Martin Screen Vibrators Operator Manual
Martin Screen Vibrators Operator Manual
MARTIN ®
Screen Vibrators
OPERATOR MANUAL
MARTIN ®
OPERATOR’S MANUAL
Screen Vibrators
Important
MARTIN ENGINEERING HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO
CONTAMINATION OF THE MATERIAL; USER’S FAILURE TO INSPECT, MAINTAIN AND TAKE
REASONABLE CARE OF THE EQUIPMENT; INJURIES OR DAMAGE RESULTING FROM USE OR
APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS
CONTAINED HEREIN. MARTIN ENGINEERING’S LIABILITY SHALL BE LIMITED TO REPAIR
OR REPLACEMENT OF EQUIPMENT SHOWN TO BE DEFECTIVE.
Observe all safety rules given herein along with owner and Government standards and regulations. Know
and understand lockout/tagout procedures as defined by American National Standards Institute (ANSI)
z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources -
Minimum Safety Requirements and Occupational Safety and Health Administration (OSHA) Federal
Register, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule.
! DANGER
Danger: Immediate hazards that will result in severe personal injury or death.
! WARNING
Warning: Hazards or unsafe practices that could result in personal injury.
! CAUTION
Caution: Hazards or unsafe practices that could result in product or property damages.
IMPORTANT
Important: Instructions that must be followed to ensure proper installation/operation of equipment.
NOTE
Note: General statements to assist the reader.
Table of Contents
Table of Contents
Section Page
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Materials required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Before Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mounting vibrator onto screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Nut and cap screw torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Markings on SVX Vibrators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Wiring Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connecting power to vibrator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installing overload, short-circuit and ground-fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Adjusting eccentric weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
After Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Checking shaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Initial start-up/checking line current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Variable frequency inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Lubricating vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Repairing screen vibrator and replacing bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Inspecting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
List of Figures
Figure Title Page
1 Mounting Bolt Tightening Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Markings on SVX Vibrators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 SVX Wiring Kit for Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 SVX Wiring Kit for Hazardous Locations with Flexible Conduit . . . . . . . . . . . . . . . . . . 9
5 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Installing Wire Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 Manual Reset Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Vibrator Weight Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9 One-Vibrator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10 Two-Vibrator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
11a Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
11b Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
12 Screen Vibrator Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
List of Tables
Table Title Page
I Vibrator Nut and Cap Screw Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
II Vibrator Weight Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
III SVX and SV Vibrator Model Numbers and Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . 21
Introduction
General MARTIN® Electric Screen Vibrators, Models SV and SVX are designed and
manufactured to ensure the best performance and reliability in severe-duty
applications. The screen vibrator has an ambient temperature rating including
mounting surface temperature of -4 to 104°F (-20 to 40°C). If operating the
screen vibrator in environments beyond these temperatures, call Martin
Engineering, as the vibrator may require rating reduction, more frequent
lubrication, or lubrication substitution.
The explosion-proof screen vibrators (SVX models) have been tested and
approved by a European Notified Body (DEMKO) and Underwriter’s
Laboratories Incorporated® (UL) for U.S. and Canadian installations. The
SVX screen vibrator is approved for use in Class I, Groups C and D, and Class
II, Groups E, F, and G hazardous locations along with the ATEX flame-proof
rating for Gas Group IIB of Ex d IIB T4.
The vibrators in this manual may be referred to by their model numbers or part
numbers. Table III in the “Part Numbers” section provides model numbers and
part numbers. The following letter designations are used throughout this
manual:
• SV (Screen Vibrator)
• SVX (Screen Vibrator, explosion-proof)
Safety All safety rules defined in the above documents and all owner/employer
safety rules must be strictly followed when working on the vibrator.
Storage Store vibrator in an ambient temperature not less than 41°F (5°C) with a
relative humidity not more than 60%. If the vibrator has been stored for 2 or
more years, relubricate before using (see “Lubricating Vibrator”).
IMPORTANT
The delivery service is responsible for damage occurring in
transit. Martin Engineering CANNOT enter claims for
damages. Contact your transportation agent for more
information.
1. Inspect shipping container for damage. If damage has occurred, report
damage to delivery service and fill out delivery service’s claim form.
2. Remove vibrator from shipping container.
3. If anything is missing, contact Martin Engineering or a representative.
! WARNING
Turn off and lock out/tag out all energy sources.
4. Before installing vibrator, turn off and lock out/tag out all energy sources
to mounting structure according to ANSI standards (see “References”).
! WARNING
Gas level or dust content must be tested before using a cutting
torch or welding. Using a cutting torch or welding in an area
with gas or dust may cause an explosion.
5. If using a cutting torch or welding, test atmosphere for gas level or dust
content.
6. Make sure mounting surface is strong and flat, ±0.01 in. (±0.25 mm)
across vibrator feet. (This will minimize internal stress to vibrator casting
when tightening mount bolts. Welding in the area of the mounting surface
could affect flatness.)
7. Make sure mounting surface and vibrator are clean and free of debris,
paint, and oxidation.
IMPORTANT
Mounting vibrator Read entire section before beginning work. This manual
onto screen provides instructions for installations onto vibrating screens
only. For other installations, call Martin Engineering or a
representative. Use vibrator mount kit P/N 36468 provided
with vibrator. See Figure 12 for overall dimensions and
mounting dimensions.
! CAUTION
If installation instructions are not followed, structure and
vibrator can be damaged. Abusing or dropping vibrator will
accelerate wear and cause bearing damage.
Never weld structure with vibrator mounted and wired.
Welding may cause damage to screen vibrator windings and
bearings.
Use only new bolts, lock nuts, and hardened flat washers
provided with vibrator. Old fasteners can break and cause
damage to vibrator or structure.
Do not use split lock washers to install vibrator onto mount.
Damage to vibrator could result.
Tighten mounting bolts in sequence shown in Figure 1. If not
tightened in order, vibrator casting could be damaged.
1 3
4 2
Installation
side load on bolts.) While holding unit in position, torque nuts to 455
ft-lbs (63 kgm).
! WARNING
Before checking bolt torque on vibrator, lock out and tag out
energy source.
3. After the vibrator has been operated for 10 to 20 minutes, de-energize
vibrator, lock out/tag out energy source, and check bolt torque. Tighten if
necessary.
Nut and cap screw After removing any nuts or cap screws from vibrator assembly, re-install to
torque the torque values specified in Table I.
Stainless Nameplate
E214449-M
E214449-M
0575
Installation
Wiring Kits The wiring kits described below are for hazardous locations
classified by Divisions only. Hazardous locations classified by
Zones shall utilize EEx d flameproof wiring components.
The following wiring kits may be used with SV Vibrators and SVX Vibrators
in hazardous locations classified by Divisions:
1. Wiring Kit #1, P/N SVWIRKIT1, for SV Vibrators (screen vibrator for
ordinary locations). Standard wiring kit including 7 ft. of electrical cord,
terminal rings, 3/4-in. NPT cord connector.
2. Wiring Kit #2, P/N SVXWIRKIT2, for SVX Vibrators (screen vibrator
for hazardous locations). Wiring kit for hazardous locations with flexible
cord (See Figure 3). Reference installation instructions provided with
wiring kit.
NOTE
Conduit opening is 3/4-in. NPT.
5
3
4
1
3
2
SVX Vibrator Reference
Qty
Item Description Part Number
.
1 7 ft. Cord Electrical SEOW - A 16/6 105035
2 1 Fitting 90° Elbow M/F 3/4-in. NPT 36520
3 1 Fitting Conduit Sealing 3/4-in. NPT 36521
4 01 Packing Fiber 36524
5 03 Sealing Compound 36523
6 4 Ring Terminal 1/4-in. Stud Size 35556-03
7 1 Flexible Conduit Bronze 3/4-in. NPT 36522
8 3 Tubing FEP Teflon 5/8-in. ID 100761
7 1
2 3
SVX Vibrator
Reference
Figure 4. SVX Wiring Kit for Hazardous Locations with Flexible Conduit
! WARNING
Connecting power Wire vibrator in accordance with National Electrical Code
to vibrator (Articles 430, 500, 501, and 502, as appropriate) and all
applicable local codes. Have wiring installed by a qualified
electrician only.
NOTE
An alternate conduit opening is provided at the bottom of the
wiring box. To use alternate conduit opening, remove plug
and tightly install it into top of wiring box. If using bottom
conduit opening, wire power supply according to Diagram B,
Figure 5.
G G
W1 V1 U1
W1 V1
U1
V2 U2 W2 V2 U2 W2
P2 P2
P1 P1
Diagram A
V1 U1 G V1 U1 G
W1 W1
V2 U2 W2 V2 U2 W2
P2 P2
P1 P1
Cable Entry
Y - High Voltage - Low Voltage
Diagram B
! CAUTION
Before running cord to vibrator, make sure cord voltage
rating equals or exceeds the voltage at which you will be
operating the vibrator. It must have a minimum temperature
rating of 222°F (105°C).
1. Remove wiring cover, o-ring, and rubber compression block. Install cord
grip (wiring kit #1) or elbow (wiring kits #2 and #3). Install cord so that
cord jacket extends into wiring compartment approximately 1 inch.
Tighten cord grip if using wiring kit #1 for Model SV Screen Vibrator.
Complete installation of wiring kits #2 or #3 in accordance with their
installation instructions.
Wire
connector
Flat
washers
! DANGER
Vibrator must be grounded using the power supply ground
wire (or other if specified in the NEC). Failure to properly
ground vibrator can cause severe injury or death.
4. Connect power supply ground wire (or other if specified in the NEC) to
ground terminal. Use closed loop wire connector only.
NOTE
The thermostat terminals are identified as P1 and P2. The
thermostat circuit is rated 600 Vac maximum and 720 VA.
A manual momentary start switch must be used.
1. For SVX Vibrators, wire thermostats to control circuit. See Figure 7.
Note: This is optional, but recommended for SV Vibrators.
2. Reassemble wiring cover, o-ring, and rubber compression block, taking
care not to pinch the o-ring.
V
2
U Windings
3
P1
Stop
Start
P2
Starter Starter
Coil Overload
Contacts
! CAUTION
Installing Install overload protection for vibrator. If vibrator is not
overload, short- protected from overload, vibrator can be damaged and
circuit and warranty will be void. Determine size of overload protection
ground-fault according to NEC Article 430, and have it installed by a
protection qualified electrician only.
1. Determine overload, short-circuit and ground-fault protection according
to NEC Article 430.
2. Have qualified electrician install overload, short-circuit and ground-fault
protection.
3. If overload trips during operation, fix problem before resetting.
! WARNING
®
Adjusting MARTIN Screen Vibrators have adjustable eccentric
eccentric weights weights. Weight position must be the same on each end of
vibrator.
IMPORTANT
For the most efficient operation, vibrator eccentric weights
should be adjusted to the lowest force setting required to move
the material. This will increase vibrator life and reduce energy
costs.
! WARNING
Before adjusting eccentric weights, turn off and lock out/tag
out energy source to vibrator.
1. Before adjusting eccentric weights, turn off and lock out/tag out energy
source to vibrator.
2. Remove weight cover and set aside along with screws, washers and o-
rings.
3. Using a 1/2-in. ratchet and extension and a 14-mm socket, remove the
socket-head screw as shown. See Figure 8.
4. Rotate adjustable weight to desired position number (see Figure 8) and
secure in position with socket-head screw. Torque to 137 ft-lb.
5. Replace weight cover, making sure o-ring is properly seated in weight
cover.
6. Repeat steps 1 through 5 above on other side of vibrator. Adjust weight
to same position number as in step 4 above.
1 19.2 7067
2 10.7 3938
3 8.7 3202
4 8.0 2944
5 7.5 2761
6 5.0 1841
2 71.9 6750
3 47.7 4400
4 41.8 3850
2 130.3 6800
3 79.8 4400
4 69.4 3850
IMPORTANT
Read entire section before beginning work.
Checking shaft 1. Remove one weight cover.
rotation
! WARNING
Before checking shaft rotation, make sure area is known to be
non-hazardous.
! CAUTION
DO NOT run vibrator with eccentric weights removed.
Running vibrator with eccentric weights removed will
damage bearings.
! WARNING
When checking shaft rotation with weight cover removed,
keep hands away from swinging weights. Weights can crush
fingers.
2. Start vibrator(s) only for a few seconds, then stop.
3. Observe direction of screen vibrator rotation. If screen vibrator is not
rotating in correct direction, lock out/tag out energy source and reverse
rotation. To reverse rotation of three-phase vibrator, reverse any two of
the three power supply wires. See Figure 9 or 10 for proper rotation.
4. Replace weight cover, taking care not to pinch o-ring.
w
w Flo
l F lo OR te ria
l
ria Ma
M a te
! WARNING
Vibrator may produce loud noise during operation when
mounted on structure. See OSHA 1910.95 for guidelines. If
required, wear ear protection to avoid impairment or loss of
hearing.
3. Check decibel level of vibrator noise during operation. See OSHA
1910.95 to determine whether noise exceeds safe limits. If required, wear
ear protection to avoid impairment or loss of hearing.
! CAUTION
If vibrator is operated continuously with line current above
nameplate rating, vibrator can be damaged.
4. After a few hours of operation, check each line current. If reading is
higher than nameplate rating, check for correct phase voltage ensuring
that it is correct and balanced. If phase voltages are correct (± 10% of
nameplate rating) and balanced, recheck wiring, ensure that mounting
bolts are correctly installed, or contact Martin Engineering for assistance.
After making adjustments, check line current again to ensure line current
does not exceed nameplate rating.
5. After first 8 hours of use and periodically thereafter, check mounting bolt
torque and tighten if necessary.
! CAUTION
Variable All screen vibrators can be supplied with a pulse-width
frequency inverter modulated variable frequency inverter. NEVER operate the
screen vibrator at a frequency higher than that specified on
the nameplate. Damage to vibrator can result.
Maintenance
Lubricating
vibrator IMPORTANT
Read entire section before beginning work. Allow vibrator to
cool to ambient temperature before working on it.
NOTE
All vibrators are lubricated at the factory.
! CAUTION
Use only prescribed grease in vibrator. If a different grease is
used, vibrator can be damaged and warranty will be void.
Use only prescribed amount of grease to lubricate vibrator.
Too much grease will cause bearings to overheat and result in
premature bearing failure.
NOTE
Kluber grease may be purchased from Martin Engineering by
calling 800-544-2947 or from Kluber Lubrication by calling
888-455-8237.
3. For SV and SVX Model Vibrators, lubricate with Kluber Isoflex Topas
NB 52 grease only. Lubricate as follows:
a. Clean vibrator at each pipe plug in bearing flanges to remove dirt and
debris. Remove pipe plug in each flange. Insert 1/8 in. NPT grease
fitting. Add grease. Remove grease fittings; tightly replace pipe plugs.
NOTE
The assembly part numbers in Figure 11b represent 230/460
volt, 3-phase, 60 Hz vibrators. Other voltages, frequencies and
force outputs are available. See your Martin Engineering
representative for more information.
39
2
35 29/30 34 24 3 6 14 16 22/23
15 12/17 13 27
21
20
42/43; 18 12/10 1 19
8 9 7 11/12 40 4
17/12
25/26
28 30/36/37
31/32/33
24
41
Terminal Box 38
Dimensions
4Xø1.063
(ø27)
9.00
(228)
17.60
(447)
37.76
(959)
2.36
(60)
TYP
44.61
(1133) 7.17
(182)
5.04
(128)
11.80
(300)
5.31
(135)
11.18
(284)