Datasheet
electromagnetic flow meter
SUP-LDG
Committed to process automation solutions
Tel: 86-15158063876
E-mail:
[email protected] www.supmea.com
F-
Datasheet
Electromagnetic flow meter for flow measurement
SUP-LDG-DNXX flow meter
Supmea's electromagnetic flow meter does not contain any moving parts, rotating gears or turbines, or
bearings. Instead, it relies on two electrodes to measure the density of the induced magnetic field that
results from an electrically conductive fluid, such as water, flowing through a pipe. So there is no
susceptibility to bearing wear or other mechanical wear-and-tear issues.
As for the electrodes and the liner used in electromagnetic flow meter, these components can be fabricated
from a variety of materials to make the mag meter compatible with virtually various electrically conductive
fluid, including aggressive acids.
The only limitation of the electromagnetic flow meter is that the measured fluid media must be electrically
conductive (> 5μS/cm). Non-conductive fluids, such as oil and other petroleum-based fluids, cannot be
measured with mag meter technology.
Application
Sewage treatment
printing and dyeing
Chemical industry
Environmental protection
metallurgy
medicine
papermaking
Tap water supply
Features
PROS
0.5%F.S measuring accuracy
RS485 mod-bus communication 4-20mA output
It can measure the flow of fluid in the forward and
reverse directions.
Unaffected by the temperature, pressure, density
of the liquid. Electromagnetic flow meter
There is no pressure loss.
Readings that are unaffected by changes in
density or viscosity.
CONS
Cannot detect gases and liquids without electrical
conductivity.
Principle
The measurement principle of magnetic flowmeters can be described as follows: when the liquid goes
through the pipe at the flow rate of v with a diameter D, within which a magnetic flux density of B is
created by an exciting coil, the following electromotive E is generated in proportion to flow speed v:
E=K×B×V×D
Where:
E-Induced electromotive force
K-Meter constant
B-Magnetic induction density
V-Average flow speed in cross-section
of measuring tube
D-Inner diameter of measuring tube
The induced voltage signal is detected by two electrodes and transmitted to the converter via a cable.
After a series of analog and digital signal processing, the accumulated flow and real-time flow are
displayed on the display of the converter.
Accuracy
Reference condition
(1) Medium: water
(2) Temperature: 20℃
(3) Pressure: 0.1MPa
(4) Front straight conduit:
≥5DN, Rear straight conduit: ≥2DN
1 X[m/s]: Flow rate
2 Y[%]: Actual measured value deviation(mV)
Parament
Type
Remote type
1 Remote type flowmeter signal converter
2 Remote type electromagnetic flowmeter
sensor
3 Signal cable
4 User manual
Compact type
Compact type
1 Compact type electromagnetic flowmeter
2 User manual
Parameter
Power supply
Power supply 100-240VAC,50/60Hz, 22VDC—26VDC
Power consumption Max 15VA
Signal cable Apply only to remote type
Shielded cable Signal section,wire: 0.5mm2 Cu /AWG20
Output
Current output
Measurement of volume and quality
function
(in the case of constant density)
Setting scope 4-20mA
Max 20mA
Min 4mA
Internal voltage 24VDC
loading ≤750Ω
Pulse and frequency output
function Set up Pulse and frequency output
Output pulse width: 0.25ms
~100ms
Pulse output basis Duty cycle: 50% (Pulse frequency
≥5Hz) Fmax ≤ 5000 cp/s
setting 0.001L – 1m3
frequency Max Fmax ≤ 5000Hz
setting 0-5000Hz
passive UOuter ≤ 36VDC
Status output
Output as
function
alarm
passive UOuter≤ 36VDC
Communications
Serial communications RS-485
Output Current (4-20 mA) , pulse , frequency , state switch
Function ATC recognition, electrode contamination
Measurement Accuracy
Measurement value ±0.5%(Flow speed > 1m/s);
Max measuring error
Measurement value ±0.5% ±2mm/s(Flow speed <1m/s)
Repetitiveness 0.15%
Temperature sensor measuring range -20℃~120℃
Maximum measurement error ±0.1℃(Within the measuring range of temperature sensor)
Operating Environment
Temperature
-10℃ - 55℃ for Compact-Type Flowmeter
Environment -10℃ - 60℃ for Converter of Remote-Type Flowmeter
-10℃ – 55℃ for Converter of Remote-Type Flowmeter
Storage -40℃ - 65℃
Electric Conductivity
Min. 20μS/cm
Water
(Actual electric conductivity should be greater than 50μS/cm)
Min. 5μS/cm
Other
(Actual electric conductivity should be greater than 50μS/cm)
Material
Sensor housing Carbon steel
Converter Standard die cast aluminum
Display User Interface
Graphic display Monochrome LCD, white backlight; Size: 128*64 pixels
Display function 2 measurement value pictures (measurements, condition, etc
Language Chinese/ English
You can configure the menu to select the unit
Unit
Refer to "6.5 Configuration details" --- "flow units 1-1"
Operating unit 4 Mechanical keys (Compact Type) or 4 touch key (Remote Type)
Measuring System
Measuring principle Faraday's law of electromagnetic induction
Real-time flow rate, flow velocity, mass flow (when the density is
Function
constant), real-time measurement and flow accumulation
Measurement system is made up of signal converter and measurement
Module configuration
sensor
Converter
Compact Type IP65
Remote Type IP65(IP68 optional)
Measurement sensor
Nominal Diameter DN15-DN1000
In line with GB/T9119-2000 standard carbon steel (Optional stainless
Flange
steel flanges), other standard flange can be customized
Pressure rating DN6 - DN80, PN<4.0MPa
(High pressure can be customized) DN100 - DN150, PN<1.6MPa
DN200 – DN1000, PN<1.0MPa
DN1200 – DN2000, PN<0.6MPa
Chloroprene rubber (CR),
Polytetrafluoroethylene (PTFE/F4),
Lining Material
Fluorinated ethylene propylene (FEP/F46),
Teflon(PFA)
Electrode Material 316L Stainless Steel, Hastelloy C, Hastelloy B, Ti, Ta, Pt
IP68 IP65
Medium temperature -25 – 180℃ -10 – 80℃
Less than 5 meters
Buried depth
(only IP68 protection of remote type sensor)
Less than 3 meters
Immersion depth
(only IP68 protection of remote type sensor)
Only for remote type, the standard 10m cable; other cables suggest
Sensor cable
custom no longer than
Parameter
Electrode selection
Material Corrosion Resistance
Applicable: Domestic/industrial water, sewage, weak acid and alkali
Molybdenum-containing stainless steel saline as well as concentrated nitric acid at room temperature.
Not Applicable : Hydrofluoric acid, hydrochloric acid, chlorine, bromine,
(0Cr18N12Mo2Ti)
iodine and other media.
Applicable: Non-oxidizing acid, such as hydrochloric acid and
hydrofluoric acid of certain concentration and other alkali liquor with a
Hastelloy B concentration of no less than 70% sodium hydroxide
Not Applicable: Nitric acid and other oxidizing acids
Applicable: corrosion by oxidizing acids such as Nitric acid, acid
mixtures and sulfuric acid and environmental corrosion by oxidation
resistant salt or that contains other oxidants. For example, Hypochlorite
Hastelloy C solution higher than room temperature is strongly corrosion resistant to
sea water.
Not Applicable: Reducing acid and chloride such as hydrochloric acid
Applicable: chloride, hypochlorite, sea water, oxidizing acid. Not
Ti
applicable: reducing acid such as hydrochloric acid, sulphuric acid
Applicable: most acids like concentrated hydrochloric acid, nitric acid
and sulfuric acid including hydrochloric acid and nitric acid at the boiling
Ta point as well as sulfuric acid under 175 ℃.
Not applicable: alkali, hydrofluoric acid and smoke sulfuric acid.
Pt Various acids, bases and salts, excluding aqua regia.
Lining Selection
Lining Symbol Properties Max Applicable Nominal
material .operating medium diameter
temperature
Neoprene CR Average abrasiveness, good <60℃ Water, sea ≥DN50
for acidic, alkali, and salts water,industrial
solutions. water
Polyurethane PUR With very good <60℃ Slury like mine DN25-
antiabrasiveness; No good for slury, paper slurry
DN500
acid, alkali solutions
Teflon F4/ Stable chemical property, <160℃ Strong corrosive ≥DN10
PTFE proof against the corrosion of acid, alkali
boiling hydrochloric acid, solution
sulphuric acid, nitric acid and
aqua regia, concentrated
alkali
FEP(F46) FEP Same chemical properties as <120℃ Corrosive DN10~200
(F46) F4, but with better tensile acidic,alkali, and
strength and pressure salts solutions
resistance.
PFA PFA Same chemical properties <180℃ Corrosive DN10~300
asF46, but with better tensile acidic,alkali, and
strength and pressure salts solutions
resistance.
Dimensions and Pressure
flowmeter(mm) Flange (mm) Pressure
DN
a bf c D Do n*A (Mpa)
6 102 252 62 76 58 4-φ7
10 150 322 82 90 60 4-φ14
15 150 322 82 95 65 4-φ14
20 150 322 78 105 75 4-φ14
25 150 312 78 115 85 4-φ14
4
32 150 327 74 135 100 4-φ18
40 150 335 74 145 110 4-φ18
50 200 354 86 160 125 4-φ18
65 200 366 92 180 145 8-φ18
80 200 385 92 195 160 8.φ18
100 250 406 114 215 180 8-φ18
125 250 436 114 245 210 8-φ18 1.6
150 300 465 136 280 240 8-φ23
200 350 518 156 335 295 8-φ23
250 400 570 202 390 350 12-φ23
300 500 620 230 440 400 12-φ23
350 500 675 278 500 460 16-φ23
400 600 733 320 565 515 16-φ25
450 600 782 374 615 565 20-φ25
1
500 600 835 388 670 620 20-φ25
600 600 940 408 780 725 20-φ30
700 700 1048 520 895 840 24-φ30
800 800 1160 580 1010 950 24-φ34
900 900 1260 660 1110 1050 28-φ34
1000 1000 1370 720 1220 1160 28-φ34
1200 1200 1585 1130 1405 1340 32-φ34
1400 1400 1810 1260 1630 1560 36-φ36
1600 1600 2040 1450 1830 1760 40-φ36 0.6
1800 1800 2250 1640 2045 1970 44-φ39
2000 2000 2460 1820 2265 2180 48-φ42
Flow Range
Nominal Diameter Flow range (m3/h)
(mm)
10 0.02827-0.25 0.3-1.6 2.0-3.3924
15 0.0636-0.6 0.8-3.0 4.0-7.632
20 0.131-1.0 1.2-5.0 6.0-13.6
25 0.176-1.6 2.0-8.0 10-21
32 0.2895-2.5 3.0-12 16-35
40 0.4524-4.0 5.0-20 25-45
50 0.707-6.0 8.0-40 50-85
65 1.195-10 12-60 80-143
80 1.81-16 20-120 160-217
100 2.83-25 30-160 200-339
125 4.42-40 50-250 300-530
150 6.36-60 80-400 500-763
200 11.3-100 120-600 800-1357
250 17.7-160 200-800 1000-2120
300 25.45-250 300-1200 1600-3054
350 34.6-300 400-1600 2000-4157
400 45.2-400 500-2000 2500-5429
450 57.3-500 600-2500 3000-6871
500 70.7-600 800-3000 4000-8482
600 102-800 1000-4000 5000-12216
700 139-1200 1600-5000 6000-16620
800 181-1600 2000-6000 8000-21720
900 229-1600 2000-8000 10000-27480
1000 283-2000 2500-10000 12000-33924
1200 407-2500 3000-12000 16000-48833
1400 554-3000 4000-16000 20000-66468
1600 723-4000 5000-20000 27000-86815
Reduction formula: (Flow )Q = (flow velocity) V×π×(DN/2)2,Unit: m/s and m3/h
Flow and Velocity
Flow
DN (m/s)
(mm) 0.1 0.2 0.4 0.5 1 10 12 15
Flow
(m³/h)
DN10 0.02827 0.0565 0.1131 0.1414 0.2827 2.827 3.39 4.24
DN15 0.0636 0.127 0.25 0.318 0.636 6.362 7.632 9.54
DN20 0.131 0.226 0.45 0.566 1.131 11.31 13.572 16.965
DN25 0.176 0.35 0.71 0.8835 1.767 17.67 21.204 26.505
DN32 0.2895 0.58 1.16 1.448 2.895 28.95 34.74 43.425
DN40 0.4525 0.90 1.81 2.62 4.524 45.24 54.208 67.86
DN50 0.707 1.414 2.83 3.535 7.069 70.69 84.83 106
DN65 1.195 2.39 4.78 5.973 11.946 119.5 143.35 179.2
DN80 1.81 3.62 7.24 9.048 18.1 181 217.2 271.5
DN100 2.83 5.65 11.31 14.14 28.27 282.7 339.24 424.05
DN125 4.42 8.84 17.67 22.09 44.18 441.8 530.16 662.7
DN150 6.36 12.7 25.5 31.81 63.62 636.2 763.44 954.3
DN200 11.3 22.6 45.2 45.55 113.1 1131 1357.2 1696.5
DN250 17.7 35.4 70.7 88.36 176.7 1767 2110.4 2650.5
DN300 25.45 51 102 127.24 254.5 2545 3054 3878.5
DN350 34.64 69 139 173.2 356.4 3464 4156.8 5196
DN400 45.24 90 181 226.2 452.4 4524 5428.8 6786
DN450 57.3 114 229 286.3 572.6 5726 6871.2 8589
DN500 70.7 141 283 353.4 706.9 7069 8484.8 10603.5
DN600 102 203 407 508.9 1018 10179 12216 15270
DN700 139 277 554 692.7 1385 13854 16620 20775
DN800 181.0 362 723 905 1810 18096 21720 27150
DN900 229.0 458 916 1145 2290 22902 27480 34350
DN1000 283 565 1131 1414 2827 28274 33924 42405
DN1200 407 814 1628 2034.7 4069.4 40694 48832.8 61041
DN1400 554 1108 2216 2769.5 5539.4 55390 66468 83085
DN1600 723 1447 2894 3617.3 7234.6 72346 86815.2 108519
Parameter
★ Process connection
Clamp on (Stainless steel) Flange (Stainless steel) Flange (Carbon steel)
Note : Flange can be customized,and the pressure need to be considerate
DN6 - DN80, PN<4.0MPa
DN100 - DN150, PN<1.6MPa
DN200 – DN1000, PN<1.0MPa
DN1200 – DN2000, PN<0.6MPa
★ Location
Do not install the electromagnetic flowmeter on a free-vibrating pipe without any support. Instead, a mounting base
shall be used to secure the measuring tube. When the electromagnetic flowmeter is required to be installed
underground, the pipes at both inlet
and outlet ends shall be provided with support items, and a metal protection plate shall be installed above the
flowmeter.
≥10D ≥5D
≥10D ≥5D
(1) No bubbles shall be observed in the pipes. (3) The electromagnetic flowmeter cannot be installed
Pipes shall be designed to prevent the air bubbles in the on the suction side of the pump
fluids from accumulating the measurement pipe of a sensor.
If a valve exists near the flowmeter, try to mount the
flowmeter on the valve’s upstream side for preventing a
decrease of pressure inside the pipe possibly, consequently
avoiding the possibility of air bubbles.
ensure that no gas can be separated from the liquid.
(4) For long pipelines, control valves are generally
installed on the downstream of the electromagnetic
flowmeter.
(2) Flow direction
The flowmeter can be set to automatically detect the
(5) For pipes with open discharges, the
positive and negative flow direction. The flow direction
electromagnetic flowmeter shall be installed at the
arrow on the sensor casing indicates the positive flow
bottom section (lower part of the pipe).
direction specified by the manufacturer. Generally, when
installing the meter, the user shall make the flow arrow
consistent with the on-site process flow.
Preferred
location (6) For places where fall head of pipes is over 5 m, the
air valve shall be installed on the downstream of the
electromagnetic flowmeter
The pipe is routed to the highest point
(Bubble accumulation in the measuring
tube is likely to cause produce measurement
errors!)
It is easy to cause a non-full tube
measurement error!
(7) Measurement error caused by incidental gas and (8) Grounding
damage of lining caused by vacuum shall be avoided As the voltage of induced signal of electromagnetic
flowmeter is small, it’s more prone to be affected by noises
or other electromagnetic signals. This is why the
electromagnetic flowmeter needs to be grounded in many
occasions. This functions to form an internal space for
shielding external interference through the grounding of
flowmeter casing, thereby improving measurement
accuracy.
Wiring
Remote
100-240VAC power supply
L, N:
24V power supply
ALM1,ALM2 Relay out
POUT,PCOM Pulse/Frequency output
485A,485B: RS485 communication
IOUT,ICOM: 4-20mA output
EXT1,EXT2 Excitation signal
SIG1,SIG2,SGND Electrode signal
DS1,DS2 Electrode shield
Compact type
100-240VAC power supply
L, N:
24V power supply
485A,485B: RS485 communication
IOUT,ICOM: 4-20mA output connection
POUT,PCOM: Pulse/Frequency/Relay out
RS485 communication
CCOM:
ground
Converter instrument grounding
protection
Ordering code
LDG-SUP -M1-DN50-J1-D2-I2-V1-P3-T1-E1-L2-G2-B1-IP1
Description
LDG-SUP- - - - - - - - - - - - - - -
M1 Compact type
Type
M2 Remote type
Pipe size DNXX DN10 - DN2000
J1 1.00%
Accuracy
J2 0.50%
O0 No output
Output O1 Pulse output
O2 4-20mA output
D0 No
D1 RS232
Communication
D2 RS485
D3 HART
I1 Thread installation
I2 Flange installation
Installation
I3 Clamp mounting
I4 Clamp installation
V1 220VAC
Power supply V2 24VDC
V3 Battery powered
P1 0.6MPa
P2 1.0MPa
P3 1.6MPa
Pressure rating
P4 2.5MPa
P5 4.0MPa
PZ Others
T1 ≤60℃(CR/PU)
Temperature rating T2 ≤120℃(F4/F46)
T3 ≤150℃(PFA)
E1 316L stainless steel
E2 Titanium
E3 Tantalum
Electrode material E4 Hastelloy B
E5 Hastelloy C
E6 Platinum
E7 Tungsten carbide
L1 Neoprene(CR)
Lining material
L2 Polyurethane(PU)
L3 F4/PTFE
L4 Teflon(F46/FEP)
L5 Tetrafluoroethylene(PFA)
G0 No grounding
G1 Grounding ring
Grounding
G2 Grounding electrode
G3 Grounding screw
B1 Carbon steel
Body material B2 304 stainless steel
B3 316 stainless steel
IP1 IP65
Ingress protection IP2 IP67
IP3 IP68