810910b Spare Part Catalogue20100423
810910b Spare Part Catalogue20100423
[1]
Introduction Table of contents
Please note:
• Star Cool Picture Frame Unit: SCU
4.0 Evaporator module Page 25
• Star Cool Integrated: SCI
Evaporator fan section, evaporator
• Controlled atmosphere: CA
section, back plate section
• Automatic Ventilation: AV+
[3]
Where to find
4.0
4.3
4.1
4.2
3.2
3.3
2.3
2.7
[4]
Where to find
1.11
SCI Page
6
1.12
SCU Page
6
1.21
SCI Page
7
2.11
CIM5 controller Page
8
2.21
SCI Page
12
2.22
SCU Page
13
2.1
3.0 Unit frame module
2.2
2.0 3.1 Inspection cover Page
21
4.12
SCU Page
26
2.6 4.31
SCI Page
28
4.32
SCU Page
29
1.2
5.0 Controlled atmosphere
5.1 CA Page
30
1.0 5.2 AV+ Page
31
[5]
1.1 Cover plate for condenser coil
1.11 SCI
v
Pos. Item Item no.
1 Cover plate, air ex. (SCI) 815208D
er
1.12 SCU
4
2
L L L
1 3
5
v
Pos. Item Item no.
1 Cover plate, air ex. (L=594 mm) 815208B
2 Seal, cover plate, air ex. 815508B
3 Cover plate, air ex. (L=610 mm) 815208C
4 Seal, cover plate, air ex. 815508B
5 Cover plate, air ex. (L=610 mm) 815208E
er
[6]
1.2 Cover plate for air exchange
1.21 SCI 1
L
3 v
Pos. Item Item no.
1 Cover plate, cond. (SCI) (L=1715 mm) 815209D
2 Seal, cover plate cond. 815509B
3 Decal, warning hot components 815571B
4 Decal, PTI stickers 815573B
5 Decal, controller menu CIM 6 815588C
4 - Decal, controller menu CIM 5 815588B
er
1.22 SCU
1
L v
3
Pos. Item Item no.
1 Cover plate, cond. (L=1715 mm) 815209B
2 Seal, cover plate cond. 815509B
3 Decal, warning hot components 815571B
4 Decal, PTI stickers 815573B
5 Decal, controller menu CIM 5 815588B
- Cover plate, cond. 815209C
4 (L=1751 mm)
[7]
2.1 Controller section / 2.11 CIM5 controller
4 28
2
11
30
3 18
14
29
26
27
8
7
1 23
22
19
5
24
25
9
10
6 38 40
13 31
33
37 36
12 39 41 32
16
34
15
35
20
17
21
[8]
2.1 Controller section / 2.11 CIM5 controller
v v
Pos. Item Item no. Pos. Item Item no.
1 Controller door, complete CIM 5 818320B 29 Fuse, 6.3 A 818545B
2 Decal, electrical diagram CIM 5 815589B 30 Fuse, 10 A 818530A
3 Batt. pack CIM 5 818536B 31 Temperature sensor 818550A
4 Hinge pin 814644B 32 Pressure transmitter, LP (AKS) 819503A
5 Screw, controller door CIM 5 819693C 32 Pressure transmitter, LP (NSK) 819503C
6 Retainer for screw 819694B 32 Pressure transmitter, HP (AKS) 819504A
7 LED PCB CIM 5 818517A 32 Pressure transmitter, HP (NSK) 819504C
8 Display PCB CIM 5 818515A 33 High pressure switch 819501A
9 Controller module CIM 5 818255C 34 Humidity sensor CIM 5 818551A
10 On/Off PCB CIM 5 818525B 35 Air ex. sensor 818276A
11 Cover, controller door CIM 5 814673B 36 Solenoid coil, 14W 24VDC 818553A
- Cable set, X1 - X2 - X3 CIM 5 818561B 37 Solenoid coil, 18W 24VDC 818554A
12 Controller door, CIM 5 818310B 38 Retriever socket 819595B
13 Seal, controller door CIM 5 814562B 39 Retriever socket cap 819630B
14 Hinge part 2 814643B 40 USDA socket 819633A
15 Keypad CIM 5 818527B 41 USDA socket cap 819634A
16 Cover foil, LED CIM 5 818542B - Cable set, internal CIM 5 818461B
17 Cover foil, On/Off PCB CIM 5 818544B - Cable, air exchange sensor 818572B
18 Hinge part 1 814642B - Cable, data retrival 818575A
19 Receptacle screw, contr. door 819695C - Cable, FC power 818565B
20 Decal, warning high voltage 815575B - Cable, FC communication 818566B
21 Decal, discon. before welding 815578B - Cable, humidity sensor CIM 5 818563A
22 Main circuit breaker CIM 5 818520A - Cable, p. transmitter (AKS) 818564A
23 Contactor 818521B - Cable, p. transmitter (NSK) 818564B
24 Auxiliary contact (white dot) 818522B - Interlock, contactor 818523B
25 Transformer, 145 VA CIM 5 818518B - Splice kit, AKS to NSK 818260A
26 Terminal block PCB CIM 5 818526C - RMM module 819621B
27 Power meas PCB CIM 5 818511B er
28 Fuse, 0.63 A 818546B
er
[9]
2.0 Controller section / 2.12 CIM6 controller
8 6
23
7
29
28
9
10
12
11
31
1 13
16 14 15
17 24 25
30
27 18
19 21 26
20 22
3 4
33
32
[10]
2.1 Controller section / 2.12 CIM6 controller
v v
Pos. Item Item no. Pos. Item Item no.
1 Controller door, CIM 6 818310C 31 Retainer for screw 819694B
2 Hinge part CIM 6 814642C 32 Decal, discon.before welding 815578B
3 Hinge pin 814644B 33 Decal, warning high voltage 815575B
4 User panel CIM 6 818513A - 2 pin connector (3.81 mm / 90 ) o
818770A
- Cover foil, LED CIM 6 818542C - 2 pin connector (5.08 mm / 90o) 818778A
5 Decal, electrical diagram CIM 6 815589C - 3 pin connector (3.81 mm / 90o) 818771A
6 Seal, controller door CIM 6 818790A - 4 pin connector (3.81 mm / 0 )o
818776A
7 On/Off switch CIM 6 818525C - 4 pin connector (3.81 mm / 90o) 818772A
8 Controller module CIM 6 818510D - 5 pin connector (3.81 mm / 0o) 818777A
9 Main circuit breaker CIM 6 818520B - 5 pin connector (3.81 mm /90 )o
818773A
10 Contactor 818521B - 6 pin connector (3.81 mm / 90o) 818774A
11 Transformer, 105 VA CIM 6 818518C - 10 pin connector (3.81 mm / 90o) 818775A
12 Power meas module CIM 6 818511C - Batt. pack, rechargeable CIM 6 818536C
13 Temperature sensor 818550A - Cable set, internal CIM 6 818461C
14 Pressure transmitter, LP (NSK) 819503C - Cable, air ex. motor (CA/AV) 818754A
15 Pressure transmitter, HP (NSK) 819504C - Cable, air ex. sensor 818572B
16 High pressure switch 819501A - Cable, CA controller module 818465A
17 Humidity sensor CIM 6 818551B - Cable, data retrival 818575A
18 Solenoid coil, 10W 24VAC 818554B - Cable, FC power 818565B
19 Retriever socket 819595B - Cable, FC communication 818566B
20 Retriever socket cap 819630B - Cable, humidity sensor CIM 6 818563B
21 USDA socket 819633A - Cable, p. transmitter (NSK) 818564B
22 USDA socket cap 819634A - Cable, solenoid coil 818760A
23 RMM module 819621B - Cable, vacuum pump motor 818752A
24 Sensor, O2 (CA) 818740A - Decal, electrical diagram CA 815589D
25 Sensor, CO2 (CA/AV) 818745A - Fuse, 0.4 A 818531A
26 Air exchange sensor 818276A - Interlock, contactor 818523B
27 Air ex. motor (CA/AV) 818275A - Controller module (CA) 818512A
28 Fuse holder, 0.4 A 818534A er
29 Auxiliary contact (white dot) 818522B
- Auxiliary contact (red dot) 818522C
30 Screw, controller door CIM 6 819693D
er
[11]
2.2 Condenser fan section / 2.21 SCI
1
L
v
Pos. Item Item no.
1 Cond. frame, square (L=1701 mm) 814201D
2 Fan grill, cond., square 814541C
3 Motor, condenser fan 819590B
4 Fan blade, condenser 819543B
- Service kit, condenser motor 818231B
er
[12]
2.2 Condenser fan section / 2.22 SCU
1 2
v
Pos. Item Item no.
1 Condenser frame, round 814201B
2 Fan grill, cond., round 814541B
3 Motor, condenser fan 819590B
4 Fan blade, condenser 819543B
- Service kit, condenser motor 818231B
er
v
1 Pos. Item Item no.
L
1 Cond. frame, square (L=1701 mm) 814201D
2 Fan grill, cond., square 814541C
3 Motor, condenser fan 819590B
4 Fan blade, condenser 819543B
- Cond. frame, square (L=1625 mm) 814201C
- Service kit, condenser motor 818231B
er
2
[13]
2.3 Condenser section
v
Pos. Item Item no.
1 Condenser coil 819526B
er
[14]
2.4 Valves and economizer section
4
6
11
8
7
5
5
2
1
3 10
7
v
Pos. Item Item no.
1 Expansion valve, evaporator 819738B
2 Expansion valve, economizer 819737B
3 Permanent magnet 818652A
4 Solenoid coil, 14W 24VDC 818553A
5 Solenoid coil, 18W 24VDC 818554A
6 Hot gas valve 819740C
7 Solenoid coil, 10W 24VAC 818554B
8 Hot gas valve 819740B
9 Hot gas valve, service kit 818675B
10 Tool, hot gas valve 818676B
11 Economizer 814667B
- Insulation, economizer 814571B
er
[15]
2.5 Receiver section
3 4
7
11
10
v
8
Pos. Item Item no.
1 Receiver, water cooled cond. 814539B
2 Sight glass, receiver kit 818235B
3 Melt fuse kits 818236B
4 Liquid charging valve,receiver 819747B
5 Filter mounting ring 814538B
6 Stop valve, receiver 819500C
7 Drying filter 819502A
8 Water outlet coupling, female 819536C
9 Water inlet coupling, male 819537C
10 Plug, water outlet coupling 819540B
11 Plug, water inlet coupling 819541B
er
[16]
2.5 Receiver section
7
3 4
v
Pos. Item Item no.
1 Receiver 814540B
2 Sight glass, receiver kit 818235B
3 Melt fuse kits 818236B
4 Liquid charging valve,receiver 819747B
5 Filter mounting ring 814538B
6 Stop valve, receiver 819500C
7 Drying filter 819502A
er
[17]
2.6 Compressor section
14
10 16
28
28
27
27
32
33
26
26
11 3
9
17
9
23 11
10
15
21
18
16
3
34
4
20 8
19
14
16
13
12 22
5
7
6
[18]
2.6 Compressor section
v
1 Pos. Item Item no.
1 Compressor 818658B
2 Compressor valve plate, LP 818601B
3 Cylinder head gasket kit 818605B
4 Compressor valve plate, HP 818602B
3 Cylinder head gasket kit 818605B
5 Oil filter, compressor 818638B
6 Gasket, compressor oil plug 818636B
7 Spring, compressor oil filter 818637B
8 Gasket, service valve, LP 818661B
9 Gasket, compressor stop valve 818656B
10 Bolt, cylinder head, large 818612A
11 Bolt, cylinder head, small 818613A
12 Sight glass 818633B
13 O-ring, sight glass 818634B
14 Plug, compressor 819745B
15 Schräder valve, straight 819753A
16 Schräder valve, angle 819754A
17 Cylinder head, LP with gasket 818610B
18 Cylinder head, HP with gasket 818611B
19 Suction filter, compressor 818662B
20 Threaded bushing, FC mounting 819766B
21 Terminal block, compressor 818639B
- BSE55, compressor oil 818667B
- Compressor gaskets, complete 818872A
- Bearing bush, crankcase side 818856A
- Solenoid coil, 18W 24V DC 818554A
- Compressor cylinder liner 818851A
- Compressor crankshaft 818854A
- Connecting rod, complete (LP) 818860A
- Connecting rod, complete (HP) 818861A
- Compressor pistons, complete 818850A
- Bearing bush 818857A
- Compressor oil pump, complete 818869A
- Pressure relief valve 818664A
5
8
v
Pos. Item Item no.
1 Frequency converter, complete 818242C
2 Frequency converter cover 814653C
- Decal, FC connection 815591C
- Decal, FC bypass 815594C
3 Frequency conv. safety cover 814654C
- FC, mounting kit 818232B
4 FC, gasket service kit 818233B
5 Cable gland, M 16 819672B
6 Cable gland, M 20 818665B
7 Motor cable, FC and compressor 814247C
8 Angle, cable gland M 16 819775B
9 Angle, cable gland M 20 819776B
er
[20]
3.1 Inspection cover
2
1
v
Pos. Item Item no.
1 Inspection cover, complete 815210B
2 Hinge pin 814644B
3 Hinge part, inspection cover 815534B
4 Inspection cover, complete 815210C
5 Hinge part 2 814643B
er
[21]
3.1 Inspection cover
v
Pos. Item Item no.
1 Air ex. sensor 818276A
2 Air ex. sensor bracket 815206B
3 Air ex. damper, assembly 818250C
4 Insect mesh, air exchange 815553B
5 Wing screw kit (10 pcs) 818267B
er
[22]
3.2 Air exchange section
5
3
9
v
Pos. Item Item no.
1 Air ex. module, complete 818270A
2 Air ex. module valves 818271A
3 Air ex. module, camshaft 818272A
4 Air ex. module, insect mesh 818273A
5 Air ex. module, front 818274A
6 Wing screw kit (10 pcs) 818267B
7 Air ex. sensor 818276A
8 Air ex. damper, assembly 818250C
9 Air ex. motor (CA/AV) 818275A
- Cable, air ex. motor (CA/AV) 818754A
er [23]
3.3 Various mounting
3
2
4
v
Pos. Item Item no.
1 1 Cable cutter 815519B
2 Cross rod, comp. mounting 815546B
3 Thread rod, comp. mounting 815545B
4 Power cable cover 815505B
5 Power cable cover 815505C
6 Power cable cover 815505D
7 Decal, Star Cool 815586B
8 Decal, R134a 815572B
9 Supply tube assembly 815214B
- Cust. seal grill air ex., right 813565B
- Cust. seal grill air ex., left 813566B
- Decal, fan starts automatically 815570B
er
[24]
4.1 Evaporator fan section / 4.11 SCI
v
Pos. Item Item no.
1 Motor, evaporator fan 819589B
1 2 Fan blade, evaporator 819542C
3 Motor bracket, evap. fan 811537D
4 Mount plate top, evap. fans 811504C
5 Cable gland, M 12 819572B
6 Fan grill, evaporator (SCI) 811506C
- Service kit, evaporator motor 818230B
- Mount plate top, evap. fans (CA) 811504D
er
[25]
4.1 Evaporator fan section / 4.12 SCU
5
2
v
Pos. Item Item no.
1 Motor, evaporator fan 819589B
2 Fan blade, evaporator 819542C
6
3 Inlet ring, evaporator fan 811215B
4 Mount plate top, evap. fans 811504B
5 Cable gland, M 12 819572B
6 Fan grill, evaporator 811506B
- Service kit, evaporator motor 818230B
er
5
2
3 4
v
Pos. Item Item no.
1 Motor, evaporator fan 819589B
2 Fan blade, evaporator 819542C
3 Motor bracket, evap. fan 811537D
1 4 Mount plate top, evap. fans 811504C
5 Cable gland, M 12 819572B
6 Fan grill, evaporator 811506B
- Service kit, evaporator motor 818230B
er
[26]
4.2 Evaporator section
v
Pos. Item Item no.
1 Defrost heater, evaporator 811523B
2 Evaporator coil 811524B
3 Cable gland, M 32 819650B
4 Cover, PVC 811550B
er
[27]
4.3 Back plate section / 4.31 SCI
v
Pos. Item Item no.
1 Back plate, evap (SCI 9’6”) 811204D
2 Cover plate, back (SCI 9’6”) 815514D
- Decal, USDA sensor placement 815590B
3 Drain hose 815566C
4 Screw and washer kit (100 pcs) 818265B
5 Rivets, 4.8 mm (100 pcs) 818266B
[28]
4.3 Back plate section / 4.32 SCU
v
Pos. Item Item no.
1 Back plate, evaporator 811204B
3
2 Defrost heater, tray 811522B
3 Drain hose 815566B
4 Cover plate, back 815514B
- Decal, USDA sensor placement 815590B
5 Rivets, 4.8 mm (100 pcs) 818266B
5 er
v
Pos. Item Item no.
1 Back plate, evaporator 811204C
3
2 Cover plate, back 815514C
- Decal, USDA sensor placement 815590B
3 Drain hose 815566B
4 Screw and washer kit (100 pcs) 818265B
5 Rivets, 4.8 mm (100 pcs) 818266B
5 er
[29]
5.1 CA
8 7 12
14
13
3
v
Pos. Item Item no.
1 Vacuum pump 819530A
2 Heating element 818538A
- Oil filter, vacuum pump 818669A
- Oil, vacuum pump 818668A
6 - Oil, vacuum pump - 20L 818672A
11 3 Shield, vacuum pump 818225A
4 Thermal circuit breaker 818524A
5 Temperature sensor 818550A
6 Pressure transmitter, vacuum 819605A
v
Pos. Item Item no.
1 Air ex. sensor 818276A
2 Sensor, CO2 (CA/AV) 818745A
3 Air ex. motor (CA/AV) 818275A
- Cable, air ex. motor (CA/AV) 818754A
er
[31]
9.0 Consumable parts
1 2 3
4 5 6
7 8 9
v
Pos. Item Item no.
1 Drying filter 819502A
2 Coupling WCC, female 819536C
3 Coupling WCC, male (SC only) 819537C
4 Coupling WCC, male 819545B
5 RMM module 819621B
6 Plug, water outlet coupling 819540B
7 Plug, water inlet coupling 819541B
8 USDA socket cap 819634A
9 Sight glass, receiver kit 818235B
10 CEE Power splitter, 2x16 Amp 818290A
- Probe NTC 2.5 mm (60 pcs) 818555A
v v
Item Page Item no. Item Page Item no.
2 pin connector (3.81 mm / 90 ) o
11,30 818770A Cable, p. transmitter (NSK) 9,11,30 818564B
2 pin connector (5.08 mm / 90o) 11,30 818778A Cable, solenoid coil 11 818760A
3 pin connector (3.81 mm / 90o) 11,30 818771A Cable, vacuum pump motor 11,30 818752A
4 pin connector (3.81 mm / 90o) 11,30 818772A Cap, evacuation valve, HP 19 818632B
Air ex. module, front 23 818274A Compressor oil pump, complete 19 818869A
Air ex. module, insect mesh 23 818273A Compressor pistons, complete 19 818850A
Air ex. motor (CA/AV) 11,23,30,31 818275A Compressor valve plate, HP 19 818602B
Angle, cable gland M 20 20 819776B Cond. frame, square (L=1625 mm) 13 814201C
Auxiliary contact (red dot) 11 818522C Cond. frame, square (L=1701 mm) 13 814201D
Auxiliary contact (white dot) 9,11 818522B Connecting rod, complete (LP) 19 818860A
Back plate, evap (SCI 9’6”) 28 811204D Controller door, CIM 5 9 818310B
Back plate, evap (SCI 8’6”) 28 811204E Controller door, CIM 6 11 818310C
Batt. pack, rechargeable CIM 6 11 818536C Controller module (CA) 11,30 818512A
Bolt, cylinder head, large 19 818612A Coupling WCC, male(SC only) 32 819537C
CA membrane module, complete 30 815242A Cover foil, On/Off PCB CIM 5 9 818544B
Cable cutter 24 815519B Cover plate, air ex. (L=594 mm) 6 815208B
Cable gland, M 12 25,26 819572B Cover plate, air ex. (L=610 mm) 6 815208C
Cable gland, M 16 20 819672B Cover plate, air ex. (L=610 mm) 6 815208E
Cable set, internal CIM 5 9 818461B Cover plate, cond. (L=1751mm) 7 815209C
Cable set, internal CIM 6 11 818461C Cover plate, cond. (SCI) (L=1715mm) 7 815209D
Cable, air ex. motor (CA/AV) 11,23,30,31 818754A Cover plate, back 29 815514C
Cable, air ex. sensor 9,11 818572B Cover plate, back (SCI 9’6” ) 28 815514D
Cable, data retrival 9,11 818575A Cover plate, back (SCI 8’6”) 28 815514E
Cable, humidity sensor CIM 5 9 818563A Cust. seal grill air ex., left 24 813566B
Cable, humidity sensor CIM 6 11 818563B Cust. seal grill air ex., right 24 813565B
er er
[33]
Index
v v
Item Page Item no. Item Page Item no.
Cylinder head, HP with gasket 19 818611B Hinge part CIM 6 11 814642C
Decal, controller menu CIM 6 7 815588C Hinge part, inspection cover 21 815534B
Decal, discon. before welding 9,11 815578B Hinge pin 9,11,21 814644B
Decal, fan starts automatically 24 815570B Hot gas valve, service kit 15 818675B
Decal, USDA sensor placement 28,29 815590B Inspection cover, complete 21 815210C
Expansion valve, economizer 15 819737B Mount plate top, evap. fans 26 811504B
Expansion valve, evaporator 15 819738B Mount plate top, evap. fans 25,26 811504C
Fan blade, condenser 12,13 819543B Mount plate top, evap. fans (CA) 25,30 811504D
Fan grill, cond., round 13 814541B Oil filter, vaccum pump 30 818669A
Fan grill, cond., square 12,13 814541C Oil filter, compressor 19 818638B
Frequency converter, complete 20 818242C Plug, water inlet coupling 16,32 819541B
Frequency converter cover 20 814653C Plug, water outlet coupling 16,32 819540B
Gasket, compressor stop valve 19 818656B Pressure transmitter, LP (AKS) 9,19 819503A
High pressure switch 9,11,19 819501A Pressure transmitter, HP (AKS) 9,19 819504A
er er
[34]
Index
v v
Item Page Item no. Item Page Item no.
Pressure relief valve 19 818866A Water inlet coupling, male 16 819537C
Probe NTC 2.5 mm (60 pcs) 32 818555A Water outlet coupling, female 16 819536C
Probe PT100 4.4 mm 32 818556A Wing screw kit (10 pcs) 22,23 818267B
Receiver 17 814540B er
Receiver, water cooled cond. 16 814539B
er
[35]
24-hour hotline support
Purchase spare parts for the Star Cool reefer machine fast and reliable via
the internet.
Customers, service providers and other repair shops order directly from
Star Cool. Vessels must contact the relevant customer (shipping line) for
ordering.
All orders are to be placed on Star Cool e-Business. Our staff will send out
the ordered parts through the distribution centre located nearest to the
desired delivery address.
Bjerndrupvej 47
6360 Tinglev, Denmark
Phone: +45 73 64 34 00
Fax.: +45 73 64 35 69
E-mail: [email protected]
www.starcool.dk