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Martin Screen Vibrators Operator Manual

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0% found this document useful (0 votes)
381 views33 pages

Martin Screen Vibrators Operator Manual

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 33

We Make Your Bulk Material Handling

Cleaner, Safer, and More Productive

MARTIN ®
Screen Vibrators
OPERATOR MANUAL

For more information on this


product click here
or go to
www.martin-eng.com

MARTIN ENGINEERING USA


One Martin Place
Neponset, IL 61234-9766 USA
800-544-2947 or 309-593-2384
Fax: 309-594-2432

ISO 9001 Quality Systems Certified


®

MARTIN ®

OPERATOR’S MANUAL
Screen Vibrators
Important
MARTIN ENGINEERING HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO
CONTAMINATION OF THE MATERIAL; USER’S FAILURE TO INSPECT, MAINTAIN AND TAKE
REASONABLE CARE OF THE EQUIPMENT; INJURIES OR DAMAGE RESULTING FROM USE OR
APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS
CONTAINED HEREIN. MARTIN ENGINEERING’S LIABILITY SHALL BE LIMITED TO REPAIR
OR REPLACEMENT OF EQUIPMENT SHOWN TO BE DEFECTIVE.
Observe all safety rules given herein along with owner and Government standards and regulations. Know
and understand lockout/tagout procedures as defined by American National Standards Institute (ANSI)
z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources -
Minimum Safety Requirements and Occupational Safety and Health Administration (OSHA) Federal
Register, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule.

The following symbols may be used in this manual:

! DANGER
Danger: Immediate hazards that will result in severe personal injury or death.

! WARNING
Warning: Hazards or unsafe practices that could result in personal injury.

! CAUTION
Caution: Hazards or unsafe practices that could result in product or property damages.

IMPORTANT
Important: Instructions that must be followed to ensure proper installation/operation of equipment.

NOTE
Note: General statements to assist the reader.
Table of Contents
Table of Contents

Section Page
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Materials required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Before Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mounting vibrator onto screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Nut and cap screw torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Markings on SVX Vibrators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Wiring Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connecting power to vibrator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installing overload, short-circuit and ground-fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Adjusting eccentric weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
After Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Checking shaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Initial start-up/checking line current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Variable frequency inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Lubricating vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Repairing screen vibrator and replacing bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Inspecting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Martin Engineering M3536-05/07 i MARTIN® Screen Vibrators


List of Figures/Tables

List of Figures
Figure Title Page
1 Mounting Bolt Tightening Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Markings on SVX Vibrators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 SVX Wiring Kit for Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 SVX Wiring Kit for Hazardous Locations with Flexible Conduit . . . . . . . . . . . . . . . . . . 9
5 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Installing Wire Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 Manual Reset Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Vibrator Weight Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9 One-Vibrator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10 Two-Vibrator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
11a Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
11b Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
12 Screen Vibrator Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

List of Tables
Table Title Page
I Vibrator Nut and Cap Screw Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
II Vibrator Weight Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
III SVX and SV Vibrator Model Numbers and Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . 21

Martin Engineering M3536-05/07 ii MARTIN® Screen Vibrators


Introduction

Introduction
General MARTIN® Electric Screen Vibrators, Models SV and SVX are designed and
manufactured to ensure the best performance and reliability in severe-duty
applications. The screen vibrator has an ambient temperature rating including
mounting surface temperature of -4 to 104°F (-20 to 40°C). If operating the
screen vibrator in environments beyond these temperatures, call Martin
Engineering, as the vibrator may require rating reduction, more frequent
lubrication, or lubrication substitution.

The explosion-proof screen vibrators (SVX models) have been tested and
approved by a European Notified Body (DEMKO) and Underwriter’s
Laboratories Incorporated® (UL) for U.S. and Canadian installations. The
SVX screen vibrator is approved for use in Class I, Groups C and D, and Class
II, Groups E, F, and G hazardous locations along with the ATEX flame-proof
rating for Gas Group IIB of Ex d IIB T4.

The vibrators in this manual may be referred to by their model numbers or part
numbers. Table III in the “Part Numbers” section provides model numbers and
part numbers. The following letter designations are used throughout this
manual:
• SV (Screen Vibrator)
• SVX (Screen Vibrator, explosion-proof)

References The following documents are referenced in this manual:


• The National Electrical Code (NEC), National Fire Protection Association,
1 Batterymarch Park, P.O. Box 9101, Quincy MA 02269-9101.
• American National Standards Institute (ANSI) z244.1-1982, American
National Standard for Personnel Protection - Lockout/Tagout of Energy
Sources - Minimum Safety Requirements, American National Standards
Institute, Inc., 1430 Broadway, New York, NY 10018.
• Code of Federal Regulation (CFR) 29, Part 1910, Control of Hazardous
Energy Source (Lockout/Tagout); Final Rule, Department of Labor,
Occupational Safety and Health Administration (OSHA), 32nd Floor,
Room 3244, 230 South Dearborn Street, Chicago, IL 60604.
• CFR 29, Part 1910.15, Occupational Noise Exposure, Department of Labor,
OSHA, 32nd Floor, Room 3244, 230 South Dearborn Street,
Chicago, IL 60604.

Safety All safety rules defined in the above documents and all owner/employer
safety rules must be strictly followed when working on the vibrator.

Martin Engineering M3536-05/07 1 MARTIN® Screen Vibrators


Materials required
Introduction

In addition to standard hand tools, the following materials are required to


install this equipment:
• Screen Vibrator Mount Kit, P/N 36468 (Mount Kit included with Screen
Vibrator)

Storage Store vibrator in an ambient temperature not less than 41°F (5°C) with a
relative humidity not more than 60%. If the vibrator has been stored for 2 or
more years, relubricate before using (see “Lubricating Vibrator”).

Martin Engineering M3536-05/07 2 MARTIN® Screen Vibrators


Before Installation
Before Installing Vibrator

IMPORTANT
The delivery service is responsible for damage occurring in
transit. Martin Engineering CANNOT enter claims for
damages. Contact your transportation agent for more
information.
1. Inspect shipping container for damage. If damage has occurred, report
damage to delivery service and fill out delivery service’s claim form.
2. Remove vibrator from shipping container.
3. If anything is missing, contact Martin Engineering or a representative.

! WARNING
Turn off and lock out/tag out all energy sources.
4. Before installing vibrator, turn off and lock out/tag out all energy sources
to mounting structure according to ANSI standards (see “References”).

! WARNING
Gas level or dust content must be tested before using a cutting
torch or welding. Using a cutting torch or welding in an area
with gas or dust may cause an explosion.
5. If using a cutting torch or welding, test atmosphere for gas level or dust
content.
6. Make sure mounting surface is strong and flat, ±0.01 in. (±0.25 mm)
across vibrator feet. (This will minimize internal stress to vibrator casting
when tightening mount bolts. Welding in the area of the mounting surface
could affect flatness.)
7. Make sure mounting surface and vibrator are clean and free of debris,
paint, and oxidation.

Martin Engineering M3536-05/07 3 MARTIN® Screen Vibrators


Installing Vibrator
Installation

IMPORTANT
Mounting vibrator Read entire section before beginning work. This manual
onto screen provides instructions for installations onto vibrating screens
only. For other installations, call Martin Engineering or a
representative. Use vibrator mount kit P/N 36468 provided
with vibrator. See Figure 12 for overall dimensions and
mounting dimensions.

! CAUTION
If installation instructions are not followed, structure and
vibrator can be damaged. Abusing or dropping vibrator will
accelerate wear and cause bearing damage.
Never weld structure with vibrator mounted and wired.
Welding may cause damage to screen vibrator windings and
bearings.
Use only new bolts, lock nuts, and hardened flat washers
provided with vibrator. Old fasteners can break and cause
damage to vibrator or structure.
Do not use split lock washers to install vibrator onto mount.
Damage to vibrator could result.
Tighten mounting bolts in sequence shown in Figure 1. If not
tightened in order, vibrator casting could be damaged.

1. Position screen vibrator mounting holes over mounting holes on screen


frame. Use bolts to hold unit in place. Tighten bolts in order given in
Figure 1 to avoid damaging vibrator casting.

1 3

4 2

Figure 1. Mounting Bolt Tightening Sequence


Martin Engineering M3536-05/07 4 MARTIN® Screen Vibrators
2. Position screen vibrators so bolts are free in holes. (There should be no

Installation
side load on bolts.) While holding unit in position, torque nuts to 455
ft-lbs (63 kgm).

! WARNING
Before checking bolt torque on vibrator, lock out and tag out
energy source.
3. After the vibrator has been operated for 10 to 20 minutes, de-energize
vibrator, lock out/tag out energy source, and check bolt torque. Tighten if
necessary.

Nut and cap screw After removing any nuts or cap screws from vibrator assembly, re-install to
torque the torque values specified in Table I.

Table I. Vibrator Nut and Cap Screw


Torque Requirements
Terminal
Cap Screws ft/lb (kgm) ft/lb (kgm)
Block Nuts
M6 7 (1) M4 0.87 (0.12)
M8 16.5 (2.3) M5 1.45 (0.20)
M10 28 (3.9) M6 2.17 (0.30)
M12 58 (8) M8 4.70 (0.65)
M14 94 (13) M10 9.80 (1.35)
M16 137 (19)
M18 195 (27)
M20 275 (38)

Martin Engineering M3536-05/07 5 MARTIN® Screen Vibrators


Markings on SVX
Installation

The following nameplates are attached to the SVX vibrators:


Vibrators

Stainless Nameplate

E214449-M
E214449-M
0575

Stainless Nameplate for SVX Vibrators,


P/N 518377
Alternate Stainless Nameplate

Caution Disconnect Stainless Nameplate


for CDX Vibrators, P/N 518147

Stainless Warning Nameplate,


P/N 518334

Figure 2. Markings on SVX Vibrators

Martin Engineering M3536-05/07 6 MARTIN® Screen Vibrators


! WARNING

Installation
Wiring Kits The wiring kits described below are for hazardous locations
classified by Divisions only. Hazardous locations classified by
Zones shall utilize EEx d flameproof wiring components.

The following wiring kits may be used with SV Vibrators and SVX Vibrators
in hazardous locations classified by Divisions:
1. Wiring Kit #1, P/N SVWIRKIT1, for SV Vibrators (screen vibrator for
ordinary locations). Standard wiring kit including 7 ft. of electrical cord,
terminal rings, 3/4-in. NPT cord connector.
2. Wiring Kit #2, P/N SVXWIRKIT2, for SVX Vibrators (screen vibrator
for hazardous locations). Wiring kit for hazardous locations with flexible
cord (See Figure 3). Reference installation instructions provided with
wiring kit.

NOTE
Conduit opening is 3/4-in. NPT.

Item Qty. Description Part Number


1 7 ft. Cord Electrical SEOW-A 14/6 105026
2 1 Fitting 90° Elbow M/F 3/4 NPT 36520
3 1 Cord Connector 3/4 NPT 35788
4 1 Packing Fiber 35790
5 1 Sealing Compound 35791
6 4 Ring Terminal 1/4 Stud Size 35556-03

Martin Engineering M3536-05/07 7 MARTIN® Screen Vibrators


Installation

5
3
4

1
3
2
SVX Vibrator Reference

Figure 3. SVX Wiring Kit for Hazardous Locations


3. Wiring Kit #3, P/N SVXWIRKIT3, for SVX Vibrator (screen vibrator
for hazardous locations). Wiring kit for hazardous locations with flexible
conduit (See Figure 4). Reference installation instructions provided with
wiring kit.

Qty
Item Description Part Number
.
1 7 ft. Cord Electrical SEOW - A 16/6 105035
2 1 Fitting 90° Elbow M/F 3/4-in. NPT 36520
3 1 Fitting Conduit Sealing 3/4-in. NPT 36521
4 01 Packing Fiber 36524
5 03 Sealing Compound 36523
6 4 Ring Terminal 1/4-in. Stud Size 35556-03
7 1 Flexible Conduit Bronze 3/4-in. NPT 36522
8 3 Tubing FEP Teflon 5/8-in. ID 100761

Martin Engineering M3536-05/07 8 MARTIN® Screen Vibrators


Installation
5
3
4 1 8 7

7 1
2 3

SVX Vibrator
Reference

Figure 4. SVX Wiring Kit for Hazardous Locations with Flexible Conduit

! WARNING
Connecting power Wire vibrator in accordance with National Electrical Code
to vibrator (Articles 430, 500, 501, and 502, as appropriate) and all
applicable local codes. Have wiring installed by a qualified
electrician only.

NOTE
An alternate conduit opening is provided at the bottom of the
wiring box. To use alternate conduit opening, remove plug
and tightly install it into top of wiring box. If using bottom
conduit opening, wire power supply according to Diagram B,
Figure 5.

Wire vibrators according to wiring Diagrams A or B in Figure 5.

Martin Engineering M3536-05/07 9 MARTIN® Screen Vibrators


Installation

Wiring Diagram, 6-lead, 3-phase


Cable Entry

G G
W1 V1 U1
W1 V1
U1

V2 U2 W2 V2 U2 W2

P2 P2
P1 P1

Y - High Voltage - Low Voltage

Diagram A

Wiring Diagram, 6-lead, 3-phase


(using alternate conduit opening)

V1 U1 G V1 U1 G
W1 W1

V2 U2 W2 V2 U2 W2

P2 P2
P1 P1

Cable Entry
Y - High Voltage - Low Voltage

Diagram B

Figure 5. Wiring Diagrams

! CAUTION
Before running cord to vibrator, make sure cord voltage
rating equals or exceeds the voltage at which you will be
operating the vibrator. It must have a minimum temperature
rating of 222°F (105°C).
1. Remove wiring cover, o-ring, and rubber compression block. Install cord
grip (wiring kit #1) or elbow (wiring kits #2 and #3). Install cord so that
cord jacket extends into wiring compartment approximately 1 inch.
Tighten cord grip if using wiring kit #1 for Model SV Screen Vibrator.
Complete installation of wiring kits #2 or #3 in accordance with their
installation instructions.

Martin Engineering M3536-05/07 10 MARTIN® Screen Vibrators


Installation
IMPORTANT
When wiring vibrator, leave slack in electrical cable so that
cable does not become taut during vibration cycle and cause
stress on wire connections. On applications where moisture is
present, leave enough slack in power cable to prevent
moisture from running down cable into vibrator.
2. Trim conductors and strip insulation approximately 1/4 inch. Wire
vibrator according to wiring diagram inside terminal box or see Figure 5.
Use closed-loop wire connectors only.

Wire
connector

Flat
washers

Figure 6. Installing Wire Connector


3. Install wire connector between the two flat washers. See Figure 6.

! DANGER
Vibrator must be grounded using the power supply ground
wire (or other if specified in the NEC). Failure to properly
ground vibrator can cause severe injury or death.
4. Connect power supply ground wire (or other if specified in the NEC) to
ground terminal. Use closed loop wire connector only.

Martin Engineering M3536-05/07 11 MARTIN® Screen Vibrators


! WARNING
Installation

Thermostats Thermostats are intended for screen vibrator winding


protection or to limit external screen vibrator surface
temperatures. They do not replace overload protection.

NOTE
The thermostat terminals are identified as P1 and P2. The
thermostat circuit is rated 600 Vac maximum and 720 VA.
A manual momentary start switch must be used.
1. For SVX Vibrators, wire thermostats to control circuit. See Figure 7.
Note: This is optional, but recommended for SV Vibrators.
2. Reassemble wiring cover, o-ring, and rubber compression block, taking
care not to pinch the o-ring.

Motor Starter Motor


W
1
Motor
Line

V
2

U Windings
3

P1

Stop
Start
P2

Starter Starter
Coil Overload
Contacts

Figure 7. Manual Reset Connections

! CAUTION
Installing Install overload protection for vibrator. If vibrator is not
overload, short- protected from overload, vibrator can be damaged and
circuit and warranty will be void. Determine size of overload protection
ground-fault according to NEC Article 430, and have it installed by a
protection qualified electrician only.
1. Determine overload, short-circuit and ground-fault protection according
to NEC Article 430.
2. Have qualified electrician install overload, short-circuit and ground-fault
protection.
3. If overload trips during operation, fix problem before resetting.

Martin Engineering M3536-05/07 12 MARTIN® Screen Vibrators


Installation
! CAUTION
For equipment using two vibrators, the two screen vibrators
must be electrically interlocked. If using a single contactor,
each screen vibrator must be provided with separate overload
protection. The screen vibrator control circuit must be
arranged so that if one screen vibrator becomes de-energized,
the other screen vibrator will automatically and immediately
become de-energized. Failure to properly interlock screen
vibrators could result in damage to equipment if one vibrator
fails.
4. If using two vibrators, interlock the two screen vibrators and install
separate overload protection for each.

! WARNING
®
Adjusting MARTIN Screen Vibrators have adjustable eccentric
eccentric weights weights. Weight position must be the same on each end of
vibrator.

IMPORTANT
For the most efficient operation, vibrator eccentric weights
should be adjusted to the lowest force setting required to move
the material. This will increase vibrator life and reduce energy
costs.

! WARNING
Before adjusting eccentric weights, turn off and lock out/tag
out energy source to vibrator.
1. Before adjusting eccentric weights, turn off and lock out/tag out energy
source to vibrator.
2. Remove weight cover and set aside along with screws, washers and o-
rings.
3. Using a 1/2-in. ratchet and extension and a 14-mm socket, remove the
socket-head screw as shown. See Figure 8.
4. Rotate adjustable weight to desired position number (see Figure 8) and
secure in position with socket-head screw. Torque to 137 ft-lb.
5. Replace weight cover, making sure o-ring is properly seated in weight
cover.
6. Repeat steps 1 through 5 above on other side of vibrator. Adjust weight
to same position number as in step 4 above.

Martin Engineering M3536-05/07 13 MARTIN® Screen Vibrators


Installation

Position #1 Position #2 Position #3 Position #4

Model SVX18-7710 1800 rpm

Position #1 Position #2 Position #3 Position #4

Model SVX18-7710 1500 rpm


Position #1 Position #2 Position #3

Position #4 Position #5 Position #6

Model SV36-7000 3600 rpm

Figure 8. Vibrator Weight Settings

Martin Engineering M3536-05/07 14 MARTIN® Screen Vibrators


Installation
Table II. Vibrator Weight Settings
Model SV36-7000, 3600 RPM
Unbalance Centrifugal
Wt. Position #
(in-lb) Force, lb

1 19.2 7067

2 10.7 3938

3 8.7 3202

4 8.0 2944

5 7.5 2761

6 5.0 1841

Model SVX18-7710, 1800 RPM


1 82.5 7710

2 71.9 6750

3 47.7 4400

4 41.8 3850

Model SVX18-7710, 1500 RPM


1 136.9 7710

2 130.3 6800

3 79.8 4400

4 69.4 3850

Martin Engineering M3536-05/07 15 MARTIN® Screen Vibrators


After Installing Vibrator
After Installation

IMPORTANT
Read entire section before beginning work.
Checking shaft 1. Remove one weight cover.
rotation
! WARNING
Before checking shaft rotation, make sure area is known to be
non-hazardous.

! CAUTION
DO NOT run vibrator with eccentric weights removed.
Running vibrator with eccentric weights removed will
damage bearings.

! WARNING
When checking shaft rotation with weight cover removed,
keep hands away from swinging weights. Weights can crush
fingers.
2. Start vibrator(s) only for a few seconds, then stop.
3. Observe direction of screen vibrator rotation. If screen vibrator is not
rotating in correct direction, lock out/tag out energy source and reverse
rotation. To reverse rotation of three-phase vibrator, reverse any two of
the three power supply wires. See Figure 9 or 10 for proper rotation.
4. Replace weight cover, taking care not to pinch o-ring.

Martin Engineering M3536-05/07 16 MARTIN® Screen Vibrators


After Installation
w
Flo
i al
ter
Ma

Figure 9. One-Vibrator Screen

w
w Flo
l F lo OR te ria
l
ria Ma
M a te

Figure 10. Two-Vibrator Screen

Martin Engineering M3536-05/07 17 MARTIN® Screen Vibrators


Initial start-up/
After Installation

1. Close power supply disconnect switch and allow screen vibrator(s) to


checking line operate.
current 2. If vibrator makes unusual or excessive noise, make sure mounting bolts
are tight.

! WARNING
Vibrator may produce loud noise during operation when
mounted on structure. See OSHA 1910.95 for guidelines. If
required, wear ear protection to avoid impairment or loss of
hearing.
3. Check decibel level of vibrator noise during operation. See OSHA
1910.95 to determine whether noise exceeds safe limits. If required, wear
ear protection to avoid impairment or loss of hearing.

! CAUTION
If vibrator is operated continuously with line current above
nameplate rating, vibrator can be damaged.
4. After a few hours of operation, check each line current. If reading is
higher than nameplate rating, check for correct phase voltage ensuring
that it is correct and balanced. If phase voltages are correct (± 10% of
nameplate rating) and balanced, recheck wiring, ensure that mounting
bolts are correctly installed, or contact Martin Engineering for assistance.
After making adjustments, check line current again to ensure line current
does not exceed nameplate rating.
5. After first 8 hours of use and periodically thereafter, check mounting bolt
torque and tighten if necessary.

! CAUTION
Variable All screen vibrators can be supplied with a pulse-width
frequency inverter modulated variable frequency inverter. NEVER operate the
screen vibrator at a frequency higher than that specified on
the nameplate. Damage to vibrator can result.

Do not operate screen vibrator at frequency higher than specified on


nameplate. Throughout frequency range, verify that each line current does not
exceed current rating on nameplate. If reading is higher than nameplate,
consult inverter manual. If necessary, adjust inverter. After making
adjustment, check line current again to ensure line current does not exceed
nameplate rating.

Martin Engineering M3536-05/07 18 MARTIN® Screen Vibrators


Maintenance

Maintenance
Lubricating
vibrator IMPORTANT
Read entire section before beginning work. Allow vibrator to
cool to ambient temperature before working on it.

NOTE
All vibrators are lubricated at the factory.

! CAUTION
Use only prescribed grease in vibrator. If a different grease is
used, vibrator can be damaged and warranty will be void.
Use only prescribed amount of grease to lubricate vibrator.
Too much grease will cause bearings to overheat and result in
premature bearing failure.

1. Unless specified otherwise, lubricate the vibrator with 6.5 grams of


Kluber Isoflex Topas NB 52 grease after the initial 500 hours of
operation, and 13 grams every 1000 hours thereafter.
2. If screen vibrator housing temperatures exceed 194°F (90°C), cut
lubrication time and amount in half for every 18°F (10°C) increment that
meets or exceeds 194°F (90°C). For example, for operating temperature
of 204°F (96°C), use 6.5 grams of grease per bearing every 500 hours.
(Maximum bearing temperature allowed is 248°F [120°C].)

NOTE
Kluber grease may be purchased from Martin Engineering by
calling 800-544-2947 or from Kluber Lubrication by calling
888-455-8237.
3. For SV and SVX Model Vibrators, lubricate with Kluber Isoflex Topas
NB 52 grease only. Lubricate as follows:
a. Clean vibrator at each pipe plug in bearing flanges to remove dirt and
debris. Remove pipe plug in each flange. Insert 1/8 in. NPT grease
fitting. Add grease. Remove grease fittings; tightly replace pipe plugs.

Martin Engineering M3536-05/07 19 MARTIN® Screen Vibrators


! CAUTION
Repairing screen
Maintenance

Repairing vibrator or replacing bearings yourself during the


vibrator and warranty period may cause the warranty to be void. Contact
replacing bearings Martin Engineering if motor needs repair or if bearings need
to be replaced.

If screen vibrator needs repair or if bearings need to be replaced, call your


local representative or Martin Engineering at 800-544-2947 for instructions.

Inspecting At least quarterly, inspect cable and connections as follows:


vibrator
! WARNING
Before inspecting vibrator, turn off and lock out/tag out
energy source to vibrator.
1. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards (see “References”).
2. Inspect cable for damage including cuts and abrasions. Replace if
damaged.
3. Inspect ground connection. Make sure resistance from ground connection
to screen vibrator enclosure does not exceed 0.1 ohm. Ensure screw on
ground terminal is tightened to proper torque (see Table I).
4. Make sure all nuts on connections on terminal block are tightened to
proper torque. Do not overtighten (see Table I).
5. Check mounting bolt torque. See “Mounting Vibrator Onto Screen.”

Martin Engineering M3536-05/07 20 MARTIN® Screen Vibrators


Part Numbers
Part Numbers
This section provides model and part numbers for the SV and SVX Series
Screen Vibrators. Please reference part numbers when ordering parts.
Table III. SVX and SV Vibrator
Model Numbers and Part Numbers
Part No. Model
C600308 SV36-7000
C601398 SVX18-7710
C601398-42 SVX18-3850
C601398-48 SVX18-4400
C601398-72 SVX18-6750
601398A SVX18-7710 (50 Hz only)
601398A-113 SVX18-6800 (50 Hz only)
601398A-60 SVX18-3850 (50 Hz only)
601398A-69 SVX18-4400 (50 Hz only)

NOTE
The assembly part numbers in Figure 11b represent 230/460
volt, 3-phase, 60 Hz vibrators. Other voltages, frequencies and
force outputs are available. See your Martin Engineering
representative for more information.

Martin Engineering M3536-05/07 21 MARTIN® Screen Vibrators


Part Numbers

39
2
35 29/30 34 24 3 6 14 16 22/23
15 12/17 13 27

21

20
42/43; 18 12/10 1 19
8 9 7 11/12 40 4
17/12
25/26

28 30/36/37

31/32/33
24

41

Terminal Box 38

Figure 11a. Part Numbers

Martin Engineering M3536-05/07 22 MARTIN® Screen Vibrators


Part Numbers
SVX Vibrator Part Number

Item Qty. Description C600308 C601398


1 1 Case (Inner) 300431 300431

2 2 Case (Outer) 300430 300430

3 1 Stator (230/460 Volt) 401359 402193


4 1 Shaft 400385 400423

5 2 Shaft Bushing 508051 ------

6 2 Flange 301258 301281


7 2 Bearing 506536 506536

8 2 Stop Ring (Internal) 500008 500009

9 2 Bearing Cover 502803 303082

10 4 Screw, SHC M12X45 515612 515612

11 16 Screw, SHC M12X90 515636 515636

12 24 Washer, Schnorr D12 513006 513006

13 1 Eccentric Weight, Fixed, Left 304443 304463

14 1 Eccentric Weight, Fixed, Right 304442 304462

15 1 Eccentric Weight, Adjustable, Left 305475 305502

16 1 Eccentric Weight, Adjustable, Right 305474 305501

17 4 Screw, SHC M12X55 515588 515588

18 2 Key, 14X9X25 506046 506046

19 2 Stop Ring (External) 500063 500063

20 6 O-ring 508621 508701

21 2 Weight Cover 306130 306130

22 12 Screw, M8X25 515508 515508


23 12 Washer, Schnorr D8 513004 513004

24 1 Terminal Box Cover 309036 309036

25 4 Screw, SHC M10X40 515539 515539

26 4 Washer, Schnorr D10 513005 513005

27 1 O-ring 508560 508560

28 1 Terminal Block, 6-Post 70X45 510502 510502

29 2 Screw, SHC M6X20‘ 515504 515504

30 4 Washer, Schnorr D6 513002 513002

31 1 Terminal Block, CC 2-Post 510510 510510


32 1 Adapter, M6XM3 509056 509056

33 1 Screw, SHC M3X25 515605 515605

34 1 Rubber Block 514036 514036


35 1 Cable Protection Sheath 514031 514031

36 2 Screw, HHC Ground M6X14 516555 516555

37 2 Sticker, Ground Symbol 518407 518407


38 1 Plug, 3/4 NPT 514520 514520

39 1 Screw, SHS M10X10 509008 509008

Martin Engineering M3536-05/07 23 MARTIN® Screen Vibrators


Part Numbers

SVX Vibrator Part Number

Item Qty. Description C600308 C601398

40 4 Screw, SHS M12X12 509075 509075

41 2 Pin, Dowel D12X70 506053 506053

42 2 Screw, SHS M16X80 ------ 515619

43 2 Washer, Schnorr D16 ------ 513008

44 2 Plug, Grease Fitting 1/8-27NPTF (not shown) 509059 509059

Figure 11b. Part Numbers

Martin Engineering M3536-05/07 24 MARTIN® Screen Vibrators


Dimensions

Dimensions
4Xø1.063
(ø27)

9.00
(228)

17.60
(447)

37.76
(959)

2.36
(60)
TYP
44.61
(1133) 7.17
(182)
5.04
(128)

11.80
(300)
5.31
(135)

11.18
(284)

Figure 12. Screen Vibrator Dimensions—in. (mm)

Martin Engineering M3536-05/07 25 MARTIN® Screen Vibrators


Notes
One Martin Place
Neponset, IL 61345-9766 USA
Phone: 309-594-2384 or 800-544-2947
FAX: 309-594-2432
www.martin-eng.com

Form No. M3536-05/07 © MARTIN ENGINEERING COMPANY 2001, 2007

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