PT.
CABOT INDONESIA
PT. TRIPATRA ENGINEERS AND CONSTRUCTORS
PT. HASTAKARYA TUNGGAL MANDIRI
DOC NO. REVISION STATUS
001 0 A
GENERAL METHOD STATEMENT
FOR ERECTION STRUCTURE
FOR INFORMATION
0 22-Dec Issued for Information Frx
PREPARED CHECK. APPR.
REV DATE DESCRIPTION
PT. TRIPATRA ENGINEERS AND CONSTRUCTORS
PT. HASTAKARYA TUNGGAL MANDIRI
STATUS CODE : A = Issue for Reviewed – B = Issued for Approval – C = As Build
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN
WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER
GENERAL METHOD STATEMENT
FOR ERECTION STRUCTURE
Doc. For Bidding
REVISION SHEET DESCRIPTION
NO PAGE SUBJECT DESCRIPTION OF CHANGE REV.
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GENERAL METHOD STATEMENT
FOR ERECTION STRUCTURE
Doc. For Bidding
Contents
1. GENERAL ..................................................................................................... 4
1.1 PURPOSE ..................................................................................................... 4
1.2 SCOPE .......................................................................................................... 4
1.3 DEFINITION .................................................................................................. 4
1.4 REFERENCE DOCUMENT ........................................................................... 4
2. INTRODUCTION.......................................................................................5
2.1 LOCATION .................................................................................................... 5
2.2 MAIN MATERIAL .......................................................................................... 5
2.3 EQUIPMENT AND TOOLS............................................................................ 5
3. BASIC STRUCTURE ................................................................................6
3.1 MANNING PLAN ........................................................................................... 6
3.2 WORK SEQUENCE / PROCEDURE ............................................................. 7
4. SAFETY PRECAUTION ................................................................................ 9
4.1 MAN .............................................................................................................. 9
4.2 METHOD ..................................................................................................... 10
4.3 ENVIRONMENT .......................................................................................... 10
5. EMERGENCY RESPONSE ......................................................................... 11
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GENERAL METHOD STATEMENT
FOR ERECTION STRUCTURE
Doc. For Bidding
1. GENERAL
1.1 PURPOSE
This method statement shows and explains the about Erection Structure activity
and to comply with the specification and scope as well to archive the requirement of
the project.
1.2 SCOPE
a. Workmanship shall comply with all document drawing regarding the
structure installation document which is being approved. Please using the
latest and approved document for references.
b. Detail of drawing shall be clear and already IFC. Preparation material and
tools inspection shall be carry out in accordance with specification.
1.3 DEFINITION
Abbreviation Description
HKTM PT. Hastakarya Tunggal Mandiri
AZN All Zone
DIS Discipline
ED Engineering Deliverable
ELE Electrical
IFC For Construction
MST Method Statement
REV Revision
SEQ Sequence
VND Vendor
1.4 REFERENCE DOCUMENT
1. Health, Safety, and Environment Protection Regulation follow to client policy.
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GENERAL METHOD STATEMENT
FOR ERECTION STRUCTURE
Doc. For Bidding
2. INTRODUCTION
2.1 LOCATION
Location of
2.2 MAIN MATERIAL
Main material for Erection of Structure as follow:
• Beam
• Rockwool
• Nitrogen
• Paint
2.3 EQUIPMENT AND TOOLS
Equipment and Tools which be used as follow:
• Generator Set
• Hand Tools
• Brush
• House Keeping Tools
• Bolt/Nut
• Level
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GENERAL METHOD STATEMENT
FOR ERECTION STRUCTURE
Doc. For Bidding
3. BASIC STRUCTURE
3.1 MANNING PLAN
3.1.1 Management & Supervision
The person of responsible for this work refer to attachment section 8.1
3.1.2 Responsibility
a. Site Manager
Site Manager shall be responsible for proper management of the
project.
b. Site Engineer
Site Engineer responsible to plan/design, organize, monitor and
report thetechnical aspects of construction project.
c. Quality Controller
Prepare Inspection and Test Plan (ITP) involves to all activities to make
surethat all result complies with standard requirement.
d. Construction Supervisor
Construction Supervisors responsible to conduct direct worker to
execute the construction work concern at electrical equipment, device,
etc.
e. Scaffolding Supervisor
Instrument Supervisors responsible to conduct direct worker to
execute theconstruction work concern at scaffolding equipment.
f. Safety Supervisor
Safety supervisor responsible to:
➢ Assist the project team in practical expedition of HSE
Procedure HKTM ensuring it is well carried out by site
personnel.
➢ Coordinate with Client’s Safety Representative regarding
projectsafety
➢ Conduct regular safety inspection of the work site and there
after prepare reports for Site Manager for follow up action (if
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GENERAL METHOD STATEMENT
FOR ERECTION STRUCTURE
Doc. For Bidding
any).
➢ Conduct in house safety orientation course for employers
➢ Participate in tool box meeting
g. Safety Coordinator
Establish JOHAN with engineer for utilize work method. Ensure all
activities and coordinate safety supervisors as far as safety working.
Prepare all safetysign and housekeeping.
h. Material Control
Control the record of project material both in and out material to client.
Prepare the material require to install.
3.2 WORK SEQUENCE / PROCEDURE
3.2.1 General
1. Ensure that all equipment drawings, instruction and relevant
documentreference are available and latest, prior to erection activities.
2. Ensure that there is sufficient available qualities and competent
technician and helper to carry out the installation/Testing and all
personnel are qualified to perform the work and full familiar with the
tools and equipment.
3. Ensure available of all of materials, including all necessary hand tools,
construction equipment and related testing and measuring apparatus
to perform the work activities.
4. Any installation equipment and apparatus inspected or tested not
confirming to manufacturer’s specification must be reported and
brought to the attentionof site representative.
5. All electrical equipment shall be physically checked, inspected and
tested asper project requirement upon at the site prior to installation.
6. Prepare the rigging procedure if required, other requirement to make
sure installation will be conducted in a safe and sound manner.
7. Ensure that work permits are obtained prior to proceeding with the
work in the area and those are available to the working crew.
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GENERAL METHOD STATEMENT
FOR ERECTION STRUCTURE
Doc. For Bidding
8. Ensure safety barricade are erected at designated area.
9. Ensure all scaffolding platform shall be passed inspection by
Contractor Scaffolding Inspector also Client Representative.
10. if require, temporary lighting will be provide in area where the
illuminationlevel is not sufficient.
3.2.2 Erection Structure Activity
1. Checking Foundation and Anchor
• Checking anchor with the hole of base plate, distance and
side ofalignment foundation
• Ensure the place material in an easily accessible place in
accordance with the code
• Setting column, bracing and gerd without tightning bolt.
• Erection Main column and welding adjustment per column
• Torque bolt and nut, base plate, welding adjustment and
alignmentper column installation
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GENERAL METHOD STATEMENT
FOR ERECTION STRUCTURE
Doc. For Bidding
2.
• Setting rafter every of connections and installation couple
plate tojoint fastened prior lifting activity.
• Labrang installation for rafter support on the left and right side
3. Rafters lifting with 2 cranes on the left and right side, then torque of bolt
and nut after being installed to the column using a man lift every of
connectio
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GENERAL METHOD STATEMENT
FOR ERECTION STRUCTURE
Doc. For Bidding
4. Installation rafter for the next column is the same way as before,
until thethird column. Then, purlin installed every connection of rafter
5. Brasing installation
• Installed between rafters as per drawing approved
6. Installation of span skrup between purlin, fastened and adjustment
brasing,suitability and alignment of building using torque moment.
7. Installation of gutter on the top
8. Installation a new wire, rock wool, and other support
9. Wall cladding and gutter pipe installation
10. Final visual inspection
4. SAFETY PRECAUTION
4.1 MAN
a. Make sure the mandatory PPE is use correctly
• Safety Helmet complete with Chin Strap
• Arching Suit
• Electrical/Rubber Gloves
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GENERAL METHOD STATEMENT
FOR ERECTION STRUCTURE
Doc. For Bidding
• Safety Glass Clear
• Safety Shoes
• Wear with Long Hand
• 3 Ply Mask
• Life Vest
b. Make sure PPE special activity use like body harness for activities at high.
s
c. All worker shall be follow Safety Induction and training WAH and CSE.
Make sure that “Tool Box Meeting” in the working place is conducted prior
working.
d. Make sure all worker fully understood for their task risk and consequence.
e. All worker for working at height shall be do health check at clinic.
f. Remind worker to take ergonomic position while using hand tools
4.2 METHOD
• Worker must be follow “Working at High” training.
• Work permit already approved from Client.
• Ensure the position of the body is correct.
• Provide safety sign and barricade at work area.
• If working area cannot protect by scaffolding platform, Contractor shall
provide lifeline
4.3 ENVIRONMENT
• All the waste generated from this work will be immediately throw out from site.
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GENERAL METHOD STATEMENT
FOR ERECTION STRUCTURE
Doc. For Bidding
5. EMERGENCY RESPONSE
Immediately
Item Description Reporting What to do
Action
Apply
In case of Report incident to HSE Supervisor Immediately
1
minor cuts and/or Site Manager cure using First
Aid Kit
Give first aid to
In case of Immediately injured worker
2 Report Incident to HSE Supervisor
fall stop work and bring
injured
Flush with
In case of
Immediately go plenty or water
3 chemical Report incident to HSE Supervisor
to eyes wash and bring victim
expose
to clinic
Immediately
stop work. Do
not panic,
In case of
immediately get Assemble at
plant
Report incident to HSE Supervisor out the Red Green Area
4 shutdown
and Site Manager Area and Assembly /
due to gas
assemble at Muster Point
leak
Green Area
Assembly /
Muster Point
Worker report to HSE Supervisor,
Site Manager to immediately
In case of
report accident to HSE Manager : Immediately Wait for further
5 any
HSE Manager report to Chandra stop work instruction
emergency
Asri / Emergency Aids / Fire
Station / Police, etc.
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