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ISO 9001 Nonconformity Guide

This document provides a procedure for handling nonconformities and implementing corrective actions according to ISO 9001:2015. It defines nonconformity and corrective action, outlines the process which includes identifying nonconformities, analyzing causes, determining and implementing corrective actions, reviewing

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100% found this document useful (2 votes)
764 views9 pages

ISO 9001 Nonconformity Guide

This document provides a procedure for handling nonconformities and implementing corrective actions according to ISO 9001:2015. It defines nonconformity and corrective action, outlines the process which includes identifying nonconformities, analyzing causes, determining and implementing corrective actions, reviewing

Uploaded by

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Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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ISO 9001:2015 QMS Doc. No.

EEP/QMS/CORP/SOP/O5
Location: QMSM Issue No. 1

Revision No. 0
Nonconformity and corrective action Title Page

NONCONFORMITY AND CORRECTIVE ACTION PROCEDURE

Issued by: Approved by:

Signed: Signed:

Date: Date:
ISO 9001:2015 QMS Doc. No. EEP/QMS/CORP/SOP/O5
Location: QMSM Issue No. 1

Revision 0
No.
Nonconformity and corrective action Page 1 of 8 pages

CONTENTS:

0.0 Table of contents


0.1 Distribution list
0.2 Amendment sheet record
1. Purpose
2. Scope
3. References
4. Terms and definitions
5. Process requirements
a. inputs and outputs
b. Sequence and interactions
c. Monitoring, measurement and evaluation
d. Resources
e. Responsibilities
f. Risks and opportunities
g. Improvement
6. Method
7. Documented information retained
Appendices
ISO 9001:2015 QMS Doc. No. EEP/QMS//CORP/SOP/O5
Issue No. 1
Location: QMSM
Revision No. 0
Nonconformity and corrective action Page 2 of 8 pages

0.1 Distribution List

This document is issued on controlled basis to the following staff members

Copy No. Copy Holder


1 Chief Executive Officer
2 Executive Officers
3 Directors
4 Managers
5 QMS Manager
ISO 9001:2015 QMS Doc. No. EEP/QMS/CORP/SOP/O5
Location: QMSM Issue No. 1

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Nonconformity and corrective action Page 3 of 8 pages

0.2 Amendment Sheet Record

NO DATE Details of change Authorization


YYYY-MM-DD Page Clause/sub-clause and comment
ISO 9001:2015 QMS Doc. No. EEP/QMS/CORP/SOP/O5
Location: QMSM Issue No. 1

Revision No. 0
Nonconformity and corrective action Page 4 of 8 pages

1.0 Purpose
This procedure has been established to define the system used by the EEP, for the control
of nonconformity and corrective action, in accordance with the requirements of ISO
9001:2015.

2.0 Scope
This procedure covers the actions taken by EEP when a nonconformity occurs,
including any arising from the complaints up to the time corrective actions have been
implemented and their effectiveness determined

3.0 TERMS AND DEFINITIONS


i. QMS: Quality Management System
ii. CEO: Chief Executive Officer
iii. EO: Executive Officer
iv. HOD: Head of Department
v. HOS: Head of a section
vi. CORP: Corporate
vii. SOP: Standard operating procedures
viii. NC: Nonconformity
ix. CA: Corrective action
x. QMSM: QMS Manager
xi. PM: Process map
xii. DRIM: Documents and Records Identification Manual

4.0 References
3.1 ISO 9000:2015 QMS Fundamentals and vocabulary
3.2 ISO 9001:2015 QMS requirements
ISO 9001:2015 QMS Doc. No. EEP/QMS/CORP/SOP/O5
Location: QMSM Issue No. 1

Revision No. 0
Nonconformity and corrective action Page 5 of 8 pages

5.0 Process requirements


5.1 Inputs and outputs
a. Inputs
I. Nonconformities
II. Reports (Audits, inspections, tests, monitoring and measurement)
III. Complaints
b. Outputs
i. Corrective actions
ii. Risks and opportunities updates
iii. Changes to QMS
5.2 Sequence and interactions
The processes sequence and interactions are captured in the EEP quality
manual, EEP/QMS/CORP/QM, Appendix 1
5.3 Monitoring, measurement and evaluation
a) Number of nonconformities/ Defects/ Returns
b) Number of complaints
See also quality manual EEP/QMS/CORP/QM, Appendix 2
5.4 Resources
a) Personnel
b) Monitoring and measurement resources
5.5 Responsibilities
The HODs and QMS Manager are responsible for the implementation of the
process
5.6 Risks and opportunities
The risks and opportunities associated with the processes are documented in
the enterprise risk and opportunities’ register, EEP/QMS/CORP/QMSR/21/1
5.7 Improvement
a. Enhanced Inspection, monitoring and measurements
b. Establishment of effective customer feedback mechanisms
c. Effective Corrective actions
ISO 9001:2015 QMS Doc. No. EEP/QMS/CORP/SOP/O5
Location: QMSM Issue No. 1

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6 METHOD
7.1 Identification and Reporting of Non-conformity
7.1.1 Non-conformity shall be identified through any of the following activities:
a) Virtual observations, Inspection, monitoring, measurements and testing
b) Internal audits
c) External audits.
d) Customer complaints.
e) Processes’ performance trends.
6.1.2 Identified Non-conformity shall be captured in the nonconformity and corrective
action form and reported to the relevant HOD.
6.2 Determination of the NC causes and corrective action
6.2.1 The HOD / Designate shall review and analyze the conformity, and initiate
determination of the causes of the nonconformity and if similar nonconformities
exist, or could potentially occur.
6.2.2 The HOD / Designate will perform root cause analyses to establish the root course
of the nonconformity in order to take the appropriate corrective action. Details of
the root cause and the proposed corrective action will be entered in the non-
conformity and corrective action form.
6.3 Review of the effectiveness of the corrective action
The HOD / designate shall review the effectiveness of the corrective actions after
three months and record the finding in the non-conformity and corrective action
form. If the corrective action is not effective then root cause analysis shall be
done again to determine an appropriate corrective action.
6.4 Risk and Opportunities update
The HOD in liaison with the QMSM will update the risk and opportunities register
as appropriate.
6.5 Changes to the QMS
THE HOD, if necessary, will make the appropriate changes to the QMS.
ISO 9001:2015 QMS Doc. No. EEP/QMS/CORP/SOP/O5
Location: QMSM Issue No. 1

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Appendix 7.1 Process Map, EEP/QMS/CORP/SOP/O5/PM

Staff HOD/Designate

Start
1

Detection of Review and analyse NC and


nonconformity others which may exist or have
potential to occur

Fill in the NC part of


NC/CA form
Perform root course analysis

1
Determine the root course and
implement corrective action
1

Review of corrective actions

Is corrective No
action effective

yes

Update risks and


opportunities

Implement changes to
QMS, if necessary

End
ISO 9001:2015 QMS Doc. No. EEP/QMS/CORP/SOP/O5
Location: QMSM Issue No. 1

Revision No. 0
Nonconformity and corrective action Page 8 of 8 pages

Appendix 7.2 Nonconformity /Corrective Action Form EEP/QMS/CORP/SOP/O5/F1


Location: DATE: Ref No:
Department HOD:
Section: Assigned Person:
Details of Non-Conformity

Date completed………………………..Signature…………………………

Nonconformity review and analysis

Date completed………………………..Signature…………………………
Root cause analysis

Corrective Actions

Review of Corrective Actions for effectiveness

Date completed………………………..Signature…………………………

Risks and opportunities identified

Date completed………………………..Signature…………………………

Changes to QMS

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