER SCREWW T YPE HYDR
HYDRAAULIC TANK (PUNE) GR OUP 46
GROUP

340
TABLE 46.16 POWER STEERING PIPELINES WITH OLD SCRE
POWER SCREWW T YPE HYDR
HYDRAAULIC TANK (PUNE) GR OUP 46
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

12 2573 2310 01 01 Assy. Power Steering Pump (ZF) 1

13 2618 4660 01 02 Assy. Power Steering Gear Box (Rane) 1
13 2573 4610 01 44 Assy. Power Steering Gear Box (ZF) 1

341
 TABLE 47.1 FUEL SYSTEM
SYSTEM GR OUP 47
GROUP

342
TABLE 47.1 FUEL SYSTEM
SYSTEM GR OUP 47
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

FUEL SYSTEM
1 2632 4710 01 19 Assy. Fuel Tank Comp 350 Lt. Rd. (Round) M14 Banjo 1 Optional
1 2782 4710 01 01 Assy. Fuel Tank Comp 350 Lt. Rd. (Round) M18 Banjo 1 Optional
2 042 470 06 05J Assy. Fuel Tank Cap 1
3 000 471 02 80J Rubber Ring 1
4 042 470 02 37J Assy Handle 1
13 2618 5420 99 04 Tank Unit 1
16 2782 4750 01 03 Assy Support Complete 3
17 2782 4750 01 04 Assy. Strap 3
20 2782 4750 77 01 Rubber Packing 6
21 2782 4750 77 02 Rubber Packing 3
SUCTION LINE
24 2096 4760 01 41 Assy. Fuel Line (Tank to Water Separator) 4 JSR Vehicle BS I
24 2632 4760 01 11 Assy. Fuel Line (Tank to Water Separator) M14 Banjo 1 Pune Vehicle BS I for Assy.
Tank 2632 4710 01 19
24 2632 4760 01 22 Assy. Fuel Line (Tank to Water Separator) M18 Banjo 1 Pune Vehicle BS I for Assy.
Tank 2782 4710 01 01
24 2632 4760 01 29 Assy. Fuel Line (Tank to Water Separator) 1 BS II

343
 TABLE 47.1 FUEL SYSTEM
SYSTEM GR OUP 47
GROUP

344
TABLE 47.1 FUEL SYSTEM
SYSTEM GR OUP 47
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

25 2096 4760 01 42 Assy. Fuel Line (Water Separator to Hose) 1 JSR Vehicle BS I
25 2618 4760 01 06 Assy. Fuel Line (Water Separator to Hose) 1 Pune Vehicle BS I
25 2632 4760 01 29 Assy. Fuel Line (Water Separator to Hose) 1 BS II
26 312 476 00 26 Rubber Hose 1
27 1428 050016 1 Hose Clamp 16 2
28 312 470 12 71 Assy. Fuel Line (Rubber Hose to Fuel Feed Pump) 4 JSR Vehicle
28 2573 4763 01 57 Assy. Fuel Line (Rubber Hose to Fuel Feed Pump) 1 Pune Vehicle, BS I & BS II
RETURN LINE
26 312 476 00 26 Rubber Hose 1
27 1428 050016 1 Hose Clamp 16 2
29 2096 4760 01 43 Assy. Return Line 1 JSR Vehicle BS I
29 2632 4760 01 12 Assy. Return Pipe 1 Pune Vehicle BS I
29 2632 4760 01 28 Assy. Return Pipe 1 BS II
WATER SEPAR
SEPAR
ARAATOR
32 2641 4710 01 09 Water Separator w/o Sensor 1 BS I
33 2618 4760 01 08 Assy. Bracket, Water Separator 1 BS I
34 F 002 H20 134 Water Seperator w/ Hand Primer (MICO) 1 BS II
35 F 002 H20 387 Cartridge, Water Seperator (MICO) 1 BS II
36 F 002 H20 392 Assy. Cover with Hand Primer (MICO) 1 BS II

345
 TABLE 49.1 EXHAUST SY
EXHAUST STEM W/O EXHA
SYSTEM UST BR
EXHAUST AKE (BS I)
BRAKE GR OUP 49
GROUP

346
TABLE 49.1 EXHAUST SY
EXHAUST STEM W/O EXHA
SYSTEM UST BR
EXHAUST AKE (BS I)
BRAKE GR OUP 49
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

EXHAUST SYSTEM W/O EXHAUST BRAKE (BS I)

1 2632 4910 01 14 Assy. Exhaust Pipe, 1st (KKK) 1 For KKK TC
1 2632 4910 01 19 Assy. Exhaust Pipe, 1st (Holset) 1 For HOLSET TC
2 2632 4910 53 01 Gasket (Between Turbocharger & 1st Pipe) 1
3 2763 4920 53 01 Gasket (Between 1st Pipe & 2nd Pipe) 1
5 2632 4910 01 16 Assy. Exhaust Pipe (2nd) 1 For KKK TC
5 2632 4910 01 33 Assy. Exhaust Pipe (2nd) 1 For HOLSET TC
7 2632 4910 01 39 Assy Silencer with Tail Pipe 1

347
 TABLE 49.2 EXHAUST SY
EXHAUST STEM WITH EXHA
SYSTEM UST BR
EXHAUST AKE (BS II)
BRAKE GR OUP 49
GROUP

348
TABLE 49.2 EXHAUST SY
EXHAUST STEM WITH EXHA
SYSTEM UST BR
EXHAUST AKE (BS II)
BRAKE GR OUP 49
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

EXHAUST SYSTEM WITH EXHAUST BRAKE (BS II)

1 2632 4920 01 08 Assy. Exhaust Pipe, 1st (KKK) 1 For KKK TC
1 2632 4920 01 29 Assy. Exhaust Pipe, 1st (Holset) 1 For HOLSET TC
2632 4920 01 09 Assy. Intermediate Piece 1
3 2632 4920 01 07 Assy. Bracket, Exhaust Brake Support 1 On GBS40 Cover Top
4 2641 4920 01 48 Assy. Exhaust Brake Unit 1
5 2064 5420 01 01 Assy. Air Cylinder w/Magnetic Valve 12V w/DIN Terminals 1 Jsr
5 2641 5420 99 37 Assy. Air Cylinder w/Magnetic Valve 12V w/DIN Terminals 1 Pune
6 2641 5420 99 48 Magnetic Valve 12V w/DIN Terminals 1 Jsr / Pune
5 2641 5420 99 38 Assy. Air Cylinder w/Magnetic Valve 12V w/MSSL Terminals 1 Pune
6 2641 5420 99 50 Magnetic Valve 12V w/MSSL Terminals 1 Pune
7 2523 4015 01 18 Assy. Air Cylinder (Exhaust Brake) 1
8 2644 4920 01 06 Assy. Bracket (for Assy. Air. Cyl w/Mag. Valve) 1
2644 4920 01 15 Assy. Exhaust Brake Cover 1
10 312 492 10 80 Sealing Flange (Int. Piece to Exhaust Pipes) 2
11 2632 4920 01 20 Assy Exhaust Pipe, 2nd 1
12 2809 4910 01 01 Assy. Silencer w/o Tail Pipe 1
13 2632 4920 69 21 Tail Pipe 1

349
 TABLE 50.1 R ADIATOR (BS I)
ADIAT GR OUP 50
GROUP

350
TABLE 50.1 R ADIATOR (BS I)
ADIAT GR OUP 50
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

R ADIATOR (BS I)
ADIAT
1 2525 5010 02 84 Assy.Radiator With Plastic Tank 1 BS I
10 2525 5010 02 86 Assy. Reserve Tank (Plastic) 1
2 2786 5010 99 08 Drain Cock 1
3 2786 5010 99 09 Pressure Cap 1
4 2525 5000 01 82 Assy Radiator Frame 1 BS I
9 2525 5050 63 12 Fan Shroud 1 BS I
Optional
9 2525 5050 63 17 Fan Shroud 1 BS I
R ADIATOR BO
ADIAT T TOM MOUNTING ON FR
BOT AME
FRAME
11 1106 389652 9 Hex Bolt M16x75 2
12 2574 5000 92 02 Washer (47dia) 4
13 2574 5000 63 01 Rubber Buffer 4
14 1246 050170 7 Bright Washer 17 2
15 2574 5000 69 04 Spacer Tube ( 35 Mm ) 2
16 1205 159602 0 Hex Nut M16 2
5 1265 060105 8 Washer A10.5 4
R ADIATOR FR
ADIAT AME TOP MOUNTING ON C
FRAME O WL
CO
17 2574 5000 69 06 Spacer Tube (25.5 mm) 2

351
 TABLE 50.1 R ADIATOR (BS I)
ADIAT GR OUP 50
GROUP

352
TABLE 50.1 R ADIATOR (BS I)
ADIAT GR OUP 50
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

18 1106 389667 7 Hex Bolt M10x130 1

19 1265 060105 8 Washer A10.5 2
20 1214 050100 8 Nyloc Nut M10 1
21 327 504 50 82 Rubber Buffer 4
22 2525 5000 01 46 Assy Spacer Tube (50 mm) 1 Tube with Washer
R ADIATOR BO
ADIAT T TOM TO WATER PUMP
BOT
23 2525 5010 58 37 Hose (Radiator To Water Pump) 1
24 1428 059821 7 Hose Clamp TB-54 1 Hose end at
25 1428 059926 4 Hose Clamp TB-34 1 Hose end at
THERMOSTAT TO R
THERMOSTA ADIA
RADIA TOR TOP C
ADIAT ONNECTIONS
CONNECTIONS
26 2525 5010 58 36 Hose (Thermostat To Radiator) 1
27 2547 5010 42 22 Hose Clamp ( 50 Dia) 2 Hose end at
28 1428 059930 2 Hose Clamp TB-36 1 Hose end at
ENGINE VENTING UPPER COOLING LINE TO R
COOLING ADIA TOR TOP
ADIAT
RADIA
29 2525 5010 69 30 Vent Tube 1
30 2786 5010 58 43 Vent Hose 1 At Upper Cooling Line
31 1428 050016 1 Hose Clamp 16 4
36 2525 5010 58 62 Rubber Hose (100 mm) 1 At Radiator Top

353
 TABLE 50.1 R ADIATOR (BS I)
ADIAT GR OUP 50
GROUP

354
TABLE 50.1 R ADIATOR (BS I)
ADIAT GR OUP 50
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

WATER FILL PIPE CONNECTIONS

CONNECTIONS
32 2786 5010 69 69 Water Fill Pipe 1
33 2785 5010 58 03 Hose (20 ID X 110 mm Length) 2
34 1428 050035 7 Hose Clamp 35 4
35 2786 5010 42 13 Clamp (For Water Fill Pipe) 1

355
 TABLE 50.2 R ADIAT OR (BS II)
ADIAT GR OUP 50
GROUP

356
TABLE 50.2 R ADIAT OR (BS II)
ADIAT GR OUP 50
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

R ADIATOR (BS II)

ADIAT
1 2525 5010 03 15 Assy. Radiator 1 BS II
10 2525 5010 02 86 Assy. Reserve Tank 1
2 2786 5010 99 08 Drain Cock 1
3 2786 5010 99 09 Pressure Cap 1
4 2525 5000 02 16 Assy. Radiator Frame 1 BS II
9 2525 5050 63 24 Fan Shroud 1 BS II
R adia
adiattor and In
Intter
ercco oler B ott
Bott om Mt
ottom g on FFrr ame
Mtg
11 1106 389648 1 Hex Bolt M16 X 110 1
12 2574 5000 92 02 Washer (47 mm Dia) 4
13 2574 5000 63 01 Rubber Buffer 6
14 1246 050170 7 Bright Washer 17 2
15 2785 5040 69 01 Tube, Radiator Mtg.(59 mm Long) 2
16 1205 159602 0 Hex Nut M16 2
5 1265 060105 8 Washer A10.5 4
R adia
adiattor and In
Intt er
ercco oler Top Mtg. on FFrr ame
Mtg
17 2525 5000 69 06 Tube (30 mm Long) 2
18 1106 389602 2 Hex Bolt M10 X 55 1

357
 TABLE 50.2 R ADIAT OR (BS II)
ADIAT GR OUP 50
GROUP

358
TABLE 50.2 R ADIAT OR (BS II)
ADIAT GR OUP 50
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

19 2786 1460 92 01 Washer 4

20 1205 159807 3 Hex Nut M10 2
21 2786 5000 63 01 Rubber Buffer 2
22 2525 5000 01 46 Assy. Spacer Tube (50 mm Long) 1
adiattor B
R adia ott
Bott om tto
ottom o Wa ter Pump
Pump
23 2525 5010 58 64 Hose, Radiator to Water Pump 1
24 1428 059821 7 Hose Clamp TB54 1
25 1428 059926 4 Hose Clamp TB34 1
T her mosta
mostatt tto
hermosta oR adia
adiattor Top
Radia
26 2525 5010 58 63 Hose, Thermostat to Rad. Top 1
27 1428 059930 2 Hose Clamp TB36 (Rad. Top Side) 1
28 2547 5010 42 13 Hose Clamp (56 mm Dia) (Thermostat Side) 1
E ngine V enting
enting
29 2525 5010 58 94 Hose (550 mm Long) 1
31 1428 050016 1 Hose Clamp 16 2
Wa ter FFill
ill Pip
Pip e and C
ipe onnec
Connec tions
onnections
32 2525 5010 69 47 Water Fill Pipe 1
33 2785 5010 58 03 Hose, Water Fill Pipe, Top 1

359
 TABLE 50.2 R ADIAT OR (BS II)
ADIAT GR OUP 50
GROUP

360
TABLE 50.2 R ADIAT OR (BS II)
ADIAT GR OUP 50
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

34 2525 5010 58 65 Hose, Water Fill Pipe, Bottom 1

35 1428 050030 6 Hose Clamp 30 4
Fan SShr
hroud R
hroud ing
Ring
55 2525 2014 38 39 Fan Shroud Ring (Aluminium) 1
56 2525 5050 77 03 Rubber Ring, Fan Shroud to Fan Ring 1
57 2525 5050 42 01 Hose Clamp (610 mm Dia) 2
R adia
adiattor FFrr ame SSide
ide M oun
Moun ting
ounting
60 2525 5000 02 22 Assy. Bracket, Rad. Frame Side Mtg. Top 2
61 2525 5000 02 23 Bracket LH, Rad. Frame Side Mtg. Middle 1
61 2525 5000 02 24 Bracket RH, Rad. Frame Side Mtg. Middle 1
62 2525 5000 02 47 Bracket on Long Member, Rad. Frame Side Mtg. Bottom 2
63 2525 5000 02 26 Assy. Rubber Bush, Rad. Frame Side Mtg. Bottom 2

361
 TABLE 54.1 LIGHT AND SIGNAL SYSTEM
SYSTEM GR OUP 54
GROUP

362
TABLE 54.1 LIGHT AND SIGNAL SYSTEM
SYSTEM GR OUP 54
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

LIGHT AND SIGNAL SYSTEM

2 2574 5420 99 87 Horn (12V) 1
3 2782 5410 01 04 Assy. Battery Cable (+ve) 1
4 2782 5411 01 01 Assy. Battery Cable (-ve) 1
9 2632 5440 01 59 Assy. Blinker Lamp RH w/ Bulb 2
Optional
9 2632 5440 01 63 Assy. Blinker Lamp RH w/ Bulb 2

9 2632 5440 01 58 Assy. Blinker Lamp LH w/ Bulb 2

Optional
9 2632 5440 01 62 Assy. Blinker Lamp LH w/ Bulb 2
21 6212 040012 1 Bulb 12V, 21W (for Blinker Lamp) 2
10 2576 5440 01 21 Engine Lamp 1
21 6212 040012 1 Bulb 12V, 21W (for Engine Lamp) 1
13 2157 5440 01 14 Assy. Head Lamp w/Halo Bulb LH (12V) 1
13 2157 5440 01 15 Assy. Head Lamp w/Halo Bulb RH (12V) 1
SET A
14 6212 010015 2 Halo Bulb 12V 60/55 W (Head Lamp) 2
15 6212 030015 1 Bulb 12V 4W (Head Lamp) 2
Optional with

363
 TABLE 54.1 LIGHT AND SIGNAL SYSTEM
SYSTEM GR OUP 54
GROUP

364
TABLE 54.1 LIGHT AND SIGNAL SYSTEM
SYSTEM GR OUP 54
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

13 2618 5440 01 54 Assy. Motorised Head Lamp LH, 12V 1

13 2618 5440 01 55 Assy. Motorised Head Lamp RH, 12V 1
SET B
14 6212 060101 1 Halo Bulb 12V 60/55 W (Head Lamp) 2
15 6212 060111 9 Bulb 12V 4W (Head Lamp) 2
16 2654 5460 99 19 Sleeve Adaptor for Head Lamp 2
20 2698 5440 01 08 Assy. Tail Lamp with Bulb RH (12V) 1
20 2698 5440 01 07 Assy. Tail Lamp with Bulb LH (12V) 1
21 6212 040012 1 Bulb 12V 21W (for Tail Lamp) 6
22 6212 030009 7 Bulb 12V 10W (for Tail Lamp) 2
26 2573 5440 82 03 Bracket (Tail Lamp) 2
2632 5440 01 69 Assy. Tail Lamp Bracket LH (fitment on Frame) 1
2574 5442 01 16 Assy. Tail Lamp Bracket RH (fitment on Frame) 1
11 2573 5420 99 60 Beeper Alarm Unit (12V) 1
12 2651 5450 46 03 Electronic Flasher (12V) 1
24 2574 5450 99 56 Low Air Pressure Switch 3
25 2576 5450 99 09 Stop Light Switch 1
27 2654 5420 49 13 Relay (with Resistor) 12 V 3
28 2654 5450 01 34 Reverse Light Switch 1
2576 5420 99 30 Oil Pressure Transducer 1 Old Fitment
2654 5450 99 13 Low Oil Pressure Switch 1 Current Fitment

365
 TABLE 54.2 INSTR UMENT P
INSTRUMENT ANEL
PANEL GR OUP 54
GROUP

366
TABLE 54.2 INSTR UMENT P
INSTRUMENT ANEL
PANEL GR OUP 54
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

INSTRUMENT P
INSTRUMENT ANEL
PANEL
1 2592 6890 01 03 Assy. Instrument Panel 1 Old Fitment
2 2632 5420 99 08 Fuel Gauge 1
3 2632 5420 99 10 Temperature Gauge (Electrical) 1
4 2632 5420 99 15 Air Pressure Gauge 2
5 2618 5420 99 13 Speedometer (1:0.88) 1
7 2576 5420 99 31 Oil Pressure Gauge 1
10 2629 5440 01 02 Assy. Indicator Lamp (Low Air Pressure) 1
6212 030012 7 Bulb 12V, 2W (for Low Air Pressure Indicator) 1
11 2576 5440 01 12 Assy. Indicator Lamp (Battery) 1
6212 030012 7 Bulb 12V, 2W (for Battery Indicator) 1
13 2576 5440 01 14 Assy. Indicator Lamp (Hand Brake) 1
6212 030012 7 Bulb 12V, 2W (for Hand Brake Indicator) 1
15 2770 5420 99 07 Speedocable 2900 mm Long (JIS) BS I 1 Replaces 2573 5420 99 66
(2750 mm Long)
18 2073 5450 01 01 Main Line Switch 1
20 2614 5450 99 01 Starter Push Button 1
21 2755 5450 69 04 Piano Key Switch 1

367
 TABLE 54.2 INSTR UMENT P
INSTRUMENT ANEL
PANEL GR OUP 54
GROUP

368
TABLE 54.2 INSTR UMENT P
INSTRUMENT ANEL
PANEL GR OUP 54
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

22 2618 5450 01 06 Assy. Hazard Warning Switch 12 V MSSL 1

23 2618 5450 01 01 Combi Switch (MSSL Terminals) 1
2770 5444 01 05 Low Oil Pressure Indicator 1

369
 TABLE 54.3 INSTR UMENT CL
INSTRUMENT USTER
CLUSTER GR OUP 54
GROUP

370
TABLE 54.3 INSTR UMENT CL
INSTRUMENT USTER
CLUSTER GR OUP 54
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

INSTRUMENT CLUSTER
1 2808 5420 99 01 Instrument Cluster (1:0.88) w/o Exh. Brake 'ON' Ind. (BS I) 1 BS I
1 2632 5420 99 30 Instrument Cluster (1:0.88) with Exh. Brake 'ON' Ind. (BS II) 1 BS II
2 2618 5420 99 26 Fuel Gauge 1
3 2618 5420 99 27 Temp. Gauge 1
4 2618 5420 99 28 Air Presure Gauge 2
5 2618 5420 99 40 Speedometer (1:0.88) 1
6 2808 5420 99 02 RPM Meter 1
15 2770 5420 99 07 Speedocable (2900 mm Long) 1 BS I
15 2754 5420 99 04 Speedocable 3200 mm Long (JIS) BS II 1 BS II
18 2073 5450 01 01 Main Line Switch 1
20 2614 5450 99 01 Starter Push Button 1
22 2618 5450 01 06 Assy. Hazard Warning Switch 12 V MSSL 1
23 2618 5450 01 01 Combi Switch (MSSL Terminals) 1

371
 TABLE 54.4 WIRING HARNESS GR OUP 54
GROUP

372
TABLE 54.4 WIRING HARNESS GR OUP 54
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

WIRING HARNESS
1 2632 5460 01 15 Wiring Harness Main BS I 1 BS I
1 2632 5460 01 46 Wiring Harness Main BS II 1 BS II
2 2632 5460 01 27 Wiring Harness Tail BS I 1 BS I
2 2157 5482 01 66 Wiring Harness Tail BS I 1 BS I
2 2632 5460 01 47 Wiring Harness Tail BS II 1 BS II
2 2632 5460 01 48 Wiring Harness Tail BS II 1 BS II
3 2632 5460 01 25 Wiring Harness Panel Lamps 1
4 2632 5460 01 08 Wiring Harness Gauges Earthing 1
5 2618 5460 01 13 Wiring Harness Stop Light Switch and LP Switch 1
2659 5462 01 04 Assy Cable Set Horn (MSSL) 1
2618 5466 01 14 Wiring Harness, Wiper Motor 1

373
 TABLE 60.1 CO WL GR OUP 60
GROUP

374
TABLE 60.1 CO WL GR OUP 60
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

COWL
1 2573 6012 01 74 Assy. Cowl with Fitments BS I 1 Mech / Var. Stg., BS I
1 2573 6013 01 27 Assy. Cowl with Fitments BS I 1 Power Stg., BS I
1 2573 6013 01 31 Assy. Cowl with Fitments BS II 1 Power Stg., BS II
2 2573 6012 01 75 Assy. Bare Cowl (Painted) BS I 1 Mech / Var. Stg BS I
2 2573 6013 01 28 Assy. Bare Cowl (Painted) BS I 1 Power Stg., BS I
2 2592 6010 01 63 Assy. Bare Cowl (Painted) BS II 1 Power Stg., BS II

375
 TABLE 60.2 INTERNAL AND EX TERNAL FIT
EXTERNAL MENT
FITMENT S
MENTS GR OUP 60
GROUP

376
TABLE 60.2 INTERNAL AND EX TERNAL FIT
EXTERNAL MENT
FITMENT S
MENTS GR OUP 60
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

INTERNAL AND EXTERNAL FITMENTS

3 2573 6250 01 33 Assy. Face Side LH with Frame 1
4 2573 6250 01 30 Assy. Face Side RH with Frame 1
9 2573 8380 01 04 Assy. Ventilation Unit Outer 1
13 2573 7510 01 20 Assy. Center Flap 2
14 2610 7510 01 04 Assy Hinge L H 1
14 2610 7510 01 05 Assy Hinge R H 1
20 2592 6010 60 01 Stay Rod (Centre Flap) 1
22 3502 7230 01 11 Assy. Lock (Centre Flap) 2
25 2060 7510 01 07 Assy. Knob Centre Flap 4
26 2576 7520 75 01 Bush Centre Flap 2
3505 5207 01 29 Assy. Rubber Buffer (Bonnet) 2
2573 7520 63 02 Thick Spacer AR
35 2592 8110 63 01 Head Lamp Dome LH 1 Replaces 2574 5440 99 26
35 2574 5440 99 27 Head Lamp Dome RH 1
38 2680 7520 01 05 Assy. ‘T’ Emblem (Oval Sylished) 1
47 2742 7520 63 01 Assy. Letter T (New Stylished) 2
48 2742 7520 63 02 Assy. Letter A (New Stylished) 2

377
 TABLE 60.2 INTERNAL AND EX TERNAL FIT
EXTERNAL MENT
FITMENT S
MENTS GR OUP 60
GROUP

378
TABLE 60.2 INTERNAL AND EX TERNAL FIT
EXTERNAL MENT
FITMENT S
MENTS GR OUP 60
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

2640 6880 99 01 Clip (Mascot) 12

51 2632 8180 01 01 Mascot 1613 1
52 2659 8180 01 05 Assy. ‘Turbo’ Mascot 1
MIRR OR
MIRROR
55 2576 8110 01 52 Assy Rear View Mirror Outer RH 1
56 2576 8110 01 53 Assy Rear View Mirror Outer LH 1
57 2576 8110 01 46 Assy Proximity Mirror 1 Fitted on LH Door
58 2747 8110 01 19 Assy Wide Angle Mirror 1 Fitted on LH Door

379
 TABLE 82.1 WIPER SYSTEM
SYSTEM GR OUP 82
GROUP

380
TABLE 82.1 WIPER SYSTEM
SYSTEM GR OUP 82
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

WIPER SYSTEM 1
1 2618 8240 99 04 Assy. Wiper Motor 17 W 1
2 2060 8240 60 03 Link Rod (1004 Long) 1
3 2060 8240 60 01 Link Rod (224 Long) 1
000 820 00 37J Assy. Kit for 17 W Wiper Motor Consisting of : 1
4 Wheel Box 1
5 Link End Assy. RH 1
6 Link End Assy. LH 1
Spacer 2
Wiper Motor Connector 1
7 2651 8240 01 76 Assy. Wiper Blade 2
8 2651 8240 01 77 Assy. Wiper Arm 2

381
 TABLE 88.1 BUMPER AND ENGINE HOOD GR OUP 88
GROUP

382
TABLE 88.1 BUMPER AND ENGINE HOOD GR OUP 88
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

BUMPER AND ENGINE HOOD

1 2768 8870 01 01 Assy. Engine Hood Complete BS I 1 Replaces 2573 8870 01 24, BS I

1 2618 8870 01 01 Assy. Engine Hood Complete BS II 1 BS II

1 2592 8870 01 11 Assy. Engine Hood Complete BS II 1
2 2592 8870 01 03 Assy. Toggle Clamp 4
4 2592 8870 01 04 Base Plate (Eng. Hood Rubber Bellow) BS I 1 BS I
4 2751 2680 01 52 Base Plate (Eng. Hood Rubber Bellow) BS II 1 BS II
6 2573 8870 63 03 Grab Handle 2
7 2573 8850 01 04 Assy. Bumper Complete (Black) without Reflective Tape BS I 1 BS I
7 2573 8850 01 16 Assy. Bumper Complete (Coloured) with Reflective Tape BS II 1 BS II
15 3505 8851 82 07 Bracket (Reflector Mtg) 2
20 2573 5441 01 37 Assy Reflex Reflector - White 2
21 2592 8870 77 01 Sealing Rubber (Engine Hood) 1
21 2592 8870 77 02 Sealing Rubber (Engine Hood) 1

383
 TABLE 89.1 CO WL MOUNTING GR OUP 89
GROUP

384
TABLE 89.1 CO WL MOUNTING GR OUP 89
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

COWL MOUNTING
1 2750 8910 01 05 Assy Bracket LH Front Mtg 1
1 2750 8910 01 06 Assy Bracket RH Front Mtg 1
7 2573 8910 01 32 Assy. Bracket LH Cowl Mtg Rear BS I 1 BS I
7 2592 8910 01 09 Assy. Bracket LH Cowl Mtg Rear BS II 1 BS II
7 2573 8910 01 33 Assy. Bracket RH Cowl Mtg Rear BS I 1 BS I
7 2592 8910 01 10 Assy. Bracket RH Cowl Mtg Rear BS II 1 BS II
8 2060 8910 77 02 Packing Front 1
13 2060 8910 77 01 Packing Rear 8
2060 8150 82 01 Retaining Plate 8
2576 8150 63 05 Rubber Pad 1

385
 TABLE 90.1 SEAT BEL
SEAT TS
BELT GR OUP 90
GROUP

386
TABLE 90.1 SEAT BEL
SEAT TS
BELT GR OUP 90
GROUP

FIG. QT Y. FOR 1613 (697 TC)

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL LPT 42 LPT 48

SEAT BEL
SEAT TS
BELT
2576 9150 01 34 Seat Belt 2
2573 9110 01 13 Bracket 2

387