AUTOMOTIVE CORPORATION

TC–142 & TC–1421 TRANSFER CASE

PARTS MANUAL

FABCO AUTOMOTIVE CORPORATION, Livermore, CA Ph: (925) 454-9500 Fax: (925) 454-9501 1-(800) 967-8838 www.fabcoautomotive.com
8.0 ILLUSTRATED PARTS
TABLE OF CONTENTS

FIGURE

Upper Shaft

Intermediate Shaft, TC-142

Intermediate Shaft, TC-1421

Lower Shaft, TC-142

Lower Shaft, TC-1421

Front Output Shaft

PTO Output Shaft

Hydraulic Pump Drive Mounting

Air Shift Cylinder for Declutches

Air Shift Cylinder for Direct and Underdrive, TC-142

Air Shift Cylinder for Direct, Neutral and Underdrive, TC-142

Air Shift Cylinder for Direct and Neutral, TC-1421

Housing and Filter

TO USE THIS ILLUSTRATED PARTS SECTION

1. Refer to the figures which illustrate the needed part.

2. Find the required part and note the item number and quantity.
3. Locate the item number in the parts list section for the required part number and description.

NOTE: When ordering parts, specify transfer case model number, part number, serial number or other informa-
tion that is on the Fabco nameplate located on the transfer case housing.

Part numbers contained in this manual were in effect at the time the manual was approved for printing and are subject
to change without notice or liability. Fabco Automotive Corporation reserves the right to change parts at anytime.

USE ONLY GENUINE FABCO PARTS

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FIGURE 8.1 , TC-142 & TC-1421 , UPPER SHAFT PARTS
FIGURE 8.2 , TC-142 , INTERMEDIATE SHAFT PARTS
FIGURE 8.3 , TC-1421 , INTERMEDIATE SHAFT PARTS
FIGURE 8.4 , TC-142 , LOWER SHAFT PARTS
FIGURE 8.5 , TC-1421 , LOWER SHAFT PARTS
FIGURE 8.6 , TC-142 & TC-1421 , FRONT OUTPUT SHAFT PARTS
FIGURE 8.7 , TC-142 & TC-1421 , PTO OUTPUT SHAFT PARTS
F I G U R E 8 . 8 , T C - 1 4 2 & T C - 1 4 2 1 , HYDRAULIC PUMP DRIVE MOUNTING PARTS
 F I G U R E 8 . 9 , T C - 1 4 2 & T C - 1 4 2 1 , AIR SHIFT CYLINDER PARTS FOR THE
FRONT OUTPUT DECLUTCH , PTO OUTPUT DECLUTCH & HYDRAULIC PUMP DRIVE DECLUTCH
F I G U R E 8 . 1 0 , T C - 1 4 2 , AIR SHIFT CYLINDER PARTS FOR DIRECT & UNDERDRIVE
F I G U R E 8 . 1 1 , T C - 1 4 2 , AIR SHIFT CYLINDER PARTS FOR DIRECT , NEUTRAL & UNDERDRIVE
F I G U R E 8 . 1 2 , T C - 1 4 2 1 , AIR SHIFT CYLINDER PARTS FOR DIRECT & NEUTRAL
FIGURE 8.13 , TC-142 TC-1421 , HOUSING & FILTER PARTS
9.0 PARTS LIST

TC-142 TC-1421 FOOT

ITEM PART NO. DESCRIPTION QTY QTY NOTE

1 233 245 Bearing Cup 1 1

2 233 375 Bearing Cup 1 1
3 233 443 Bearing Cone 2 2
4 233 444 Bearing Cup 2 2
5 233 489 Bearing Cone 1 1

6 233 523 Bearing Cup & Cone Assembly 2 2

7 233 524 Bearing Cup & Cone Assembly 1 1
8 233 525 Bearing Cup & Cone Assembly 1 1
9 233 526 Bearing Cone 1 1
10 233 527 Bearing Cup 4 2

11 233 528 Bearing Cone 4 2

12 233 554 Bearing Cup 2 2
13 233 556 Bearing Cone 2 2
14 235 352 Cap, Shift Cylinder 3 2
15 235 388 Cap, Shifter Shaft, Front 1 1

16 235 492 Cap, Oil Pump 1 1

17 235 528 Cap, Shift Cylinder, Inside Recessed 1 1
18 235 577 Cap, Upper Shaft, Rear 1 1
19 235 579 Cap, Intermediate Shaft, Front 1 1
20 235 583 Cap, Intermediate Shaft, Rear 1 1

21 237 357 Carrier, Upper Shaft, Front 1 1

22 237 393 Carrier, Bearings & Seal, PTO Output 1 1
23 237 427 Carrier, Bearings & Seal, Front Output 1 1
24 237 593 Carrier, Lower Shaft, Rear 1 1
25 265 229 Bolt, H.H. 1/2-13 x 1 3/4 4 4

26 265 238 Bolt, H.H. 7/16-14 x 1 1/4 52 52

27 265 239 Bolt, H.H. 7/16-14 x 1 8 8
28 265 323 Bolt, H.H. 5/16-18 x 1 1/4 4 4
29 265 325 Bolt, H.H. 5/16-18 x 2 6 6
30 265 343 Bolt, H.H. 1/4-20 x 1/2 8 8

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9.0 PARTS LIST CONT’D.

TC-142 TC-1421 FOOT

ITEM PART NO. DESCRIPTION QTY QTY NOTE

31 265 363 Bolt, H.H. 1/2-13 x 1 1/2 13 13

32 265 386 Bolt, H.H. 1/4-20 x 3/4 4 4
33 265 768 Bolt, H.H. 7/16-20 x 1 3/8, 4 4
Grade 8 with Drilled Head
34 265 769 Bolt, H.H. 1/4-20 x 3 3/4 8 8
35 265 772 Bolt, H.H. 1/4-20 x 4 1/2 4 4

36 273 764 Bracket, Filter Mounting 1 1

37 339 223 Felt Wiper 4 3
38 345 267 Filter, Oil 1 1
39 356 365 Nipple, Oil Filter 1 1
40 367 254 Fork, Shift, Declutches 2 2

41 367 278 Fork, Shift, Direct 1 1

42 427 372 Gasket, Upper Shaft, Front 1 1
43 427 375 Gasket, Declutch Carriers 2 2
44 427 376 Gasket, Declutch Covers 2 2
45 427 399 Gasket, Shifter Shaft Cap, Front 1 1

46 427 428 Gasket, Intermediate Cap, Rear 1 1

47 427 432 Gasket, Lower Carrier, Rear 1 1
48 427 434 Gasket, Housing Cover 1 1
49 432 426 Gear, Clutch Collar, Declutches 2 2
50 432 429 Gear, Speedo Driven, 13T 1 0

51 432 432 Gear, Speedo Drive, 6T 1 0

52 432 485 Gear, Clutch Collar, 33 Clutch Teeth 1 1 1
432 698 Gear, Clutch Collar, 33 Tapered Clutch Teeth 1 1 1
53 432 494 Gear, Pump Drive 1 1
54 432 563 Gear, Clutch, Declutches 2 2

55 432 636 Gear, Declutch 2 2

56 432 646 Gear, Intermediate Shaft, Spur, 49T 1 1 1
432 679 Gear, Intermediate Shaft, Helical, 47T 1 1 1
57 432 647 Gear, Upper Shaft, Spur, 48T 1 1 1
432 682 Gear, Upper Shaft, Helical, 45T 1

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9.0 PARTS LIST CONT’D.

TC-142 TC-1421 FOOT

ITEM PART NO. DESCRIPTION QTY QTY NOTE

58 432 648 Gear, Intermediate Shaft, Spur, 31T 1 0 1

432 683 Gear, Intermediate Shaft, Helical, 29T 1 0 1
59 432 649 Gear, Lower Shaft, Spur, 66T 1 0 1
432 684 Gear, Lower, 62 Helical Teeth 1 0 1
432 699 Gear, Lower, 62 Helical Teeth and Tapered
Clutch Teeth 1 0 1

60 432 652 Gear, Lower Shaft, Spur 48T 1 1 1

432 685 Gear, Lower, 45 Helical Teeth 1 0 1
432 722 Gear, Lower, 45 Helical Teeth and
Tapered Clutch Teeth 1 0 1
61 478 232 Housing, Declutch, PTO Output 1 1
62 478 259 Housing, Declutch, Front Output 1 1

63 478 263 Housing, Transfer Case 1 1

64 675 014 O-Ring, Shifter Shaft, Direct 1 1
65 675 224 O-Ring, Shift Cylinders 11 11
66 675 326 O-Ring, Shift Pistons 4 3
67 688 245 Nut, Jam, 1 1/4-12 1 1

68 688 395 Nut, Hex, 1/4-20 4 0

69 688 464 Nut, Lock, 3/8-24 3 2
70 688 642 Nut, Lock, 1 3/4-16 2 2
71 688 645 Nut, Lock, 2.548-18 2 2
72 688 693 Nut, Lock, 1/2-13 4 4

73 688 694 Nut, Lock, 1 1/2-12 1 1

74 688 725 Nut, Lock, 1/2-13 1 1
75 688 726 Nut, Lock, 1/2-13 1 1
76 688 738 Nut, Lock, 1 3/4-12 1 1
77 724 244 Screw, Socket Set, Lock, 3/8-16 x 5/8 2 2

78 724 677 Screw, 12-pt, 7/16-14 x 2 1/4 12 12

79 732 333 Seal, Oil, Input, Front & PTO Outputs 3 3
80 732 355 Seal, Oil, Rear Output 1 1
81 736 747 Stop Ring, Piston 4 3

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9.0 PARTS LIST CONT’D.

TC-142 TC-1421 FOOT

ITEM PART NO. DESCRIPTION QTY QTY NOTE

82 736 939 Spacer Bearing, .360 Thick, Front Output Shaft A/R A/R 2
736 942 Spacer Bearing, .365 Thick, Front Output Shaft A/R A/R 2
736 943 Spacer Bearing, .370 Thick, Front Output Shaft A/R A/R 2
736 944 Spacer Bearing, .375 Thick, Front Output Shaft A/R A/R 2
736 959 Spacer Bearing, .380 Thick, Front Output Shaft A/R A/R 2
736 962 Spacer Bearing, .385 Thick, Front Output Shaft A/R A/R 2

83 742 799 Shaft Shifter, Declutch 2 2

84 744 278 Shim, Coral .030 Thick, Upper Shaft Rear A/R A/R 3
744 279 Shim, Pink .015 Thick, Upper Shaft Rear A/R A/R 3
744 282 Shim, Blue .005 Thick, Upper Shaft Rear A/R A/R 3
744 283 Shim, Red .002 Thick, Upper Shaft Rear A/R A/R 3

85 744 324 Shim, Oil Pump A/R A/R 4

86 744 332 Shim, Coral .030 Thick, Intermediate Shaft Front A/R A/R 3
744 333 Shim, Pink .015 Thick, Intermediate Shaft Front A/R A/R 3
744 334 Shim, Blue .005 Thick, Intermediate Shaft Front A/R A/R 3
744 335 Shim, Red .002 Thick, Intermediate Shaft Front A/R A/R 3

87 744 357 001 Shim, Red .002 Thick, Lower Shaft Front A/R A/R 3
744 357 002 Shim, Blue .005 Thick, Lower Shaft Front A/R A/R 3
744 357 003 Shim, Pink .015 Thick, Lower Shaft Front A/R A/R 3
744 357 004 Shim, Coral .030 Thick, Lower Shaft Front A/R A/R 3
88 746 628 Pin, Dowel, 5/16 x 1 1/4 2 2
89 753 232 Piston, Shift

90 753 245 Piston, Shift, Direct 1 1

91 756 233 003 Spacer Bearing, .306 Thick, PTO Output Shaft A/R A/R 2
756 233 004 Spacer Bearing, .311 Thick, PTO Output Shaft A/R A/R 2
756 233 005 Spacer Bearing, .316 Thick, PTO Output Shaft A/R A/R 2
756 233 006 Spacer Bearing, .321 Thick, PTO Output Shaft A/R A/R 2
756 233 007 Spacer Bearing, .326 Thick, PTO Output Shaft A/R A/R 2
756 233 008 Spacer Bearing, .331 Thick, PTO Output Shaft A/R A/R 2
756 233 009 Spacer Bearing, .336 Thick, PTO Output Shaft A/R A/R 2

92 756 237 001 Spacer Bearing, .725 Thick, Lower 48T Gear A/R A/R 5
756 237 002 Spacer Bearing, .720 Thick, Lower 48T Gear A/R A/R 5
756 237 003 Spacer Bearing, .715 Thick, Lower 48T Gear A/R A/R 5
756 237 004 Spacer Bearing, .710 Thick, Lower 48T Gear A/R A/R 5

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9.0 PARTS LIST CONT’D.

TC-142 TC-1421 FOOT

ITEM PART NO. DESCRIPTION QTY QTY NOTE

93 756 237 005 Spacer Bearing, .997 Thick, Lower 66T Gear A/R 0 5
756 237 006 Spacer Bearing, .992 Thick, Lower 66T Gear A/R 0 5
756 237 007 Spacer Bearing, .987 Thick, Lower 66T Gear A/R 0 5
756 237 008 Spacer Bearing, .982 Thick, Lower 66T Gear A/R 0 5
94 758 255 Plug, Square Head, 1/4 NPT 2 2

95 758 274 Plug, Socket Head, Magnetic, 3/4 NPT 1 1

96 758 328 Plug, 1” Welch 2 2
97 758 342 Plug, Speedo, 13/16-20 0 1
98 758 352 Plug, Square Head, 3/4 NPT 1 1
99 762 288 Snap Ring 2 2

100 7691354 Shaft, Shifter, Direct 1 1

101 769 389 Shaft, Shifter, Neutral 1 0
102 776 234 Shaft, Front Output 1 1
103 776 237 Shaft, PTO Output 1 1
104 776 243 Shaft, Upper 1 1

105 776 244 Shaft, Intermediate 1 1

106 776 278 Shaft, Lower 1 1
107 777 477 Spring, Shifter Shaft, Declutches 2 2
108 777 486 Spring, Shifter Shaft, Direct 1 1
109 777 536 Spring, Assembly, Oil Pump 1 1

110 782 288 O-Ring, Shifter Shaft, Declutches 3 2

111 786 292 Pump Cartridge 1 1
112 788 546 002 Stud, 1/4-20 x 9 4 0
113 792 866 Plate, Declutch Cover 2 2
114 792 867 Plate, SAE (4) Bolt Hydraulic Pump Mounting 1 1

115 793 275 Plate, Housing Cover 1 1

116 793 436 Plate, SAE (2) Bolt Hydraulic Pump Mounting 1 1
117 793 464 Plate, Shift Fork Nut, Locking 1 1
118 798 245 Switch, Shift Indicator, Declutches 2 2
119 836 223 Vent, 3/8 NPT 1 1

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 9.0 PARTS LIST CONT’D.

TC-142 TC-1421 FOOT

ITEM PART NO. DESCRIPTION QTY QTY NOTE

120 883 473 Tube, Sleeve, Speedo Driven Gear 1 0

121 883 482 Tube, Shift Cylinder Adapters, Declutches 2 2
122 883 683 Tube, Shift Cylinder Adapters, Direct 1 1
123 883 887 001 Tube, Shift Cylinder, Declutches, 2.75 Long 2 2
124 883 887 005 Tube, Shift Cylinder, Direct, 3.50 Long 1 1

125 883 887 006 Tube, Shift Cylinder, Neutral, 3.06 Long 1 0
126 883 893 Tube, Shift Cylinder Adapter, Neutral 1 0
127 883 996 001 Tube, Spacer, Rear Output 1 0
128 884 234 Tube, Spacer, Intermediate Shaft 0 1
129 884 235 Tube, Spacer, Lower Shaft 0 1

130 884 256 001 Tube, Spacer, Rear Output 0 1

131 927 299 Washer, Lock, 5/16 6 6
132 927 347 Washer, Flat, 7/16 38 38
133 927 427 Washer, Copper 2 2
134 927 553 Washer, Shifter Shaft, Direct 1 1

135 927 643 Washer, Shifter Shaft, Declutches 3 2

136 927 775 005 Washer, PTO Output 1 1
137 927 775 006 Washer, Input & Rear Output 2 2
138 947 223 Lockwire 2 2
139 966 327 Key 3 2

FOOTNOTES:
1. Verify correct part number etched on the gear. Caution: if one gear is replaced, others may also need
replacement to retain compatibility. Contact Fabco Engineering for technical assistance.
2. Select one bearing spacer, see section 6.7 of service manual.
3. Select shim pack, see section 6.5 of service manual.
4. Select shims, see section 6.8 of service manual.
5. Select one bearing spacer, see section 6.3 of service manual.

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9.0 PARTS LIST CONT’D.

PARTS NOT ILLUSTRATED

TC-142 TC-1421
PART NO. DESCRIPTION QTY QTY

626 228 Name Plate 1 1

724 276 Drive Screws, Name Plate 2 2

LUBRICATION PIPING
Suction Line (Sump to Pump)

824 275 Street Tee, 3/4 NPT 1

345 268 Strainer, Oil 1
357 967 45° Street Elbow, 3/4 NPT 1
469 825 004 # 12 Hose Assembly 1
357 575 90° Elbow, 1/2 NPT x # 12 JIC 1
357 472 90° Street Elbow, 1/2 NPT 1

Pressure Line (Pump to Filter)

357 238 Adapter, 3/8 NPT x # 8 JIC 1

469 823 003 # 8 Hose Assembly 1
357 966 45° Elbow, 1/2 NPT x # 8 JIC 1

Pressure Line (Filter to Housing)

357 697 90° Elbow, 1/2 NPT x # 6 JIC 1

469 778 # 6 Hose Assembly 1
357 935 90° Street Elbow, 1/4 NPT x 3/8 NPT 1

Pressure Line (Filter to PTO Carrier)

357 697 90° Elbow, 1/2 NPT x # 6 JIC 1

469 822 007 # 6 Hose Assembly 1
357 385 Street Tee, 1/4 NPT x # 6 JIC 1
355 584 Nipple, 1/4 NPT x 1 1/2 Long 1

Pressure Line (PTO Carrier to Housing)

469 778 # 6 Hose Assembly 1 1

357 935 90° Street Elbow, 1/4 NPT x 3/8 NPT 1 1

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