ij L API 570 Certification API 570 Certification Piping Components “The wise man will hear and increase in knowledge” PI'570 Certification - Copyright MSTSY Know the types of pipe & piping components Y Have an understanding of piping specs Y Understand the pro's and con's of pipe joining methods Y Suecessfully use the B16.5, the Flange Standard Solve flange rating problems Y Determine the maximum hydrotest pressure for a API 574 Sections 4.1.1 & 4.1.2 provide a great summary about pipe. These sections discuss pipe schedules, sizes, forming methods, tolerances, etc. 4 \PI'570 Certification - Copyright MSTSL Pipe Specifications Y Pipe and piping components are built in the pipe mill to a spec, like ASTM A106 (CS pipe) Y These manufacturing spees cover items like: * Materials ® Inspection requirements = Minimum tensile strength ® Fabrication process Y Note! For most Spec #'s like A-106, the actual number does not have special significance. It just refers to a section in a code. Jy} 4) Surefire Pipe Specs All pipe is to be made of a tong hole, surrounded hy metal around the hole, All pipe is to be hollow through-out the entire length, The pipe and the hole must be the same length. The pipe ID must not exceed the pipe OD, otherwise the hole will be on the outside. Flanges must have holes for bolts. These holes must be quite separate from the big hole in the middle of the pipe. All pipe must be roundular & tubular. All pipe over 6" diameter must have the words "large pipe" painted on it. We don't want the contractor to mistake it for a small pipe. All pipe is to be supplied without rust. Rust will be more readily applied at the job site. (Some vendors are now able to supply pre-rusted pipe - saves work in the field!) For an example of areal” spec, see ASTM A-106 at end of this section PI 570 Certification - Copyright MSTSPiping Components Manufacturing of Pipe Y Seamless (drawn through dies) Sy © Used the most in our petrochemical plants * Tolerance: -12.5% Y Welded (plate that is rolled and welded) ® Most piping greater than 16 NPS is rolled & welded ® Tolerance: -0. 010" Y Cast (and machined) ® Not used often ™ Tolerance: -0.00 + 1/16” 2% Definition: NPS - Nominal Pipe Size Seamless Pipe: The Advantage + Fewer welds! Welds are generally places for potential leaks and failures. = No longitudinal welds! In all cylinders, the stresses on longitudinal welds are twice that of circumferential welds. (Covered further in Module 2) API 574 Table 3 ‘ASTM | Nominal Pipe Size (NPS) Diameter Thickness Pipe Tolerances Material Tolerance Tolerance (Partial List) ASS << FI2 NPS T32" + V68 “12.5% asa > PIR NPS 21% 2S% A106 TS NPS to 1-172 NPS = 1B?” + 164" “23% AI06 > FIZ NPS 10 4 NPS £1: “12.5% Asa All Circumference + 0.5% | Tolerance of plate of diameter standard “AISS All + 1% of nominal “12.5% A358 All 205% aor” PL 570 Certification - Copyright MSTS For more information on pipe diameter and wall thickness tolerances, see API 574 Table 3. Caution: Some of the diameter tolerances are a little hard to read in API 574!!Piping Components Y Diameters - standardized through 48" "= Upto 12 NPS, size refers to pipe ID ™ Above 12 NPS, size refers to the pipe OD Y Thicknesses standardized through 36" ® Thicker pipe has smaller ID OD stays the same ~ " Traditional: Std. weight, extra strong, double extra strong 510. xs xxS, " Schedules: 10, 40, 80, ete. * BI6,5 Annex C or API S74 Table 1 Pipe Schedules ending in “S” (ie. 10S) refers to Stainless Steel (SS) pipe schedule chart. The SS charts are not shown in BI6.5 or API S74 cre ine During projects & repairs, new pipe is ordered. Inspectors should measure the wall thickness of new pipe to determine ifthe thickness meets minimum code requirements jinimum Thickness for New Seamless Pipe The tolerance for seamless is -12.5%. This means it can be 12.5% thinner than what is listed in the pipe schedule. Or, the pipe has to be at least 87.5% as thick as the nominal thickness. Since our UT | instruments measure wall thickness, we need to know the minimum allowed thickness. Here's the formula: tn yoy = 0.875 X 4, Example: Determine minimum wall thickness of a new 6 NPS seamless pipe. 280" From pipe schedule chart tym Iyianee = 0875. 0.280 = 0.245” New pipe below 0.245" iz rejectable! wm Thickness for New Pipe Since the mill tolerance for rolled and welded pipe is - 0.010", this is much easier to caleulate. Here's the formula: 1, an 0.010 a Example: — Determine minimum wall thickness of a new 6 NPS welded pipe 280" From pipe schedule chart? tym yup new = 0-280 - 0.010 = 0.270" New pipe below 0.270" is rejectable! P1570 Certification - Copyright MSTSPiping Components Other Piping Nes. © Stated size)is the actual outside diameter. © Not generally used for piping. " Applications; furnace & heat exchanger tubes Cast Iron Piping izes are different than the sizes for steel piping ® Susceptible to brittle failures * Not used for hydrocarbon services Bec te toy “a” Exercise 1-1 Pipe Dimensions 1) What is the nominal wall thickness of a 6 NPS, Schedule 80 pipe? 2) What is the nominal wall thickness of a 2 NPS Schedule 40 pipe? 43) What is the OD ofa 4 NPS furnace tube? (tube is made to a pipe spec) rye ae nies 44) What is the OD of a4” furnace tube? (tube is made to a tube spec) H..000 5) What is the minimum allowed thickness of a new.8 NPS Schedule 80 seamless pipe? (show your calculation) a ten 7 00995 ¥ 01500 6) What is the minimum allowed thickness of a new 8 NPS Schedule 80 welded pipe? (show your calculation) | | 4PT570 Certification - Copyright MSTSPiping Components Joining Method - Welding cee The primary joining method for permanent petrochemical piping. Fewer leaks & repairs required with this joining method. Y Socket-weld il bare Weed * Generally limited to pipe < 2 NPS! * Watch out for "the gap" vsro (“i') * Advantages: Quick, less skill required ™ Potential crevice corrosion Y Butt-welded ™ Used on all line sizes "= High Strength Pe ™ Inspect with RT; the “meat & potatoes NDE* 7 vention wy RT 9 weit cues vl is The Gap Why is “the gap” needed on socket welded pipe? Thermal expansion! If there is not a gap, and if pipe grows more than the socket welded fitting, then the fillet weld may crack. How could this occur? 1. During fabrication: If the pipe wall is thinner than the SW fitting, then the pipe will become hotter than the fitting during welding. 2. Hot services: If the line is uninsulated, the socket will not heat up as much as the Pipe. 3. Hot cyclic conditions During in-service inspections using profile RT, occasionally a SW fitting is found without a gap. If this pipe has withstood the “iest of time”, usually there is no reason to repair and add “the gap”. However, if operating temperature or cyclic conditions increase, then discuss this situation with a pressure equipment engineer. PL 570 Certification - Copyright MSTSY Limitations = Non-critical service "2 NPS or smaller v Advantages * Lower crafisman skill level required Tapered Threads Joining Method - Threaded Piping Components | Y Disadvantages = A significant portion of the pipe has been removed in the threading * Quick installation process © No "hot work” required ® Susceptible to fatigue cracks —— Pedcet Walt PI 570 Certification - Copyright MSTSY Purpose for flanges = API Std 605 Y Classes: 150, 300, 400, : V Types: Weldneck, Slip-On, ete. APLTD, 58 * Disconnect or isolate piping & equipment * Connect to other equipment, e.g. pumps, exchangers * Install piping in areas where welding is not permitted Piping Components Every flange is a potential leak. During design, the number of flanges are usually minimized. In high pressure units, there are very few flanges. This reduces cost and minimizes the potential for serious leaks. Often, even welded valves are used. ad be nal Welding-Neck Lap-Joint Flange Flange (ier oR ited Slip-On Welded Blind Flange Flange PI 570 Certification - Copyright MSTS Socket-Welded ) Flange Threaded FlangePiping Components Successful Flanging VF lange Selection - Appropriate Strength ® Must know material temp and pressure ratings Y The Gasket we ™ Appropriately compressed, no blowouts Y The Bolting - Provides the “Squeeze” ® Bolting Strength ™ Bolting Stretch Y The Assembler ® Correct torquing procedure " Larger flanges are more difficult to assemble The Weak Link gine : Whats the weak link on a flange?( The bolts! | The bolts are like monster springs. As the nuts are tightened, the bolts stretch. This creates a squeeze on the gasket. If there is not enough “stretch”, then there is not enough “squeeze” and the gasket will leak. Also, the pressure from the process creates a force trying to pull apart the flanges. If the {force from the process exceeds the bolt force (squeeze), the flange will leak, A leak occurs when F peocess > Fsoxzs PL 570 Certification - Copyright MSTS. 10i Y Scope of B16.5 Y Types of Material Flange Dimensions ® Steels and alloys Y Flange Facings Y Fab Methods ® Visual Comparator * Castings " Norm Finish ee = Forgings 125-250 micro-inch © Plate rony bind te | B16.5 - The Flange Standard ® Figs & flange fittings ¥ Flange Markings Piping Components Y Raised face vs. Flat face 45-55 grooves/inch Dimensions - flange dimensions do not change with different flange metallurgies. For example, all 6 NPS, Class 300 flanges have exactly the same dimensions. Raised Face APL 570 Certification - Copyright MSTS Flange Faces Flat Face Ring-Joint Face h PT bn thy atten un— Piping Components Flange Flaws | When new flanges are installed, some or all of the flanges should be inspected for: ¥ Correct stamping (85, #2) LC * Class, metallurgy, bore, etc. Y Flange face finish (85, Y Scratches on flange face - Table 3 UU trmnienon Batiel pajecion OF g For limits of thin areas on flanged fittings see 6.1.1 #3 Definition: Radial - Direction that is moving away from a center point, e.g. sunlight radiates out from the sun (the sun is the center point). BIOS Table 3 ps |iiperfections < Bortomllmperfections > Botton Max. Radial of Serrations of Serrations Imperfections (in) h-2IR 0.12 0.06 3 0.18 0.06 FI2-6 0.25 O12 - 814 O31 0.18 wr ( Exercise 1-2 Flanges P\v.5 Flange material made of plate is onty allowed for what type of flanges? 2). BIO.S covers flanges for what pipe sices? 3) What is norinal flange finish on a weld neck flange? 4). What is the required suid length for a 6 NPS Class 600 weld neck flange? 5) What is the height (length) of a a4 NPS Class 300 weld neck flange? 6) What is the max, allowed radial length of a scratch on a 8 NPS flange face? a) Scratch is not deeper than the grooves. b) Scratch is deeper than the grooves. PI 570 Cenifcation - Copyright MSTS 2Piping Components Flange Calculations Types of Flange Calcs | Factors for Cales Y Maximum Flange Pressure ¥ Max Pressure Y Maximum Flange Temp Y Max Temp Y Select most cost effective Y Flange Class Flange Class Y Flange Metallurgy Y Maximum Hydrotest # Metallurgy is always os Pressure provided in the API exam ® This is normally higher than questions the B31.3 system hydrotest When are flange calculations performed? 1. Rerates: If either the pressure or temperature is being raised the flange . rating” must be checked _2._New Construction or Alteration: based on the design conditions. The appropriate flange class must be selected 3. New Construction, Alterations, or Repairs: If hydrotesting is performed on the equipment or pipe, the maximum allowed flange hydrotest pressure must not be exceeded. e f F 7 Note! On most piping systems the flanges are usually the limiting component. This ‘may not be the case on large diameter pipe. / API 570 Certification - Copyright MSTS[Find Materiat 5 J [16.5 Table 14 ) Piping Components Y Pressure-Temperature Charts needed because: © Flang ® Some material dimensions are based on class not metallurgy are stronger than others © As operating temperature increases, material strength decreases Y Key Flange Charts ® Material Group: Table 1A ® Pressure-Temperature Ratings: Table 2.x.x Flange Design Charts "= Materlal Group Number Matertat| Nominal | Press.-Temp Applicable ASTM Specifications Group | Desig ating ; ; jestenction | Ri Forgings Castings Plates 11) aad Anos A216 Gr. wep | A515 Gr.70 < C-Mnsi “ ‘A350 Gr. LF2 A316 Gr. 70 A337 CLI 12 cmn-si 212 A216 Gr. WC A352 Gr. LCC 242 Ni A352 Gr.Le2 | A203 Gr.B 3.412 Ni A350 Gr. LFS A382 Gr. LC3 | A203Gr.E 13 esi 23 A352Gr.LeB | ASIS Gr. 65 cM A516 Gr. 65 242 Ni A203 Gr. A 3.42 Ni A203 Gr. D 14 aa ASIS Gr. 60 cMn-si A350 Gr. EFL CLL ‘ASI6 Gr. 60 1s -1/2Mo 2.5 A182 Gr. FL A217 Gr Wel | A204 Gr. A 4352 GrLct_|_A204 Gr. B P1570 Certification - Copyright MSTS 4Piping Components Flange - Max Pressure ) Step 1: At Table 1A determine Material Group # ®™ Based on flange metallurgy Step 2: Go to correct P-T Rating chart = “x” represents material group number = Validate material is listed on top of chart " Check appropriate footnotes Step 3: Find intersection of Design Temp row and Designated Flange Class column Tass adh : Example - Determining Maximum Flange Pressure (lox Teryavtve bon) A rerate is being performed on a piping system. Determine the maximum pressure rating for the existing Class 300 flanges. The flanges have a maximum operating temperature of 500°. The flange material is ASTM A182 gr. F316. Step 1: At Table 1A, determine the Material Group Number of the flange. "Material Group # for A182 gr. F316 is 2.2 (Stainless Steel forging) Step 2: Go to Table 2-2.2, Validate material is listed at top. Check footnotes. Step 3° Find intersection of temperature (50°F) in Temperature Column and Designated Flange Class (Class 300). + Maximum Pressure is 480 psig. Your done! Temperature | Class 150 | Class 300 | Class 400 | Class 600 ~20 10 100 200 300 400 300 ——} > | ainsi Determine the maximum pressure of a Class 600 flange that has a maximum design Exercise 1-3 Maximum Operating Pressure temperature of 750°R. Flange material is AIO5. Maximum allowable pressure: PL 570 Certification - Copyright MSTS 15Piping Components Flange - Max Temperature Step 1: At Table 1A determine Material Group # Step 2: Go to correct P-T Rating chart x" represents material group number © Validate material listed = Check appropriate foonotes Step 3: At designated flange class column, drop down until finding design pressure. If exact pressure is not listed, stop at the closest higher pressure Step 4: At this pressure, run left along same row to the Temp column. This is your max temperature Example - Determining Maximum Temperature Rating ("2 A piping system with AI0S flanges is being rerated for the Class 600 flanges. The piping system hhas a new design pressure of 1000 psig. Determine maximum temperature. Step I: AtTable 1A, determine the Material Group Number of the flange. "= Material Group Number for A105 is 1.1 (Carbon Steel forging) Step2: Go to Table 2-1.1. Validate material is listed at top. Check footnotes. Le Step 3: At the Class 600 Column, drop down the column uniil you find the Design Pressure. If the exact design pressure of the flange is not listed, stop at the next higher number. = Design Pressure is 1000 psig. Select the listed value of 1015 psig. Step 4: At this pressure rating run horizontally (10 the left) to the Temperature Column. ‘The ‘maximum design temperature is the temperature for this row. = Temperature Rating is 750°F. Your done! Temperature _| Class 150 | Class 300 | Class 400 | Class 600 =20 10 100 650 700. 1060 psig 730 =< TOTS psig 800 825 psig Exercise 1-4 Determine the maximum allowed temperature of a Class 300 flange that has a maximum design pressure of 400 psig. Flange material is A182 gr. 304. Maximum allowed temperature: _? %* (Is ve PI 570 Certification ~ Copyright MSTS 16Piping Components Flange - Flange Class >) Step I: At Table 1A determine Material Group # Step 2: Go to correct P-T Rating chart = “xx” represents material group number " Validate material listed © Check appropriate footnotes Step 3: In the temp column find the design temp Step 4: At this row move right to find the first pressure that exceeds the design pressure Step 5: At this pressure move straight up to flange class Example « Determining Most Cost Effective Flange Class ((% Vesvie & Teop A new piping system is being installed. Determine the most cost effective flange class for this system. The pipe has a design pressure of 700 psig and a design temperature of 650°F. The flange material is ASTM A182 gr. Fa. Step I: At Table 1A, determine the Material Group Number of the flange. © Material Group Number for A182 gr. F5a is 1.13 (5% Chrome forging) Step 2: Go to Table 2-1.13. Validate material is listed at top. Check footnotes. Step 3: At the Temperature Column, find the Design Temperature. + Design Temperature is 65°F. Step 4: At this row, move directly to the right to find the first Maximum Pressure that exceeds our Design Pressure of 700 psig. * 1° Column - 125 psig, 2" Column - 590 psig, 3" Column - 785 psig Step 5: Go up the top of this column and read the Flange Class. = Flange Class is Class 400. You're done! Temperature | Class 150 | Class 300 | Class 400 ie = 600 125 psig | 590 psig 50 > 785 pig reise 1-5 A new pipe is being installed. Determine the most cost effective flange class, Flange material is ‘A105. Design Temperature is 600°F and the Design Pressure is 950 psig. Most cost effective flange class: WH |API 570 Certification - Copyright MSTSPiping Components 816.5 Maximum allowed flange hydrotest pressure (Prest) Round up to Presr = 1.5 Poroor | next 25 psig P 1m oF = The pressure rating of the flange at 100 °F. (found on P-T Rating charts) zl 1 next 25 psig = All answers need to end in; “00, 25, 50, 75” Usually the flanges are the limiting component. Often the fabrication hydrotest is based on this flange hydro calculation instead of the B31.3 piping system hydro calculation. (e.g. all A105 CS Class 150 flanges are tested at 450 psig regardless of the design pressure) Example - Determining Maximum Hydrotest Pressure Determine the maximum hydrotest pressure for a Class 300 flange that has a maximum operating temperature of 500°F. The flange material is ASTM A182 gr. F316. Step I: Determine the Material Group Number of the flange. * Material Group Number for A182 gr. F316 is 2.2 (316 SS forging) Step 2: At Table 2-2, validate the material is listed in the top chart. Step 3: Inthe Temperature Column, find the Hydrotest Temperature + Hydrotest Temperature is 1O0F. Step 4: At this row, move directly to the right to find the Class 300 column. Read the maximum pressure. + Maximum Pressure is 720 psig, Step 5: Calculate the hydrotest pressure per formula given in paragraph 2.5 System Hydrotest. The formula is Prpsp= 15% Pio — TRound up to next 25 psig. 5x 720= 1080 — IRound up to 1100 psig. Presr Exercise 1-6 Determine the maximum hydrotest pressure for a Class 600 flange made of A105. Maximum hydrotest pressure: Piya = 1.5 440 psy |API $70 Certification - Copyright MSTS Lp. : 18API 570 Certification Open Book Hb 3, a5 4. 16.95. pier 10. STs What is the maximum hydrotest pressure for a Class 300 flange? Module #1 Homework Name: ‘The flange material is ASTM A182 gr. F316L. ‘What is the maximum pressure rating for the following flange? Flange Class: Flange Material: Flange Size Maximum Design Temperaure: 80°F. ‘What isthe bol citle diameter Yor an 8 NPS Class 1500 Mange? {7 A 6 NPS Class 600 raised face a) ») ° Number of studs Diameter of studs Length of studs 600 ASTM A182 gr. F310 SNPS: Appel Holes flange is being added to a 316 SS piping system. Determine the following information about the studs. S bas ‘The face of an & NPS flange has a scratch across the grooves radial oriented, ‘The soratch depth i deeper than the grooves, What isthe maximum allowed length for this scratch? a) > 2 °) 0.000" 0.120" 0.180" 0.250" 0.310" Determine the maximum design temperature for a Class 300 flange with ‘a maximum pressure of 500 psig, Flange material is A217 Gr. WC6..“F ‘What is the nominal wall thickness of a 10 NPS schedule 80 pipe? 279 ‘What is the outside diameter of a 12 NPS schedule 40 pipe? Which of the following bolts should not be used with Class 600 flanges? 8) ° a A-193 Gr. BT A-320Gr. BSCLI A354 Gr. BC A-A53 Gr. 651 Which of the following bolts'should not be used at a temperature above 400°F? ‘A-193 Gr. BT 6) 4) A453 Gr. 651 erie 17 APIS70 Training‘MSTS API 570 Certification Module #1 Homework Challenge Question: A thin spot is found on a new 6 NPS Class 300 flanged elhow. 8) Whats the minimum allowed thickness? b) What is the maximum allowed diameter of this thin area? ©) Whatis the minimum allowed distance between adjacent thin spots? Calculate the maximum hycrolea pressure for the following flanges. 8) Class 300, material ALOS.— Gop b) Class 600, material A182 gr. FBOHL. Sine 2.3 ©) Class 150, material ASI6 gr. 70 Goomp 6 Determine the maximum allowed pressure forthe following flanges. 8) Class 300, emp 500 °F, material ALOS ) Class 600, temp 800 °F, material A182 gr. F304L, 6) Class 150, temp 400 °F, material AS16 gr. 70 Determine the most cost-effective flange clas forthe following conditions. 2) Temp 600°F, pressure, 675 psig, material A217 gr. WCS. Soo? 1? b) Temp 990°; pressure, 200 psig material A182 gr. F304 (op ¢4) ©) Temp 500°F, pressure, 950 psig, material A350 gr. LEI, C11 6 Determine the maximum design temperature for the following flanges, a) Class 600,material A105, pressure, 1125 psig b) Class 300, material A217 Gr. WCE pressure, 395 psig Grou 1-9 ©) — Class 150, material A217 Gr. C12, pressure, 225 psig. fre 2 1. 1 as 2 API570 TrainingAPI 570 Certification Module #1 Homework Closed Book b) 2 a 1. Arring joint flange will be marked with the letter(s) R 7 RI RF RIF (316.5 2, List 3 required markings on B16.5 flanges. onde d ble Z ‘What is the maximum under-tolerance for most of the rolled and welded piping that is used in the petrochemical industry? a) b> ° ® ApLaF4 4. a) ») ©). @) = 0.000" - 0.010" gee Hh - 1/16" - 12.5% of the pipe wall ‘What is the temperature range where CUI generally occurs on stainless steel components? 10- 350°F 25 -250°R 50- 300° 120- 400°F 5, List 3 manufacturing techniques that are used to make pipe for the petrochemical industry. a) b> fe ° Le vi 6 Whatis the name of the described valves? a ») °) d 8) a) » ° Used to control the flow ofan erosive service Most common large valve used for on/off applications, ‘Manual valve used to contol the fluid flow. Thin valve which provides a quick 1/4 turn shutoff. ‘Traditional shape valve which provides a quek 1/4 tum shutoft. side ste ale aWobror 3 yatlebly valve ve ©) Patter 7. List he primary responsibilities of the API570 Authorized Inspector MsTS 3 API 570 TrainingAPI 570 Certification Module #1 Homework 8 List the primary factors affecting Creep. a Teen even by arate 9 9. Who has overall responsibility for compliance with API S70? a) Authorized Inspector b))— Owner/User ©) Piping Engineer ) Repair Organization 10, Which of the following activities are not covered by APL570? a) Alterations b) Inspection ©) Qperation erating 11, Which code covers hot-tapping? Af! 220) 12. What is the normal finish on the face of a weld-neck raised face flange? 13. Which code covers fitness-for-service? API S34. 4. List the maximum API S70 inspection intervals in the following Table. Piping Clase ‘Thickness Measurements External Class 1 eneert 4 Waa S gob 5 ys Class 2 ae ye Class 3 ace Injection Points «4 Gon by de 15, Who must overview the results of non-destructive examinations for in-service piping? __lipec# ay 16, During piping repairs, who is responsible for Quality Control? 17, Whats the purpose of a check valve? recent beck toed 18,” What ype of flanges are commonly used for a 10 NPS very high alloy piping system? Lop-Joint flanges Socket-weld flanges ‘Threaded flanges Weld-neck flanges 19. ir corrosion can be detected by excavating the soil_6~!2 inches deep. MSTS 4 APIS70 TrainingAPI 570 Certification Module #1 Homework 20. All socket-weld systems should be installed with: Q » 5Y _low-hydrogen electrodes. ©) backing rng d) high-strength bolts: 21, Loose foundation bolts on pipe supports can best be detected by: a) eddy current testing b), finger testing. ©) ramimer testing @) RT. ®) UT. 22, ‘The maximum permissible temperature foran UT instrument with special delay-tine materials is a) 450°°F, b) 800°E. O. 90°F. @) 100% What are the two most common types of gamma ray sources used for RT i the petrochemical industry? a) » 24, Graphitization of carbon steel can begin to occur at a 430° b) 80°F =) 100% & 10°F 25. When gate valves are repaired and rebuilt, they should be inspected and tested in accordance with what Code? APL 943 Vel be Other: Suggest you review the 9 pages of text in BI6.5. When complete, begin the Swudy Aid cailed “The Inspector Cales”. This study guide should be completed by the 2" night of class. MMSTS 5 APL 370 TrainingAPI 570 Certification Module #1 Homework Answers Open Book 1 REN 12. 13. 900 psig, (Material Group 2.3) Pr = 1.5 x 600 = 900 psig 930 psig. (Material Group 2.7) 15.50” a 12 yr ©) 6.75" ©) 0.180" 800°F (Material Group 1.9) 0.594" 12.750" b) 4-320 Gr. BS Cl. | b) A307 Gr. B 4) 0.285" ty = 0.380 (Table F12) min thin = 0.75 ty = 0.75 x 0.380 = 0.285” b) 0.528" d= 6.00 (Table F12) D=0.35dtm_ = 0.35°V6.0x 0.380 = 0.528” c) 2.642" A=1.7SNdt, = 1.75 V6.0x 0.380 = 2.642" a) 1125 psig (Material Group 1.1) P= 1.5 x 740 = 1110 psig, round to 1125 psig b) 1800 psig (Material Group 2.3) Pr = 1.5 x 1200 = 1800 psig ©) 450 psig (Material Group 1.1) Py = 1.5 x 285 = 427-5 psig, round t0 450 psig a) 605 psig (Material Group 1.1) b) 690 psig (Material Group 2.3) ©) 200 psig (Material Group 1.1) a) Class 400 (Material Group 1.7) b) Class 300 (Material Group 2.1) ©) Class 600 (Material Group 1.4) a) 600°F (Material Group 1.1) b) 600°F (Material Group 1.9) ©) 300°F (Material Group 1.14) Closed Book we sts a) R Manufacturer, Material Spec, Class, B16, Size. b) 0.010" d) 120-400°F Seamless, Rolled & Welded, and Cast 6 API570 TrainingAPI 570 Certification Module #1 Homework Answers 6. Whatis the name of the described valves? a) Slide Valve. | b) Gate Valve. ©). Globe Valve. 4). Wafer or Butterfly ©) Ball or Plug Valve | 7. “TIE” Testing, Inspection, and Examination. 8. Time, Temperature, and Stress | 9. b) Owner/tIser 10. ©) Operation 11, API2201 12, 125-250 micro-inch - 13, APIST9 14, Intervals Piping Class ‘Thickness Measurements External Class 1 Lesser of ¥life or 5 years 5 years Class 2 Lesser of ¥ life or 10 years 5 years | Class 3 Lesser of ¥ life or 10 years 10 years Injection Points Lesser of ¥life or 3 years Per Class 15. Authorized Inspector 16. Repair Organization 17. Prevent Backflow 18 a) Lap Joint flanges 19, 6to 12 inches _ 20. a) agap 21, ¢) hammer testing 22, d) 1100°R. | 23. Cobalt 60 and Ir | 24. -b) 800°F | 25. APIS98 | MSTS 7 APL 570 Training