Structural Steel Fabrication Guide
Structural Steel Fabrication Guide
I. CIVIL/STRUCTURAL DRAWINGS ARE WITH A. ALL DIMENSIONS ARE IN MILLIMETERS AND ELEVATIONS
1 GRID LINES REFERENCE OF FOLLOWING DRAWINGS: IN METER UNLESS OTHERWISE INDICATED.
5500 GENERAL ARRANGEMENT DRAWINGS FOR B. STRUCTURAL STEEL SHALL BE BS EN 10025 S355 J2 WITH
185 SKIDS:0340RP-132920-B01-0001
3NOS.50MM
TOS TOP OF STEEL MINIMUM YIELD STRESS OF 355 MPA.
945 512 1212 1456 429 760
LONG SLOT HOLE CIVIL/STRUCTURAL ARRANGEMENT DRAWINGS - C. SHOP WELDING SHALL BE IN ACCORDANCE WITH THE
30MM HOLE FOR M24 BOLT 350
GRATING FOR SKIDS:0340RP-132920-B07-0001 AMERICAN WELDING SOCIETY AWS D1.1/D1.1M,AWS D1.3
WEIGHT AND CENTER OF GRAVITY DATA SHEET - OR AWS D14.1
FOR SKIDS: 0340RP-132920-D02-0001
550
04
TYP. TYPICAL D. ALL WELDS SHALL BE CONTINUOUS 6MM FILLET IN
STRUCTURAL STEEL CALCULATIONS - FOR
ACCORDANCE WITH AWS D1.1/D1.1M .
THK THICKNESS SKIDS:
E. GALVANIZATION AND PAINTING SHALL BE IN
0340RP-132920-G03-0001
J. FILLET WELDS ARE SUBJECT TO 20% MT OR PT IN ACCORDANCE WITH DOCUMENT: EXTERNAL PAINT SHOP
EL ELEVATION ACCORDANCE WITH SPECIFICATION FOR AND FIELD 0000RP-0-G0-G000-ML-SPC-0002.
1027
WELDING, PWHT AND NDE OF PROCESS AND F. STRUCTURAL STEEL SHALL BE PAINTED RAL-000-7000
UTILITY PIPING: 0000BF-C-G0-G000-QA-SPC-0001. COLOR .
G. ALL LIFTING LUG CONNECTIONS SHALL BE FULL
PENETRATION GROOVE WELD AND SHALL BE 100% ULTRA
272
SONIC TESTED.
H. FABRICATION DETAILS SHALL BE IN ACCORDANCE WITH
680
1250
NOTES
1. STEEL BAR GRATING SHALL BE AS PER ASTM
1850 1850
A1011/A1011M, GALVANIZED PER ASTM A123/A123M ,
432
STEEL GRATING SHALL BE RECTANGULAR TYPE WITH
120
491
B
04 945 558 215 951 305 620 153 456 350 360 225
B
04
CROSS BARS AT 100mm C\C.
185 175 2. GRATING PANELS SHALL BE REMOVABLE TYPE, WITH
2NOS.300X500 STIFFENER PLATES PLAN VIEW AT EL+0.240 MAXIMUM WEIGHT OF HEAVIEST GRATING PANEL SHALL
SCALE = 1:10
BE 70 Kg.
789
3. LIFTING LUG SHALL BE PAINTED TANGERINE RAL0506070
6072
500 AS PER DOCUMENT: EXTERNAL PAINT SHOP AND FIELD
285 175 415 921 1240 1264 895 415 175 287
0000RP-0-G0-G000-ML-SPC-0002.
4. PIPE SUPPORT ELEVATION AND LOCATION ARE TO BE
711
FINALIZED AFTER FINAL STRESS ANALYSIS AND VENDOR
INFORMATION.
5. PIPE GUIDE AND REST SUPPORT SHALL BE AS PER
DOCUMENT (PIPING SUPPORT STANDARD)
419
:101591PF-C-GO-G000-PE-SPC-1008-(FCG)
116
541
425
333
357
540
1016 274
654
4161
368
940
150
1190
865
AUTOMATION INTELLIGENCE
405
150
Job Specific Data
ROOF PLAN VIEW AT EL+6.1
SCALE = 1:10
Tag No- PRJ0010315-5, 6,7 &
8
Quantity - 4 nos Rev 0 PRJ0010315-S-D-110-Sheet
SECTION
SCALE = 1:10
A
1 - Date: 28-04-22
GENERAL NOTES: CONTINUE GENERAL NOTES
J. FILLET WELDS ARE SUBJECT TO 20% MT OR PT IN A. ALL DIMENSIONS ARE IN MILLIMETERS AND
ACCORDANCE WITH SPECIFICATION FOR WELDING, ELEVATIONS IN METER UNLESS OTHERWISE INDICATED.
PWHT AND NDE OF PROCESS AND UTILITY PIPING: B. STRUCTURAL STEEL SHALL BE BS EN 10025 S355 J2
0000BF-C-G0-G000-QA-SPC-0001. WITH MINIMUM YIELD STRESS OF 355 MPA.
C. SHOP WELDING SHALL BE IN ACCORDANCE WITH THE
AMERICAN WELDING SOCIETY AWS D1.1/D1.1M,AWS D1.3
OR AWS D14.1
3967 D. ALL WELDS SHALL BE CONTINUOUS 6MM FILLET IN
1959 1959
ACCORDANCE WITH AWS D1.1/D1.1M .
E. GALVANIZATION AND PAINTING SHALL BE IN
ACCORDANCE WITH DOCUMENT: EXTERNAL PAINT
5500 SHOP AND FIELD 0000RP-0-G0-G000-ML-SPC-0002.
945 2295 1500 760 F. STRUCTURAL STEEL SHALL BE PAINTED RAL-000-7000
982
COLOR .
G. ALL LIFTING LUG CONNECTIONS SHALL BE FULL
PENETRATION GROOVE WELD AND SHALL BE 100%
ULTRA SONIC TESTED.
547
1267 628 680 192 827 547 H. FABRICATION DETAILS SHALL BE IN ACCORDANCE WITH
1012
DOCUMENT: STRUCTURAL STEEL MATERIAL
116
416
425
795
I. CIVIL/STRUCTURAL DRAWINGS ARE WITH REFERENCE
OF FOLLOWING DRAWINGS:
356
605
0340RP-132920-B01-0001
1012
FOUNDATION LOADING DIAGRAM AND SUPPORT
896 224
DETAILS- FOR SKIDS: 0340RP-132920-B04-0001.
655
340
60
SKIDS: 0340RP-132920-D02-0001
6122
STRUCTURAL STEEL CALCULATIONS - FOR SKIDS:
3356
1125 0340RP-132920-G03-0001.
630
LIFTING BEAM/FRAME/SLING DRAWINGS/LIFTING
940
1012
0340RP-132920-B05-0001.
FOR SKID EARTHING REFER SKID EARTHING
DRAWINGS: 0340RP-132920-E28-0002
660
NOTES
865
1012
1. LIFTING LUG SHALL BE PAINTED AS PER TANGERINE
490
982
2NOS.300X500 STIFFENER PLATES
8
120
Quantity - 4 nos
300X500 COLUMN VERTICAL STIFFENERS
STIFFENER 16 THK 12 THK EACH SIDE (TYP.)
D
-
35 230 4NOS.20MM HOLE
B. STRUCTURAL STEEL SHALL BE BS EN 10025 S355 J2
WITH MINIMUM YIELD STRESS OF 355 MPA.
6 (TYP.)
C. SHOP WELDING SHALL BE IN ACCORDANCE WITH THE
10MM THK
AMERICAN WELDING SOCIETY AWS D1.1/D1.1M,AWS D1.3
300
12MM STIFFENERS STIFFENER PLATE
OR AWS D14.1
D. ALL WELDS SHALL BE CONTINUOUS 6MM FILLET IN
ACCORDANCE WITH AWS D1.1/D1.1M .
E. GALVANIZATION AND PAINTING SHALL BE IN
6
20MM THK PLATE ACCORDANCE WITH DOCUMENT: EXTERNAL PAINT
SHOP AND FIELD 0000RP-0-G0-G000-ML-SPC-0002.
D
-
F
-
7MM THK EXTENSION PLATE
ACCORDANCE WITH SPECIFICATION FOR WELDING,
240
PLATE(TYP.) PWHT AND NDE OF PROCESS AND UTILITY PIPING:
0000BF-C-G0-G000-QA-SPC-0001.
240
PLATE (TYP)
240
F
-
E
-
DETAIL B
SCALE 1/2 03
300
150
150
242
10MM STIFFENERS
30
COLOR .
6 G. ALL LIFTING LUG CONNECTIONS SHALL BE FULL
PENETRATION GROOVE WELD AND SHALL BE 100%
158
250 NOTES
180 35
35
4NOS.18MM HOLE
FOR M16 BOLTS
6
35
SECTION K
SCALE 1/2 - CHANNEL TO CHANNEL CONNECTION
SCALE: NTS
2.5
(TYP) SHOP AND FIELD 0000RP-0-G0-G000-ML-SPC-0002.
F. STRUCTURAL STEEL SHALL BE PAINTED RAL-000-7000
(TYP)
10 CL
COLOR .
PITCH 41
G. ALL LIFTING LUG CONNECTIONS SHALL BE FULL
PENETRATION GROOVE WELD AND SHALL BE 100%
ULTRA SONIC TESTED.
H. FABRICATION DETAILS SHALL BE IN ACCORDANCE WITH
END BANDING BAR
DOCUMENT: STRUCTURAL STEEL MATERIAL
FB30x5 (TYP)
2.5
CLAMP (TYP) FABRICATION AND ERECTION SPECIFICATION
6MM SQ TWISTED CROSS BARS 101591PF-C-G0-G000-ST-SPC-1001.
FLAT BARS FB30x5 SERRATED (TYP) J. FILLET WELDS ARE SUBJECT TO 20% MT OR PT IN
TYPICAL FIXING FLOOR GRATING PANEL ACCORDANCE WITH SPECIFICATION FOR WELDING,
PWHT AND NDE OF PROCESS AND UTILITY PIPING:
0000BF-C-G0-G000-QA-SPC-0001.
DEPTH 30
NOTES
1. STEEL BAR GRATING SHALL BE AS PER ASTM
A1011/A1011M, GALVANIZED PER ASTM A123/A123M ,
P
-
STEEL GRATING SHALL BE RECTANGULAR TYPE WITH
TYPICAL GRATING PANEL
PLAIN 5mm X30mm DEEP AT 41mm C\C WITH TWISTED
CROSS BARS AT 100mm C\C.
Q 2. GRATING PANELS SHALL BE REMOVABLE TYPE, WITH
-
CROSS BAR
M8 HEX BOLT
SADDLE AND NUT
4 8
4 8 BEARING BAR CROSS BAR
M8 HEX BOLT
SADDLE
AND NUT
SUPPORT BEAM
BEARING BAR
RUMAILA OPERATING ORGANISATION
SECTION Q
-
SUPPORT BEAM
LOWER CLIP
WELDED CLAMP
ONLY WHERE NORMAL CLAMP SECTION P AUTOMATION INTELLIGENCE
IS IMPRACTICABLE -
RHS180*100*6.3 Note-B 2 372.9 9.10 18.20 Total 1 3450 203.93 RHS180*100*6.3 Note-B 2 3400 89.93 179.85
RHS180*100*6.3 Note-B 2 2393.62 62.54 125.09 HEB240 Note-B 2 5500 441.25 882.50 RHS180*100*6.3 Note-B 2 4969.55 131.44 262.87