Customer THERMAX LTD
Project 20 TPH DUMP CONDENSER
Name of the Supplier NEW FIELD INDUSTRIAL EQUIPMENT PVT LTD
Supplier offer reference
Important Notes
Units This document primarily uses SI units, unless otherwise specified.
1 General
The condenser shall be designed to receive and condense the whole of the exhaust steam from the turbine including
1.1 drains and vents under all modes of operation. The condenser shall be provided with a neck to connect the turbine
exhaust opening. The neck elevation shall be provided by Customer during detailed engineering.
Adequate priming and vent systems for initial operation and elimination of water hammer shall be provided.
1.1.1
The condenser shall be capable for part load operation of the STG unit with one half of condenser out of service.
1.1.2
This operation, however, will be for short duration only.
The condenser design shall provide for adequate bowing or sloping of tubes to ensure complete drainage of
1.1.3
the tubes.
1.1.11 Type of Condenser – Shell & Tube Type, TEMA ‘C’, NEN TYPE.
One no stand pipe shall be provided with Level Gauge connection-2nos, Level Transmitter connection - 2nos, Level
1.1.13
Switch Connection – 2 Nos
1.1.16 Foundation bolt, Nuts & shim(SS), Liners and Foundation Liner – 1lot.
1.1.18 Vortex Breaker of suitable size shall be provided at Condensate Outlet .
1.1.19 Mating Flanges and Fasteners For all Flanges shall be in NF Scope.
1.1.20 A separate HotWell will be provided with a Holding Time of 1 Minute having capacity 335 Lts.
2 Datasheet
2.1.1 Design Codes
2.1.2 Datasheet-Mandatory requirements NIL Mechanical design OEM Standard
2.1.3 Thermal / hydraulic design. HEI Performance Test ASME PTC 12.2
2.1.4 Material (s) ASME/IS
3 Thermal design
3.1 Design Heat Load Guarantee point
3.2 Exhaust steam from turbine LPt
3.2.1 Flow Tph 20
3.2.2 Operating Pressure Ata 9
3.2.3 Temperature °C 180 Condensate Outlet Temperature: 155 DegC
3.2.4 Enthalpy Kcal/ 666.5
kg
3.3 Cooling water parameters
3.3.1 Flow T/h 1025
3.3.2 Pressure Ata 2.5
3.3.3 Inlet temperature °C 32
3.3.4 Cooling water ∆T °C 10
Upstream of
Inside
3.3.5 condenser dump Spray water
condenser
device
Steam
3.3.5.1 Flow T/Hr
3.3.5.2 Pressure Ata
3.3.5.3 Temperature °C
3.3.5.4 Enthalpy KCal/ Kg
3.3.6 Strength design (The following values have been considered for strength design of condenser)
3.3.6.1 Tube Side Shell Side
3.3.6.2 Design pressure Bar 4.0 7.0
g
3.3.6.3 Test pressure Bar 5.2 9.1
g
3.3.6.4 Design temperature °C 50 200
4 Layout and type of construction
4.1 Layout
4.1.1 Condensing surface area m2 117
4.1.2 Cleanliness Factor 0.85
4.1.3 Corrosion Allowance Mm .8/1.6 Number of passes # 1
4.1.4 Plugged UnPlugged
4.1.5 Cooling water Velocity m/s 2.19 2.08
4.1.6 Pressure drop Bar <0.75 <0.75
4.1.7 Plugging Margin % 5
4.1.8 Excess Area % 5(Including 5%Plugging Margin)
4.2 Tubes
4.2.1 Outside diameter Mm 19.05 thickness Mm 0.7
4.2.2 Effective tube length Mm 3680 Thk. (Impingement Zone) Mm 0.7
4.2.3 Number of tubes # 532
4.3 Tube sheet
4.3.1 Thickness Mm 32 Outside diameter mm 650
4.4 Shell Shell Diameter mm 660
4.4.1 Thickness mm 10 Number of sections # 1
4.4.2 Venting connections quantity # 2 size DN 50
4.5 Support plate
4.5.1 Thickness Mm 8 Quantity # 6
4.6 Hot well
4.7 Water-box
4.7.1 Water inlet connection NB 18” Water outlet connection NB 18”
4.8 Weights & Main Dimensions
4.8.1 Weight Dimensions
4.8.2 Empty Kg 4800 Length mm 5000
4.8.3 Operating kg 7000 Width mm 1000
4.8.4 Maximum kg 10100 Height** mm 1300
Excluding Hotwell Tank
4.9 Type of construction
4.9.1 Condenser type Shell & Tube Type, TEMA ‘C’, NEN
4.9.3 Condenser support Sliding
4.9.4 Tube bundle Straight tubes
4.9.5 Water box NonDivided
4.9.6 Water box cover Plate type hinged at both ends (doors)
4.9.7 Tube removal On both water box side
4.9.10 Tubes to Tube sheet joint Roller expanded
4.9.11 Shell to tube sheet connection Welded
5 Materials
5.1 Tubes SA249 TP304 Structural Parts IS 2062 Gr. B
5.2 Tie Rods Carbon steel Gasket (water side) Neoprene
5.3 Tube sheet SA 516 Gr 70 Bolts ASTM A193 B7
5.4 Support plates IS 2062 Nuts ASTM A194 2H
5.5 Shell IS 2062 Steam Dump Device -
5.6 Water boxes & cover IS 2062 Expansion Bellow NA
5.7 Anodes NA
6 Painting
Inside – Coal tar epoxy Coating
6.1 Water box Painting Outside – Epoxy Based Zinc Phosphate Primer &
Two Coats of Heat Resistant Aluminum Paint.
6.2 Tube sheet painting on CW side Coal Tar epoxy
Inside – Steam Washable Paint & Rust Inhibitor
6.3 Steam Shell & Internals Outside – Epoxy Based Zinc Phosphate Primer & Two
Coats of Heat Resistant Aluminum Paint
Exclusion
With reference to your above enquiry, we are pleased to submit our most competitive offer as under for
your kind consideration.
Description: design and supply of shell and tube type dump condenser generally as per our
datasheet enclosed herewith.
Type: tema cl ‘c’, nen
Design parameters, operating parameters, material of construction as per the design datasheet enclosed
herewith.
Scope of supply:
steam surface condenser 1no
Stand pipe 1no
Exclusion: hot well level control system cep expansion bellow, piping, stand pipe valves, gauges and
any other item not specifically included under the scope of supply.
Price: Rs 18,70,000/- (Rs eighteen lacs seventy thousand only). Ex works. Hot well tank:
Rs 157,000/-
1.1 Price clause:
The above prices do not include packing and forwarding charges. Taxes, duties and insurance will be
charged extra at actual at the time of delivery.
1.2 Taxes and duties:
Gst extra
Sea worthy packing: not applicable
Freight extra to your account.
Insurance extra to your account.
1.3 VALIDITY
THIS OFFER IS VALID FOR 10 DAYS FROM THE DATE I.E. UPTO 22/1/2022 AND PRICES WILL
REMAIN FIRM TILL VALIDITY PERIOD.
1.4 CANCELLATION:
PLEASE NOTE THAT THE CANCELLATION SHALL BE ON MUTUALLY AGREEMENT IN
WRITTEN ONLY.
1.5 TERMS OF PAYMENTS:
15 % AS ADVANCE ALONG WITH PURCHASE ORDER.
10% AGAINST APPROVAL OF GA DRAWINGS
20% AGAINST PROCUREMENT OF TUBES
55% AGAINS DESPATCH DOCUMENTS
DELIVERY: 18-20 WEEKS AFTER RECEIPT OF FIRM ORDER AND OUR CONFIRMATION TO
THAT.
WE FULLY HOPE THAT YOU WILL FIND OUR ABOVE OFFER IN LINE WITH YOUR
REQUIREMENT AND THE SAME SHALL BE ACCEPTABLE TO YOU.
WE NOW LOOK FORWARD TO FURTHER DEVELOPMENT IN THIS MATTER WITH MUCH
INTEREST. MEANWHILE, THANKING YOU
YOURS FAITHFULLY,
FOR NEW FIELD INDUSTRIAL EQUIPMENT PVT LTD
