Carbonization of Agricultural Residues in Thailand: Title: Deposit-Refund Systems For PET Bottles in Taiwan
Carbonization of Agricultural Residues in Thailand: Title: Deposit-Refund Systems For PET Bottles in Taiwan
Summary Report
Keywords: Recycling, Deposit-refund system, Extended producer
responsibility, PET bottle management
Country: Taiwan
Province: Entire regions
Area: Entire areas
Carbonization
Duration: Since 1989 of agricultural residues in Thailand
Sponsors: Producers
Actors Involved: Central Government, Private Sector, and Community
Data Resource:Jutamanee
APFED Good Practice database
Martchamadol and Animesh Dutta1
http://www.apfed.net/ki/database/gp.php
Energy Field of Study
School of Environment, Resources, and Development
August 2007
Outline of Practices/Actions:
In order to solve the problem of fund deficit, the refund value has been
reduced. First it was reduced to NT$1.00 and then further, to NT$0.50 per
bottle. Along with reduction of the refund value, the Recycling Fund
1
Contact: Email: [email protected]; Tel: 66-2-5245403; Fax: 66-2-5245439
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Table of content
Title:Introduction.................................................................................................................
1. Deposit-Refund Systems for PET Bottles in Taiwan 1
1.1 Biomass Residues Resources in Thailand........................................................... 1
Summary
1.2 of the Utilization
Biomass Practice scenario in Thailand ........................................................... 3
In order to solve the problem of fund deficit, the refund value has been
reduced. First it was reduced to NT$1.00 and then further, to NT$0.50 per
bottle. Along with reduction of the refund value, the Recycling Fund
1. Introduction
Title: Deposit-Refund Systems for PET Bottles in Taiwan
Summary
1.1 Biomassof the Practice
Residues Resources in Thailand
Thailand has been well-recognized as one of the first rank exporters of agricultural and
Keywords: Recycling, Deposit-refund system, Extended producer
food products, where biomass has been the traditional energy source, especially in rural
responsibility,
areas PET
for decades. bottletypes
Various management
of biomass are available in Thailand mostly in the form
Country: Taiwan
of nonplantation resources: (i) agricultural residues, (ii) residues from wood and furniture
Province:(iii) animal
industry, Entire regions
manure, (iii) municipal solid wastes and landfill gas, and, (iv)
Area: Entire areas
wastewater (Garivait et.al, 2006).
Duration: Since 1989
Sponsors:
The Producers
main agricultural residues are from paddy (rice husk, rice straw), sugarcane (bagasse,
Actorsand
leaves Involved: Central
trashiers), maize Government,
(corncob, stalk),Private
cassavaSector,
(stalk, and
sludgeCommunity
cake), and palm
Data Resource:
(empty fruit bunch,APFED GoodThe
shell, fiber). Practice database
annual amount of these residues is a total of 57.77
http://www.apfed.net/ki/database/gp.php
million tons (2005), and 60.82 million tons (2004) as shown in Table 1.
Para-rubber
sugarcane
Industrial
Soybeans
Sorghum
Oil palm
Coconut
Cassava
Cotton
Maize
Total
Rice
Year
How does it work?
Under the deposit-refund system for PET bottles, manufacturers and importers
pay certain fees into a2.17
2005 17.09 18.82 1.34
fund4.39and 1.43
consumers
0.23
are given
0.06 1.21
a refund
0.35
for returning
10.68 57.77
PET bottles into designated collection sites. The industry formed a60.82
2004 21.02 17.03 1.43 2.55 4.42 1.86 0.24 0.08 1.31 0.35 10.53 foundation
to administer the recycling fund, which is meant to cover consumer refunds
Source: DEDE (2005)
and collection and recycling costs for the bottles. PET manufacturers and
importers were
Geographical required
distributions to four
of the paymain
intoagricultural
the recycling fund on
crops based according
the nationalto their
land
use of the year 2001 are presented in Fig. 1 and 2.
sales. Initially, consumers, who returned PET bottles to any of the more than
10,000 established collection locations, were paid a refund of NT$2.00
(approximately US$0.06). Recycling plants paid collectors NT$0.50 per bottle
for each bottle delivered. By 1992 Taiwan’s PET recycling rate was 80
percent.
In order to solve the problem of fund deficit, the refund value has been
reduced. First it was reduced to NT$1.00 and then further, to NT$0.50 per
bottle. Along with reduction of the refund value, the Recycling Fund
1
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Figure 2. Geographical distribution of sugarcane plantations (Left side) and oil palm
Outline of Practices/Actions:
plantations (Right side) (Source: Garivait et.al, 2006)
Table 2 presents the estimated energy use factor and surplus availability factor from the
How doesresidue
agricultural it work?
based on Residue production ratio (RPR) and their as received calorific
Under the deposit-refund system for PET bottles, manufacturers and importers
value.
pay certain fees into a fund and consumers are given a refund for returning
PET bottles
Table 2into
RPRdesignated collection
and calorific values sites. The
of agricultural industry formed a foundation
residues
to administer the recycling fund, which is meant to cover consumer refunds
and collection and recycling costs for the bottles. PET manufacturers and
importers were required to pay into the recycling fund according to their
sales. Initially, consumers, who returned PET bottles to any of the more than
10,000 established collection locations, were paid a refund of NT$2.00
(approximately US$0.06). Recycling plants paid collectors NT$0.50 per bottle
for each bottle delivered. By 1992 Taiwan’s PET recycling rate was 80
percent.
In order to solve the problem of fund deficit, the refund value has been
reduced. First it was reduced to NT$1.00 and then further, to NT$0.50 per
bottle. Along with reduction of the refund value, the Recycling Fund
2
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The estimated residue available and their energy potential for the year 2010 has been
projected based on historical data of harvested land and production statistics from the center
Title:
for Deposit-Refund
agricultural Systems
information for PET Bottles in Taiwan
as follows:.
Summary
Tableof3 the Practice
Energy potential of agricultural residues
Outline of Practices/Actions:
3
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residential customers without the need to link with any of the three utilities’
transmission systems.
Title: Deposit-Refund Systems for PET Bottles in Taiwan
Consumers are given more options on which electricity is traded after Energy Policy and
Summary
Planning of the
office Practice
(EPPO) made announcement to encourage interested investors and SPPs
using renewable energy as fuel. Then SPPs submit proposals to apply for subsidies from
The Energy Conservation Promotion Fund.
Keywords: Recycling, Deposit-refund system, Extended producer
responsibility,
In July 2006, 74PET bottle
SPPs management
which use biomass energy as fuel to generate electricity have
Country:notification
received Taiwan of acceptance with total capacity about 1,295 MW and 44 SPPs
Province:
have connectedEntire
to the regions
grid with total capacity about 839 MW. VSPPs have connected to
Area:
the grid with a Entire areasof 2.1 MW and total a sale of 1.85 MW. Table 4 and Table 5
total capacity
Duration:
show the statusSince 1989based power.
of biomass
Sponsors: Producers
ActorsTable
Involved:
4 StatusCentral Government,
of SPPs on biomass basedPrivate Sector, and
power generation plantCommunity
(July 2006)
Data Resource: APFED Good Practice database
http://www.apfed.net/ki/database/gp.php
Outline of Practices/Actions:
4
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Outline of Practices/Actions:
In order to solve the problem of fund deficit, the refund value has been
reduced. First it was reduced to NT$1.00 and then further, to NT$0.50 per
bottle. Along with reduction of the refund value, the Recycling Fund
5
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2.2 Technologies
Title: Deposit-Refund
2.2.1 Kiln Systems for PET Bottles in Taiwan
Various types of kiln are presently used in Thailand. All the kilns use the principle of hot
Summary
gas of (Source:
circulation. the Practice
http://www.charcoal.snmcenter.com/)
Outline of Practices/Actions:
6
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Water
Title: Deposit-Refund Systems for PET Bottles in Taiwan tube
Outline(Source:
of Practices/Actions:
http://www.charcoal.snmcenter.com/charcoalthai/brazier1.php)
The followings are some of the kilns used in Thailand (Thaisumi Co.,Ltd, 2007) retrieve
How
on doesdate
website it work?
July 25, 2007.
Under the deposit-refund system for PET bottles, manufacturers and importers
pay certain
2.2.1.1 Fat clayfees
kiln into a fund and consumers are given a refund for returning
PET bottles into designated collection sites. The industry formed a foundation
to administer
This is a low costthekiln.
recycling fund, which
The construction is meant
material to which
is fat clay coverisconsumer refunds
easily available.
andtype
This collection and recycling
of kiln produce good qualitycosts for the
of charcoal but bottles. PETefficiency
gives lowest manufacturers
compare toand
importers
other were
types of kiln. required to pay into the recycling fund according to their
sales. Initially, consumers, who returned PET bottles to any of the more than
10,000 established collection locations, were paid a refund of NT$2.00
(approximately US$0.06). Recycling plants paid collectors NT$0.50 per bottle
for each bottle delivered. By 1992 Taiwan’s PET recycling rate was 80
percent.
In order
2.2.1.2 to kiln
Brick solve the problem of fund deficit, the refund value has been
reduced. First it was reduced to NT$1.00 and then further, to NT$0.50 per
bottle.
This Along
is used with reduction
for industrial process. Theofcost
theof refund value,
this kiln is higher the Recycling
compared Fund
to fat clay
kiln. The structure composes with brick and clay. Cement is not preferred in structure
because it has the different coefficient of expansion.
3RKH Good Practices www.3rkh.net -1-
7
3RKH Good Practices
In order to solve the problem of fund deficit, the refund value has been
reduced. First it was reduced to NT$1.00 and then further, to NT$0.50 per
bottle. Along with reduction of the refund value, the Recycling Fund
8
3RKH Good Practices
In order to solve the problem of fund deficit, the refund value has been
reduced. First it was reduced to NT$1.00 and then further, to NT$0.50 per
bottle. Along with reduction of the refund value, the Recycling Fund
9
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Sawdust charcoal making process is divided into 3 parts; sieving and conveying of
Outlineto
sawdust of the
Practices/Actions:
dryer, extruding dried sawdust at high pressure and temperature by
extruder, and sending to charring process. The machine design for sawdust extrusion is
important as it is a major factor which decides the quality of final charcoal product.
How does
Another it work?
factor is the charring process. Without good charring process, there is impossible
Under
to the
achieve deposit-refund
good quality products. system for PET bottles, manufacturers and importers
pay certain fees into a fund and consumers are given a refund for returning
PET bottlesCharcoal”
“Sawdust into designated collection
is being recognized assites.
one ofThe
theindustry formed
best charcoals a foundation
present in the
to administer the recycling fund, which is meant to cover consumer refunds
market. Benefiting from the production process, no additive is required for sawdust
and collection
charcoal making. Itand recycling
is thus, costs
safe-to-use, for for
better thegrilling
bottles. PET manufacturers
purpose and environmental-and
friendly. This helps to reduce the forest cut-down due to
importers were required to pay into the recycling fund according the use of the sawdust wastetoas their
a
raw material.
sales. Initially, consumers, who returned PET bottles to any of the more than
10,000 established collection locations, were paid a refund of NT$2.00
2.2.2.2 Cold process
(approximately US$0.06). Recycling plants paid collectors NT$0.50 per bottle
for each bottle delivered. By 1992 Taiwan’s PET recycling rate was 80
a. Charcoal extruder
percent.
Charcoal extruder is specially designed to maximize the production capacity of charcoal
Problem The
briquette. arose:
casefree
and riders and
parts of the fund management
extruder are made from high-strength steel, coated
As recovery
with of PETlayers.
anti-rust polymer bottles
The increased, however,
material for the shaft and payment of isthe
pulley system refunds
specially
resulted in a deficit in the fund. The problem
selected to suit the high-torque and high-pressure system.was further exacerbated by free
riders – PET packaging manufacturers not registered with or reporting to the
Recycling
b. High power Fund Management Committee.
crusher
In order
This to solve
high power thehasproblem
crusher of fund
been designed deficit,use.
for industrial theThe
refund
defaultvalue
capacityhas been
of this
reduced. First it was reduced to NT$1.00 and then further, to NT$0.50 per
crusher can be adjusted to match the downstream equipment. The crusher is made from
bottle.selected
special Alonghigh-strength
with reduction of isthe
steel which refund
durable value,to the
and suitable Recycling
use with charcoal. Fund
3-
phase 30 HP motor size is selected so that the production capacity of this crusher is as
high as 10 Metric Ton per day, which is enough to supply for 5 extruders at a time.
3RKH Good Practices www.3rkh.net -1-
10
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c. Charcoal mixer
Title: Deposit-Refund
Charcoal mixer works asSystems for blender
a mixer and PET Bottles in charcoal
for the Taiwan powder and grains to mix
with natural binders such as tapioca starch or other kinds of starch together with water.
Summary
This mixer isofdesigned
the Practice
to match with typical charcoal size and characteristics to reach the
optimum mixing capacity before sending to the extrusion unit.
Keywords: Recycling, Deposit-refund system, Extended producer
responsibility, PET bottle management
Country: Taiwan
Province: Entire regions
Area: Entire areas
Duration: Since 1989
Sponsors: Producers
Actors Involved: Central Government, Private Sector, and Community
Data Resource: APFED Good Practice database
http://www.apfed.net/ki/database/gp.php
Figure 15 Charcoal extruder (left), High power crusher (middle),Charcoal mixer (right)
Outline of Practices/Actions:
2.3 Marketing
A marketing analysis report was prepared by Department of Industrial Promotion (DIP) on
Howdomestic
both does it market
work?and international market and is reported as following.
Under the deposit-refund system for PET bottles, manufacturers and importers
pay certain fees into a fund and consumers are given a refund for returning
PET bottles
2.3.1 intomarket
Domestic designated collection sites. The industry formed a foundation
to administer the recycling fund, which is meant to cover consumer refunds
and collection
Charcoal and for
has a market recycling costs
restaurants, for barbeque
hotels, the bottles.
centersPET
in manufacturers
Bangkok and otherand
importersThailand
provinces. were required to pay
imports charcoal into
from the
other recycling
countries can befund
seen according
from Table 7. to their
sales. Initially, consumers, who returned PET bottles to any of the more than
10,000 established collection locations, were paid a refund of NT$2.00
Table 7 Import market of charcoal in Thailand
(approximately
Country
US$0.06). Recycling plants paid collectors
Imported Value (million baht)
NT$0.50 per bottle
Ratio (percentage: %)
for each bottle delivered. 1998 By 1992
1999 2000 Taiwan’s
2001 PET recycling
1998 1999 2000rate2001
was 80
percent.
Total of whole world 12.65 25.39 43.15 27.41 100.00 100.00 100.00 100.00
1 Myanmar 11.19 23.50 41.65 20.02 88.47 92.53 96.54 73.02
Problem arose: free riders and fund management
2 China 0.01 0.13 0.02 2.81 0.06 0.52 0.04 10.25
3 Denmark 0.00 0.00 0.00 1.35 - - - 4.94
As
4 recovery
Thailandof PET bottles
0.00 increased,
0.00 0.00 however,
0.42 - payment
- of
- the1.53
refunds
resulted
5 in a deficit
Cambodia in the
0.20 fund.
0.24The problem
0.13 0.35 was further
1.55 exacerbated
0.94 0.31 by free
1.26
riders
6 – PET packaging0.02
Japan manufacturers
0.00 0.28 not0.75
registered
0.16 with
- or reporting
0.65 2.73to the
Recycling
7 Fund Management
Indonesia 0.01 Committee.
0.00 0.00 0.11 0.09 - - 0.42
8 Laos 0.82 0.45 0.52 0.54 6.50 1.76 1.21 1.96
In order to solve the problem of
9 Italy 0.08 0.00 fund deficit,
0.00 0.11 the refund value has been
0.66 0.01 - 0.40
10 Malaysia
reduced. First it was 0.00 0.16
reduced to 0.24
NT$1.00 0.11
and 0.02 0.64 0.56 0.39
then further, to NT$0.50 per
Total 12.34 24.48 42.85 26.57
bottle.Other
Along with
countries reduction
0.31 0.91 of the
0.30 refund
0.85 value, the Recycling Fund
Growth rate - 100.74 69.93 -36.47
Source: Department of commerce, 2002 as cited in the report of DIP
3RKH Good Practices www.3rkh.net -1-
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Presently
In orderbusiness
to solve of toast
the and grill restaurant
problem of fund is raising
deficit,in the
Thailand. Alsovalue
refund there ishas
a huge
been
market mainly in Japan, Korea and Taiwan to export charcoal.
reduced. First it was reduced to NT$1.00 and then further, to NT$0.50 per Moreover, there are
abundant agriculture residues in all the parts of Thailand which are still unused. Wood
bottle. Along with reduction of the refund value, the Recycling Fund
vinegar or pyroligneous acid has also traditionally been used as an insect repellant,
deodorizer, antibacterial agent, sterilizer, alkaline bath and wash, and food additive. The
price of wood vinegar is 150 baht/ liter, while charcoal price is 15-20 Baht / kg (2004).
3RKH Good Practices
Therefore, charcoal www.3rkh.net - 1 - for future market.
industries need to be promoted
12
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2.4 Barriers
Title: Deposit-Refund Systems for PET Bottles in Taiwan
The two main barriers were reported by Department of Industrial Promotion (DIP) as
following:
Summary of the Practice
13
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3RKH Good
2.6.12 ThePractices www.3rkh.net
utilization - 1 - as an alternative domestic fuel
of carbonized rice hulls
Author: Supaporn Manarangsan and Apichai Terdteamwong
Faculty of Engineering, Khon Kaen University, 1989
14
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15
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Summary
2.7.1 of thecenters
Research Practice
1. Thailand Institute of Scientific and Technological Research, Pathumthani,
www.tistr.or.th tel. 0-2577-9000
Keywords: Recycling, Deposit-refund system, Extended producer
2. Royal Chitralada projects, www.kanchanapisek.or.th
responsibility,
3. RoyalPET bottle management
Agricultural station Angkhang, Chiengmai, www.angkhang.com
Country: Taiwan
4. National Innovation Agency (NIA). www.nia.or.th
Province: Entire regions
Area: Entire areas
Duration:
2.7.2 Sinceoffices
Government 1989
Sponsors: Producers
1. Department of Alternative Energy Development and Efficiency (DEDE)
Actors Involved: Central Government,
Tel.0-262-7100-6, www.dede.go.th Private Sector, and Community
Data Resource:
2. ForestryAPFED Goodwww.forest.go.th
Department, Practice database
http://www.apfed.net/ki/database/gp.php
3. Department of Industrial Promotion, www.dip.go.th
4. Office of Import –Export Control Policy, Department of Foreign Trade,
www.dft.moc.go.th
5. Department of Export Promotion, Ministry of Commerce Royal Thai
Outline of Practices/Actions:
Government, www.depthai.go.th
In order
2.7.4 to / solve
Plant the problem of fund deficit, the refund value has been
Industrials
reduced. First it was reduced to NT$1.00 and then further, to NT$0.50 per
Outstanding producers
bottle. Along withand market leaders
reduction of of charcoal
the industry
refund in Thailand
value, are;
the Recycling Fund
1. Chonburi Salakhu Co., Ltd., in Chonburi
2. P & A Charcoal Thai Co., Ltd., in Phra Nakhon Sri Ayuttaya.
3. S.N.P. Co., Ltd., in Yasothon. -1-
3RKH Good Practices www.3rkh.net
4. Nathawee Rung-ruaeng Industry Co., Ltd., in Songkhla,
All producers and entrepreneurs are as follow:
16
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17
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Outline of Practices/Actions:
In order to solve the problem of fund deficit, the refund value has been
reduced. First it was reduced to NT$1.00 and then further, to NT$0.50 per
bottle. Along with reduction of the refund value, the Recycling Fund
18
3RKH Good Practices
References
Title: Deposit-Refund
Bhattacharya Systems
S.C. and Salam for PET
P.A., 2006. BottlesEnergy
Biomass in Taiwan
in Developing Countries: A
Multi-Facetted Study in Selected Asian Countries. Asian Regional Research Programme
inSummary of the Practice
Energy, Environment and Climate (ARRPEEC). Energy field of study. Asian Institute
of Technology (AIT), Thailand.
Keywords:
Chiang Recycling,
Mai University; Deposit-refund
www.cmu.ac.th system, Extended producer
responsibility, PET bottle management
Country:
Chulalongkorn Taiwan
University, www.chula.ac.th
Province: Entire regions
Area:Technology.
Clinic Entire areasof Science and Technology. Retrieve on website
Ministry
Duration: Since 1989
www.clinictech.most.go.th
Sponsors: Producers
Actors Involved:
Department Central
of Alternative Government,
Energy Private
Development Sector,(DEDE).
and Efficiency and Community
Retrieve on
Data Resource: APFED Good Practice database
website www.dede.go.th
http://www.apfed.net/ki/database/gp.php
Department of Foreign Trade (DFT), Ministry of Commerce Thailand. Retrieve on
website www.dft.moc.go.th/
Outline of of
Department Practices/Actions:
Industrial Promotion (DIP). Retrieve on website http://www.dip.go.th
Garivait S., Chaiyo U., Patumsawad S. and Deakhuntod J., 2006. Physical and Chemical
How does it work?
Properties of Thai Biomass Fuels from Agricultural Residues. The 2nd Joint International
Under theon
Conference deposit-refund system
“Sustainable Energy and for PET bottles,
Environment (SEEmanufacturers and importers
2006)”1-23 November 2006,
pay certain fees
Bangkok, Thailand into a fund and consumers are given a refund for returning
PET bottles into designated collection sites. The industry formed a foundation
to administer
Kasetsart the www.ku.ac.th
University; recycling fund, which is meant to cover consumer refunds
and collection and recycling costs for the bottles. PET manufacturers and
importers
Khon were required
Kaen University to pay into the recycling fund according to their
www.kku.ac.th
sales. Initially, consumers, who returned PET bottles to any of the more than
10,000
King established
Mongkut's Institutecollection locations,
of Technology werewww.kmitnb.ac.th
North Bangkok, paid a refund of NT$2.00
(approximately US$0.06). Recycling plants paid collectors NT$0.50 per bottle
for each
King Mongkut'sbottle delivered.
Institute By 1992
of Technology Taiwan’s
Ladkrabang, PET recycling rate was 80
www.kmitl.ac.th
percent.
Mahasarakham University; www.msu.ac.th
Problem arose: free riders and fund management
Naresuan University; www.nu.ac.th
As recovery of PET bottles increased, however, payment of the refunds
resulted in a deficit in the fund. The problem was further exacerbated by free
Rambhai Barni Rajabhat University, Chanthaburi; www.rbru.ac.th
riders – PET packaging manufacturers not registered with or reporting to the
Recycling Fund
Rajamangala Management
University Committee.
of Technology Isan Sakonnakhon Campus
In order toUniversity
Rajamangala solve the problem of
of Technology fund deficit,
Thanyaburi, the refund value has been
Pathumthani.
reduced. First it was reduced to NT$1.00 and then further, to NT$0.50 per
bottle. Along
Research Library ofwith reduction
National Research of the ofrefund
Council value,
Thailand. Retrievethe Recycling Fund
on website
http://www.riclib.nrct.go.th/
Sajjakulnukit B. etwww.3rkh.net
3RKH Good Practices -1-
al, 2005.Assessment of sustainable energy potential of non-plantation
biomass resources in Thailand. Bureau of Energy Research, Department of Alternative
Energy Development and Efficiency, Thailand and Energy Program, School of
20
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Surin Ngaemngam and Tetsuo Tezuka, 2006. Effect of Energy Policy on Biomass-based
Keywords:
Power Recycling,
Generation Deposit-refund
in Thailand The system,
2nd Joint International Extended
Conference producer
on “Sustainable
responsibility,
Energy PET bottle
and Environment management
(SEE 2006)”1-23 November 2006, Bangkok, Thailand.
Country: Taiwan
Province: Entire regions
Thaisumi Co.,Ltd, online www.thaisumi.com and http://www.charcoal.snmcenter.com/
Area: Entire areas
Duration: Since 1989
Udonthani Rajabhat University
Sponsors: Producers
Actors Involved: Central Government, Private Sector, and Community
Data Resource: APFED Good Practice database
http://www.apfed.net/ki/database/gp.php
Outline of Practices/Actions:
In order to solve the problem of fund deficit, the refund value has been
reduced. First it was reduced to NT$1.00 and then further, to NT$0.50 per
bottle. Along with reduction of the refund value, the Recycling Fund
21