DOC No:- PLL/ROTATING/ITP/ 07 REV 0
PROJECT:PROJECT: ERECTION OF CRACKING FURNACES DUAL FEED
CRACKER UNITProject :
INSPECTION AND TEST PLAN FOR MECHANICAL
WORKS(ROTATING) WNER: M/sONGC Petro Additions Ltd.SEZ, Dahej, Gujarat, India
PMC: M/s. ENGINEERS INDIA LTD
Sub.Contractor : M/s. PUNJ LLOYD LTD
Sl.
Activity Description PLL LINDE/SECL EIL Documents
No.
A PRIOR TO ERECTION (ROTATING EQUIPMENTS)
1 Incoming Project material
a) Contractor' s supply meterial check / testing P I HP IMIR
b) Material traceability P I RW IMIR
c) Storage and handling P I RW IMIR
d)Damage P I HP IMIR
2 Calibration of testing / Checking equipments P RW RW Testing Lab report
3 Erection scheme verification (in case of heavy lift)
a) Working Radius P I RW
b)Swing obstruction P I RW
c) Load chart Etc. P I RW
d) Availability of Tools and tackles P I RW APPROVED SAFETY / REGGING PROCEDRE
e) Ensure any temporary platform or scaffolding
P I RW
requirement.
f) Placement of main and Trailing crane as per approved
P I RW
rigging procedure.
4 Pre Installation check PLL/ROTATING/F-02
a) As Built condition of foundation (Foundation Acceptance
P I HP PLL/ROTATING/F-02
Report)
b)Identification marking, Dimensional and visual check
P I S PLL/ROTATING/F-02
centre line and marking
c) Pad plate elevation and livel check P I S PLL/ROTATING/F-02
d)Check Dimension of Anchor bolt P I S PLL/ROTATING/F-02
e)Check pad plate for damage P I S PLL/ROTATING/F-02
f)Positioning of Equipment for Erection P I S PLL/ROTATING/F-02
g)Chipping and roughening of Pocket / top of foundation
I ) Normal P I S
Equipment PLL/ROTATING/F-02
II) Critical Equipment P I HP
h) Placement of Shims (as required) P I S PLL/ROTATING/F-02
i) Level / elevation of base frame P I S PLL/ROTATING/F-03
j) Distance between coupling P I S PLL/ROTATING/F-06
k) Availibility of Vendor Person at site ( for Critical REPORT TO BE PROVIDED BY VENDER
P I HP
Equipment ) REPRESENTATIVE
SIGN.
NAME
DATE
Prepared & Checked by (PLL) Approved By (LINDE/SCEL) Reviewed & Approved by ( EIL)
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DOC No:- PLL/ROTATING/ITP/ 07 REV 0
PROJECT:PROJECT: ERECTION OF CRACKING FURNACES DUAL FEED
INSPECTION AND TEST PLAN FOR MECHANICAL WORKS(ROTATING) CRACKER UNITProject :
WNER: M/sONGC Petro Additions Ltd.SEZ, Dahej, Gujarat, India
PMC: M/s. ENGINEERS INDIA LTD
Sub.Contractor : M/s. PUNJ LLOYD LTD
Sl.
Activity Description PLL LINDE/SECL EIL Documents
No.
A ALIGNMENT
1 Priliminary Alignment (before grouting)
a) Coupling Hubs installation P I S PLL/ROTATING/F-06
b) Soft foot P I S PLL/ROTATING/F-06
c) Coupling alignment P I S PLL/ROTATING/F-06
d) Release for grouting (critical equipment ) P HP HP PLL/ROTATING/F-04
2 Grouting works
a) Grouting material P HP S PLL/ROTATING/F-05
b) Grouting Clearance P I S PLL/ROTATING/F-05
c) Curing of Grout. P I S PLL/ROTATING/F-05
d) Temperature check during grouting P I S PLL/ROTATING/F-05
e) Lab testing (if any ) P W S PLL/ROTATING/F-05
3 Flange alignment
a) Parallelism / Squareness P I S PLL/ROTATING/F-06
b) Clearance P I S PLL/ROTATING/F-06
c) Concentricity P I S PLL/ROTATING/F-06
4 Flange alignment (after piping , hydro test,& solo run test)
a) Soft foot P I S PLL/ROTATING/F-06
b) Check Distence Between Shaft Ends (DBSE) P I W PLL/ROTATING/F-06
c) Coupling alignment (without piping ) P I W PLL/ROTATING/F-06
d ) Coupling alignment (with piping ) P I HP PLL/ROTATING/F-06
e) Al protection and sefety guard installation. P I S PLL/ROTATING/F-06
f) Bolt Tightening Equipment and connected piping. P I S PLL/ROTATING/F-06
g)Boxing - Up P HP HP PLL/ROTATING/F-07
h) No load Run of Motors P I HP ELECTRICAL ITP FORMET WILL APPLY
i) Re-Coupling of motors & Reconfirmation f Alignment P I HP PLL/ROTATING/F-06
LEGEND-
W : Witness point
RW : Random Witness
HP : HOLD POINT
S : Surviellance
I : 100% Examination by Contractor
SIGN.
NAME
DATE
Prepared & Checked by (PLL) Approved By (LINDE/SCEL) Reviewed & Approved by ( EIL)
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