FARS

Site: CONTRACT C18W02

INTERMODEL TRANSFER TERMINAL BUILDING

Client: CHI KAN

Title: Proposed Falsework for 500W x 500D Beam

With 150mm thk slab (max.)
By Timber Prop
Under 1000mm Headroom (Max.)

Issue 1st

Reference No. : 20/041

Date : 30-Jul-20

Drawing No. : 20/041/PD/051

Design by : RC

Checked by : RN
 SITE CLIENT
FARS CONTRACT C18W02
CHI KAN
NTERMODEL TRANSFER TERMINAL BUILDING
CALCS BY RC TITLE DWG No. SHEET NO
CHECKED BY RN Proposed Falsework for 500W x 500D Beam 20/041/PD/051 OF
DATE 30-Jul-20 Design Criteria Design Rev 1st 1

I) Reference Documents
The following standards and codes of practice have been used for the preparation of these calculations.

th
1. Steel Designer Manual - 4 Edition
2. BS5975 Code of Practice for Falsework - 2008
3. CIRIA Report 108
4. Code of Practice on Wind Effects, Hong Kong 2004
nd
5. Formwork a Guide to Good Practice - 2 Edition

II) Design Parameters

Loadings:

Concrete Pressure as per CIRIA Report 108

Formwork Load = 0.5 Kpa
Live Load = 1.50 Kpa
Concrete Density = 24.50 KN/m3

III) Design Premisible Stress

19mm Cofiform 6-7 layer plywood
Bending Stiffness EI = 3.72 N/mm2
Allowable Bending Mom = 0.536 N/mm2
Allowable Shear Load = 6.7 KN/m

Timber use Grade BS5268- 1991

Vertical Wall Form E = 8554 N/mm2
Pbc = 9.54 N/mm2
Pq = 1.5 N/mm2
Pc = 3.07 N/mm2

General Formwork E = 8554 N/mm2

Pbc = 8.9 N/mm2
Pq = 1.4 N/mm2
Pc = 2.87 N/mm2

Steel Grade 43 (S275) BS449 Table 2

Bending Stress = 180 N/mm2
Shear Stress = 100 N/mm2
Elastic Modulus = 206000 N/mm2

IV) Design Philosophy

Falsework - This Design Cal is only checking the 500W x 500D beam, with 150mm thk slab (max.)
Also applicable to beam with smaller size

Use 18mm plywood as formface

Use 50x100 SC4 timber (300mm C/C Max.) as secondary bearer
Use 2 nos. 50x100 SC4 timber as primary bearer
Use 50x100 Sc4 timber as timber prop
 SITE CLIENT

FARS CONTRACT C18W02

CHI KAN
NTERMODEL TRANSFER TERMINAL BUILDIN
CALCS BY RC TITLE DWG No. SHEET NO
CHECKED BY RN Proposed Falsework for 500W x 500D Beam 20/041/PD/051 OF
DATE 30-Jul-20 Design Load Design Rev 1st 2

Loading Under 150mm Slab

Thickness = 150 mm

Concrete Density = 24.5 KN/m3

Live Load + Dead Load = 2 KN/m2

Therefore
Design Load = 5.68 KN/m2

Loading Under 500W x 500D Beam

Width = 500 mm
Depth = 500 mm

Concrete Density = 24.5 KN/m3

Live Load + Dead Load = 2 KN/m2

Therefore
Design Load = 14.25 KN/m2
 SITE CLIENT
FARS CONTRACT C18W02
CHI KAN
INTERMODEL TRANSFER TERMINAL BUILDING
CALCS BY RC TITLE DWG No. SHEET NO
CHECKED BY RN Proposed Falsework for 500W x 500D Beam 20/041/PD/051 OF
DATE 30-Jul-20 Check Plywood- Form Face Design Rev 1st 3

Basis Formwork Guide to Good Practice 2nd Edition - Load case 58

Design Data:
Material: 18mm plywood -use cofiform or similar
Material:
19mm Cofiform 6-7 layer plywood with tabulated value, for safe consideration

Thickness (t) = 18mm Weight = 10.9kg/m2

Face grain - Parallel to Span EI = 3.72kNm2/m
Moment of Resistance fZ = 0.536kNm/m
Shear Load qA = 6.70kN/m

Applied load = 14.3 kN/m2 Span (L) = 300mm Support width (B) = 47mm

1. Loading: W = 14.25 * 300 /1000 = 4.28kN/m

2. Bending Moment: M = 0.095WL

0.12kN/m

BM (allow) M = 0.536kNm/m > 0.12kNm/m O.K.

3. Shear Force: SF = 0.525 W (L-B-t)

L

= 1.76kN/m

SF (allow) SF = 6.70kN/m > 1.76kN/m O.K.

4. Deflection d = 0.0066 WL3

EI

= 0.000205 m
= 0.20mm

d (allow) d = L/270
= 300 mm ÷ 270
= 1.11mm > 0.20mm O.K.
 SITE CLIENT

FARS CONTRACT C18W02

CHI KAN
NTERMODEL TRANSFER TERMINAL BUILDING
CALCS BY RC TITLE DWG No. SHEET NO
CHECKED BY RN Proposed Falsework for 500W x 500D Beam 20/041/PD/051 OF
DATE 30-Jul-20 Check Secondary Bearer Design Rev 1st 4
Check Secondary = timber 50 x 100mm ( use SC4 timber)
Beam Length = 1.50 m (with 300 mm cantilever)
Moment of Inertia = 357.46 cm4 Concrete Pressure W1 = 5.68 kN/m2
Elastic Modulus = 8554 N/mm2 Concrete Pressure W2 = 14.25 kN/m2
Moment of Resistance = 0.814 KNm Spacing of Secondary = 300 mm
Max Shear Load = 4.67 KN

Load Derivation W = 5.68 kN/m2 x 0.3 m = 1.70 kN/m

Load Derivation W = 14.25 kN/m2 x 0.3 m = 4.28 kN/m
Total = 5.98 kN/m
Computer Output :

Beam Length 1.50 m

Moment of Inertia 357.46 cm4
Elastic Modulus 8554 N/mm2

APPLIED LOADING

Distributed Loads
End1 End2 End1 End2
1.70 1.70 kN/m .... at 0.000 0.500 m
4.28 4.28 kN/m .... at 0.500 1.000 m
1.70 1.70 kN/m .... at 1.000 1.500 m

REACTIONS (+ve Up)

1.92 kN .... at 0.30 m
1.92 kN .... at 1.20 m

MAXIMUM LOADS & DEFLECTIONS

Max. Reaction 1.92 kN .... at 0.300 m
Max. Sag BM 0.31 kN.m .... at 0.750 m
Max. Hog BM 0.08 kN.m .... at 0.300 m
Max. Shear Force 1.41 kN .... at 0.300 m
Max. Sag Deflection 0.78 mm .... at 0.750 m
Max. Hog Deflection 0.68 mm .... at 1.500 m

Check Capacity of timber 50 x 100mm

1. Bending Moment
BM (allow) = 0.814KNm
= 0.81 kNm > 0.31 kNm ∴ OK

2. Shear
SF (allow) = 4.67 KN
= 4.67kN > 1.41 kN ∴ OK

3. Deflection
(allow) = L ÷ 270 = 900 mm ÷ 270
= 3.33 mm > 0.78 mm ∴ OK
 SITE CLIENT
FARS CONTRACT C18W02
CHI KAN
NTERMODEL TRANSFER TERMINAL BUILDING
CALCS BY RC TITLE DWG No. SHEET NO
CHECKED BY RN Proposed Falsework for 500W x 500D Beam 20/041/PD/051 OF
DATE 30-Jul-20 Check Secondary bearer Design Rev 1st 5

Secondary Bearer - Loading Diagram

 SITE CLIENT
FARS CONTRACT C18W02
CHI KAN
NTERMODEL TRANSFER TERMINAL BUILDING
CALCS BY RC TITLE DWG No. SHEET NO
CHECKED BY RN Proposed Falsework for 500W x 500D Beam 20/041/PD/051 OF
DATE 30-Jul-20 Primary Bearer under Beam Design Rev 1st 6
Check Secondary = 2 nos. timber 50 x 100m ( use SC4 timber)
Beam Length = 3.30 m (with 300 mm cantilever)
Moment of Inertia = 714.92 cm4 Concrete Pressure W1 = 5.68 kN/m2
Elastic Modulus = 8554 N/mm2 Loading width = 650.0 mm
Moment of Resistance = 1.48 KNm Concrete Pressure W2 = 14.25 kN/m2
Max Shear Load = 8.48 KNm Loading width = 250.0 mm
Row spacing = 600 mm

Load Derivation W = 5.68 kN/m 2 x 0.65 m = 3.69 kN/m

Load Derivation W = 14.25 kN/m 2 x 0.25 m = 3.56 kN/m
Total = 7.25 kN/m

Computer Output :
Beam Length 3.30 m
Moment of Inertia 714.93 cm4
Elastic Modulus 8554 N/mm2

APPLIED LOADING

Distributed Loads
End1 End2 End1 End2
7.25 7.25 kN/m .... at 0.000 3.300 m

REACTIONS (+ve Up)

5.22 kN .... at 0.30 m
6.74 kN .... at 1.20 m
6.74 kN .... at 2.10 m
5.22 kN .... at 3.00 m

MAXIMUM LOADS & DEFLECTIONS

Max. Reaction 6.74 kN .... at 1.200 m
Max. Sag BM 0.31 kN.m .... at 2.600 m
Max. Hog BM 0.52 kN.m .... at 2.100 m
Max. Shear Force 3.48 kN .... at 1.200 m
Max. Sag Deflection 0.31 mm .... at 2.550 m
Max. Hog Deflection 0.09 mm .... at 3.300 m

Check Leg Load

Max Reaction = 6.74 kN
Use 50x100 Sc4 timber as timber prop

Check Capacity of 2 nos. timber 50 x 100mm

1. Bending Moment
BM (allow) = 1.48KNm
= 1.48 kNm > 0.52 kNm ∴ OK

2. Shear
SF (allow) = 8.48 KN
= 8.48kN > 3.48 kN ∴ OK

3. Deflection
(allow) = L ÷ 270 = 900 mm ÷ 270
= 3.33 mm > 0.31 mm ∴ OK
 SITE CLIENT
FARS CONTRACT C18W02
CHI KAN
INTERMODEL TRANSFER TERMINAL BUILDING
CALCS BY RC TITLE DWG No. SHEET NO
CHECKED BY RN Proposed Falsework for 500W x 500D Beam 20/041/PD/051 OF
DATE 30-Jul-20 Check Primary bearer Design Rev 1st 7

Primary Bearer - Loading Diagram

 SITE CLIENT
FARS CONTRACT C18W02
CHI KAN
NTERMODEL TRANSFER TERMINAL BUILDIN
CALCS BY RC TITLE DWG No. SHEET NO
CHECKED BY RN Proposed Falsework for 500W x 500D Beam 20/041/PD/051 OF
DATE 30-Jul-20 Timber Prop Design Rev 1st 8

Timber prop
Use 50x100 SC4 timber 6.74kN Max. reaction
from previous design check of primary bearer

Timber prop should be under

150mm thk slab and the soffit formwork.
i.e. the length of timber prop should be
less then 1000mm headroom.
For extra safe consideration,
design check with total lenth 1000mm
as the headroom, ignore Single Prop
the deduction from slab and soffit formwork (100x50 SC4 timber)

The axial load on prop = 6.74kN

The applied loading = 6.74Kn / 50 x 100mm2 = 1.35 N/mm2

Properties of Prop
The longest length of prop (L) = 1000 mm (on safe side)
Width of Props = 50 mm Depth of Props = 100 mm
Area of Props = 5000 mm2
Moment of Inertia (Iyy) = 1041666.7 mm^4
Radius of gyration ry = 14.43 mm

Find the effective length (Le) for buckling about the weak axis, y-y axis,
Number of braces on the prop = 0
L/1 = 1000.00 mm

Calculate slenderness ratio (λ)

λ = effective length / radius of gyration (ry)
= Le/ ry = 69.28

Check all modification factors: K3, K7 and K12 (Refer to 5268 Part 1988 table 17)
K3 = 1.75 K8 = 1.1

Calculate the ratio of modulus of elasticity to compression stress (K12)

Refer to BS5268 Part 2 1988 Table 9, Strength class: SC4
Modulus of elasticity (E) = 9900 N/mm2
Compression parallel to grain (σ) = 7.9 N/mm2
E /σ = 1253.1646
Using E /σ*K3 and λ, we can obtain K12 from BS 5268 Part 2 1988 table 22,
K 12 = 0.634 In safe side, adapted the min. value within the range

Calculate the permissble compression stress = Grade compression stress (σ) x K factors
= 9.64 N/mm2 > 1.35 N/mm2
The applied loading OK