Thanks to visit codestin.com
Credit goes to www.scribd.com

100% found this document useful (1 vote)
452 views12 pages

Bouri New Floating Storage Offloading (Fso) Project: Mellitah Oil and Gas B.V

The document outlines the scope of work for replacing the existing Floating Storage and Offloading (FSO) vessel, "SLOUG", with a new FSO at Mellitah Oil and Gas Company's offshore BOURI FIELD located 120 km from Tripoli, Libya. The scope includes engineering, procurement, construction, installation and commissioning of: 1) A new subsea pipeline from the DP4 platform to the FSO location, 2) A Single Point Mooring system, and 3) A new build FSO vessel with a minimum storage capacity of 1.5 million barrels. The FSO vessel will provide temporary storage of crude oil and transfer oil to export tankers.

Uploaded by

budi Dharma
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
452 views12 pages

Bouri New Floating Storage Offloading (Fso) Project: Mellitah Oil and Gas B.V

The document outlines the scope of work for replacing the existing Floating Storage and Offloading (FSO) vessel, "SLOUG", with a new FSO at Mellitah Oil and Gas Company's offshore BOURI FIELD located 120 km from Tripoli, Libya. The scope includes engineering, procurement, construction, installation and commissioning of: 1) A new subsea pipeline from the DP4 platform to the FSO location, 2) A Single Point Mooring system, and 3) A new build FSO vessel with a minimum storage capacity of 1.5 million barrels. The FSO vessel will provide temporary storage of crude oil and transfer oil to export tankers.

Uploaded by

budi Dharma
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

MELLITAH OIL AND GAS B.V.

BOURI NEW FLOATING STORAGE


OFFLOADING (FSO) PROJECT
Engineering Procurement Installation Commissioning (EPIC)

SCOPE OF WORK

89801-033-SOW-001
DOC.
BOURI FIELD FSO REPLACEMENT 89801-033-SOW-001
NO.
SCOPE OF WORK
PAGE 1 REV. C
DATE:

TABLE OF CONTENTS

1. PURPOSE 2
2. PROJECT DESCRIPTION AND LOCATION 2
3. SUMMARY SCOPE 2
3.1 GENERAL 2
3.2 SUB SEA PIPELINE 2
3.3 SPM SYSTEM 3
3.4 FSO VESSEL 3
4. CLASSIFICATION, RULES AND REGULATIONS 4
5. ENGINEERING DESIGN 5
5.1 GENERAL 5
5.2 SUB SEA PIPELINE 6
5.3 SPM SYSTEM 7
5.4 FSO 7
6. DESIGN, RISK ASSESSMENT AND HAZOP REVIEWS 8
6.1 GENERAL 8
6.2 DESIGN REVIEWS 8
6.3 RISK ASSESSMENT 8
6.4 HAZOP REVIEW 8
7. PROCUREMENT 9
7.1 GENERAL 9
7.2 MELLITAH OIL AND GAS COMPANY SUPPLIED MATERIAL. 9
8. SPARE PARTS AND TOOLS 9
9. TRANSPORTATION, INSTALLATION AND HOOK UP. 10
9.1 GENERAL 10
10. COMMISIONING AND START UP 10
10.1 GENERAL 10
10.2 START UP 10
11. DOCUMENT CONTROL 11
12. SCHEDULING 11
DOC.
BOURI FIELD FSO REPLACEMENT 89801-033-SOW-001
NO.
SCOPE OF WORK
PAGE 2 REV. C
DATE:

1. PURPOSE
The purpose of this scope of work is to provide a su mmary of the work to be performed by
CONTRACTOR as specified in the CONTRACT. It also outlines the interfaces with other
contractors that will be required during the course of the WORK.

2. PROJECT DESCRIPTION AND LOCATION


Mellitah Oil and Gas COMPANY is developing plans to replace the existing Floating
Storage Offloading (FSO) “SLOUG”with a new build vessel well before January 2014 at
its offshore field “BOURI”.
The Mellitah Oil and Gas COMPANY offshore BOURI FIELD is located 120 km North
West of TRIPOLI. A central processing platform DP4 and a satellite platform DP3 were
originally designed to produce 150,000 BOPD of tanker’s quality crude oil for export.
The existing facilities are performing degassing and dehydration of the crude. The treated
oil is pumped and stored via 2 (two) 16” sea lines on the FSO SLOUG (Floating Storage
and Offloading) permanently moored to a SPM and offloading to a shuttle tanker from the
stern of the vessel throughout Floating Hose having the following diameter 40” to 20 “and
16”.

3. SUMMARY SCOPE
3.1 GENERAL
WORK covered by this CONTRACT shall be carried out in three Parts by
CONTRACTOR, as described further below. The Work shall include the detailed design,
engineering, procurement, fabrication, construction, installation and commissioning of the
OFFSHORE FACILITIES and related components. The OFFSHORE FACILITIES consist
of the following: -
∑ New subsea pipeline including tie-in to DP4 platform to the new FSO location.
∑ A Single Point Mooring (SPM) System.
∑ A Floating Storage and Offloading (FSO) Vessel.

3.2 SUB SEA PIPELINE


The sub sea Pipeline encompasses all components associated with the new FSO loading line
from platform to the SPM system.
The sub sea pipeline is divided into three segments as follows:
∑ A tie-in to the existing topside facilities at DP4 platform including new risers
∑ A new pipeline from the existing topside facilities at DP4 to the new SPM location.
∑ Tie in segment which connects the sub sea pipeline to the Pipeline End Manifold
(PLEM).
DOC.
BOURI FIELD FSO REPLACEMENT 89801-033-SOW-001
NO.
SCOPE OF WORK
PAGE 3 REV. C
DATE:

3.3 SPM SYSTEM


The SPM System consists of the following components:
∑ External Turret mooring system for the FSO Vessel.
∑ A structural connector (as applicable) between the mooring system and the FSO
Vessel
∑ A crude transfer system between the FSO mooring system and the pipeline end
manifold (PLEM)
∑ Pile system for the anchoring of the FSO mooring legs.

3.4 FSO VESSEL


The FSO vessel consists of a floating storage and offloading vessel that provides a
temporary storage facility for the incoming crude oil with a minimum storage capacity of
1,500,000 Barrels, a measuring system for the crude oil to be exported and a tandem
offloading system for transfer of the stored crude to an export tanker. Other structural,
mechanical, electrical and related systems as specified in subsequent sections are also part
of the FSO
The FSO requirements are as follows:

- The FSO vessel shall be a new build.


- The preferred hull size is to be approximately 210,000DWT.
- The cargo capacity excluding Slops tanks is 1,500,000 bbls
- The FSO shall be a “dumb barge” and shall have no propulsion and require no
marine crew.
- The FSO shall have no thrusters.
- All ballast tanks will be segregated
- Slop tanks must be large and fully coated.
- All cargo tanks shall be smooth, coated top 2m down and bottom 2m up, and
equipped with a stripping well and pumps. They shall be equipped with Crude Oil
Washing Guns (COW) and with tank heating to ensure that the crude temperature
does not fall below the cloud point.
- As it must be possible to produce into any tank while discharging any tank, or to
produce in any tank while entering any tank for inspection & cleaning, there must be
two (2) segregated cargo loading/offloading headers and two (2) segregated Inert
Gas headers.
- The FSO shall have a single integrated central Control Room (CCR) which will
include monitoring of key parameters of the machinery spaces and power generating
plant.
- The FSO power generation shall be preferably be located on deck. Power generation
located in the engine room is acceptable, but is less desirable.
- The power generation unit shall be a dual fuel unit capable of burning marine diesel
oil, and/or produced crude.
DOC.
BOURI FIELD FSO REPLACEMENT 89801-033-SOW-001
NO.
SCOPE OF WORK
PAGE 4 REV. C
DATE:

- The FSO oil piping, tank and pump systems shall preferably meet oilfield standards
rather than marine standards including double block and bleed isolation for cargo
tank access.
- The FSO shall have living quarters with permanent beds to accommodate 60 persons.
A suitable part of the living quarters shall be constructed so that it can be used as a
temporary refuge.
- The FSO shall have davit launched survival crafts sufficient for the maximum
personnel compliment. These crafts shall be accessible from the living quarters or
shelters with minimal or no exposure to smoke or fire.
- The FSO shall have a davit launched Fast Rescue Craft (FRC).
- The FSO shall be equipped with two (2) offshore type c ranes capable of covering the
entire laydown area and supplying the living quarters. The cranes should be large
enough to be able to assist in overhauling equipment that need repairing.

4. CLASSIFICATION, RULES AND REGULATIONS


The OFFSHORE FACILITIES, including the Sub Sea Pipeline, the SPM system and the
FSO vessel shall be built in accordance with the rules of the designated Classification
Society. The CONTRACTOR shall be fully responsible for obtaining Classification
Society review, approval and Classification Certificates for all aspects of the WORK in
accordance with the Classification Society Rules.
In addition to the Classification Society Rules, the OFFSHORE FACILITIES shall be built
in accordance with any applicable Statutory Rules and Regulations for Certification of the
OFFSHORE FACILTY. CONTRACTOR shall be fully responsible through the
Classification Society for obtaining reviews, approvals and issue of Statutory Certificates
for all aspects of the WORK in accordance with any applicable Rules and Regulations.
The FSO will be designed and built to internationally recognized codes and standards for
the offshore production industry, suitable for operation in the location. The development
will fall under the jurisdiction of government entities. The project will be designed in
accordance with the following major standards, codes or regulations:
- Appropriate Classification Society rules for the design and construction of steel
ships.
- Appropriate classification society Guidelines for Floating Offshore Installations.
- International Convention for the Safety of Life at Sea, 1974 (SOLAS 1974) plus all
protocols and amendments.
- International load line conference 1966
- International Convention for the prevention of pollution from ships as modified by
the Protocol of 1978 (MARPOL 73/78).
- International Convention on Telecommunications 1973 and Radio regulations 1982
- MODU Code as applicable
- International Convention on Tonnage Measurement 1969
- International Convention for the Prevention of Collision at sea (COLREG) 1972
including amendments
- IMO recommendations for limiting the effects of noise and vibrations onboard ships
- International Labor Organization (ILO)
- Oil Companies International Marine Forum (OCIMF)
DOC.
BOURI FIELD FSO REPLACEMENT 89801-033-SOW-001
NO.
SCOPE OF WORK
PAGE 5 REV. C
DATE:

- IEC Publications 92: Electrical Installations on Ships

In addition to the requirements of Classification and the Statutory Rules and Regulations,
the OFFSHORE FACILITIES shall be built in accordance with the Codes and Standards as
specified in the Technical Specifications
The scope of the Classification Society Involvement shall include, but is not necessarily
limited to the following:
∑ Design appraisal and approval of detailed engineering
∑ Survey and inspection of materials and equipment at source
∑ Survey and inspection during fabrication and construction
∑ Survey of the FSO vessel prior to each transit voyage and issue of the required
Certificates
∑ Survey of transportation, installation and commissioning
∑ Preparation of the necessary survey reports and certificates indicating compliance
with any applicable Rules of the Classification Society and/or other applicable body.

CONTRACTOR shall be responsible for all design submittals, in plant construction


surveys and test requirements necessary to obtain Classification and Statutory
Certification.

5. ENGINEERING DESIGN
5.1 GENERAL
CONTRACTOR shall provide all engineering and design services necessary as appropriate
for the WORK. The design shall satisfy the following basic requirements:
∑ To perform all the required analysis and calculations to satisfy the intended Service
Life of 35 years (without dry dock), these analysis should cover but not limited to:
- Design Extreme Condition: 100 year return wave, wind and current
with FSO connected to SPM.
- Design Operational Condition: 1 year return wave, wind and current
with FSO connected to SPM, and export tanker tandem moored to
FSO.
- Furthermore the hull and utilities systems shall be designed for the
worst weather conditions likely to be encountered when the vessel is
under tow.
∑ The required fatigue life of 50 years should consider a safety fac tor of 2 which means
at least 100 years in analysis with the Class Notation in relation.
∑ Provide for continuous, safe and efficient operations, requiring only intermittent and
scheduled maintenance.
∑ In compliance with the requirements of the Classification Society, Regulatory
Agencies, etc.
DOC.
BOURI FIELD FSO REPLACEMENT 89801-033-SOW-001
NO.
SCOPE OF WORK
PAGE 6 REV. C
DATE:

∑ Suitable to be efficiently constructed, transported and installed at site.


∑ Suitable to provide protection against environmental pollution.
∑ Suitable to achieve the specific design life, with routine in service maintenance and
under water survey requirements of Classification Society to be carried out by
OWNER.
Engineering and design WORK shall include, but not be limited to: surveys and
investigations; to develop a hull analysis procedure that uses a combination of computer
analysis and model testing; calculations to size and verify the adequacy of materials,
equipment and other facility components; preparation of material and equipment
specifications; material take-off lists; equipment layout, reviews of Vendor documentation
to ensure that equipment is compatible with the facility and overall system design,
engineering of interfaces between Pipelines, Mooring System and FSO, mechanical and
electrical systems and equipment, detailed fabrication, construction and installation
drawings, procedures and specifications; start up procedures; operation and maintenance
manuals including normal, abnormal and emergency operations; Vendor data books and as
built drawings.

5.2 SUB SEA PIPELINE


Engineering and Design WORK associated with the Sub Sea Pipeline shall include, but not
be limited to, the following:
∑ Review Mellitah Oil and Gas COMPANY existing facilities design data and drawings if
required.
∑ Geophysical, Geotechnical surveys for pipeline route, PLEM location and Mooring
anchoring or piling locations
∑ Pipeline route selection and alignment.
∑ Verify pipeline size and grade of pipeline material.
∑ Develop technical specification.
∑ Pipeline detailed design.
∑ Pipeline riser design.
∑ Corrosion protection design.
∑ Pipeline installation analysis.
∑ Riser installation analysis.
∑ Welding and testing procedures.
∑ Hydrostatic testing.
∑ Flow analysis/ hydraulic analysis.
∑ PLEM Design.
∑ Detailed fabrication procedures for the PLEM.
∑ Detailed transportation procedures for the PLEM.
DOC.
BOURI FIELD FSO REPLACEMENT 89801-033-SOW-001
NO.
SCOPE OF WORK
PAGE 7 REV. C
DATE:

∑ Detailed installation procedures for the PLEM.


∑ Pigging and Gauging procedures.

5.3 SPM SYSTEM


Engineering and design WORK associated with the SPM System shall include, but not be
limited to, the following.
∑ Site selection and survey.
∑ Mooring system engineering, design and fabrication.
∑ Mooring system transportation.
∑ Mooring system installation method.
∑ Crude oil transfer system from PLEM to FSO.
∑ Possible Electrical Export System from existing DP4 platform to new FSO including
electrical swivels, cables, transformers, etc.
∑ Welding and testing.
∑ Corrosion resistance coating.
∑ Cathodic protection.
∑ Proof loading testing.
∑ Hydrostatic testing.

5.4 FSO
Engineering and design work associated with the FSO vessel shall include, but shall not
be limited to, the basic and detailed design and engineering of the following systems
and components including primary steel work, all interconnecting pipe work, pipe
supports, instrumentation, cabling supports and secondary steel work.

∑ Hull structure.
∑ Accommodation structure and outfitting.
∑ Hotel utilities.
∑ Helicopter landing platform.
∑ Hawser handling and load sensor alarm system.
∑ Crude oil handling system: piping, cargo pumps and hydraulic systems.
∑ Crude oil inlet piping and inlet manifold.
∑ Crude oil offloading system: piping, export meter, prover and offloading manifold
and offloading hose reel.
∑ Tank gauging.
∑ Inert gas system.
∑ Ballast pumping system.
∑ Marine growth inhibition system.
DOC.
BOURI FIELD FSO REPLACEMENT 89801-033-SOW-001
NO.
SCOPE OF WORK
PAGE 8 REV. C
DATE:

∑ Power Generation system.


∑ Mechanical Equipments.
∑ Electrical systems.
∑ Instrumentation and control system.
∑ Oily water treatment system.
∑ Cathodic protection system.
∑ Coating systems.
∑ Fire and Safety systems.
∑ Navigation and communication systems.
∑ Material handling system.
∑ Hull Monitoring system.

6. DESIGN, RISK ASSESSMENT AND HAZOP REVIEWS


6.1 GENERAL
In addition to the design review process specified in the Coordination procedure,
CONTRACTOR will be responsible to a series of scheduled design reviews, risk
assessment and hazardous operations (HAZOP) reviews as described in the following sub
sections.

6.2 DESIGN REVIEWS


CONTRACTOR will demonstrate by means of two (2) supplemental detailed design
reviews that the design is safe, reliable, efficient and in accordance with Mellitah Oil and
Gas COMPANY’s requirements. These reviews will be separate and distinct from
Classification Society reviews, the risk assessment and HAZOP.

6.3 RISK ASSESSMENT


Mellitah Oil and Gas COMPANY and CONTRSACTOR will jointly conduct two (2)
scheduled risk assessments of the OFFSHORE FACILITIES. The first risk assessment will
be at design completion following the 100% design review. Second risk a ssessment will be
at approximately 50% construction completion. These assessments will look at the
potential hazard events, evaluate risk scenarios and review planned safeguards or identify
additional; safeguards that may be included in the design, construction or operation to
reduce risk.

6.4 HAZOP REVIEW


Mellitah Oil and Gas COMPANY and Contractor will jointly conduct a HAZOP study of
the OFFSHORE FACILITIES following the risk assessment at the detail design
completion but prior to CONTRACTORS construction and installation activities. Mellitah
Oil and Gas COMPANY may elect to perform subsequent HAZOP studies at the
OFFSHORE FACILITIES construction and installation completion and prior to the
execution of critical stages of the WORK.
DOC.
BOURI FIELD FSO REPLACEMENT 89801-033-SOW-001
NO.
SCOPE OF WORK
PAGE 9 REV. C
DATE:

7. PROCUREMENT
7.1 GENERAL
CONTRACTOR shall purchase or provide materials, equipment and services for the
OFFSHORE FACILITIES and shall arrange to deliver these materials and equipment to
the WORKSITE. CONTRACTOR is responsible for the quality of materials and
equipment and shall ensure that all materials and equipment are new.
As part of its procurement responsibility, CONTRACTOR shall perform the following
functions:
∑ Prepare Procurement Specification.
∑ Evaluate technical and commercial aspects of proposal.
∑ Issue purchase orders for selected materials or equipment.
∑ Inspect manufactures of materials or equipment for compliance with purchase
specification in accordance with surveillance plan.
∑ Prepare a delivery schedule for materials and equipment.
∑ Expedite materials and Equipment.
∑ Approve payment for purchased items.
∑ Store and preserve delivered materials and equipment.

7.2 MELLITAH OIL AND GAS COMPANY SUPPLIED MATERIAL.


No material or equipment shall be supplied by Mellitah Oil and Gas COMPANY

8. SPARE PARTS AND TOOLS


CONTRACTOR shall procure spare parts and accessories in accordance with the
requirements of the Classification Society, regulatory Agencies and manufacturer’s
standards for all OFFSHORE FACILITIES components.
In addition to the above CONTRACTOR shall procure the spare parts and accessories
required for testing and commissioning procedures prior to handover to the operating crew.
Suitable space shall be provided onboard the FSO Vessel for the storage of spare parts and
tools.
The spare parts and tools shall be packed by contractor in suitable metallic or wooden
boxes separately for each type of machinery, equipment or device in general. Each spare
part box shall be marked with identification of its contents and giving the name of
machinery, equipment or device for which the spares are.
DOC.
BOURI FIELD FSO REPLACEMENT 89801-033-SOW-001
NO.
SCOPE OF WORK
PAGE 10 REV. C
DATE:

9. TRANSPORTATION, INSTALLATION AND HOOK UP.


9.1 GENERAL
The OFFSHORE FACILITIES shall be completed, installed, tested and commissioned by
CONTRACTOR. The WORK shall be performed in accordance with the requirements of
the approved designs, the appropriate specifications and the JOB SPECIFICATION.
CONTRACTOR shall prepare the necessary supporting documentation and obtain all
necessary permits and government approvals to support the transportation, installation and
commissioning activities including the movement of personnel, equipment to the WORK
SITE. The transportation schedule shall be timely and in a proper sequence so that
installation and commissioning will not be hampered or delayed.
CONTRACTOR shall stow, secure, tie down and sea fasten (as applicable) all equipment
and materials supplied or installed within its scope of WORK, including OWNER
furnished equipment and material, in accordance with the CONTRACT.
CONTRACTOR shall provide at least 90 (ninety) calendar days before the appropriate
SCHEDULED MILESTONE DATE preliminary up to date data regarding vessel
characteristics associated with the transportation to carry out trim and stability calculations.
Data shall include but not be limited to hydrostatic curves, trim, longitudinal strength
calculations and capacity plan. The data shall be finalized and submitted to OWNER at
least fourteen calendar days prior to said SCHEDULED MILESTONE COMPLETION
DATE.
CONTRACTOR shall provide all necessary labour, equipment and materials required to
transport the OFFSORE FACILITIES to the installation site.
CONTRACTOR shall provide all services and the necessary towing warranty and
procedures required to arrange for the transit voyage of the FSO vessel from the Yard to
the installation site.

10. COMMISIONING AND START UP


10.1 GENERAL
CONTRACTOR shall develop and implement a commissioning program for the
OFFSHORE FACILITIEAS. The CONTRACTOR shall provide qualified personnel to
perform the commissioning and any testing required, coordinate the activities, review all
test procedures, conduct all checks, prepare all test reports and resolve problems and
deficiencies. The commissioning program shall be submitted to COMPANY for approval.

10.2 START UP
It is anticipate that the OWNERS operating crew will be on board the FSO vessel during
the pre commissioning and commissioning activities at the yard for familiarization. During
the installation, commissioning and pre commissioning activities at the WORK SITE the
operating crew will remain on board for further familiarization.
On the satisfactory resolution of all problems and deficiencies responsibility for operation
will be handed over to the OWNERS operating crew.
DOC.
BOURI FIELD FSO REPLACEMENT 89801-033-SOW-001
NO.
SCOPE OF WORK
PAGE 11 REV. C
DATE:

11. DOCUMENT CONTROL


CONTRACTOR shall develop and maintain a document control program for the WORK in
compliance with the COMPANY document control procedures. Hard copies and electronic
files of all drawings and documents shall be maintained until transferred to COMPANY.
COMPANY shall have read only access to CONTRACTORS document control system.
The document control program shall be submitted to OWNER for approval.

12. SCHEDULING
CONTRACTOR shall be responsible for all scheduling and schedule control activities
require for the performance of the contract. Schedules shall include, but not limited to, job
descriptions, milestones, start and completion dates, critical and sub critical paths and
equipment deliver dates. The scheduling program shall be submitted to COMPANY for
approval.

You might also like