For the beer industry
Brewing process technology
www.aeb-group.com
1
2
BREWHOUSE
Antioxin SBT Endozym® Glucacel AXC
A new generation of antioxidizing agents, especially designed A thermostable and fungal liquid enzymatic preparation of
for the treatment of malt and unmalted cereals. It inhibits bacterial origin. It is highly concentrated in β-glucanase and
the LOX activity responsible for aldehyde and lipid oxidation hemicelluloses. It is recommended for the treatment of malt
or all other oxidizable functions present in the wort. or raw grain rich in β-glucanase and arabinoxylan.
Powder It enables an improved filterability of wort, a decrease in
viscosity, a better colloidal and aromatic stability of the beer
Gallobrew as well as optimizes the settlement of yeast at the end of
fermentation.
A very pure gall tannin which does not cause any undesired Liquid
bitter flavours in beer. The high reactivity towards enzymes
(laccase, lipoxygenase) optimises the clarification of wort and
safeguards the polyphenol structure of beers, thus preventing
Endozym® AMG
oxidation. It does not cause any alteration of colour and Enzymatic preparation capable of hydrolizing the glucosidic
eliminates traces of odours and other off flavours. alpha-1,6 and alpha-1,4 starch links. Its application allows
Powder a complete conversion of the liquefied starch into glucose.
It is used during the malting stage on cold wort, during
Endozym® Alphamyl SB1 fermentation or in the storage tank in order to facilitate
starch hydrolisis and its quick transformation. It is also used
Bacterial alpha-amylase. It is used at higher temperatures in the production of light beers with a low content of residual
in the brewhouse during mashing in order to facilitate carbohydrates.
the hydrolysis of starch into maltose, soluble dextrins Liquid
and glucose. Some of the obvious advantages are a quick
reduction of the viscosity of the cereal mash and the yield of
more concentrated wort.
Endozym® Protease NP
Powder Enzymatic preparation from a selected strain of Bacillus
subtilis. It contains highly concentrated peptidases activities
Endozym® Glucacel UHT which permits the liberation of amino acids and peptides.
The application of this enzyme preparation permits to
Thermostable betaglucanase with pentosanase, cellulose, hydrolize the soluble proteins contained in the wort.
xylanase and arabanase activity. It is used for the treatment Liquid
of barley at the beginning of mashing. The secondary
activities enable the increase of filtration cycles.
Liquid
Endozym® Brewmix Plus
Full enzymatic complex acting on all polysaccharides and
sensible proteins to improve filterability, stability and yield
It decreases mash viscosity.
Liquid
THE ENDOZYM ENZYMES AND SUBSTRATES USED DURING PRODUCTION ARE NOT DERIVED FROM GMO
3
Clarification
Polygel BH Decoran
Wort clarifier which acts both on average molecular weight Dust-free activated carbon for colour correction for specific
proteins and simple polyphenols. It also acts as a combined types of beer and premix. The high specific active surface
stabilizer to improve chill haze. Preserves beer colour, aroma area (900-1100 m2/g) of the product permits the adsorption
and taste. of colouring substances from the beer.
Powder Powder
Spindasol SB1
Colloidal silica sol with a selective reaction provided by
technical characteristics such as surface area, particle size
and charge, so as to produce heavy particles that sediment
rapidly. This indirectly limits the reduction of colour and
improves colloidal stability.
Liquid
4
FERMENTATION
Fermolager W Fermoale AY3
An Active Dry Yeast, which has been selected for bottom It is a particular yeast strain applied for the top fermentation
fermentation to produce pilsen or lager beer. of beers. It has its origin from England. It has an excellent
Fermolager W offers a fine equilibrium of fruity and floral fermentation capacity and ferments very quickly. The final
aromas through a production of appropriate esters and a fast aroma is quite neutral only slightly estery. Fermoale AY3 has a
diacetyl reduction. very high sedimentation capacity at the end of fermentation.
Powder Fermentation time depends on the yeast amount dosed, kind
of propagation and the temperature of fermentation.
Fermo R03 Powder
Active Dry Yeast, especially developed for beer
refermentation, selected for its fermentation speed
Fermoale AY4
and flocculation capability. Fermo R03 has an excellent It is a particular yeast strain applied for the top fermentation
acclimatation with simple sugars. of beers. It has its origin from America. It has an excellent
Sedimentation after fermentation appears compact at fermentation capacity and ferments very quickly. The final
the bottom of the bottle/keg. Organoleptic neutrality aroma is very clean. Fermoale AY4 has good sedimentation
which maintains the main characteristics from primary properties at the end of fermentation. The sedimentation
fermentation, as well as flavours from raw materials such as can be improved by the use of Spindasol SB3. The final
special malts, aromatic hops and spices. attenuation degree is very high and the reduction of diacetyl
Powder is very high.
Powder
Fermolager Berlin
Weiss Arome+
It is a yeast for bottom fermentation, especially selected
for the production of Pils or Lager type beers. The origin is Yeast ideal for the production of top-fermented beers such as
German university in Berlin. The fermentation capacity is high Blanche, American Wheat and Hefeweizen. This strain gives
and characteristic for the production of Lager rich in esters characteristic aromas of cloves and bananas and is suitable
with fruity characters. for all types of beers produced with wheat. It has an excellent
Attenuation degree: approximately 80-85%. fermentation capacity and an alcohol tolerance up to 12%.
Powder This yeast has a low flocculating capacity and remains in
suspension even in the finished product.
Powder
Fermoale
Fermoale is a Saccharomyces cervisiae top fermentation yeast
used for the production of special beers, producing specific
esters. There are many advantages for using dry yeasts in
brewery, such as: reduction of contamination risks, low
fermentation latency, availability after 30 min. of rehydration.
Powder
5
FERMENTATION
Fermocel SB Endozym® Alphamyl SB2
Yeast nutrient. Fermentation regulator and activator. Fungal amylase which hydrolizes the remaining starch into
The cellulose component facilitates the even distribution of dextrins and produces maltose. It is used when the diastatic
the nutrient in the pitched slurry. This formulation supplies power of malt is insufficient, the cereals are not malted, the
the yeast with the trace elements and vitamins required for a starch test performed on beer is positive.
good metabolism. Liquid
Powder
Endozym® Protease GF
Fermoplus GSH Endozym Protease GF is an enzymatic solution for sensible
An innovative nutrient with high antioxidising activity due to protein degradation, to avoid chill haze. Analysis of beer after
the high quantity of available glutathione. The application of ageing demonstrate a better turbidity (EBC 90°, EBC
this product grants protection against the oxidation of the 25°) and proteic stability (EBC Analytica 9.40 and 9.41).
strain and the amino acids which preserve freshness. Thanks to its large spectrum, the degradation of protein
Powder includes gluten (Competitive Elisa, mg/L), without affecting
foam stability (Nibem). Application of this preparation allows
Batfoam 858 a partial or total hydrolysis of peptidic links of protein,
depending on raw material quality and dosage of the enzyme
An effective product, based on food grade silicone, designed (g/hL of cold wort).
to cope with foaming problems in the beverage industry, for Liquid
instance during the fermentation, thanks to the lowering of
the surface tension, enormous dispersing powers in liquids
and foam particles and integrates additives able to destroy
the foam that builds again. To be used in beer fermentation
tanks at the beginning when filling the tank.
Liquid
Endozym® AGP 120
Enzymatic preparation with amylo-glucosidase, alpha-
amylase and pullulanase activity. For the treatment of beer
mash during fermentation. It enables the hydrolysis of starch
and dextrins into fermentable sugars.
Liquid
THE ENDOZYM ENZYMES AND SUBSTRATES USED DURING PRODUCTION ARE NOT DERIVED FROM GMO
6
STABILISATION
Spindasol SB3 Polygel Plus
It is a specific silica sol for the clarification of beer. It improves Very pure formulation based on PVPP for the polyphenol
the sedimentation of yeast in maturation. The technical stabilisation of beers. It enables the adsorption of polyphenol
properties of this product lead to a difference of performance complexes, thus optimising chill haze stability. It can be used
compared to the ordinary silica sols. This leads to a more directly during filtration or just before by either adding to the
efficient and quicker sedimentation and thus limits the buffer tank or the dosing unit.
amount of yeast in filtration. Powder
Liquid
Polygel PS30
Siligel S Protein and polyphenol beer stabiliser. The balanced blend
Highly purified silica gel under humidity control as protein of a formula based on PVPP and silica gel forms highly
stabilizer. It adsorbs sensitive proteins responsible for chill stable complexes with polyphenolic substances in beer and
haze while participating in the filtration of beer by body also adsorbs protein substances. This product preseves the
feeding. It can also be used in maturation to optimize colloidal stability and has a neutral effect on colour, aroma,
flocculation. flavour and foam.
Powder Powder
Siligel
A stabiliser based on silica hydrogel. It maintains the right
level of protein nitrogen in relation to the raw material
utilized and the productive system. It adsorbs proteins
selectively and stabilises beer as the colloidal haze is
thoroughly adsorbed.
Powder
7
FILTRATION
Fibroxcel UNI Silite
Single pre-coat for the reduction of total filter aid volume Silite is a chemically inert filter aid. In continuous dosing
required for pre-coating, in terms of g/hL dosage up to filtration, filter aids are used for delaying the clogging of the
30% can be achieved. It reduces the time for preparing and filtering layer, forming a porous structure which remains
cleaning of the filter by 50%. Quality is improved during stable throughout the entire filtration period. Filter aids
filtration thanks to the cellulose compound. Longer filtration deeply blend with particles building turbid matter and make
runs thanks to larger admissible volume capacity. the coat uncompressible.
Powder Powder
Fibroxcel 10 and Fibroxcel 30 Silite Mini Speed
A very fine perlite, with low flow-speed used for tight
Chemically inert filter aids used during beer filtration for filtrations, especially the polishing ones.
pre-coating. The product is a uniform blend of perlites, cotton
fibres and cellulose which forms a honeycomb structure that
Silite Normal Speed
remains in place throughout filtration. These filter aids have
Medium permeability, it is recommended for all
a high adsorption capacity throughout the entire filtration
uncomplicated filtrations. It is used for normal filtrations.
cycles.
Powder
Silite High Speed
High permeability, ideal for very hazy liquids with high
Fibrosteril content of suspended solids. It is classified as a perlite for
Filter aid with a complex alveolar structure which is used coarse filtrations.
in continuous dosing for adsorbing those substances which
are difficult to be eliminated during the normal continuous
dosing filtration.
Powder
8
POST-FILTRATION
Antioxin SB TAN WBT
A stabilizer specifically created by AEB to protect beer from TAN WBT is a selected tannin, especially developped by AEB
oxidation for prolonged periods. The best possible protection Group for «White» or «Weiss» beer. Exclusively composed of
against oxygen which enables an increased flavour stability of natural tannin, this technological auxiliary is added between
the beer and a decrease of oxygen. maturation and bottling. TAN WBT is manufactured from
Powder grinded wood, then extracted with water at 100°C, finally
concentrated and dried though atomisation; it brings to beer
Arabinol® Multinstant the appropriate polyhenol equilibrium.
Powder
Arabinol Multinstant is a natural polysaccharide used to
stabilize the softness and persistence of beer foam; its action
is much higher than all other products based on liquid gum
arabic. After dissolution in water, the solution can be added
to the beer before bottling.
Powder
DETERGENTS
Celon Idrosan
Applied in the elimination of beer stone (Bierstein) from Chlorine, decolorizing detergent and sanitizer, suitable
stainless steel kegs, tanks, dispensing equipment and for the for: storage tanks, filters, pipes, fillers and various bottling
removal of limestone from condensators and evaporators. equipment.
Reaction: acid pH (1% Sol.): 2,1±0,5 Reaction: alkaline pH (1% Sol.) : 11,2±0,5
Liquid Liquid
Celon Special Removil Liquid
Formulation based on nitric and phosphoric acid, enabling to Caustic detergent for CIP plants and in-line cleaning such as:
obtain a solution with a high descaling power able to remove pipes, casks, stainless steel tanks, whirlpool, coolers, bottling
inorganic residues from surfaces. It also acts as passivation lines.
agent of stainless steel surfaces, and is able to remove the
Reaction: alkaline pH (1% Sol.): 12,5±0,5
beer stone. Its low foaming makes it suitable also for CIP
Liquid
applications.
Reaction: acid pH (1% Sol.): 1,8±0,5 Peracid
Liquid
Sanitizer based on peracetic acid with a wide range of action.
It can be used for all closed circuits and for the disinfection of
polypropylene cartridges.
Reaction: acid pH (1% Sol.): 2,7±0,5
Liquid
9
Nerlik Liquid Neutrosan DB
A detergent for bottle washing machines and stainless steel Liquid product, effective against odors and easy to use. It
kegs washing. It has an anti-calcareous action even in the is the ideal hygienizer thanks to its high activity at room
presence of very hard waters and an anti-pulping action thus temperature. The product is also non-foaming and neutral.
avoiding the clogging of pumps and filters. It is easy to be It is especially recommended in the presence of organic
rinsed and to be used. residues, as its hygienizing activity remains practically
unaltered even with numerous microbial populations.
Reaction: alkaline pH (1% Sol.): 12,5±0,5
Liquid pH (1% Sol.): 7,0±0,5
Liquid
Adix Liquid
For bottle washing; alkaline washing cycle for C.I.P plants.
Spindosan H
It optimally eliminates foam that inevitably builds because of Chlorine-active alkaline liquid formulation, suitable for the
the saponification of the organic substance. It possesses an automatic or manual detergency and sanitizing of plants and
anti-scale action, facilitates rinsing and is easy to be used. equipment. It also confers a bleaching and deodorizing effect
and is particularly suitable for washing performed with a
Reaction: acid pH (1% Sol.): 6,94±0,5
medium hardness water (good sequestering action), also by
Liquid
recycling (CIP), as it is non-foaming.
X5S/S Reaction: alkaline pH (1% Sol.): 11,9±0,5
Liquid
A monophase alkaline formulation with a high sequestering
power, capable of carrying out an efficacious detergent
action, by removing both organic substances and inorganic
Membran
residues. It is ideal for the washing of brewhouse, cooling Alkaline liquid detergent based on caustic potash, suitable for
circuits and for the periodic regeneration treatments of the detergency of UF and MF membranes. It is able to easily
fermentation and filtered beer tanks. remove organic residues from the membranes by restoring
the normal flow levels, and it can also be used for the
Reaction: alkaline pH (1% Sol.): 12,1±0,5
removal of organic contaminations.
Liquid
Reaction: alkaline pH (1% Sol.): 12,4±0,5
Liquid
Please contact us for an extensive list of detergents available for the hygiene in the Beer industry.
10
EQUIPMENT
Reactivateur 60 B
Reactivateur 60 B allows rehydrating the active dry yeast in
complete safety and simplicity. It also allows managing in a
semiautomatic way not only the stages of water filling, heating,
yeast rehydration and emptying of the tank, but also rinsing
and sanitizing of the equipment. The processing is completely
customizable and the parameters can be set according to the needs
through a convenient touch screen display. The Reactivateur 60 B
range is able to reduce yeast latency times, by ensuring extremely
regular alcoholic fermentations and by improving fermentation
kinetics, even when the microbiological conditions of the musts
and the hygienic conditions of the brewery are not ideal. They are
also able to reactivate stuck fermentations and to produce wort-
yeast to be used in refermentations. All operations are carried
out in a tightly closed and previously sanitized container, in order
to avoid any contamination. In particular, Reactivateur 60/100 B
is an equipment for the reactivation of small amounts of yeast
(rehydration from 1 to 5 kg of dry yeast).
Models Quantity of rehydratable yeast (kg) Reactivateur 60/500 B
Reactivateur 60/100 B Up to 5
Reactivateur 60/500 B Up to 20
Reactivateur 60/1000 B Up to 40
Reactivateur 60/1200 B Up to 50
Lubimatic Control Dry
The Lubimatic Control Dry range comprises 3 models, each
consisting of a central plant for the automatic supply of dry
lubricants with programmable timed system. The control unit has
to be coupled to dripless pneumatic lubrication nozzles, able to
ensure the nebulization of the product on the entire surface of the
conveyor belt. The system is able to handle up to 80 nozzles.
Models Manageable systems
Lubimatic Control Dry ECO Small-sized system
Lubimatic Control Dry 2 zones Medium-sized system
Lubimatic Control Dry 5 zones Large-sized system
Lubimatic Control Dry 2 zones
11
Easyfoam
Easyfoam is a patented system for the supply of foam
detergents with compressed air. All models have a compact
size but provide high performances and are ideal for cleaning
vertical surfaces and ceilings. Thanks to the total absence of
vaporization, they are suitable to be used in complete safety
with very high alkalinity foam detergents.
Easyfoam Mix and Easyfoam Mix with wheels enable to
supply at the same time also an additive with sanitizing
action.
Models Supplied product/s
Easyfoam P 15 mt Foam detergent
Easyfoam P 20 mt Foam detergent
Easyfoam Mix Foam detergent + additive
Easyfoam Mix with Wheels* Foam detergent + additive
*This model is equipped with wheels.
Easyfoam Mix
Multifoam
Multifoam is a low-pressure foaming nebulizer, used for
multiple washing applications, in particular for: cleaning with
foam detergents, washing with nebulization of traditional
detergents and environmental hygiene with nebulization of
sanitizers and sanitizing detergents. The equipment is also
available in stainless steel 18/8 AISI 316.
Models Tank capacity (L)
Multifoam V/R 24 or 50
Multifoam Inox 24 or 50
Multifoam Inox
12
CIP 9000
CIP 9000 is a specific equipment for fillers with 1.000 litre
tank capacity and maximum washing flow of 9.000 L/hr. It is
entirely built in stainless steel A304 and it is automatic: once
set the cycle times, the dosage of detergent and sanitizer and
the water heating temperature, it is enough to press a button
to start a full automatic cycle.
Dosaprop
Dosaprop is a doser ensuring additions of liquid products
proportionally to the flow and it provides a perfect
homogenization. Its operation is based on a sensor detecting
the quantity of liquid flowing inside the pipe, by sending to
the dosing system the impulse for the addition. The product
quantity is easily manageable thanks to a micro-push button.
Models Detectable Quantity of product
(L/min) to be dosed (L/h)
Dosaprop 2010 From 10 to 100 From 2 to 15
P 15 Low
Dosaprop 2010 From 30 to 350 From 2 to 15
P 15 Med
Dosaprop 2010 From 10 to 100 From 7 to 55
P 55 Low
Dosaprop 2010 From 30 to 350 From 7 to 55
P 55 Med
All models are also available with double dosing pump. Dosaprop 2010 P 15 Low
13
Housing
The housings represent a combination of plants, equipment
and accessories for housing and commissioning the different
ranges of cartridges and lenticular modules. The materials are
all certified and in accordance for an utilization in complete
safety.
Series Number of Cartridge height
modules/cartridges range
per housing
FLM (for lenticular From 1 to 4 From 12’’ to 16’’
modules)
FHC (for filter From 1 to 30 From 10’’ to 40’’
cartridges)
Housing FHC
Filter cartridges
The beer production involves three main stages: brewhouse, fermentation and clarification. During this third stage, the filtration
technology has a role of increasing importance for the obtainment of a superior and quality product. The membrane filtration
is an alternative technology to pasteurization, guaranteeing the cold stabilization of the beer by keeping its freshness and
authenticity. Filtration is needed to retain diatomaceous earth and PVPP particles after the stabilization stage. AEB is able to
provide the industry with a complete range of solutions in complete safety; the absence of particles and microorganisms is
essential for the beer quality.
Recommended cartridge ranges of for the filtration of beer: Fluidclean Large, Fluidclean Pes, Fluidclean PP, Vinpore Pre-Inox,
Vinpore Final Gas.
Vinpore Pre-Inox Fluidclean Large Fluidclean PP Fluidclean Pes
14
Reference: BREWING_PROCESS_TECHNOLOGIES_DEP_EN_1111018_BEER
AEB SPA
Via Vittorio Arici 104 - S. Polo - 25134 Brescia (Italy)
Tel: +39 030 23071 – Fax: +39 030 2307281 - E-mail: [email protected]
www.aeb-group.com
16