User's Guide

Smartpack R Controller

Monitoring and Control Unit

.
350166.013 Issue 1.1, 2019 May
 Power Supply Systems

356800.183, 3v7
SAFETY and ENVIRONMENTAL PRECAUTIONS
The product warranty becomes invalid if the following safety precautions are not followed during handling,
installation, commissioning and general use/operation of Eltek power supply system.

General Precautions

CAUTION: Even though the product incorporates protection circuitry and other safeguards, it can be damaged, perform G1
! poorly or have a reduced lifetime if it is exposed to incorrect treatment during transport, installation or service. Always
Device
Hazard handle the equipment using proper lifting techniques, do not roll, climb or drill hole in the cabinets or enclosures.

WARNING: Opening the equipment may cause personal injury — even if the mains AC supply is disconnected. G2
Electric
Shock Hazardous voltages may be present inside, as large capacitors may still be charged.

Environmental Precautions

CAUTION: To avoid damage the equipment, keep objects clear of system ventilation inlets, outlets and system fans, E1
sss if any, ensuring the airflow through the units is not obstructed, and that the fans rotate freely. Use caution with power
Ventilated
Hot Surface modules, as they can reach extreme temperatures under load and normal operation.

WARNING: The installer/user is responsible for ensuring that the power system is not damaged by current surges, E2
over-voltages, etc. caused by external transients, lightning, electrostatic discharge, etc. To avoid damage and
Current Surge obtain the expected system reliability, it is mandatory to always install SPDs in Eltek’s power supply systems.
Protection
Follow the instructions given in “Requirements for Surge Protection”, doc. 2024623.

WARNING: The electronics in the power supply system are designed for indoor, clean environment. When E3
installed in outdoor enclosures — using heat sinks or closed loop heat management systems — it is important to
Humidity & Dust maintain the equipment closed and tight during operation, to avoid external air entering the enclosure. Also, when
Protection
using open loop heat management systems, it is important to replace the filters on a regular basis. Indoor
installations in dusty or humid areas require appropriate air filtering of the room, or filtering of the air entering
the power system. Follow the instructions given in “Generic Guidelines Environmental Protection”, doc. 2038879

Precautions during Installation

CAUTION: Read the user documentation carefully before installing and using the equipment, as installation and I1
! operation is to be performed as described in it. Always tighten screws and bolts with the torque values recommended by
the supplier of the terminals, breakers, etc. Also, refer to Eltek’s Typical Torque Recommendations in the
Qualified
Personnel documentation. For safety reasons, the commissioning and configuration of the equipment is only to be performed by
Eltek’s personnel or by authorized and qualified persons.

CAUTION: This product is tested and verified according to international safety, environmental and EMC standards. Any I2
! non-Eltek equipment installed into this product after delivery might influence the performance and could infringe the
EMC, NEC/CEC original approvals. The installer is responsible for ensuring that the environmental properties of this product/ system do
Regard
not deteriorate during installation, and that it is performed in accordance with applying regulations.
Installations in USA and Canada must comply with NEC/CEC requirements.

! CAUTION: Before you start the electrical installation, you must always disconnect all external supply circuit breakers, I3
as well as internal battery and load fuses/ breakers, if any.
Device
Hazard

WARNING: For safety reasons (high leakage current / high touch current) you must always connect the AC earth I4
Electric
wire (PE) to the terminals, before you connect the AC input cable(s).
Shock The batteries, if any, represent a major energy hazard. To avoid short-circuit of battery poles, you must always
remove metallic objects — uninsulated tools, rings, watches, etc. — from the vicinity of the batteries.

I5
WARNING: 60V power systems, and higher voltage systems, are only to be installed in Restricted Access
Electric Locations (RAL). Access must be limited by use of tool, i.e. lock and key.
Shock

2 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

 Part number for Smartpack R Controller: 242100.120

350166.013 Issue 1.1, 2019 May

Published 2019-05-22

perskrno

User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May 3

 Table of Contents

Table of Contents .............................................................................. 4

1. Introduction ................................................................................ 6
About this Guide .......................................................................................... 6
System ......................................................................................................... 6
2. The Smartpack R Controller ...................................................... 7
Key Features................................................................................................ 7
Connector and Communication Ports .......................................................... 8
System & Battery Signals for Internal Connections ...................................... 9
Alarm Relay & Digital Input Signals............................................................ 10
Retrofit – replacing Smartpack ................................................................... 11
Mounting and Removing the Controller ...................................................... 12
3. CAN Bus ................................................................................... 12
CAN Bus Address Range — Control Units ................................................ 13
CAN Port Signals  Internal Connections .................................................... 13
CAN Bus Termination.................................................................................... 13
4. Front Panel Operation ............................................................. 14
Modes of Operation in LCD Display ........................................................... 14
Status Mode ............................................................................................. 14
User Mode ................................................................................................ 15
Service Mode............................................................................................ 15
Status Mode information ............................................................................ 15
User Mode information ............................................................................... 16
Voltage Info ................................................................................................... 17
Display Messages ......................................................................................... 17
Service Mode menues ............................................................................... 18
Voltage Adjustments ..................................................................................... 20
Battery Test Setup ........................................................................................ 20
Rectifier Setup............................................................................................... 21
Charge Current Limit ..................................................................................... 21
Battery Setup ................................................................................................ 22
Relay Test ..................................................................................................... 22
5. Configuration ........................................................................... 23
Configurations files load / save .................................................................. 23
Upload XML from USB .................................................................................. 23
Configuration transfer from Smartpack .......................................................... 24
Web interface commands section ................................................................. 25
XML Default Files ..................................................................................... 25
Save/Load Configuration files ................................................................... 26

4 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

6. LED indications ........................................................................ 27
7. Controller Access ..................................................................... 27
Setting up TCP/IP communication .............................................................. 29
1. Main Ethernet Port .................................................................................. 30
2. Ethernet Craft Port .................................................................................. 30
3. Wi-Fi Craft Port (USB Wi-Fi Adapter)...................................................... 30
4. Wireless WAN (USB 4G Cellular Modem) .............................................. 31
5. Ethernet Gigabit (USB G.Ethernet Adapter) ........................................... 32
Connecting with ENU .................................................................................. 33
Front USB Craft Port .................................................................................33
Ethernet Network ......................................................................................34
8. Firmware Upgrade .................................................................... 35
Software download using ENU (remote) ..................................................... 35
Software download using USB memory (local) ........................................... 35
Software download via SFTP (remote) ....................................................... 37
Software for CAN nodes ............................................................................. 38
9. Master password ...................................................................... 39
Setup .............................................................................................................39
How it works ..................................................................................................39
10. References ................................................................................ 41
Technical Specifications ................................................................................41
Online Help ....................................................................................................41

User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May 5

1. Introduction
The advanced Smartpack R is a Linux based controller developed for replacing the
previous Smartpack in Eltek power systems.

About this Guide

This booklet provides users of Smartpack based power systems with the required
information for operating the Smartpack R.
Read also the generic and site specific documentation for your power system.
For detailed functionality description, browse and search through the many topics in the
Online Help pages at the web (see chap 10, page 41).

- you must log in to access Online Help and Online Controller Functionality - contact your Eltek
representative for a username and password.

System
In the Flatpack2 PS system shown in Figure 1, where the Smartpack R controller
monitors and controls the system, and serves as the local user interface between you
and the system.

Figure 1 Example of a typical Flatpack2 PS system for DC power supply of telecom equipment. The
system is fed from an external AC mains supply, and consists of rectifiers in power shelves, a
control unit and DC distribution unit. Battery banks, LVD contactors, etc. are typically also a
part of the system.

6 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

2. The Smartpack R Controller
RETROFIT CONTROLLER:
The Smartpack R is a replacement for the first generation Smartpack controllers,
manufactured and sold between 2005 to 2018, meant first and foremost for retrofitting of
mid-range Eltek power systems from that period. It has the same form factor, i.e. the same
dimensions and connections as the original Smartpack and is fully backwards compatible.
The Smartpack R controllers are powerful modules used as master controllers in the
distributed control system of Smartpack based power supply systems. .
Smartpack R is the interface for system information, and communicates with rectifiers and
other nodes and power modules via CAN.
Connecting to the Ethernet port allows easy access to the responsive HTML5 web pages.

Figure 2: Smartpack R front view

Key Features
A wide range of features are implemented in the Smartpack R controller:
 Inherit microprocessor and Linux operative system from Smartpack2 Touch
controller.
 Supporting new power modules (Rectiverter) and CAN Nodes (Fleximonitor).
 Remote monitoring (responsive web, security, SNMP, MODBUS, RADIUS etc.)
 Protocols for 3rd party (Smart batteries, meters, etc.) for site monitoring.
 Same D-SUB/connector based I/O as Smartpack WEB/SNMP (“.118 module”).
 USB type A-port in the front for connecting devices and dongles.
 USB type B-port in the front as an Ethernet Craft port.
 RS-232 and RS-485- for communication w/3rd party equipment.
 2 x Contactor Control Outputs (latching).
 6 x Configurable Inputs & Outputs.
 Full compatibility with MultiSite Monitor.

For detailed functionality description, browse and search through the many topics in the
Online Help and Online Controller Functionality pages at the web – also see chapter 10 in this guide.

User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May 7

Connector and Communication Ports

Overview of connections and communication ports:

Smartpack R must be used with Eltek interface card, part number 200625. (Same as used with
the old Smartpack)

Figure 3: Ports and connection

1. 2xCAN1: - for connection to other controller modules - see page 12-13.

2. RS-232 & RS-485 - a combined RJ-11 connector - see page 10.

3. Ethernet: - connection to a local area network - see page 10

4. Alarm I/0 Connections (CON2) Extended D-sub, 26 pins, female

(Customer) - see page 10.

5. Alarm I/0 Connections (CON1), Mini power connector, 10 pins, male

(Customer) - see page 10.

6. System Connections (CON5), D-sub, 15 pins, female (Internal) - see page 9.

7. Battery Connections (CON4), D-sub, 15 pins, male (Internal) - see page 9.

8. USB type B, Ethernet craft port with fixed IP-address (eth1) - see page 29-30.

9. USB type A, for connecting devices and dongles (wlan0, wwan0 and eth2)
- see page 29-32.

8 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

System & Battery Signals for Internal Connections
In general, Smartpack R has an identical pinout for connection to replace the
previous Smartpack (ver.118) in Eltek Power Systems.
(In addition, there are some new connection facilities)
- See figure 4. for the internal system and battery connections.

Smartpack R must be used with Eltek interface card, part number 200625. (Same as used with
the old Smartpack)

System
Connections CON5
Smartpack R 10 +

System Specific Interface Terminals

controller 15 pins D-Sub (female) Power Input
FUNCTION SIGNAL PIN-OUT 15 
14 System Reference
LVD1A +/ 1 4 + System Voltage
LVD2A +/ 2 Interface 5 
LVD Common +/ 3 Cable 5 6 + Batt. Current 1
5 1 System Voltage + 4 7 
System Voltage  5 12 + Batt. Fuse Fail 1
a
*Batt Current 1 + 6 13 
15 11
b
*Batt Current 1  7 9 + Load Fuse Fail 1
CON5
NC 8 11 
Load Fuse Fail 1 + 9 1 +/ LVD1A
(female; orange) Power Input + 10 LVD Common LVD1*
3 +/
Load Fuse Fail 1  11 15-pins 2 +/ LVD2*
c
*Batt Fuse Fail 1 + 12 D-Sub LVD2A
d
*Batt Fuse Fail 1  13 male
(Internal Connections)
System Reference 14
System Power Input  15 Notice: the signals available at the
interface terminals may vary. Read In Out
Connections your system’s specific documents. * To latching relays.

Battery
Connections
Smartpack R
controller CON4
15 pins D-Sub (male)
FUNCTION SIGNAL PIN-OUT 3 +
System Specific Interface Terminals

Batt. Symmetry 1
Batt Sym 1  1 1 
Temp Sense 1  2 6 + Batt. Symmetry 2
Batt Sym 1 + 3 5 
1 5 Temp Sense 1 + 4 Interface 11 +
Cable 4 Batt. Symmetry 3
Batt Sym 2  5 10 
Batt Sym 2 + 6 15 + Batt. Symmetry 4
11 15
a
* NC 7 13 
b
CON4 * NC 8 4 + Temp. Sense 1
(male; blue) NC 9 2 
Batt Sym 3  10 7
Batt Sym 3 + 11 15-pins 8 NC a*, b*
d
* NC 12 D-Sub 14
Batt Sym 4  13 female NC c*, d*
Battery c
12
Connections * NC 14 Internal
Batt Sym 4 + 15 Connections
In

Figure 4: Overview of internal system and battery connections

User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May 9

Alarm Relay & Digital Input Signals
In standard Smartpack-based DC power systems, the controller’s customer alarm
relay and digital input signals are cabled to dedicated easy accessible terminals, as
shown in Figure 5. See also your system’s specific arrangement drawings.

When using the RS232/RS485 port, you must configure

RS232 to COM1 and RS485 to COM2 – fig.5.

Figure 5:RS232/485

Digital I/O
Smartpack R CON1
controller 10 pins Connector (male) 2 + Input Circuit 1

System Specific Interface

FUNCTION SIGNAL PIN-OUT 1 
Interface 4 + Input Circuit 2
Config. Input 1A  1 Cable 1 3 
1 9 Config. Input 1B + 2

Terminals
6 NO
Config. Input 2A  3 5 COM
Config. Input 2B + 4 Alarm Circuit 1
7 NC
2 10 Relay Output 1 COM 5 NO
9
CON1 Relay Output 1 NO 6 10-pins 8 COM
(male; green) Relay Output 1 NC 7 plug Alarm Circuit 2
10 NC
Relay Output 2 COM 8 female
Alarm I/O Relay Output 2 NO 9 (Customer
Relay Output 2 NC 10
Connections)
Connections
In Out

I/O Card
Smartpack R CON2
controller 26 pins D-Sub (female)
FUNCTION SIGNAL PIN-OUT
Config. Input 5B + 1 21 +
Config. Input 5A  2 Input Circuit 3
Config. Input 6B + 3
20 
19 +
Config. Input 6A  4 Input Circuit 4
10 
System Specific Interface Terminals

NC 5
Relay Output 3 NC 6 1 + Input Circuit 5
Relay Output 4 NC 7 2 
19 26 Relay Output 5 NC 8 3 + Input Circuit 6
Interface 4 
Relay Output 6 NC 9 Cable 2 NO
Config. Input 4A  10 15
NC 11 23 COM Alarm Circuit 3
1 9 6 NC
NC 12
CON2 16 NO
NC 13
(female; green) NC 14 24 COM
Alarm Circuit 4
Relay Output 3 NO 15 26-pins 7 NC
D-Sub 17 NO
Relay Output 4 NO 16
male 25 COM
Relay Output 5 NO 17 Alarm Circuit 5
Relay Output 6 NO 18 8 NC
18 NO
Config. Input 4B + 19
COM
Config. Input 3A  20 26 Alarm Circuit 6
Config. Input 3B + 21 9 NC
NC 22 (Customer
Relay Output 3 COM 23 Connections)
Relay Output 4 COM 24
Relay Output 5 COM 25 In Out
Ext. Alarm I/O Relay Output 6 COM 26
Connections

Figure 6: Overview of alarm relay & digital input signals connections

10 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

Retrofit – replacing Smartpack

Replace your old Smartpack in 5 simple steps (Requires Smartpack R out of the box
with default configuration).

The Smartpack R is design to be quick and easy to install and configure, making it simple for
you to upgrade and extend the lifetime of your old power systems.

 These settings do not follow the configuration file and must be configured manually:
User accounts, Network, e-Mail, SNMP and NTP – settings.

Smartpack R must be used with Eltek interface card, part number 200625. (Same as used with
the old Smartpack)

User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May 11

Mounting and Removing the Controller

The Smartpack controller incorporates handles that serve both to lock the module into
position and to pull it out of its housing.

Mounting the controller:

1. Opening the handles by using a

screwdriver.
2. Insert the controller into the shelf
after plugging the cables to the rear.
3. Lock the handles by pushing
handles into locked position.

Removing the controller:

1. Opening the handles by using a

screwdriver.
2. Remove the controller by using
both hands to pull it loose gently.
3. Unplug the cables.

3. CAN Bus
Each control unit must be configured with a CAN bus address (or ID number), to enable
multiple units to communicate reliably on the CAN bus (hardware-assignment).
The addresses are configured via DIP-switches.
- For example in a distributed DC power system with several Smartpack controllers, the
master is configured with ID #1 and the slave with ID #2 and so on.

12 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

CAN Bus Address Range — Control Units
You can address various numbers of each node type, Smartpack, Controllers,
Smartnodes, Battery Monitors, Load Monitors, etc. — to the control system’s CAN bus.
See table below:

CAN Port Signals  Internal Connections

CAN Port
Smartpack
controller CAN1 & 2 CAN port 1 and 2 are electrically identical,
2x8 pins RJ45 Connectors and are used to enable connection of the CAN
CAN port 2
RJ45, 8 pins SIGNAL PIN-OUT bus incoming and outgoing CAT5 cables.
+12VCS 1
8 1 12VCS 2 CAN ports’ pin 1&2 may supply the slave
+5VCAN1 3 controller with 12VDC, 16W via the CAN bus.
CANH 4
1 8 CANL 5
GNDCAN1 6
CAN port 1 +12VCS 7
RJ45, 8 pins GNDBC/CS 8

CAN Bus Connections

CAN Bus Termination

To ensure a correct bus communication and avoid data reflection, you must always
terminate the CAN bus with a 120 resistors.

Eltek power systems are shipped from factory with the CAN bus already terminated with a 120 resistors.
The CAN bus termination is implemented with a special RJ45 plug with built-in 120 end-of-line resistor.

Figure 7: Example of CAN bus addressing and termination in a Smartpack2-based

control system with several modules connected the CAN bus.

User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May 13

In addition to the two dedicated wires for communication, the CAN bus multi-wire cable
must integrate wires for the CAN power supply and other signals. In standard industrial
environments, the CAN bus can use standard cabling without shielding or twisted pair
wiring. If very low interference (EMI) is required, a CAT-5 twisted-pair cable is
recommended.

4. Front Panel Operation

This section describes the Smartpack R controller display and indicators, and how to
operate the Smartpack2-based power system from the controller’s front panel.
For detailed functionality description, browse and search through the many topics in the
Online Help and Online Controller Functionality pages at the web - see chapter 10 in this user guide.

Modes of Operation in LCD Display

The front panel display have 3 modes of operation:

- Status Mode, User Mode and Service Mode – see figure 8

Figure 8: Front panel Display Mode navigation

Status Mode

14 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

The display is default in Status Mode (displays the system’s status), showing the status
screens rotating every 2 second or changing with the button.
It is from 2 to 19 status screens to display, depending on HW in system and monitors
enabled.
- See more in the Status Mode information chapter.

Example of display view in status mode:

Depending on the display’s mode, the upper line shows the output voltage or menu
options, while the lower line displays battery and load current, alarms or information about
which key to press.

User Mode
By pressing the button when in Status Mode (fig.8) you enter User Mode where you
can read a lot of settings and monitors without entering any password.
- See more in the User Mode information chapter.

Service Mode
By pressing the + button when in Status Mode (fig.8) you enter Service Mode
where you, after entering the Service Mode password, can do a lot of settings.
- See more in the Service Mode menus chapter.

Status Mode information

When the front keys are not in operation, the display is in Status Mode. The following
information is then scrolled through the display depending on which controller/power
- modules are connected:

Figure 9: Front panel Display “Status mode” information.

User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May 15

User Mode information

When pressing the button when in Status Mode you enter User Mode where you can
read a lot of settings and monitors without entering any password (fig.8)
Notice that if no keys are pressed within 30 seconds, the display will automatically switch
from User Mode and to back to Status Mode.

Figure 10: Front panel “Display User Mode” menus.

16 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

Voltage Info
For the “voltageinfo” display structure: – use button to select and then
and the button to move between the different display’:

Display Messages

Press “Enter” (Sel.) will display the last event in Event log – for example:

1. Display’s the last event description in the event log:

2. Display’s the Date/Time for the last event in the event log.

User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May 17

Service Mode menus

To enter Service Mode when in Status mode (fig.8):

1. Press the button and you entering User Mode then:
2. Press to get to Service mode.
Notice that if no keys are pressed within 30 seconds, the display will automatically switch
back to Status Mode.

Figure 11-1: Front panel “Display Service Mode” menus.

- Service Mode menu continues on the next page:

18 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

 - Service Mode menu continued from the previous page:

Figure 11-2: Front panel “Display Service Mode” menus.

User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May 19

Voltage Adjustments

Service mode (see figure 11), Voltage Adjustments display settings:

Battery Test Setup

Service mode (see figure 11), Battery Test Setup display settings:

20 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

Rectifier Setup

Service mode (see figure 11), Rectifier Setup display settings:

Charge Current Limit

Service mode (see figure 11), Charge Current Limit display settings:

User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May 21

Battery Setup
Service mode (see figure 11), Battery Setup display settings:

Relay Test
Service mode (fig. 11), Relay Test display options:
- scroll to the relay you want and select (Sel.) for test.

22 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

5. Configuration
The Eltek power supply system’s functionality represents a vast set of functions,
characteristics or capabilities implemented in the hardware and software of the controllers,
control units and nodes connected to the system’s CAN bus.
You can use following types of user interfaces to access the functions and parameters:
 The Smartpack R controller’s front panel user interface
 A standard web browser to access Controller Web-based User Interface

For detailed functionality description, browse and search through the many topics in the
Online Help pages at the web (see chap 10, page 41).

Configurations files load / save

Configurations files in XML or HEX format can be load or saved through functions
in the:
1. By uploading from an USB memory connected in the front.
2. Configuration transfer from Smartpack by using USB cable.
3. Web interface commands section

Upload XML from USB

To enter the “Copy XML from USB” menu, go to the “Service Option” (see topic Service
Mode menus) and scroll through the menus until you reach the “Copy XML from USB”:
1. The USB memory with the xml files must be connected
It can maximum be 3 files with the fixed names: Default1.xml, Default2.xml and
Default3.xml
2. Press button (Sel.) to copy the files from the USB to the Smartpack R
Controller.
3. Wait for the files to download from USB.
4. Press button (Sel.) to start importing and programing the controller from the
XML files.

User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May 23

Configuration transfer from Smartpack

Smartpack R is designed to replace the older Smartpack and have an xml template that can
read configuration from the older Smartpack before swapping controllers.
1. Power up the Smartpack R controller next to the Smartpack.
2. Insert USB (typeB – typeA) between the two controllers.
3. Press YES when prompted in display to copy configuration.

The XML template, asking Smartpack for configuration, can be customized for your needs.
You will find it in the folder CONFIG with the name SpCfg.xml using ftp
(file name is not to be changed).

- Product cfg, Network settings and calibration is not included in the template file.

24 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

Web interface commands section
XML Default Files
Set Default Configuration with Default-xml files – resets system values using a properly-
formatted Eltek XML file. An XML file can be used to configure all controller parameters.
Use ftp to access the “default folder” in the file system ftp://x.y.z.a./opt/sp2/Default:

Upload the default files to the file system - up to 3 files where the name of the files should
be Default1.xml, Default2.xml and Default3.xml.

Use the controller’s web configuration pages to apply the two alternative function:
1. Using the “Set Default Cfg with default xml-files” the system is first set to Default
Configuration and then the 3 xml files will load into the system sequentially.
2. Using the “Activate Default xml-files” the system load the 3 xml files from the
Default folder sequentially (without doing a “set default configuration).
- Require sw rev ≥ 2.8.1.

User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May 25

Save/Load Configuration files

The “Load/Save Config” pages in the Commands section facilitate loading and saving of
controller configuration files.
1. Load Config File: - page for loading XML or HEX configuration files from the
computer into the controller.
2. Save Config File: - page for saving HEX configurations file to the computer.

- HEX configuration files must not be used across software revisions!

3. Save Change LOG to XML: - makes a XML fil of changes in configuration for
the controller modules.

Recommended way to make a ChangeLog file is to start with doing a “Set default”
for your system. Do the changes and settings you want for your system – then Save
Change Log to file and you can have this for backup or for setup to other similar
systems.

Use of the saved Change Log file:

- Load it to a system with the “Load Config Fil” function. (Do a “Set default” first).
- Make it a default fil by renaming to “XML Default Files" (see page 25).

- Product cfg, Network settings and calibration is not included in the change file.
- For configuration values set more than one time, only the latest change is in the file.

26 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

6. LED indications

The Smartpack R controller has the following LED indications:

7. Controller Access
Three ways to access the Smartpack R controller:
1. Locally from a stand-alone computer through the USB type B port in the front.
(Fixed IP-adr. 10.10.0.1).
See the topic “Setting up TCP/IP communication” page 29..

- Gives you access to the controllers web interface.

- It’s also possible to use PowerSuite with logon through Network and the craft port
address 10.10.0.1.
(Requires that pComm is enabled (default off) – must be done by using the web interface)

User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May 27

 - continued from previous page:

2. Locally from a stand-alone computer through a Wi-Fi dongle connected to the USB
type a port in the front.
- Gives you access to the controllers web interface. (Fixed ip-adr. 10.20.0.1)
See the topic “Setting up TCP/IP communication” page 29.
3. Remote through the Local Area Network (LAN) connected to the main Ethernet
port located in the rear.

Each controller is shipped with a unique Eltek MAC address stored inside the controller and marked on
the controller’s label, and with the default IP address <192.168.10.20> for the Ethernet LAN port.

All configuration for the Smartpack R controller requires administrator (admin) permissions.

28 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

Setting up TCP/IP communication

You have access to the TCP/IP settings in the web interface when logged in as
administrator.
Navigate in to the Device Settings / Network Settings / TCP/IP Setup – where you'll find 5
tabs – eth0, eth, wlan0, wwan0 and eth2.

Figure 12: Settings for TCP/IP communication

Each controller is shipped with a unique Eltek MAC address stored inside the controller and
marked on the controller’s label, and with the default IP address <192.168.10.20> for the
Ethernet LAN port.

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1. Main Ethernet Port

Eth0 settings (fig.12).

Setup for the main Ethernet port located on the rear/side of the controller.
The configuration is identical to other Eltek controllers.

2. Ethernet Craft Port

Eth1 settings (fig.12).

Displaying IP-address for the front Ethernet Craft port where you can connect
directly to a PC and log on to the controller with address 10.10.0.1 (not
changeable).

3. Wi-Fi Craft Port (USB Wi-Fi Adapter)

Wlan0 settings (fig.12).

Displaying IP-address for the front USB Wi-Fi Craft port where you can connect
a USB Wi-Fi dongle (not all types supported).
 The Wi-Fi network is given a fixed name = “sp2t_12345” where the
numbers is the last 5 of the serial number of the controller.
 Find the network at your device (PC, mobile or tablet)
connect by using password = network name (“sp2t_12345”)
 Access the controller web pages by address 10.20.0.1 (not changeable).

30 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

 The USB port supported types of Wi-Fi dongles for the wlan0 port at the
date of release:

Smartpack R
Manufacturer: Part name: Rev info: Image SW version:
ASUS N10 Nano Mfg. year: 2017 2.0
TP-Link TL-WN722N V2 2.0
Realtek Realtek RTL8188EU 2.0
D-Link DWA-131 Rev E1 2.0

The USB port supports a limited range of Wi-Fi dongles.

For updated list of tested dongles - see Online Controller Functionality web pages.
- URL can be found in Chapter 10 of this user guide.

4. Wireless WAN (USB 4G Cellular Modem)

Wwan0 settings (fig.12).

The USB port supported types of 4G Cellular Modem dongles for the wlan0 port
at the date of release:

Smartpack R
Manufacturer: Part name: Rev info: Image SW version:
D-Link DWM-222 Rev A1 2.0

The USB port supports a limited range of 4G Cellular dongles.

For updated list of tested dongles - see Online Controller Functionality web pages.
- URL can be found in Chapter 10 of this user guide.

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5. Ethernet Gigabit (USB Gigabit Ethernet Adapter)

Eth2 settings (fig.12).

The USB port supported types of Ethernet Gigabit dongles at the date of release:

Smartpack R
Manufacturer: Part name: Rev info: Image SW version:
ExSys EX-1318 2.0
Plugable USB2-E1000 2.0
Plugable USB3-E1000 2.0

The USB port supports a limited range of Ethernet Gigabit dongles.

For updated list of tested dongles - see Online Controller Functionality web pages.
- URL can be found in Chapter 10 of this user guide.

32 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

Connecting with ENU
Eltek Network Utility (ENU) program is an administration tool for IP Network
connected Eltek power system controllers and is a MS Windows PC application.

Free version: Simple broadcast search, Firmware upgrade and Setup of IP parameters.
License version: Advanced subnet and IP range search, Bulk firmware upgrade of controllers,
Store «recent search» IP ranges, Bulk xml configuration upload to controllers.
For license request contact reseller or Eltek support at [email protected]

Two ways to access the Smartpack R controller using ENU:

Front USB Craft Port

- Connect direct to the front USB craft port with an USB cable (Type A – Type B).

- Do a search in ENU and the Smartpack R will display with IP address 10.10.0.1

Facilities:
1. SW upgrade - see topic Firmware Upgrade page 35.
2. Web interface.
- opens the Smartpack R web page in your default web browser.

Not possible to configure any IP-settings with ENU when connected to the Craft
Port (fixed IP) – to configure the network port, use the web interface.
- see page 29.

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Ethernet Network

Remote connection from a PC through an Ethernet Network:

Same subnet:
If the Smartpack R is on the same subnet as your computer – do a broadcast search
(IP 255.255.255.255) and the controller will show up.

You can check your computer network setup by using the IPCONFIG command in
the Command Prompt Window on your computer.

Outside your subnet:

If the controller is on another subnet - use the Enable IP Range function in ENU
and define the range to search (in licensed version only).

Facilities:

1. IP Config – opportunities to change IP-configuration settings.

2. Web Interface - opens the Smartpack R web page in your default web browser.
3. SW Upgrade - see topic Firmware Upgrade page 35.
3. File Convert – converts software (.s19) files to binary files.
4. Export to file – saves controller info to a xml-file
5. Send Config – send system configurations files (xml) to one or several
controllers.

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8. Firmware Upgrade
The Smartpack R controller have two types of software: an operating system (OS)
and the application software. These can be updated separately or as a package.
We recommend to use the “package” with file name:
405035.009_UPPDATE-FULL_x.x.CRY
- that contains all the necessary elements and ensures proper installation.

Downloading software to a Smartpack R can be done in 3 ways:

1. Using ENU (Eltek Network Utility)
2. Download from USB memory stick
3. Download via SFTP using any free open source FTP client.
Upgrading the firmware does not delete or change any of the configuration and calibration
values stored in the controllers.

All configuration for the Smartpack R controller requires administrator (admin) permissions.

Software download using ENU (remote)

A quick and easy way to download software for a Smartpack R is to use the ENU
program (The Eltek Network Utility) - a Windows-based software that download SW
from your PC to the controller through Ethernet LAN using SFTP.

1. Enter the ENU program (sw rev ≥ 3.1), search and find your controller and click
“SW upgrade”.
2. Open the upgrade fil 405035.009_UPPDATE-FULL_x.x.CRY
-to ensure correct upgrade sequence. If loading the files separately, it’s crucial to install the two file in
correct order: 1. Image and 2. Application
3. Click “Submit”
4. Fill inn user authentication level 3 (administrator) to start updating the controller.

Figure 13: Software download using ENU – sequentially from 1 to 4.

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Software download using USB memory (local)

An easy on-site option to load SW to the Smartpack R is to use a USB memory stick:
(For other can modules – see topic SW for CAN nodes, page 38.)
 Download the .CRY file to the USB stick:

Packed SW (recommended): 405035.009_UPPDATE-FULL_x.x.CRY

- must be renamed to SMARTPACK_R.CRY *
(SW package consisting of corresponding Image and Application SW and ensure
correct upgrade sequence.)

If loading the files separately, it’s crucial to install the two file in correct order:
1. Image (depending on corresponding Application fw) - named IMAGE.CRY
2. Application (depending on corresponding Image sw) – named SMARTPACK_R.CRY

* Please note that after renaming, the “packed file” has the same name as a clean application file.
 Plug in the USB stick in the USB slot.
 Use a web browser in the PC and access “Command/Software Upgrade” to
start the Software Update process.
 Mark by clicking the Smartpack R in the list and click the “Start Software
Update”. The installation will take about 10 min.

Main status on display when updating Smartpack R with “UPDATE_FULL”:

(- if the OS or the application SW is up-to-date, the controller will skip these parts of the
installation. If both are up-to-date, the controller will show the message “completed”
after a short time.)

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Software download via SFTP (remote)
1. From remote log on to the Smartpack R through sftp://<ip.adr.>/swfw/
and use your admin (level 3) username and password.

You can use any open source FTP client – FileZilla, WinSCP etc.

 Copy the software file into the swfw folder:

Packed SW (recommended): 405035.009_UPPDATE-FULL_x.x.CRY

(SW package consisting of corresponding Image and Application SW and ensure
correct upgrade sequence. No name change required as for upload from USB.)

If loading the files separately, it’s crucial to install the two file in correct order:
1. Image (depending on corresponding Application fw)
2. Application (depending on corresponding Image sw)

 The Software update process will start automatically when the

software is copied into the swfw folder with right filename and designator.

Figure 14: File structure in the Smartpack R and where to put the software update file.
(- shown here using a freeware FileZilla client.)

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Software for CAN nodes

SW for CAN nodes can be loaded into this swfw folder via SFTP or USB memory,
and upgraded trough the same process in the PC browser in the menu
“Command/Software Upgrade”.

The upgrade files must have predefined filename according to the list below:

Figure 15: List of Software update file names for different controllers.

All firmware upgrade and configuration files stored in the swfw folder or USB memory must have specific
file names named in uppercase letters.

Uploading the firmware (specially the OS) may take a long time. Do not power
down the system or controller during firmware upgrade, as it may corrupt the
program memory and require service of the unit.

38 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

9. Master password

If you have forgotten the password to log in to the Smartpack R, you have to use the
Master Password function, that you find in the controller's web interface, to reset all
user accounts with associated passwords.

Setup

To be able to receive a Master Password - be sure that the Recovery Email is filled out:

How it works

1. When in the “sign in window” and have forgotten the password:

- Write “masterpw” in the user field.

- Press the “tab” key
- Click the “Forgot your password”
link.

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2. After clicking the "Forgot your password" link - a new page for requesting
the Master Password appears:

Two ways to ask for the Master Password:

1. Click on the mail link and a generated email will show up - send it!

2. Use your phone with a QR-code reader and scan the code and a generated email
will show up - send it!

3. Once you have sent the Master Password email request, you will return an email
to the email address stored in the "Recovery Email Address" field.
For more details – see the Online Help pages at the web.

When you have used the Master Password function, the user names and passwords of
all the accounts are set back to default., you must now log in with the default users
and passwords admin, status, and control.
Every custom made accounts will be deleted!

40 User's Guide Smartpack R Controller 350166.013 Issue 1.1, 2019 May

10. References
Technical Specifications
For technial spesification: – see the Datasheet Smartpack R
(Can be downloaded from eltek.com/products/smartpack-r-controller/)

Online Help
For detailed functionality description, browse and search through the many topics in:

 Online Help for Controller Functionality –

onlinehelp.eltek.com/functionality2/
- an online manual with controller functionality specific topics.

 Online Help –
onlinehelp.eltek.com/cwui/
- an online manual which covers a bit of everything in the Eltek Power System.

- you must log in to access Online Help and Online Controller Functionality - contact your Eltek
representative for a username and password.

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