Gomez-Soberon - 2002
Gomez-Soberon - 2002
Abstract
In this paper, we present the experimental analysis of samples of recycled concrete (RC) with replacement of natural aggregate (NA) by
recycled aggregate originating from concrete (RCA). The results of the tests of mechanical properties of RC were used for comparison with
tests of mercury intrusion porosimetry (MIP), in which the distribution of the theoretical pore radius, critical pore ratio, the surface area of the
concrete, threshold ratio and average pore radius were studied at ages of 7, 28 and 90 days. The results showed some variation in the
properties of the RC with respect to ordinary concrete. Porosity increases considerably when NA is replaced by RCA. Additionally, a
reduction in the mechanical properties of the RC is seen compared with ordinary concrete when porosity increases. D 2002 Elsevier Science
Ltd. All rights reserved.
Keywords: Compressive strength; Porosity; Recycled concrete; Recycled concrete aggregate; Young’s modulus
0008-8846/02/$ – see front matter D 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 0 0 8 - 8 8 4 6 ( 0 2 ) 0 0 7 9 5 - 0
1302 J.M.V. Gómez-Soberón / Cement and Concrete Research 32 (2002) 1301–1311
Table 2
Properties of recycled aggregate and NA
RCA NAa
Property 10 – 20 5 – 10 0–5 12 – 20 5 – 12 0–5
Dry specific gravity (kg/m3) 2280 2260 2170 2570 2640 2570
Specific gravity (surface dry) (kg/m3) 2410 2420 2350 2590 2670 2600
Water absorption (%) 5.828 6.806 8.160 0.876 1.134 1.49
Total porosity (%) 13.42 14.86 – 2.70 2.82 –
Shape coefficient 0.363 0.466 – 0.364 0.576 –
Longs indices 6 15 – 8 19 –
Modulus of fineness 7.2 6.2 3.8 6.9 5.0 3.3
Sand equivalent (%) – – 93.6 – – 93.8
Particles < 200 mm (%) 0.06 0.29 9.85 0.50 2.46 9.24
a
Limestone aggregate, Garraf quarry, Barcelona.
J.M.V. Gómez-Soberón / Cement and Concrete Research 32 (2002) 1301–1311 1303
(3) The amount of water absorbed by the aggregate was 2.4.1. Physical properties
taken into account separately, in addition to its wetness The absorption of the RC increases proportionally with
before mixing and the free water that formed part of the RCA content, while the density decreases slightly. Water
mixture. The above aspect is justified by criteria that were porosity, like absorption, increases proportionally with RCA
emphasized in a previous publication of the authors [17 – 20]. content. The above comments are presented in Table 4.
With the established mixing time and the required
amount of water, the order of mixing the materials guar- 2.4.2. Mechanical properties
anteed (as far as possible) the immobility of the water and Simple compression decreases as the r factor increases
an improvement in the transition zone. The following for the studied ages: when r 0.30, fc0 is appreciably the
sequence was adopted: (a) all of the coarse aggregates and same as the reference concrete, and if the evolution of fc0 is
water were introduced into the mixer; (b) these were mixed compared with the age of the RC, it is seen that its behavior
for 2 min; (c) the mixer was switched off for 3 min; (d) is the same as the reference concrete, although the stress
stages (b) and (c) were repeated twice; (e) the cement was levels are of course lower. Indirect stress shows a similar
introduced and mixed for 3 min; and (f) the sand was added evolution with age as with ordinary concretes. However,
and mixed for another 3 min. samples with r = 0.60 and r = 1.00 show tensile strength
The mixes obtained using the above criteria are given in values that are appreciably lower than the rest of the
Table 3. As can be seen, the variation in consistency and studied concretes for the age range under study. Finally,
volumetric weight for the different percentages of aggregate comparing results without reference to the age of the test,
replaced is within tolerable limits (slump 0.1 ± 0.03 m and Young’s modulus shows its minimum value for r= 0.60,
concrete with volumetric weight normal). closely followed by the value for r= 1.00. This property,
Table 4
Mechanical and physical properties of RC
Agea Tensile strength (MPa) Compressive strength (MPa) Young’s modulus (GPa) Absorption Water porosity Ds Dsss
factor 7 28 90 7 28 90 7 28 90 (%) (%) (kg/m3) (kg/m3)
r = 0.00 3.6 3.7 3.9 33.3 39.0 42.1 27.6 29.7 32.4 8.40 18.0 2130 2310
r = 0.15 3.3 3.7 3.9 33.9 38.1 41.6 27.2 291 30.1 8.60 18.5 2140 2360
r = 0.30 3.3 3.6 3.9 34.8 37.0 39.5 26.5 27.8 29.4 8.60 18.5 2150 2330
r = 0.60 3.2 3.4 3.7 30.6 35.8 38.3 25.5 26.6 27.6 9.00 19.2 2120 2320
r = 1.00 3.5 3.3 3.6 30.7 34.5 37.5 26.9 26.7 26.4 9.60 20.1 2090 2290
OC 3.2 3.8 – 35.2 38.4 – 33.0 33.7 – 5.90 13.4 2270 2410
OCb 4.1 4.1 4.2 45.1 45.4 47.0 35.2 34.5 34.6
a
Days.
b
At 172, 179, and 262 days of age.
1304 J.M.V. Gómez-Soberón / Cement and Concrete Research 32 (2002) 1301–1311
Table 5
Shrinkage and creep of RC
Component properties r = 1.00 r = 0.60 r = 0.30 r = 0.15 r = 0.00 OC
fc0(28 days) (MPa) 34.5 35.8 37.0 38.1 38.8 38.4a
Stress level for creep (MPa)b 12.08 12.53 12.95 13.34 13.58 13.44
esh basic (mm/m) 0.0138 0.0310 0.0040 0.0800 0.0220 0.0260c
esh drying (mm/m) 0.4029 0.4104 0.3524 0.3763 0.3740 0.1940c
ec basic Instantaneous (mm/m) 0.1370 0.1470 0.1645 0.1350 0.1430 0.1180c
j (90days, t0) 0.85 0.72 0.55 0.81 0.44 0.34c
ec drying Instantaneous (mm/m) 0.1580 0.1530 0.1380 0.1350 0.1600 0.1265c
j (90days, t0) 4.04 3.85 3.65 3.55 2.90 1.67c
a
The age of the test was 200 days.
b
0.35fc0.
c
Shrinkage (262 and 172 days) and j (262 and 172 days).
therefore, shows a similar behavior to ordinary concretes which covers this spectrum to a great extent. It was applied
(see Table 4). using the ASTM D 4404 standard [34] and the concepts
For the shrinkage and creep tests, the samples, after expressed below.
28 days in a curing chamber (T = 20 ± 2 C and RH =
90 ± 5%), were submitted to a climatic chamber (T= 20 C 2.5.1. Procedure
and RH = 50%) for 90 days. The specimens used for basic The tests were carried out at 7, 28 (samples of concrete
shrinkage and creep measurement were sealed with paraffin submitted to curing chamber conditions to correlate them
(± 0.03 m thick) and wrapped in three layers of aluminum with physical and mechanical properties of RCs) and 90 days
foil. The details of these tests have been published by the (samples of concrete submitted to climatic chamber condi-
authors [17,18]. tions to correlate them with shrinkage and creep). The
Table 5 presents the results of this experimental cam- samples for the MIP tests were extracted from the center of
paign. This table shows the increase in the strain due to the samples (0.100.10 m) using a core catcher with a
shrinkage when the RCA increases its RC content. Sim- diamond bit. The resulting cylinder (; = 0.02 m h= 0.10 m)
ilarly, from these results, it is concluded that the creep was then cut with a fine saw to obtain two central cylinders
coefficients report a direct correlation with the increase of with dimensions of ;= 0.02 m h= 0.03 m.
the factor r (principally in shrinkage and creep for drying). The samples for tests at 7 and 28 days were dried by
stages: firstly, the samples were dehydrated by submerging
2.5. Porosimetry by mercury intrusion them in alcohol for 8 days. The alcohol was changed every
24 h. After this stage, the samples were dried by putting
Due to the broad pore size spectrum of the concretes them in an oven at T=70 C for 24 h. Finally, the samples
(1 nm – 1 cm), it was decided to use the MIP technique, were put into a drier until the tests.
The samples for the tests at 90 days, after 28 days in the The following constants and hypotheses were applied
curing chamber, were put in the climatic chamber until the in this study (for all the samples): mercury (Hg) contact
age of 90 days. Upon arriving at this age, the samples were angle with the concrete q = 130, Hg surface tension
extracted and dried by putting them in an oven at T= 120 C s = 0.480 N/m 2 , pore shape factor j = 4.00, together
for 24 h, and then in a drier. with the typical hypotheses of the methodology of this
The MIP tests were done on a Quantachrome Autoscan test [35,36].
33 porosimeter, which subjected the samples to a maximum
pressure of up to 226 MPa. The following parameter was 2.5.2. Corrections applied to the test values [37]
measured: the theoretical pore radius (rpt), within the range The test values obtained based above were submitted to
27 –59,000 Å (the Washburn equation was used for the three corrections to improve their accuracy.
calculation). The process included the typical intrusion and
extrusion cycles in this type of test. Finally, to improve the 2.5.2.1. Blank test. A test with the dilatometer without a
profile of the test curve, the sample results were filtered sample was carried out to obtain the volume of Hg that
using a moving average with Base 9. causes the dilatometer to expand, and the compression that
the Hg undergoes to fill the dilatometer. The following above variables are taken into account, it is possible to
00
correlation was obtained from this test (see Eq. (1)): determine VcHg using the following equation (Eq. (2)):
Table 6
Critical radius for the different RCs
rcritical (nm)
dv/dp VS pore radius aa > 10 10 < aa < 50
Method factor 7 days 28 days 90 days 7 days 28 days 90 days 7 days 28 days 90 days
b b
OC 44.70 – – 63.64 – – 57.34 – –
r = 0.00 40.31 51.61 38.53 70.39 83.93 62.67 59.76 68.75 51.94
r = 0.15 36.50 73.63 40.60 65.17 68.68 57.26 56.21 47.63 46.46
r = 0.30 53.88 91.62 40.96 65.50 69.50 67.04 60.15 60.98 56.95
r = 0.60 44.45 51.00 48.75 70.01 79.48 97.39 60.24 55.78 93.36
r = 1.00 45.87 49.63 43.68 68.78 74.29 78.78 58.40 65.66 64.48
Maximum 53.88 91.62 48.75 70.39 83.93 97.39 60.24 68.75 93.36
Minimum 36.50 49.63 38.53 63.64 68.68 57.26 56.21 47.63 46.46
Average 44.28 63.50 42.50 67.25 75.71 72.63 58.68 59.76 62.64
a
Angle between two consecutive points (pore radiusvolume intruded Hg).
b
At 262 days of age.
The final equation that was used to calculate the porosity at stability and influence the mechanical properties of the
each point of the tests according to the above corrections concretes [38].
was the following (see Eq. (4)):
2.5.3.2. Critical pore radius. Characteristic radius or crit-
00 ical pore (rcritical) is the term given to the corresponding
Vintrusion ¼ Vo Vblank þ VcHg Vcs : ð4Þ
radius that causes the beginning of the maximum slope in
the curve of the radius versus volume of the intruded Hg
2.5.3. Results graph. This pore radius is usually an indicator of the
The following sections present the results and analyses microstructure of the material and it is used to detect a
derived from the MIP tests performed on the various variety of materials. For the determination of this parameter,
concretes in the study. two different methods were used as follows:
(i) Calculate the angle between two consecutive points
2.5.3.1. Distribution of the pore radius. Figs. 2– 4 show (a) of all the values that take in all of the curves in the study.
the graphs for the tests carried out at 7, 28 and 90 days for The criteria for establish distinction were the following: (a)
the various concrete samples. To avoid confusion when pore radius that causes the first angle that is greater than 1
interpreting the graphs, only the curves of the Hg intrusion of elevation in the slope of the curve under study; and (b)
stages are presented. the average pore radius range that generates an angle of
It may be seen from the three graphs that the increase in elevation between 1 and 5 of the beginning of elevation of
the r factor of the RCs shows a correlation with total the curve under study.
porosity, as the latter increases by 5.9% when r goes from (ii) Point maximum peak of the named curve of frequen-
r= 0.00 to r= 1.00 at 7 days, 2.3% for 28 days and 3.8% for cies density dv/dp (cm3/MPa cm3) VS pore radio (nm).
90 days (taken from the three graphs as average values of
two tests for each variable).
It is also seen in Fig. 5 that the total porosity
decreases appreciably for all the concretes as a function
of age. The evolution of total porosity of these concretes
amounts to a decrease of 0.5% from 7 to 28 days with
the exception of r= 1.00, which shows a greater reduction
(3.0%). Total porosity drops by 0.42% on average upon
going from 28 to 90 days, the maximum standing at
r= 1.00 (1.9%).
It should be pointed out that the main difference in the
total porosity between the different RCs (r= 1.00 and the rest
of the concretes) is seen in the area with pore radius less
than 30 nm (the zone of maximum percentage of pore
volume in the concretes and originating in the cement
mortar). It is also in this zone that the decrease in porosity
with age is seen. The above pore range is commonly
associated with the power to damage the dimensional Fig. 6. Specific surface area for RC.
1308 J.M.V. Gómez-Soberón / Cement and Concrete Research 32 (2002) 1301–1311
Table 6 shows the critical pore radius calculated as 2.5.3.3. Specific surface area. The MIP technique ena-
explained above. As is seen, the values in the tests are bles the determination of the surface area of the material
approximately 36 – 97 nm (with a population average of from direct sampling of the pressure versus volume of
60.46 nm), which locates these pores in the range of large intruded Hg (Fig. 6). The method does not require
capillary or macropores (50 –10,000 nm); at this capillary previous knowledge of the geometry of the pore, which
range, negative effects that can affect the strength and the means that its results are reliable. However, the maximum
impermeability of a concrete can be attributed to the pore level of available pressure of the porosimeter used cannot
size. However, the difference between the different rcritical of guarantee intrusion of all the pore sizes that cover the
the concretes studied is negligible as the variation between specific surface of the samples and it is not possible to
them is small. With respect to the two methods for its evaluate whether high levels of pressure cause crushing of
determination, the most exact is critical pore radius; how- sealed pores.
ever, Case (i,b) is of greater importance due to the ease with The observed general behavior is an increase (import-
which it determines rcritical and the fact that it presents a mean ant for the case of r = 1.00) in agreement with the
variation with respect to critical pore radius of only 15%. increase of the r factor. For this property, the results do
Table 7
Correlation between total porosity and other properties of the RCs
Property Equationa R2
Absorption (%) y = 0.3501x + 4.0460 .7641
Porosity to water (%) y = 0.5714x + 11.036 .7000
Ds (t/m3) y = 0.0165x + 2.3514 .7267
Dsss (t/m3) y = 0.0191x + 2.5836 .7745
Permeability (cm)
Average y = 0.1564x 1.3955 .7652
Maximum y = 1.0006x 1.3819 .6076
ft (MPa) y = 0.0185x2 0.6527x + 8.9077 .5727
fc0 (MPa) y = 0.3744x2 12.906x + 141.05 .7350
E (GPa) y = 0.1984x2 6.395x + 77.316 .6510
esh drying (mm/m) y = 2E08z2 9E05z + 0.4607 .8367
j (90 days, t0) y = 3E07z2 + 0.0019z + 1.0833 .9347
Fig. 10. Total porosity versus compressive strength.
a
x = total porosity in (%) MIP; z = pore threshold (nm).
not present a logical correlation with the age of the speci- 2.5.4. Correlation between porosity and properties of the
mens, which maybe related to the fact that the samples were concretes
submitted to two types of environmental conditions and two The correlation process was carried out on the properties
drying processes. obtained from the MIP tests, the physical and mechanical
properties of the RCs (7 and 28 days), and shrinkage and
2.5.3.4. Pore threshold. This name is given to the max- creep (90 days). The processed data were examined with
imum pore radius found (either in the intrusion or extrusion different lines of tendency, in which different correlation
stage) in the MIP test [39]. Fig. 7 shows the maximum coefficients (R2) were used as indicators of greater recipro-
radius for the concretes studied. city between the variables.
Correlations for the three curves are fairly high. How- Table 7 shows the correlation equations for the total
ever, the interpretation and usefulness of this parameter can porosity data and the physical properties of the RCs. The
only serve as a guideline, as its determination involves a correlations only include MIP tests for 28 days, as the
high degree of uncertainty. physical tests were done at this time. The table also shows
the correlation for total porosity and mechanical properties
2.5.3.5. Average pore radius. Pore radius (raverage) is the of the RCs (the correlations are an average of tests at 7 and
name given to the radius that corresponds to 50% of the 28 days). Finally, the correlation equations between shrink-
total volume of Hg intruded in the test. In Fig. 8, the raverage age and the creep coefficient with the MIP tests for 90 days
calculated through the Lagrange interpolation of the two are also presented.
nearest points to 50% of the total volume for each sample Figs. 9 – 11 show the graphs that gave rise to the
is presented. correlations of the mechanical properties and the total
The presented behavior of raverage is correlative with the porosity obtained in the MIP tests.
age of the samples, as well as with the r factor (in this last Total porosity, obtained from the MIP tests, is the
case in smaller proportion). property that showed the best correlation for the behavior
Fig. 9. Total porosity versus tensile strength. Fig. 11. Total porosity versus Young’s modulus.
1310 J.M.V. Gómez-Soberón / Cement and Concrete Research 32 (2002) 1301–1311
of the studied concretes, followed by the specific surface It would also be advisable to include parameters that
area, rcritical, the pore threshold radius and, lastly, raverage. evaluate the formation and propagation of microcracks in
As regards the types of lines of tendency used, the the interface zones, as these zones (mechanically weaker
physical properties follow the pattern of linear correlation than the mortar) increase in the RCs due to the replacement
better than the mechanical properties, while the mechanical of NA by RCA.
properties fit quadratic-type equations better. This latter fact
may indicate that these equations could be improved if
other factors (in addition to total porosity) of similar Acknowledgments
importance are taken into account, such as the increase in
the interface zones (which favors the formation and pro- The author would like to express their gratitude to the
pagation of microcracks) and a major variation in the company Cervezas Finas de Cd. Serdán, Puebla, Mexico,
distribution of the pore radius (especially in the zone of for the partial financing of this research; to the Technical
pore radius < 30 nm). In both cases, the cause of these new University of Catalonia, Barcelona, Spain, for the use of
factors to be considered in RCs is the old mortar that their facilities; and to Drs. L. Agulló and E. Vázquez.
adheres to the NA of which the RCA is composed.
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