Foreword

Dear Customer,
Congratulations on becoming the proud owner of a “CT 100 / CT 110 BS VI”, one of the most
value for money motorcycles in the country.
Your safety and the safety of others is extremely important. Hence, before you ride the bike,
please read this Owner's Manual carefully and familiarize yourself with the operating mechanism,
controls and maintenance requirements. This will ensure you a long and trouble free ownership
experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 Free and subsequent
Paid services. We earnestly advise you to avail all these services at any of our Vehicle Dealers or
Authorised Service Dealers (ASD) as per the schedule contained in this booklet
Your “CT 100 / CT 110 BS VI” comes with a warranty of 5 Years or 75,000 Kms. whichever
occurs earlier from the date of sale. For details please refer to “Warranty: Scope & Limits” given
in this manual.
We urge you to entrust all your service needs to a Bajaj Dealer or Authorised Service Centers
only. They are well equipped with all necessary facilities / genuine parts / oil and trained
manpower will ensure the best care for your bike.
Should you require any additional information feel free to contact us on our helpline numbers or
e-mail us at: [email protected] or visit the Bajaj Auto website www.bajajauto.com
Thank you for choosing a Bajaj “CT 100 / CT 110 BS VI” & wish you unlimited miles of
happy riding!!
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
 Table of Contents
Description Safety and Warning information :
1. Technical Specifications....................................... 1
2. Identification Data................................................. 3 Warning : This indicates that a potential
3. Location of Parts.................................................. 4 hazard or injury to you or other persons &
4. Steering cum Ignition lock................................... 5 to the vehicle can happen if advice
5. Fuel Tank Cap / Fuel Tap................................... 6 provided is not followed.
6. Speedometer Details............................................ 7
7. Control Switches.................................................. 8 Caution : This indicates that a potential
8. Removal & Fitment of Side Cover..................9-10 hazard that could result in vehicle
9. Location of Battery / Tool kit / First Aid Kit.....11 damage. Follow the Advice provided with
10. Daily Safety Checks............................................ 12 the caution.
11. How to ride your Bike........................................ 13
12. Safe Riding Tips................................................. 17
Notice:
13. Engine Oil............................................................ 18
14. Wheels - Tyre..................................................... 19 The description and illustration in this booklet
15. Periodic Maintenance Information..................... 20 are not to be taken as binding on the
manufacturers. The essential features of the
16. Combined Braking system (CBS).......................23
type described and illustrated herein remaining
17. Free Service Guidelines..................................... 24
unaltered. Bajaj Auto Limited reserves the
18. Periodic Maintenance & Lubrication Chart....... 26
right to carry out at any moment without
19. Non Use Maintenance........................................ 33 being obliged to bring this booklet upto-date
21. Warranty Scope & Limit..................................... 34 & to do modifications on the vehicle, parts or
22. Battery Warranty Card accessories as may be convenient and
20. Delivery Certificate necessary.
 Parameter CT 100 BS VI CT 110 BS VI
Engine 4 stroke, air cooled 4 stroke, air cooled
Bore x Stroke 47 mm x 58.8 mm 50 mm x 58.8 mm
Displacement 102 cc 115.45 cc
Idling Speed 1300 +/-100 RPM 1300 +/-100 RPM
Max. Net Power 7.9 PS @ 7500 RPM 8.6 PS @ 7000 RPM
Max. Net Torque 8.34 Nm @ 5500 RPM 9.81 Nm @ 5000 RPM
Ignition System DC DC
Spark Plug Champion or Champion or
BOSCH BOSCH
Spark Plug Gap 0.7 to 0.8 mm 0.7 to 0.8 mm
Transmission 4 speed (All down) 4 speed (All down)
Starting Self / Kick Self / Kick
Front Brake Drum Brake Drum Brake
Rear Brake Drum Brake Drum Brake
Tank Capacity 10.5 Liters 10.5 Liters
Reserve 2.9 Liters 2.9 Liters
Usable Reserve 2.4 liters 2.4 liters
Tyre Size Front 2.75 x 17”, 41 P, Tube 2.75 x 17”, 41 P,Tube Semi knobby
Tyre Size Rear 3 x 17”, 50 P, Tube 3 x 17”, 50 P,Tube Semi knobby
Length 1945 mm 1945 mm

1
 Technical Specifications
Parameter CT 100 BS VI CT 110 BS VI
Width 752 mm 752 mm
Height 1072 mm 1072 mm
Wheel Base 1235 mm 1235 mm
Ground Clearance 170 mm 170 mm
Tyre Pressure
Front 1.75 Kgf/cm2 (25 PSI) 2 Kgf/cm2 (28 PSI)
Rear (Solo) 2 Kgf/cm2 (28 PSI) 2 Kgf/cm2 (28 PSI)
Rear (with Pillion) 2.25 Kgf/cm2 (32 PSI) 2.25 Kgf/cm2 (32 PSI)
Electrical System DC 12 V DC 12 V
Head lamp 35/35W 35/35W
Tail / Stop Lamp 5/10W 5/10W
Side Indicator 10W - 4 nos. 10W - 4 nos.
Horn 12V, 2A 12V, 2A
Battery 12V, 3 Ah VRLA 12V, 3Ah VRLA
N, Hi Beam, Side indicator 2W 2W
Speedometer Lamp 2W 2W
MIL lamp 2W 2W
114 Kg (KS) 118 Kg (ES)
Kerb Weight 115 Kg (ES) 117 Kg (KS)

244 Kg (KS) 248 Kg (ES)

Gross Weight 245 Kg (ES) 247 Kg (KS)

• This vehicle complies to BS VI standards. • All dimensions are under UNLADEN condition.
• AHO & DRL is government regulation. 2 • Above information is subject to change without any notice.
 Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.

Frame Number Location

On LH Side of Steering Tube
(Alpha-Numeric - 17 Digits)

Engine Number Location

On LH Side Crankcase
Near Gear Change Lever
(Alpha-Numeric - 11 Digits)

3
Location of Parts

Rear Shock Speedometer

Grab Handle Fuel Tank
absorber

Brake Lever

Kick Lever

Tail Lamp
Front Fork
with rubber
bellow.

Silencer

Brake Pedal
Engine Oil Level
Window
This photograph is of CT 110 4
 Steering cum Ignition Lock / DRL
Day Time Running Light Feature:
• Day Time Running light is provided above
headlamp. ( applicable to CT 110 )
• Day running light gets ON (High intensity)
when ignition switch turned to ON position.
• After headlight is turned to ON position,
Steering cum Ignition Lock : intensity of DRL LED’s will get reduced.
It has three positions.
LOCK: Steering locked. Ignition OFF.
Day Time Running
OFF: Steering unlock. Ignition OFF.
Light (DRL)
ON: Steering unlock. Ignition ON.

To Lock Steering : Turn handle bar to left or

right. Push key inside & turn towards LOCK
position. Match lock position & turn key to
LOCK position. Lock the steering & remove
key.
Igntion Light DRL Head
To Unlock Steering : Insert key in steering
Switch Switch Light
cum ignition lock & turn it clockwise to OFF
or ON position. ON OFF ON High Intensity OFF
Key : Common key is used for Steering cum
Ignition lock, Fuel tank cap & Side cover RH ON ON ON Low Intensity ON
lock
5
 Fuel Tank Cap & Fuel Tap

Fuel Tank
Cap
Fuel Tap

Fuel Tank Cap Fuel Tap

• To open the fuel tank cap. Insert the key in Fuel tap lever has following positions.
the lock and turn it clockwise and lift fuel
ON : When fuel level is above Reserve
tank cap.
position.
• To lock the ‘Fuel Tank Cap’ insert the key
RES : When fuel level is below Reserve
in the lock and turn it clockwise and press position.
fuel tank cap. ‘Click’ sound ensures cap is
OFF : When fuel supply is to be cut off.
fully locked.
Precaution :
Dont attach metallic ‘Key chain’ as it may damage
paint of petrol tank.

6
 Speedometer Details
CT 100 ES / CT 110 CT 100 KS
3 3
2 2
6
4
N 4 5
1 1
5
7 7

1. Speedometer : The Speedometer pointer shows AHO Feature - AHO (Automatic Headlight ON)
the speed of vehicle in Km/Hr. feature is provided.(Applicable for CT100)
2. Odometer : The Odometer shows the total There is no ‘Light switch’ on RH control
distance that the vehicle has travelled. switch.
3. Neutral Indicator : When the transmission is in
Neutral and Ignition switch is ON, the Neutral Ignition switch ON Speedometer lamp
indicator will glow. Engine OFF Tail lamp, Number
4. Turn Signal Indicator (LH & RH) : Plate Lamp, Pilot Lamp in
When Turn signal switch is turned to Left or Headlamp will get ON
Right, Turn pilot indicator will flash.
5. Hi Beam Indicator : When Headlight is ON and
Ignition switch ON Headlamp will get
Hi beam is selected with engine running, Hi
beam indicator will glow. Engine Running ON as per Low/High
6. Fuel Level Indicator : : It shows approximate level of Beam selector switch
fuel in fuel tank. position.
7. Malfunction Indicator ( ) : It glows whenever any : Hi Beam
abnormality is noticed in functioning of Ignition / BS VI
: Low Beam
carburettor components.
7
 Control Switch LH & RH

C
A

D
E
Control Switch LH Control Switch LH Control Switch RH- ES
C. Turn Signal Switch : When the turn
Control Switch LH signal switch is turned to Left ( ) or
Right ( ), the corresponding turn signals
A. Hi/Low beam switch
flash on and off. To stop flashing, turn the
While engine running, Headlamp High knob to center position.
beam filament gets ON D. Horn Button : ( ) Press horn button for
While engine running, Headlamp Low sounding horn.
beam filament gets ON Control Switch RH
B. Pass Switch : ( )Press the switch to E. Starter Button (for Electric Start) : It
flash the head light. It is used to give operates the electric starter when clutch
signal to vehicles coming from opposite lever is depressed with transmission in
side while overtaking. any gear. It is recommended to start
engine with transmission in neutral.
8
 Removal of Side Covers

A B B A
Side Side
Cover Cover
LH RH

D
C

Removal of Side Cover LH & RH • Similarly Side cover RH can be removed

after removing screw (D).
• Insert the key into the cover lock (C) and
turn the key clockwise & pull the Side
cover LH out from the bottom.
• Pull Side cover from (A) to release Lug
provided on Side cover from hole
provided on Fuel Tank.
• Slide the Side Cover forward (towards the
engine) from location (B) to release slot
provided on rear side of Side cover from
bracket with rubber cap provided on CAUTION : Remove side cover as
Frame. Take out Side cover. described above, otherwise the lugs may
break.
9
 Fitment of Side Covers

A B A
B
Side Side
Cover Cover
LH RH

D
C

Fitment of Side Cover LH & RH • For Side cover RH fitment, adopt the
same procedure and fit the screw (D)
• Match slot (B) provided on rear side of
properly.
Side Cover with bracket provided on
Frame and slide Side cover backward
(towards Tail lamp).
• Match Lug (A) provided on front side of
Side cover with hole provided on Fuel
Tank and press Side cover inside.
• Match the lock plate of Side cover
properly with bracket on Frame and Lock.
(For Side cover LH). CAUTION : Fit cover as described
above to ensure proper fitment.

10
 Location of Battery / Tool Kit / First Aid Kit

CAUTION : Always fit rubber strap to hold

the tool kit.
First Aid Kit
Battery
• It is kept above Tool Kit.
Tool Kit Instructions for customer
&
First Aid • Do Not rev engine in standstill condition.
Kit
• Don't use adulterated fuel or fuel additives as it
Make of battery may differ from vehicle to vehicle will result in rusting & clogging of engine parts.
Battery • Never drive by disconnecting wheel speedo gear
• It is located inside the ‘Side Cover’ LH.
cable.
CAUTION : Do not drive/run vehicle in • Cleaning cloth to be strapped
battery disconnected condition. It may
lead to damage of electrical / electronic along with toolkit as shown in
components. image.
Tool Kit Location • Do not keep the cleaning cloth
• It is located inside Side Cover LH near
battery. in the vicinity of high temperature
• A rubber strap is provided to hold the Tool zone e.g. Engine, Silencer Assembly,
kit.
Catalytic convertor, Starter motor, etc.

11
 Daily Safety Checks
Before riding motorcycle be sure to check • Rear brake pedal free play- 25 to 30 mm.
following items. Please give proper importance
• Wear lining Indicator within usable range.
to these checks and perform all of them
No brake dragging, applicable to drum
before riding motorcycle.
brake vehicles.
If any irregularities are found during these
checks, refer to the Maintenance chapter & • Drive Chain slack of 20 to 30 mm
see your dealer for the action required to adequately lubricated.
return the motorcycle to a safe operating • Function of all lights & horn
condition.
• Clutch lever free play - 2 to 3 mm
Warning : Failure to perform these • Smooth steering movement without
checks every day before you ride may restriction.
result in serious damage or severe
• Both stand return to their fully up position.
accident.
• Correct inflation pressure in both tyres
• Enough fuel level for planned distance of Adequate tyre tread depth - no cracks /
journey. No fuel leakage in fuel lines. cuts.
• Engine oil level (between upper and lower • Correct rear viewing span adjustment of
level mark) mirror.
• Throttle cable free play of 2 ~ 3 mm.
Smooth operation and positive return to
closed position.
• Front brake lever free play of 2 ~ 3 mm.

12
 How to Ride Your Bike
Starting The Engine : This vehicle is equipped with BS VI
• Turn the fuel tap knob to or position. carburettor having Auto choke.
• Turn ignition switch key to ‘ ’ position. The control unit operates ON / OFF function
of Auto Choke. No manual operation is
• Confirm that transmission is in neutral.
required.
• Keep throttle completely closed, operate Auto choke ensures smooth starting of
self start button or apply kick to start the engine in all weather conditions.
engine.
• Release kick as soon as engine starts.

Auto
Note : Before starting the engine, in ignition choke
key off condition, press the clutch lever &
operate kick lever all the way down for 5-6
times. Then release the clutch lever.
This practice ensures lubrication of clutch
components for their longer life.
BS VI carburettor

Note : Do not touch / distrub setting of idling & air screw provided on BS VI carburettor.If
required take the vehicle to workshop or authorised service dealer.

13
 How to Ride Your Bike
Shifting Gears : Recommended Speed for Shifting Down
Models- CT 110
• Close throttle & depress the clutch.
Gear Speed
• Shift into next higher or lower gear.
• Open the throttle and release the clutch
th rd
From 4 to 3 Gear 24 ~ 30 km/hr
lever slowly and simultaneously. rd nd
From 3 to 2 Gear 18 ~ 23 km/hr
Gear Shifting Pattern Gear Shifting Lever
From 2 nd st
to 1 Gear 13 ~ 16 km/hr

N
1
2
3
4

Recommended Speed for Shifting Down

Models - CT100 KS & ES Braking :
• Close the throttle completely, leaving the
Gear Speed clutch engaged (except where shifting gears)
From 4th to 3rd Gear 31 ~ 34 km/hr so that the engine braking will help slow
down the motorcycle.
rd
From 3 to 2 Gear nd
22 ~ 25 km/hr • Shift down one gear at a time so that you
are in Neutral when you come to a complete
From 2 nd st
to 1 Gear 14 ~ 17 km/hr stop.
14
How to Ride Your Bike
• When stopping, always apply both brakes at Running IN
the same time. De-clutch as necessary to Proper running-in is important for the better
avoid engine stalling. life & trouble free performance of the vehicle.
• Never lock the brakes, or it will cause the
vehicle to skid. When cornering, use brakes • During first 2000 kms running-in period do
judiciously & do not de-clutch. Reduce your not exceed following speed limits.
speed before you get into the corner. For
Kms 1st 2nd 3rd 4th
emergency braking, disregard downshifting,
and concentrate on applying brakes as hard 0 - 1000 10 20 30 40
as possible without skidding. 1000 - 2000 15 30 40 45
Stopping the Vehicle :
• Always keep the speed below the limits
• Close the throttle completely.
mentioned in the table.
• Shift the transmission into neutral. • Do not race the engine excessively.
• Bring the vehicle to complete stop. • Do not start moving or race the engine
• Turn the ignition switch off. immediately after starting. Run the engine
for a minute at idle speed to give the oil a
Parking the Vehicle : chance to workup into the engine.
• Support the motorcycle on a firm level
surface with the center or side stand.
• Lock the steering.

15
 How to Ride Your Bike
Fuel Saving Tips : Optimum shifting speeds for best mileage
A well maintained vehicle and good driving 1st gear : 0 Km/hr
can contribute a lot to the saving of petrol. 2nd gear : 14 ~ 17 Km/hr
Following are a few simple fuel saving tips. 3rd gear : 22 ~ 25 Km/hr
4th gear : 31 ~ 34 Km/hr
Good Riding Habits : Ensure following maintenance points to get
• Ride smoothly and steadily at an optimum optimum performance from your bike.
driving speed of 40 to 50 Km/hr
• Avoid harsh braking. Fuel Check fuel lines & connections for
• Change the gear judiciously according to leakage.
the speed and load requirement. Spark Plug Inspect and clean spark plug.
• Don’t overload the vehicle above the Adjust electrode gap. Replace
spark plug as per P.M. Chart.
specified payload.
Air Filter Clean air filter element periodically.
• Use the accelerator judiciously.
Replace as per Periodic
• Cut off the engine if you want to stop for Maintenance Chart.
more than two minutes. Engine Oil Check engine oil level. Always use
How to check mileage (Fuel efficiency) recommended grade and quantity.
Best way to calculate mileage is by following Brakes Ensure that the brakes are not
the full tank to full tank method. dragging / binding.
Clutch Ensure correct clutch lever play.
• Fill way tank full up to small mouth (brim).
Tyre Air Always maintain recommended
• Run the bike for say 100 km.
Pressure tyre pressure.
• Fill the tank full again in same fuel filling
Carburettor Clean float chamber bowl of the
station, probably with same fuel dispenser.
carburettor.
• Divide kilometer run / fuel quantity filled.
16
 Safe Riding Tips
Safe Riding Tips • It is suggested to customer to take appropriate care
• Always wear Helmet while driving or riding. Your in area of heavy monsoon or high rainfall area. The
helmet should conform to appropriate Indian appropriate surface preventive coat to avoid rusting /
standards. poor surface finish on account of adverse atmospheric
• Read thoroughly the instructions conditions.
given in this manual and follow • Always carry vehicle registration & insurance papers,
them carefully. and a valid driving licence with you.
• Avoid unnecessary accessories General Maintenance Tips :
for the safety of both rider and • Vehicle cleaning to be done with soft & clean wet
other motorists. cloth to avoid scratches on painted parts.
• Get familiar and follow traffic rules & regulations in • Clean & lubricate all the important parts as detailed in
your states as well as general traffic signs. a periodic maintenance chart.
• Familiarise yourself well with starting, acceleration and • Do not apply direct water jet on painted, electrical /
braking of the vehicle. electronic parts.
• When applying the brakes, use both front & rear • Do not obstruct engine cooling by adding mud
brakes simultaneously. Applying only one brake may protection sheet from front
cause the vehicle to loose control. • Drive cautiously. Start early & reach your destination
• Riding at proper speed and avoiding unnecessary safely.
acceleration and braking are important not only for • Avoid driving on loose sand or stones where vehicle
safety and low fuel consumption, but also for longer is likely to skid.
life of the vehicle. • Properly wrap-up loose clothes while driving or riding
• During monsoon, drive the vehicle more cautiously. to avoid entangling in wheel or other objects on road.
Remember vehicle skid more easily during light • Always concentrate on riding for safety.
showers.
17
 Engine Oil
A : Oil Filler Cap Recommended Engine Oil:
B : Oil Level Gauge
C : Upper Level Always insist on Bajaj Genuine Engine Oil
A
D : Lower Level for optimum engine performance and to
avail warranty benefits. It is a specially
B formulated oil for Bajaj motorcycles.
C Model Recommended Grade
D Engine oil
CT 100 Bajaj DTS-i 10000 10W30 BSVI
Engine Oil Level Checking : CT 110 Compliant
• Check engine oil level every day before • Engine oil replacement frequency : 1st service & then
starting the vehicle. every 10,000 Km.
• Park the vehicle on level surface on center • Engine oil level top-up frequency : Every 5000 km.
stand. • For all BS VI Vehicles, BS VI compatible engine oil is
• Check oil level through oil inspection gauge to be used only. If Non BS VI compliant engine oil is
as shown in photograph. Always maintain used, it will affect engine performance.
engine oil level between the upper (C) and • BS VI Engine oil can be used for existing vehicles.
lower (D) mark provided on Cover RH. CAUTION :
Engine Oil Capacity : • It is most important to adhere to
Parameter Model : CT 100 / CT110 recommended grade & frequency of oil
Drain & Refill 1000 ml.
change for the purpose of long life of
critical engine components. For details,
Engine O/H 1100 ml.
refer periodic maintenance chart.
• Do not reuse drained engine oil.
18
 Wheels - Tyre Pressure
Tyre Pressure :
Keep appropriate tyre pressure as mentioned
below to increase life of the tyre & for better
fuel consumption.
CT 100
Front 1.75 Kgf/cm2 (25 PSI)

Rear (Solo) 2 Kgf/cm2 (28 PSI)

Rear (with Pillion) 2.25 Kgf/cm2 (32 PSI)
CT 110
Ensure no damage to wheel rim while Front 2 Kgf/cm2 (28 PSI)
removing tyre for puncture & replacement.
Rear (Solo) 2 Kgf/cm2 (28 PSI)
Rear (with Pillion) 2.25 Kgf/cm2 (32 PSI)
Note : Incase the motorcycle is fitted with
imported tyres. compliance to respective indian • Tyre warranty is settled by tyre manufacturer.
standard & central motor vehicle rules has been • Decision is taken based on tyre wear and
ensured. running of vehicle.
• BAL settles tyre warranty only for imported
tyres.

19
Periodic Maintenance Information
CAUTION : Do not drive/run vehicle in
battery disconnected condition. It may
lead to damage of electrical /electronic
components.
How to keep battery healthy ?
• Switch ‘Off’ ignition when engine is not
running.
• Get battery checked / charged during
Battery : 12V, 3 Ah VRLA periodic services.
• Do not press starter button for more than 5
Battery Features :
sec. After 3 successive cranking, wait for 15-
• No topping-up is required 20 sec. for battery to recover.
• Reduced self discharge, Enhance safety. • Do not add extra electrical accessories
• No vent tube open to atmosphere hence no such as - Remote, Bigger horn, Musical
discharge of electrolyte through vent tube. brake light etc. This will reduce life of
• Environment care must be taken to battery
dispose off the used battery. It is always • If vehicle is to be stored for more than 2
recommended to hand over the same to weeks disconnect battery to avoids self
the Authorised battery / Bajaj dealer for discharge.
proper disposal of the same. CAUTION :
• When battery is found discharged, it is • While disconnecting always disconnect
advised to get it charged immediately. negative (-ve) cable first.
• Warranty on battery is 18 months from the • While refitting always connect positive
date of purchase of vehicle. (+ve) cable first.
20
 Periodic Maintenance Information

Top edge

0.7 to
0.8 mm

Std. Chain slackness :

20~30 mm
Std. Chain Slackness : 20 ~ 30 mm
Spark Plug Drive Chain Slackness
• Remove spark plug by using plug spanner. • Chain top edge to be kept between the
• Clean the spark plug. two marks during chain slackness
• Adjust the gap if incorrect by bending adjustment.
outer electrode carefully. • Chain slackness is to be adjusted
whenever required.
Spark Plug Details : • Std. Chain slackness : 20 ~ 30 mm.
Spark Plug Make Spark Plug Gap • Marking on chain adjusters should be
CHAMPION or equally positioned on both sides.
0.7 ~ 0.8 mm
BOSCH

21
 Periodic Maintenance Information

Drive Chain Cleaning Drive Chain Lubrication

Drive chain must be cleaned & lubricated as

per periodic maintenance schedule.
Drive Chain (Non sealed type)
• Non sealed type chain should be removed
& cleaned by Nylon brush & Kerosene /
diesel in chain cleaning stand.
• It should be lubricated by SAE 90 grade
oil.

22
 Combined Braking system (CBS)

D Lever brake cam

dot mark
A

Brake cam dot mark

Distance ‘C’
(should be 0-1 mm)
B

CBS Working :
• When front brake lever is pressed, then only front brake will get applied.
• When Rear brake pedal is pressed then both Rear and Front brake are applied, however it is
recommended to use both brakes simultaneously for best braking performance
Brake setting guideline in case rear wheel puncture and repair done at road side garage.
• Adjust rear brake free play by tightening force distribution unit ‘A’ (Similar procedure followed
for Non CBS vehicle). After adjustment ensure gap between CBS front brake cable 2 (B) sleeve
& cam lever slot (Distance C) and do not over tighten adjuster nut (D).
• It is recommended to do setting as per guideline mentioned at authorised dealership after rear /
front wheel puncture, rear / front brake shoe replacement, CBS cable replacement, higher brake
free play at rear / front, chain play adjustment, tyre refitting, etc.
• While fitment of lever brake cam, match dot mark of Lever brake cam with brake cam dot mark as
shown in fig (E).
23
Free Service Guidelines

Instruction to avail Free Service through

Digitized Free Service Coupon Periodic Service Criteria
Please follow following procedure : -
Service Days Kms
• Please provide your mobile number to Dealer at 1st Free
the time of buying of new Bajaj Vehicle. Service 30~45 500~750

2nd Free

whichever occurs earlier

• In case of change in mobile number, please Service 240 4500~5000
update to Dealer / ASD.
3rd Free
Service 360 9500~10000
• When you are at Dealership / ASD workshop for
availing Free Service, you will receive the
‘Unique Coupon Number’ (UCN) through SMS in
your mobile.
120 Days Every
Subsequent
from 5000 Km
• Please inform the UCN to Dealer / ASD at the Paid services
last Service after previous
time of Free Service. service
(ASD-Authorised Service Dealer)

Availing all Free / Paid Services, replacing mandatory periodic parts & engine oil will entitle warranty eligibility.

24
25
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

1st 2nd 3rd
Sr. Activities / Check Servicing 4th 5th 6th 7th
(Free) (Free) (Free)
No. points
500 4500 9500 14500 19500 24500 29500
KMS ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
1. Servicing with water wash        
2. Engine oil (Bajaj DTSI 10000 oil) Top-up,R R Top-up R Top-up R Top-up R

3. Engine oil Filter R R R R R

4. Oil strainer CL CL CL CL CL
Air cleaner element** & air filter cover ‘O’
5. ring. Drain tube cleaning.
CL CL CL CL R CL CL R
6. Fuel cock sediment bowl cleaning** CL CL CL
7. Fuel pipes for cracks. C,R C C C R C C R
8. Spark plug clean & check gap CL,A,R CL,A CL,A R
9. Valve tappet clearance C, A C, A C, A C, A C, A C, A C, A C, A
10. Carburettor float chamber cleaning** CL CL CL

Carburettor rubber duct (Sleeve) for hard

11. C,R C,R C,R C,R C,R
resulting in loose fitment.
12. Engine breather tube for cracks. C,R C,R C,R C,R C,R C,R
13. EVAP system Hoses- check for cracks C,R C,R C,R C,R C,R C,R C,R
26
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

8th 9th 10th 11th 12th 13th 14th 15th 16th

Remarks
34500 39500 44500 49500 54500 59500 64500 69500 74500
~ ~ ~ ~ ~ ~ ~ ~ ~
35000 40000 45000 50000 55000 60000 65000 70000 75000
Ensure to prevent water entry in Petrol tank, Silencer &
         electrical parts. Use caustic free detergent for washing.

Top-up R Top-up R Top-up R Top-up R Top-up use BGO 10W30 Oil level window cleaning at every
10,000 Km by petrol spray & nylon brush.
Replace oil filter in 1st service & at every 10000
R R R R
Kms.
CL CL CL CL Oil strainer cleaning at the time of oil change.

Replace air cleaner element at every 15000

CL CL R CL CL R CL CL R Kms.Replace air filter cover O ring along with filter.
CL CL CL
C C R C C R C C R Replace at every 15000kms
CL,A CL,A R CL,A Replace at every 30000 kms
C, A C, A C, A C, A C, A C, A C, A C, A C, A
CL CL CL

C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if required

C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if required
C,R C,R C,R C,R C,R C,R C,R C,R C,R Drain EVAP "Y" connection drain tube.Replace if found cut/damaged

27
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

1st 2nd
Sr. Activities / Check Servicing 3rd 4th 5th 6th 7th
(Free) (Free)
No. points
500 4500 9500 14500 19500 24500 29500
KMS ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
14. Engine foundation silent bushes for cracks C,R C,R C,R C,R
15. Silencer drain hole cleaning CL CL CL CL CL CL
Wiring harness connections, routine & Conduit /
16. PVC sleeve inspection. C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T

Battery , connections & health by load tester. +ve

17. terminal cap fitment. C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T

18. Ignition switch contacts cleaning CL,L CL,L CL,L CL,L CL,L CL,L
19. HT coil connections (Primary and Secondary) C,T C,T C,T C,T C,T C,T C,T
20. Starter motor & starter relay connections C,T C,T C,T C,T C,T C,T C,T
Check fault code, Clear fault history, Update
21. latest hex file if applicable C C C C C C C C

Non- sealed Drive chain wear**- Clean,

22. Lubricate & adjust. Replace if required CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A

23. Drive chain link lock R R

24. Main stand & side stand both pivot pin C,L C,L
25. Steering play C,A C,A C,A C,A C,A C,A C,A C,A
Steering stem bearing & Cap steering bearing
26. (Plastic)**
C,CL,L C,CL,L C,CL,L C,CL,L

27. Front fork oil & seal C,R C,R C,R C,R C,R C,R C,R C,R

28
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

8th 9th 10th 11th 12th 13th 14th 15th 16th

Remarks
34500 39500 44500 49500 54500 59500 64500 69500 74500
~ ~ ~ ~ ~ ~ ~ ~ ~
35000 40000 45000 50000 55000 60000 65000 70000 75000
C,R C,R C,R C,R Replace if required
CL CL CL CL CL CL CL CL CL
Damaged conduit / PVC sleeves protection by
C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T
applying electrical tape film
C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T
Apply petroleum jelly on battery terminals
Use Midronics battery tester.
CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L Use recommended WD40 spray
C,T C,T C,T C,T C,T C,T C,T C,T C,T
C,T C,T C,T C,T C,T C,T C,T C,T C,T

C C C C C C C C C

During 1st Free Service :Use lint free cloth for cleaning & SAE
90 oil for lubrication without removing from vehicle. During all
CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A
other services: Remove, Clean by Diesel & Lubricate using
molten chain grease.
R R Replace at every 20000kms
C,L C,L Use recommended AP grease.
C,A C,A C,A C,A C,A C,A C,A C,A C,A

C,CL,L C,CL,L C,CL,L C,CL,L

Replace if required.Use Limaplex grease for
lubrication
C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace oil and oil seal + dust seal in pair at every 30000kms

29
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

1st 2nd 3rd
Sr. Activities / Check Servicing 4th 5th 6th 7th
(Free) (Free) (Free)
No. points
500 4500 9500 14500 19500 24500 29500
KMS ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
28. Brake shoes Front & Rear for wear limit. C,R C,R C,R C,R R C,R C,R R
29. Brake cam Front & Rear CL,L CL,L CL,L CL,L CL,L CL,L CL,L
30. Rear sprocket fasteners for looseness. C,T C,T C,T C,T C,T
31. Rear wheel rubber shock damper C,R C,R C,R C,R
32. Fairing & windshield well nut for rubber cracks C,R C,R C,R C,R C,R C,R
33. All cables free play adjustment C,A C,A C,A C,A C,A C,A C,A C,A
34. Head light focus adjustment C,A C,A C,A C,A C,A C,A C,A C,A
35. Check & confirm all bulbs / switches working. C,A C,A C,A C,A C,A C,A C,A C,A

36. General lubrication – Clutch lever / front brake L L L L L L L L

lever & kick lever, rear brake lever
37. Tyre air pressure. C,A C,A C,A C,A C,A C,A C,A C,A
38. Mirror position & joint firmness. C,A C,A C,A C,A C,A C,A C,A C,A
All fasteners tightness,
39. few are, Front & rear axle,Swing arm axle,Engine C,T C,T C,T C,T C,T C,T C,T C,T
foundation, Rider foot rest,Pillion stay

30
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

8th 9th 10th 11th 12th 13th 14th 15th 16th

Remarks
34500 39500 44500 49500 54500 59500 64500 69500 74500
~ ~ ~ ~ ~ ~ ~ ~ ~
35000 40000 45000 50000 55000 60000 65000 70000 75000
C,R C,R R C,R C,R R C,R C,R R Replace at every 15000 Kms
CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L Use AP grease.
C,T C,T C,T C,T Use model wise torque values.
C,R C,R C,R C,R Replace rear wheel rubber shock damper if required
C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if rubber found cracked.
C,A C,A C,A C,A C,A C,A C,A C,A C,A Replace cables if operation found hard.
C,A C,A C,A C,A C,A C,A C,A C,A C,A
Contact type switches if found sticky then use recommended
C,A C,A C,A C,A C,A C,A C,A C,A C,A
WD40 spray

L L L L L L L L L Use recommended AP grease.

C,A C,A C,A C,A C,A C,A C,A C,A C,A Ensure model wise tyre air pressure.
C,A C,A C,A C,A C,A C,A C,A C,A C,A

C,T C,T C,T C,T C,T C,T C,T C,T C,T Use model wise torque values.

31
 Periodic Maintenance & Lubrication Chart

** More frequent cleaning may be required while driving in dusty environment.

C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note : Periodic parts, Oil, Filters, All types of greases, Cleaning agents, Cables, Wear & tear parts, Rubber ‘O’ rings / oil
seals / pipes, Gaskets to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and the same
are chargeable to customer.

32
 Non-Use Maintenance
Non-use maintenance is necessary if a vehicle wheels.
remains off road for a longer duration (more • Do not apply oil on front brake disc, to
than 15 days**). The correct and careful non- prevent rusting. If the front brake disc rusts
use maintenance carried out before storing during storage, do not attempt to clean it
the vehicle will prevent the vehicle from with soap water. The rust will go off
rusting and from such other non-operational automatically during first few application of
damages like fire hazards. brake.
• Clean the entire vehicle thoroughly. ** For Battery :
• Empty the fuel from the fuel tank and a. Remove battery and keep it on wooden
carburettor float bowl (if fuel is left in for a plank, in properly ventilated area.
longer time, the fuel will break and gummy b. Before taking the vehicle for use.
substance could clog the carburettor). • Get the battery recharged from the
• Remove spark plug & put several drops of Authorised Service Center / Battery Dealer.
engine oil into the cylinder. Kick engine • Apply petroleum jelly on battery terminals.
over slowly a few times to coat cylinder
wall with oil & install back spark plug. Preparation for regular use after storage :
• Set the vehicle on a box or a stand so that • Follow daily safety checks.
both wheels are raised off the ground.
• Spray oil on all unpainted metal surfaces to
prevent rusting. Avoid getting oil on rubber
parts or brake liners.
• Cover entire vehicle neatly. Make sure that
storage area is well ventilated & free from
any source of flames or spark.
• Fill 10% excess air pressure in both
33
 Warranty : Scope & Limit
Bajaj Auto Limited provides the following warranty in though their dealer, however Bajaj Dealers will provide full
respect of the “CT 100 / CT 110 BS VI” motorcycle assistance in referring such claims with respective
manufactured by us.z manufacturer.
Every possible care and precaution has been taken to Bajaj Auto Limited undertake no liability in the matter of
ensure quality in respect of the material & workmanship in consequential loss or damage caused due to the failure of
the vehicles manufactured by us. Bajaj Auto Limited will the parts. Delay, if any, at the repairing workshop in
repair or replace at their Authorised Workshops, free of carrying out repair to vehicle shall not be a ground for
charge, part or parts there of as may be found, on extending the warranty period, nor shall it give any right to
examination, to have manufacturing defect within a period the customer for claiming any compensation for damages.
of 5 Years or 75,000 Kms., whichever is earlier from Bajaj Auto Limited reserves the right either to repair or
the date of sale subject to fulfillment of conditions replace the defective parts.
stipulated in part A, B & C given here under Where a defective part can be replaced by part/s of
Note : Warranty is applicable for only first owner of alternative brand/s, which are normally used by Bajaj
vehicle. Auto Limited in the course of manufacture, Bajaj Auto
Limited reserves the right to carry out the replacement
Part A: by a part or parts of any such alternative brand/s.
Warranty claims in respect of such items like shock This warranty and any claim arising there,is subject to
absorbers, speedometers etc. though claimed through us, Pune jurisdiction only.
are subject to acceptance of the respective manufacturers.
In all such cases the decision of the respective Part B:
manufacturer will be final and binding. No claim for exchange or repair can be considered
Proprietory parts like tyres, tubes, battery are warranted by unless the customer :
their respective manufacturers and should be claimed on a. Ensures that immediately upon detection of the
them directly by the customer. Bajaj Auto Limited shall not defect, he approaches any nearest Authorised Bajaj
be Liable to replace them Vehicle Dealers & Recommended Authorised Service
Dealers with the concerned vehicle and enables him
34
 Warranty : Scope & Limit
to remove and despatch the part / parts attributing to Part C :
the manufacturing defect to the Company. Further this warranty is NOT applicable to :
b. Produces the Owner's Manual, in original, to enable 1. Normal maintenance operations like brake & clutch
that dealer to verify the details. adjustments, cleaning of fuel system, engine tune-up or
It must be expressly understood that claims forwarded such other adjustments.
directly to us by the owner / customer will not be 2. Parts subjected to normal wear & tear like Clutch
entertained at all and such defective part/parts thus Plates, Brake Shoes, Chain, Sprockets, Fork Oil Seal,
forwarded by them will lie at our factory at their own risk, Spark Plug, Control Cables, Brake Pads.
and this warranty shall not be enforceable.
3. Replacement of bulbs & rubber components like
To avail benefits of warranty, following are mandatory grommets, ‘O’ rings, bellows as well as filters,
1. Availing of Initial 3 Free Services without lapse. packings, gaskets, fasteners etc.
2. Availing paid services at subsequent 5000 kms. or
4. Painted parts. Only blistering or peeling off of paint film
120 days from last service whichever is earlier
are covered under warranty. Any defect arising out due
without any lapse. to external damages or due to usage of protective
3. Availing of all services at the Authorised Vehicle covers /additional protective coatings adverse
Dealers & Recommended Authorised Service Dealers. atmospheric conditions etc. are not allowed like under
4. Usage of only recommended engine oil warranty.
“Bajaj DTS-i 10000” at specified frequency for drain 5. All consumables like Engine oil, Fork oil, Brake Oil,
interval of 10,000 kms. & engine oil level top-up at Grease etc. are chargeable to customer.
5000 kms. 6. Any defect arising due to above consumables not
5. Replacing mandatory periodic parts such as air filter, changed as per scheduled or if used other than the
oil filter etc. as per periodic maintenance schedule. recommended one.
7. Never drive your bike through flooded roads or a
flooded patch, as damages to the engine parts due to
water entry is not covered under warranty.
35
 Warranty : Scope & Limit
8. All chrome plated parts are prone to rust or 12. Vehicles which are not being serviced at
corrosion in coastal area or in acidic environment or recommended dealers as per the service schedule
due to neglected cleaning etc. However chrome film described or which have not been operated or
peeling is covered under warranty in general maintained in accordance with the instructions
maintained in the Owner’s Manual.
atmospheric conditions. Blue/ Yellow colouration of
silencer near exhaust port is permissible and hence 13. Vehicles used for any competition or race and/or for
not covered under warranty. attempting to set up any kind of record.
9. Oxidation of unpainted/painted crankcase, cylinder 14. Any failure arising due to use of adulterated or bad
quality fuel.
block, cylinder head etc. in acidic environment or in
a coastal area. Parts affected due to bad fuel quality are not covered
Under warranty.
10. Parts of the vehicle that have been subjected to
15. If additional electrical accessories such as -
misuse, accident, negligent treatment OR which have Remote, Bigger horn, Musical brake light etc. fitted on
been used in conjunction with parts & an equipment vehicle.
not manufactured or recommended for use by Bajaj 16. If the vehicle has been used for commercial purpose
Auto Limited, if found is the sole judgement of Bajaj like Taxi or any other means of commercial
Auto Limited, such use prematurely affects the transportation.
performance and reliability of the vehicle. Bajaj Auto Limited reserves the right to make any changes in
11. Parts of the vehicle that have been altered and design or to add any improvements on the vehicle at any
modified or replaced in unauthorized manner like use time without incurring any obligation to install the same on a
vehicle previously supplied and sold. Also, the conditions of
of wider tyres, loud silencers etc and which in the this warranty are subject to alteration without any notice.
sole judgement of the Bajaj Auto Limited affects its
This warranty is the entire written warranty given by Bajaj
performance and reliability.
Auto Limited for “CT 100 / CT 110 BS VI”
motorcycle’ and no other dealer or its or his agent or
employee is authorised to extend or enlarge this warranty.
36
 BATTERY WARRANTY CARD
MAKE OF BATTERY : ........................ MFG. CODE OF BATTERY :
BATTERY SR. NO.: BATTERY CHARGING DATE :
TYPE OF BATTERY : VEHICLE SALE DATE :
NAME OF OWNER AND ADDRESS :

TYPE OF VEHICLE : REG. NO.:

FRAME NO.: ENGINE NO.:

SERVICE RECORD
Sr. Age Specific Dealer’s Stamp * Code For Remarks:
Date Gravity Voltage Remarks & Signature * Code
No. Mths. LL : Low electrolyte level.
1 AE : Electrical system needs attention.
2 IR : Insufficient running of vehicle.
3 CB : Cover broken.
4 BC : Broken Container.
5 PM : Poor maintenance.
6 BA : Battery abused.

Note : Customer should insist that “Service Record" must be filled by respective authorised battery dealer as proof of specified
maintenance for easy settlement of claim, if any.
 TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS
IN CASE OF CLAIM
Name of Dealer & Code :____________________________________________________________________
____________________________________________________________________________________________
Date of claim :________________________________________________Battery Type :_________________
Serial No. :__________________________________________________Date of Fitment :________________

Failure Mode (Please tick as applicable)

• Loose connection • Overcharge / Undercharge
• Internal Short • Reverse Charge
• Plate Shedding • High Specific Gravity Electrolyte
• Intercell Connection • Electrolyte Contamination
• Does not Hold Charge • Electrolyte Level not Maintained
• Wrong Assembly • Left Lying Idle
• Wrong Application
• Terminal Corroded

# Claim Accepted ## Claim Rejected

Details of Repair, if any_____________________________________________________________________________

Note:
Please contact nearest respective authorised battery dealer for details immediately after purchase of
vehicle.
 Delivery Certificate

Customer's Signature (To be filled in by the dealer)

Imp - Dealership should take customer sign & maintain the record of this ‘Delivery Certificate’.
Note
Note
Note