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 REV. 01, MAY 12

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 Foreword
Welcome to the Pulsar family!
You are now the proud owner of the next generation Pulsar 200 NS, India's No.1 sports bike. By
No.1 we are talking about unparalleled performance, superior technology and incredible market
leadership that Pulsar today enjoys. This makes the Pulsar you ride, unbeatable and unchallenged
both on and off the road.
Before you ride out, please read this Owner's Manual carefully and familiarize yourself with the
operating mechanism, controls and maintenance requirements of your Pulsar. This will ensure you a
safe and trouble free ownership experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 free services and
subsequent paid services, as per the schedule contained in this booklet. We earnestly advise you
to avail all these services at any of our Bajaj Dealers or Authorised Service Centres, who are well
equipped with all necessary facilities / genuine parts / oil and trained manpower to ensure the best
care for your Pulsar. Your ‘Pulsar 200 NS’ comes with a warranty of 2 Years or 30,000 Kms
whichever occurs earlier from the date of sale. For details please refer to “Warranty : Scope &
Limits” given in this manual.
Should you require any additional information feel free to contact us on our toll free no.:
1800 233 2453 or e-mail us at: [email protected] or visit the Bajaj Auto website
www.bajajauto.com
To be a part of the Pulsarmania, visit www.mypulsar.com and join the Pulsar fanpage on facebook:
www.facebook.com/mypulsar
Rev up, shift gears and enjoy the Pulsar experience…
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED

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 Table of Contents
Description Safety and Warning information :
1. Technical Specifications 1
2. Identification Data 3
Warning : This indicates that a potential
3. Location of Parts 4
hazard or injury to you or other persons &
4. Steering cum Ignition lock 6
5. Fuel Tank Cap / Fuel Tap 7
to the vehicle can happen if advice
6. Speedometer Details 8 provided is not followed.
7. Speedometer Setting 10
8. Control Switches 12
Caution : This indicates that a potential
9. Rear seat / Tool kit 14
hazard that could result in vehicle
10. Front Seat / Battery 15
11. Fitment of Front & Rear Seat 16
damage. Follow the Advice provided with
12. Removal & Fitment of Side Cover LH & RH 17 the caution.
13. Daily Safety Checks 18
14. How to ride your Bike 19
Notice:
15. Safe Riding Tips 23
16. Engine Oil 24 The description and illustration in this booklet
17. Wheels - Tube less Tyre 25 are not to be taken as binding on the
18. Battery 26 manufacturers. The essential features of the
19. Engine Cooling System / Coolant 27 type described and illustrated herein remaining
20. Periodic Maintenance Information 29 unaltered. Bajaj Auto Limited reserves the
21. Brake Fluid 31 right to carry out at any moment without
22. Periodic Maintenance & Lubrication Chart 32 being obliged to bring this booklet upto-date
23. Warranty Certificate 37 & to do modifications on the vehicle, parts or
24. Warranty Scope & Limit 38
accessories as may be convenient and
25. Battery Warranty Card
necessary.
26. Non Use Maintenance & Service Coupons

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 Technical Specifications
Engine : 4 Stroke, Single Cyl. Fuel Tank Capacity
Bore x Stroke : 72.0 mm x 49.0 mm Full : 12 liters
Engine Displacement : 199.5 cc Usable Reserve : 2.4 liters
Compression Ratio : 11 : 1 Unusable Reserve : 0.2 liters

Idling Speed : 1350 ~ 1450 RPM Dimensions :

Max. Net Power : 23.5 PS at 9500 RPM Length : 2017 mm
Max. Net Torque : 18.3 Nm at 8000 RPM Width : 804 mm
Ignition System : DC Height : 1195 mm
Spark Plug : 3 Nos Wheel base : 1363 mm
Ground clearance : 167 mm
Spark Plug Gap : 0.7 ~ 0.8 mm
Transmission : 6 speed constant Tyre Size
mesh Front : 100/80-17,52P tubeless
Gear Shifting Pattern : 1 Down 5 Up Rear : 130/70-17,61P tubeless
Engine Lubrication : Pressurized oil supply
Tyre Pressure
Engine Cooling : Water cooling Front : 1.75 kgf/cm2 (25 PSI)
Starting Aid : Electric starter Rear (Solo) : 2.00 kgf/cm2 (28 PSI)
Front Brake : Hydraulic Disc type Rear (with pillion) : 2.25 kgf/cm2 (32 PSI)
Rear Brake : Hydraulic Disc type
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 Technical Specifications
Electrical System : 12 Volts DC Note :
Head Lamp : H4, 55/60W • All dimensions are under UNLADEN condition.
Position Lamp : 3W (2 nos.) • Above information is subject to change without
Tail /Stop Lamp : LED type any notice.
Side Indicator lamp : 10W
Neutral Indicator : Green LED
Hi Beam Indicator : Blue LED
Turn Signal Indicator : Green LED
Side Stand Indicator : LED
Speedometer Lamp : LED
Rear No. Plate Lamp : 3W
Horn : 12V DC
Battery : 12V - 8 Ah VRLA

Vehicle Kerb Weight : 145 kg.

Gross Vehicle Weight : 275 kg.

(Including rider & pillion)
Max. Speed : 136 km/hr.

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 Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.

Engine Number Location

On LH Side Crankcase Near Gear
Change Lever (Alpha-Numeric - 11 Digits)

Frame Number Location

On RH Side of Steering Tube
(Alpha-Numeric - 17 Digits)

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 Location of Parts
Digital
Fuel Tank Cap
Speedometer OFF ON

Manual Choke
Lever

Clutch Lever
LED
Tail
Lamp

Front Fork

Pillion
Foot
Rest

Disc
Brake

Gear Change Side

Lever Stand

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 Location of Parts

Grab Handle Pillion Seat Rider Seat Front Brake Lever

MAX

MIN

Rear
Number
Plate Coolant Radiator
Level Expansion
Indicator Tank Cap
Nitrox Rear
Shock Absorber

Rear Brake Paper oil Radiator

Rear Disc Brake
Pedal Filter

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 Steering cum Ignition Lock

Steering cum Ignition Lock : To Lock the Steering : To lock the steering,
turn the handle bar to the left side. Push &
It has three positions.
release the key. Turn the key to “LOCK”
position and remove the key. Steering lock
LOCK: Steering locked. Ignition OFF. can be done on left handle position only.
To Unlock the Steering : To unlock steering,
OFF: Steering unlock. Ignition OFF. insert the key in steering cum ignition lock &
turn it clockwise to “OFF” or “ON” position.
Key : A common key is used for ‘Steering
ON: Steering unlock. Ignition ON. cum Ignition lock’, ‘Fuel tank cap’ & ‘Rear
Seat’.
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 Fuel Tank Cap / Fuel Tap

Fuel Tap

Fuel Tank Cap

Fuel Tank Cap Fuel Tap

• To open the fuel tank cap, open the flap. Fuel tap lever has following positions.
Insert the key in the lock and turn it ON : When fuel level is above Reserve
clockwise and lift fuel tank cap. position.
• ‘Fuel Tank Cap’ gets locked when pushed RES : When fuel level is below Reserve
back into the place. position.
OFF : When fuel supply is to be cut off.

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 Speedometer Details
1
10
2
3

4
5

6
9
7
8
Speedometer display will work when both Ignition 6. Side Stand Indicator : When Side stand is ‘ON’, the
switch & kill switch are in ‘ON’ position. Side stand indicator will lit.
1. Fuel Level Indicator: It shows fuel level in fuel tank. 7. Bajaj Logo : Bajaj logo flying ‘B’ continuously glow.
2. Tachometer Dial: It shows engine speed in RPM. 8. Mode Button : Mode button used for changing the
3. Turn Signal Indicator (LH & RH): When Turn signal mode while selecting & setting Trip1, Trip2, ODO,
switch is turned to Left or Right, Turn pilot Indicator - Clock & Service reminder.
LH or RH will flash. 9. Set Button : Set button used for setting Clock &
4. Neutral Indicator: When the transmission is in Service reminder.
Neutral, Neutral indicator will glow. 10. Reserve/Engine Rev Indicator : It glows
5. Hi Beam Indicator: When Headlight is ‘ON’ & Hi continuously when petrol level in tank reaches
beam is selected with engine running, Hi beam reserve level. It also blinks when engine RPM cross
indicator will glow. 10000 RPM mark.
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 Speedometer Details

11 12

17 15
13
18
14

16

11. Service Reminder ( ): ‘Wrench’ symbol glows 14. Odometer : The Odometer shows the total distance
when ODO meter reading reaches to set Kms. for that the vehicle has covered. Odometer can not be
service. This Icon will flash at - reset to ‘Zero’.
st nd
1 : 450 km 2 : 4950 km, 15. Digital Clock : It indicates time in HR : MM
3rd : 9950 km, 4th : 14950 km (AM/PM)
and subsequently at each 5000 kms. Icon will 16. Coolant Temperature Indicator ( ) : It blinks
continue to glow till it is reset. This icon is to be when engine coolant Temperature is more than 1150
reset after service is carried out. centigrade.
12. Low Oil Pressure Indicator ( ) : It blinks when 17. Low Battery Indicator : It indicates battery needs
engine oil pressure is low. charging.
13. Speedometer: Vehicle speed will be displayed in 18. Trip Meter : Trip 1 & Trip 2 shows the distance
digital form in Km / Hr. traveled since it was last reset to zero.
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 Speedometer Setting

TRIP 1/2

Mode M
S Set

1. Trip Meter Reset : 2. Service Reminder Reset ( ) :

• Mode & Set push button is provided for selecting & • ‘Wrench’ symbol glows when ODO meter reading
resetting ‘ODO/TRIP1/TRIP2’. LHS part of speedo reached to set Kms.
console.
1. Press mode push button Trip2 Mode selected
1. Press mode push button Mode changes from for less than 2 sec. &
for less than 2 sec. ‘ODO/TRIP1/TRIP2’ select Trip2.
2. Press mode & set button Service reminder icon will
2. Press set push button Selected mode for more than 5 sec. be resetted.
for more than 15 sec. ‘TRIP1/TRIP2’ will reset. Continuously.
Other TRIP mode will
continue updating. Note : Engine & motorcycle speed should be zero.
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 Speedometer Setting

1. Press mode push button TRIP1 Mode selected

for less than 2 sec.
2. Press mode & set ‘:’ stops blinking
push button together Digits starts blinking
for more than 2 sec.
3. Press mode button for Hour digits will
TRIP 1/2 less than 1 sec. increases by one.
Mode M
S Set 4. Press set button for Minutes digits will
less than 1 sec. increases. If mode/set
button is pressed
continuously then digits
3. Clock Reset : will stop blinking.
• Digital clock indicates time in HR & MM separated 5. Press mode & set Set value will be saved
by colon ‘:’ button together for Exit clock setting mode
• It is 12 hour clock. more than 2 sec. Digits stop blinking
• Initially ‘:’ will be blinking ‘:’ start blinking
• Clock setting is possible in TRIP 1 mode only. 6. Clock set mode is Auto exit without saving
selected & no editing set value.
is carried out for If engine/vehicle rpm is
more than 5 sec. given then system will
exit from clock set mode
without saving set value.
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 Control Switches

D
B

Left Handle Bar Switches C. Horn Button : ( ) Press button for

A. Dipper Switch : When headlight is ON, sounding horn.
High or Low beam can be selected with D. Pass Switch : Press the switch to flash
the dipper switch. Hi beam indicator light the head light. It is used to give signal to
located on Speedo console will light up vehicles coming from opposite side while
when high beam is selected. overtaking.

: High Beam : Low beam

B. Turn Signal Switch : When the turn signal
knob is turned to Left ( ) or Right ( )
respective indicator will start blinking, to
stop blinking push the knob in & release.
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 Control Switches
F. Starter Button :
G Starter button operates the electric starter
when clutch lever is depressed with
transmission in any gear.
It is recommended to start the engine with
E
the transmission in neutral.

G. Engine Kill Switch :

F
The engine kill switch is for emergency
use. During emergency move the engine
kill switch to the ‘OFF’ ( ) position.

Right Handle Bar Switches

Speedometer display will work when both Ignition
E. Head Light Switch : It has 3 positions.
switch & kill switch are in ‘ON’ position.

: All lamps 'OFF'.

CAUTION : While starting ensure that
engine kill switch is in ON ( ) position.
: While engine running, Tail lamp, Keeping the kill switch in OFF position,
Meter lamp and Pilot lamp/s ‘ON’. engine will not start.
: While engine running, Head lamp,
Pilot lamp/s, Tail lamp and Meter
lamps ‘ON’.
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 Rear Seat / Tool Kit

Tool Kit

Removal of Rear Seat Tool Kit Location

• Insert Key into lock (A) • It is located below the ‘Rear seat’.
• Turn the key clock wise. • 2 rubber straps are provided to hold the
• Pull upward front end of ‘Rear seat’ tool kit.
• Take out ‘Rear seat’
CAUTION : Always fit rubber strap for
locking tool kit.

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 Front Seat / Battery

Removal of Front Seat Battery

• First remove ‘Rear seat’. • It is located below ‘Front seat’.
• Remove ‘Front seat’ mounting bolts (B).
Battery details are given on ‘Battery
• Pull backward rear end of ‘Front seat’.
Maintenance’ page no. 26.
• Take out ‘Front seat’.

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 Fitment of Front & Rear Seat
Front seat lug & bracket

C D E
A
G F

B
H

Fitment of ‘Front Seat’ Fitment of ‘Rear Seat’

• Match the lugs of ‘Front seat’ (A) with • First make sure ‘Front seat’ is fitted
chassis bracket (B). properly.
• Push ‘Front seat’ toward petrol tank. • Place ‘Rear seat’ on fitment location.
• Match ‘Front seat’ rear brackets (C) with • Insert bracket (E) of seat into hook (F).
the holes provided on chassis. • Match the rod of ‘Front seat’ (G) with seat
• Tighten the bolts (D). lock (H).
• Press front portion of seat.

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 Removal & Fitment of Side Cover LH / RH

A
E

B F

Removal of Side Cover LH or RH Fitment of Side Cover LH or RH

• Remove pillion & rider seat first. • Match Lug (D) provided on front portion of
• Remove screw (A) upper & (B) lower of side ‘Side Cover’ with hole (E) provided on
cover mounting. ‘Chassis’ and press ‘Side Cover’ inside.
• Pull front portion of ‘Side Cover’ to release • Match Lug (F) provided on rear portion of
its lug from hole (C) provided on ‘Fuel Tank’. ‘Side Cover’ with hole (G) provided on
• Pull rear portion of ‘Side Cover’ to release ‘Chassis’ and press ‘Side Cover’ inside.
its Lug from hole provided on ‘Chassis’. • Tighten the upper (A) & lower (B) screw with
screw driver.
• Take out side cover.
• Fit pillion & rider seat.
CAUTION : Remove cover as described CAUTION : Fit cover as described above
above, Otherwise the lugs may break. to ensure proper fitment.
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 Daily Safety Checks
Before riding motorcycle be sure to check • Brake Fluid level above MIN mark
following items. Please give proper importance provided on reservior, applicable to disc
to these checks and perform all of them brake vehicle.
before riding motorcycle.
• Drive Chain slack of 25 to 35 mm
If any irregularities are found during these adequately lubricated.
checks, refer to the Maintenance chapter &
see your dealer for the action required to • Function of all lights & horn
return the motorcycle to a safe operating • Clutch lever play - 2 to 3 mm
condition.
• Check Coolant level between MIN and
Warning : Failure to perform these MAX mark in coolant reservoir tank.
checks every day before you ride may • Smooth steering movement without
result in serious damage or severe restriction.
accident.
• Side stand return to their fully up position.
• Enough fuel level for planned distance of • Correct inflation pressure in both tyres
journey. No fuel leakage in fuel lines. Adequate tyre tread depth - no cracks /
cuts.
• Engine oil level (between upper and lower
level mark) • Correct rear viewing span adjustment of
mirror.
• Throttle cable play of 2 ~ 3 mm. Smooth
operation and positive return to closed
position,

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 How to Ride Your Bike
1. Starting The Engine : Wait 15 sec. between each operation of the
• Turn the fuel tap knob to ‘ON’ or ‘RES’ starter which will facilitate battery to recover.
position. Note : The motorcycle is equipped with a starter
• Turn ignition switch key to ‘ON’ position. lockout switch. This switch ensures that engine
• Keep kill switch in ‘ON’ position. does not start if the transmission is in gear.
• Confirm that transmission is in neutral / However, the engine can be started in any
press the clutch lever. gear if the clutch lever is pressed.
• If the engine is cold or when starting for
Note : Incase of battery discharged condition,
first time, use manual choke for quick
vehicle will start by push start.
starting. Choke lever is located on LH side
of carburettor.
• Keep throttle completely closed, press 2. Shifting Gears :
starter button, • Close throttle & depress the clutch.
• Release starter button as soon as engine • Shift into next higher or lower gear.
starts. • Open the throttle and release the clutch
• When the engine is warmed up enough to lever slowly and simultaneously.
idle without using choke, return the manual 3. Moving Off :
choke to OFF position. • Check that side stand is up.
Note : Do not let the engine idle longer than 3 • Depress the clutch lever.
minuets otherwise it will overheat. • Shift into 1st gear.
• Open the throttle and release the clutch
lever slowly and simultaneously.
Caution : Do not operate the starter
• As the clutch starts to engage, open the
continuously for more than 5 seconds throttle a little more, giving the engine just
otherwise battery would get discharged. enough rpm to keep it from stalling.
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 How to Ride Your Bike
6 4. Braking :
5
4 • Close the throttle completely, leaving the
3 clutch engaged (except where shifting gears)
2
N so that the engine braking will help slow
1 down the motorcycle.
• Shift down one gear at a time so that you
Gear shifting are in Neutral when you come to a complete
Gear shifting Lever pattern stop.
• When stopping, always apply both brakes at
Recommended Speed for Shifting Down the same time. De-clutch as necessary to
From 6th to 5th Gear 54 km/h avoid engine stalling.
th th
45 km/h • Never lock the brakes, or it will cause the
From 5 to 4 Gear
tyres to skid. When cornering, use brakes
From 4th to 3rd Gear 35 km/h judiciously and do not de-clutch. Reduce
From 3rd to 2nd Gear 25 km/h your speed before you get into the corner.
For emergency braking, disregard
From 2nd to 1st Gear 15 km/h downshifting, and concentrate on applying
brakes as hard as possible without skidding.
Warning : When shifting down to lower
gear, do not shift at such high speed 5. Stopping the Vehicle :
that engine rpm jumps excessively. This • Close the throttle completely.
may cause engine damage, & rear wheel
• Shift the transmission into neutral.
may skid. Downshifting should be done
at recommended speeds as shown in • Bring the vehicle to complete stop.
table above. • Turn the ignition switch off.
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 How to Ride Your Bike
6. Parking the Vehicle : 7. Running IN
6.1 Parking using center stand. Proper running-in is important for the better
life & trouble free performance of the vehicle.
• Center stand is available as accessories
at dealership. • During first 2000 kms running-in period do
not exceed following speed limits.
• Support the motorcycle on a firm level
surface with the center stand.
Kms 1st 2nd 3rd 4th 5th 6th
6.2 Parking using side stand. 0 - 1000 10 18 24 32 40 48
• Support the motorcycle on a firm level 1000 - 2000 16 24 30 38 46 54
surface with the side stand.
• Lock the steering.
• Always keep the speed below the limits
mentioned in the table.
CAUTION : Do not park on a soft or
steeply inclined surface or the motorcycle • Do not race the engine excessively.
may fall over. • Do not start moving or race the engine
immediately after starting. Run the engine
for a minute at idle speed to give the oil a
chance to workup into the engine.

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 How to Ride Your Bike
Fuel Saving Tips : Ensure following maintenance points to get
A well maintained vehicle and good driving optimum performance from your bike.
can contribute a lot to the saving of petrol.
Following are a few simple fuel saving tips. Fuel Check fuel lines & connections
for leakage.
Good Riding Habits :
Spark Plugs Inspect and clean spark plugs.
• Ride smoothly and steadily at an optimum
Adjust electrode gap. Replace
driving speed of 40 to 50 Km/h
spark plugs as per P.M. Chart.
• Avoid harsh braking.
• Change the gear judiciously according to Air Filter Clean the air filter element
the speed and load requirement. periodically. Replace as per
• Don’t overload the vehicle above the Periodic Maintenance Chart.
specified payload. Engine Oil Check engine oil level. Always
• Use the accelerator judiciously. use recommended grade and
• Cut off the engine if you want to stop for quantity.
more than two minutes. Brakes Ensure that the brakes are not
How to check mileage (Fuel efficiency) dragging / binding.
Best way to calculate mileage is by following Clutch Ensure correct clutch lever
the full tank to full tank method. play.
• Fill way tank full up to small mouth (brim). Tyre Air Always maintain recommended
• Run the bike for say 100 km.
• Fill the tank full again in same fuel filling Pressure tyre pressure.
station, probably with same fuel dispenser. Carburettor Clean & adjust the carburettor.
• Divide kilometer run / fuel quantity filled. Adjust idling speed.
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 Safe Riding Tips
Safe Riding Tips • Drive cautiously. Start early & reach your destination
• Always wear Helmet while driving or riding. Your safely.
helmet should conform to appropriate Indian • Always carry vehicle registration & insurance papers,
standards. and a valid driving licence with you.
• Read thoroughly the instructions • Avoid driving on loose sand or stones where vehicle
given in this manual and follow is likely to skid.
them carefully. • Properly wrap-up loose clothes while driving or riding
• Avoid unnecessary accessories to avoid entangling in wheel or other objects on road.
for the safety of both rider and • Always concentrate on riding for safety.
other motorists.
• Get familiar and follow traffic rules & regulations in Monsoon Care :
your states as well as general traffic signs. • It is suggested to customer to take appropriate care
• Familiarise yourself well with starting, acceleration and in area of heavy monsoon or high rainfall area. The
braking of the vehicle. appropriate surface preventive coat to avoid rusting /
• When applying the brakes, use both front & rear poor surface finish on account of adverse atmospheric
conditions.
brakes simultaneously. Applying only one brake may
cause the vehicle to loose control. • Vehicle cleaning to be done with soft & clean wet
• Riding at proper speed and avoiding unnecessary cloth to avoid scratches on painted parts.
acceleration and braking are important not only for • Clean & lubricate all the important parts as detailed in
safety and low fuel consumption, but also for longer a periodic maintenance chart.
life of the vehicle. • Do not apply direct water jet on painted, electrical /
• During monsoon drive the vehicle more cautiously. electronic parts.
Remember vehicles skid more easily during light • Do not obstruct engine cooling by adding mud
showers. protection sheet from front.
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 Engine Oil
Recommended Engine Oil:
A
Always insist on Bajaj Genuine
Engine Oil for optimum engine
performance and warranty
benefits. It is a specially
C formulated oil for vehicles with
DTS-i engines.
A : Oil Filler
B
Cap
B : Oil Level D Model Recommended Grade
Engine oil
Gauge
Pulsar Bajaj DTS-i SAE 20W50 API
Engine Oil Level Checking : 200 NS 10000 ‘SL’ or JASO ‘MA’
• Check engine oil level every day. Park vehicle
perpendicular to the ground on level surface • Engine oil replacement frequency : 1st service &
as mentioned in page no. 21 (6.1) then every 10,000 Km.
• Check oil level through oil level gauge ‘B’. • Engine oil level top-up frequency : Every 5000 km.
• Always maintain engine oil level between
CAUTION :
upper (C) and lower (D) mark provided on
• It is most important to adhere to
Cover RH. Top up with specified grade of
recommended grade & frequency of oil
oil if the oil level is below lower level mark.
change for the purpose of long life of
Engine Oil Capacity : critical engine components. For details
• Refill at servicing : 1200 ml. refer periodic maintenance chart.
• During engine overhaul : 1400 ml. • Do not reuse drained oil.
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 Wheels - Tube Less Tyre
Wheel Puncture :
• Visit nearest known tubeless tyre repair
shop to remove puncture.
• Remove puncture by Filler or Plug method
only.
• Do not use patch method to remove
puncture of tubeless tyre.

Tyre Pressure :
Front Wheel
Keep appropriate tyre pressure as mentioned
CAUTION : Tubeless tyres are fitted in this below to increase life of the tyre & for better
motorcycle. The walls of the tyres in fuel consumption.
contact with the wheel rim should not be
damaged in any way during fitment / Front 25 PSI
removal of tyre. The tyre side walls in
contact with wheel rim seals air. Pulsar 200 NS Rear (Solo) 28 PSI
Removing Front Wheel :
Rear (with Pillion) 32 PSI
• Park vehicle perpendicular to the ground on
level surface as mentioned in page no. 21
(6.1)
• Remove speed sensor cable from case meter Note : Incase the motorcycle is fitted with
assembly. imported tyres. compliance to respective indian
• Remove front axle nut & take out. standard & central motor vehicle rules has been
• Remove front wheel assembly from fork. ensured.
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 Battery
• It is always recommended to hand over
the same to the Authorised battery / Bajaj
dealer for proper disposal of the same.
• When low battery icon pop-up on
speedometer display, it is advised to reach
Bajaj dealer & get it charged immediately.
• Warranty on battery is 18 months from the
date of purchase of vehicle.

How to keep battery healthy ?

Battery : 12V - 8 Ah VRLA
• Switch ‘Off’ ignition when engine is not
• Battery is located below front seat.
running.
Battery Features : • Get battery checked/ charged during
• No topping-up is required periodic services.
• Reduced self discharge, Enhance safety. • Do not press starter button for more than
• No vent tube open to atmosphere hence no 5 sec. After 3 successive cranking, wait for
discharge of electrolyte through vent tube. 15-20 sec. for battery to recover.
• Do not add extra electrical accessories
CAUTION : Do not drive / run vehicle in such as - Remote, Bigger Horn, Musical
battery disconnected condition. It may brake light etc. This will reduce life of
lead to damage of electrical / electronic battery
components. • Disconnect battery +ve & -ve wires if
• Environment care must be taken to vehicle is to be stored for more than 2
dispose off the used battery. weeks. This avoids self discharge.
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 Engine Cooling System

Cap
C B
Radiator

A Cooling Fan

• Coolant is provided for cooling of engine. Warning : During motorcycle operation,

• Water pump (A) in the engine circulates the coolant gets very hot & is under
the coolant in cooling system. pressure.
• The pressure resulting from the warming of Do not remove the radiator cap, radiator
the cooling system is regulated by a valve hosed or other cooling system
in radiator cap (B). components when the engine is hot.
• Heat expansion causes excess coolant to Allow the engine & cooling system to
flow into compensating tank (C). cool down. In case of scalding, rinse
immediately with lukewarm water.
• When the temperature falls, this surplus
coolant is sucked back into the cooling
system.

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 Coolant
Coolant Specifications :
Antifreeze ready to mix (Recommended
Reservoir cap
(for coolant top up)
Brand- Motul : Moto cool expert,
Castrol : Radicool
MAX Total coolant quantity : 1000 ml. (750~780 ml
in radiator & 220~230 ml expansion tank).
MIN
Coolant Top up
• Park vehicle perpendicular to the ground on
level surface as mentioned in page no. 21
(6.1)
• Check coolant level in engine cold condition
Warning : Coolant is poisonous and only.
causes health hazard. • Ensure coolant level is between Min & Max
mark.
Avoid contact between coolant & skin,
• Always top up coolant through reservoir
eyes and clothing. If it gets into your
cap.
eyes, rinse immediately with water and
contact a doctor. • Always replace coolant with recommended
brand only. (Radicool from Castrol, Moto
Wash affected skin areas immediately cool expert from Motul).
with soap and water. If coolant is • Use nitrile rubber hand glows while draining
swallowed, contact a doctor immediately. & topping up coolant.
Change clothes that have come into
• Do not top up coolant through radiator cap.
contact with coolants. Keep coolant out
of the reach of children
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 Periodic Maintenance Information
Spark Plug Drive Chain Slackness
• Remove spark plugs by using plug • Chain slackness will have to be adjusted
spanner. whenever required.
• Clean the spark plugs. • Std. Chain slackness 25 ~ 35 mm.
• Adjust the gaps if incorrect by bending • Marking on chain adjusters should be
outer electrode carefully. identically positioned on both sides.

Spark Plug Gap : 0.7 to 0.8 mm.

Spark Plug (2 Nos.) : RG-6HCC
(LH ‘A’ + RH ‘B’)
(1 No. ) : BOSCH - VR5NE
(Center ‘C’)

A C

0.7 to
0.8 mm

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 Periodic Maintenance Information

Drive Drive
Chain Chain
Cleaning Lubrication

Drive chain must be cleaned & lubricated as Method of O-ring Chain Lubrication :
per periodic maintenance schedule. • Park vehicle perpendicular to the ground on level
Drive Chain (O-ring type) surface as mentioned in page no. 21 (6.1). Clean
the chain by using lint free cloth (If excessive
• ‘O’ rings must always be kept wet for mud / slush found approach Bajaj Service Center
best performance hence lubricate every for proper cleaning)
500 Km. • Shake the can vigorously by holding vertically
upright till the noise of steel ball inside heard
• O-ring chain lubrication can easily be
uniformly.
done by owners using Bajaj ‘Chain Lube • Hold spray can at the back of rear sprocket with
Spray Can’ available with Bajaj dealers. extension tube nose at 5~10 cm.
• Rotate the wheel in reverse direction & spray the
lube on middle portion of the chain up to full
length of the chain.
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 Brake Fluid

Front Rear
Brake Brake
Fluid Fluid
Reservior Reservior

Front & Rear Brake Fluid Level Brake Fluid Replacement

• Front brake fluid reservior is located on RH • Check & Adjust brake fluid level in every
side of Handle bar. service.
• Rear brake fluid reservior is located behind • Change the brake fluid of the front & rear
RH pillion holder bracket. brake according to service schedule.
• To check oil level, Park vehicle Use only DOT-3 ro DOT-4 brake fluid (from
perpendicular to the ground on level surface sealed container) for top up & replacement.
as mentioned in page no. 21 (6.1) with
handle bar in straight ahead condition
• Always ensure that brake fluid level is above
‘MIN’ mark given on inspection Window.
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 Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation Subsequent
No. Servicing 1st 2nd 3rd 4th 5th 6th 7th
500 4500 9500 14500 19500 24500 29500
Kms ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
1st - 500~750 Kms / 30~45
1. Servicing 3 3 3 3 3 3 3
days,2nd onward@5000Kms
2. Idle speed / CO% C, A C, A C, A C, A C, A C, A C, A C, A
3. Valve tappet clearance C, A C, A C, A C, A C, A C, A C, A C, A
4. Engine oil (Bajaj DTSI 10000 oil)* C, A R Top-up R Top-up R Top-up R Top-up @every 5000 Kms.
Replace in 1st service & at
every 10000 Kms
5. Oil strainer (Bajaj DTSi 10000 oil)* CL CL CL CL CL
6. Engine oil filter (Bajaj DTSi 10000 oil)* R R R R R Replace at every oil change
7. Body centrifugal filter -- Pulsar / Platina CL CL CL
8. Spark plug gap CL,A CL,A CL,A CL,A CL,A CL,A CL,A
9. Spark plug R R Replace at every 20000kms
10. Air cleaner element*** CL, R CL CL CL R CL CL R Replace at every 15000kms
11. Air filter cover ‘O’ ring R R R Replace at every 15000kms
12. In line paper filter along with hose & clamps** R R R Replace at every 15000kms
13. Fuel cock sediment bowl cleaning CL CL CL CL CL CL CL
14. Fuel cock-Paper filter element & seal** R R R Replace at every 15000kms
15. Carburettor CL,A CL,A CL,A

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 Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation Subsequent
No. Servicing 1st 2nd 3rd 4th 5th 6th 7th
500 4500 9500 14500 19500 24500 29500
Kms ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
16. Carburettor float chamber cleaning CL CL CL CL
17. Carburettor rubber duct C,R C,R Check & replace if required
18. Fuel pipes C,R C C C R C C R Replace at every 15000kms
19. Coolant level check in expansion tank** C,A C,A C,A C,A C,A C,A C,A At every service
20. Coolant in expansion tank** R Replacement at every 30000 Kms or 2 year (whichever occurs earlier)
21. Coolant hose damage/clamps/leakage** C,R C,R C,R C,R C,R C,R C,R Check & replace if required
22. Coolant hose damage/clamps/leakage** R Replacement at every 35000 Kms or 3 years (whichever occurs earlier)
23. Radiator fins** C,A C,A C,A C,A C,A C,A C,A
24. Battery electrolyte level & specific gravity** C C C C C C C C
25. Battery connections C,T C,T C,T C,T C,T C,T C,T
26. Clutch plate C,R C,R Check & replace if required
27. Clutch play C,A C,A C,A C,A C,A C,A C,A C,A
28. Throttle play C,A C,A C,A C,A C,A C,A C,A C,A
29. Brake play C,A C,A C,A C,A C,A C,A C,A C,A
30. Brake lining or pad wear C,R C,R C,R C,R R C,R C,R C,R Replace at every15000 Kms
31. Brake fluid level / top up** C,A C,A C,A C,A C,A C,A C,A Check & Top up if required
in every service

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 Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation Subsequent
No. Servicing 1st 2nd 3rd 4th 5th 6th 7th
500 4500 9500 14500 19500 24500 29500
Kms ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
32. Brake fluid R R
33. Front brake hose R R
34. Master cylinder piston kit R R
35. Caliper piston seal and Dust seal R R
36. Brake cam & pedal pivot pin** L L L L L L L
37. Rear sprocket fasteners C,T C,T C,T C,T C,T C,T C,T C,T
38. Rear wheel rubber shock damper C,R C,R C,R C,R Check & replace if required
39. Silencer drain hole cleaning CL CL CL CL CL CL CL
40. Silencer tail pipe cleaning-Pulsar 150/180 CL CL CL CL CL CL CL
41. Engine compression pressure C C C
42. Cylinder head de-carbonising CL CL If required
43. Engine air breather tube R R Replace at 20000 Kms
44. Drive chain slackness C,A C,A C,A C,A C,A C,A C,A C,A
45. Drive chain lubrication on vehicle C,L C,L
46. Drive chain link lock R R R R R R R Whenever drive chain opened.
47. Drive chain wear -- Remove & Lubricate C,L C,L C,L C,L C,L C,L C,L
48. Drive chain ("O" ring design)** L Lubricate at every 500 km.(By customer)
49. Wheel bearing C,R C,R C,R C,R C,R C,R Check & replace if required

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 Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation Subsequent
No. Servicing 1st 2nd 3rd 4th 5th 6th 7th
500 4500 9500 14500 19500 24500 29500
Kms ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
50. Spoke tightening-Front & Rear** C,T C,T C,T C,T C,T C,T C,T C,T
51. Tyre tread wear C,R C,R C,R C,R C,R C,R Check & replace if required
52. Front fork oil R R R R Replace at every 10000kms
53. Front fork oil seal R R R R Replace at every 10000kms
54. Auto choke** C C C C C C C
55. Gap betn Reed switch & TPS magnet** C,A C,A C,A C,A C,A C,A C,A C,A
56. Rr. Shock Absorber- Check gas pressure** C,A C,A Not required for new design
(Filling from bottom)
57. Starter Clutch** (Dry Application) L L L L L L L
58. Wiring harness C C C C
59. Ignition switch contacts cleaning C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL
60. Clutch switch & brake switch
(Horizontal base) contacts cleaning** C,CL,L C,CL,L C,CL,L C,CL,L
61. Clutch switch (Vertical base)** C,R C,R C,R C,R Check & replace if required
62. Rear brake switch C,A C,A C,A C,A C,A C,A C,A C,A
63. Starter motor connections** C,T C,T C,T C,T C,T C,T C,T
64. Starter relay connections** C,T C,T C,T C,T C,T C,T C,T

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 Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation Subsequent
No. Servicing 1st 2nd 3rd 4th 5th 6th 7th
500 4500 9500 14500 19500 24500 29500
Kms ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
65. HT coil connections C,T C,T C,T C,T C,T C,T C,T
66. Oil pressure indicator check on console** C C C C C C C C
67. General lubrication L L L L L L L L
68. Main stand & side stand pin** C,L C,L C,L C,L
69. Swing arm pivot pin (for non silent bush)** L L L L L L L
70. Engine foundation silent bushes** R R R Replace at every 15000Kms
71. Steering play C,A C,A C,A C,A C,A C,A C,A C,A
72. Steering stem bearing*** C,CL,L,R C,CL,L,R C,CL,L,R C,CL,L,R Check & replace if required
73. Cap steering bearing (Plastic)** C,R C,R C,R C,R
74. Step -Pillion LH & RH (Ball & Plate)** C,CL C,CL C,CL C,CL C,CL C,CL C,CL
75. All fasteners tightness C,T C,T C,T C,T C,T C,T C,T C,T

* It is strongly recommended to use only “Bajaj DTS-i 10000” Genuine engine oil. In case any other engine oil of
same specifications is used, the frequency of Sr. No. 4, 5 & 6 will be every 5000 Kms.
** As applicable to model
*** More frequent cleaning may be required when driving in dusty condition.
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note : Periodic parts / lubricants to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and
the same are chargeable to customer.
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 Warranty Certificate
FRAME NO. :

ENGINE NO. :

Registration No. :

Sold on (DD / MM / YY)

To the Customer’s Mr/Mrs/Miss :

Address :

Contact No.:

By the Dealer M/s :

Address :

Contact No.:

SAP Code :

The vehicle is warranted for 2 Years or 30,000 Kms. whichever occur

earlier from the date of sale as per terms & conditions given in
Warranty : Scopes and Limits. SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
37

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 Warranty : Scope & Limit
Bajaj Auto Limited gives the following warranty in respect though their dealer will give full assistance in preferring
of the “Pulsar 200 NS” motorcycle manufactured by such claims.
them. Bajaj Auto Limited undertake no liability in the matter of
Every possible care and precaution has been taken to consequential loss or damage caused due to the failure of
ensure quality in respect of the material & workmanship in the parts. Delay, if any, at the repairing workshop in
the vehicles manufactured by us. Bajaj Auto Limited will carrying out repair to vehicle shall not be a ground for
repair or replace at their Authorised Workshops, free of extending the warranty period, nor shall it give any right to
charge, part or parts there of as may be found, on the customer for claiming any compensation for damages.
examination, to have manufacturing defect within a period Bajaj Auto Limited reserves the right either to repair or
of 2 Years or 30,000 Kms., whichever occurs earlier from replace the defective parts.
the date of sale subject to fulfillment of condition stipulated Where a defective part can be replaced by part/s of
in part A, B & C given here under alternative brand/s, which are normally used by Bajaj
Warranty is applicable for only first owner of vehicle. Auto Limited in the course of manufacture, Bajaj Auto
Limited reserves the right to carry out the replacement
Part A:
by a part or parts of any such alternative brand/s.
Warranty claims in respect of such items like shock
This warranty and any claim arising there from is subject
absorbers, speedometers etc. though claimed through us,
to Pune jurisdiction only.
are subject to acceptance of the respective manufacturers.
In all such cases the decision of the respective Part B:
manufacturer will be final and binding. No claim for exchange or repair can be considered
Proprietory parts like tyres, tubes, battery and spark plugs unless the customer :
are warranted by their respective manufacturers (Only one a. Ensures that immediately upon detection of the
year warranty from the date of purchase/as applicable) defect, he approaches any nearest Authorised Bajaj
and should be claimed on them directly by the customer. Vehicle Dealers & Recommended Authorised Service
Bajaj Auto Limited shall not be Liable to replace them Centers with the concerned vehicle and enables him
38

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 Warranty : Scope & Limit
to remove and despatch the part / parts attributing to 6. Replacing mandatory periodic parts such as air filter,
the manufacturing defect to the Company. oil filter etc. as per periodic maintenance schedule.
b. Produces the Owner's Manual, in original, to enable Part C :
that dealer to verify the details.
Further this warranty is NOT applicable to :
It must be expressly understood that claims forwarded
1. Normal maintenance operations like brake & clutch
directly to us by the owner / customers will not be adjustments, cleaning of fuel system, engine tune-up
entertained at all and such defective part/parts thus or such other adjustments.
forwarded by them will lie at our factory at their own
risk, and this warranty shall not be enforceable. 2. Parts subjected to normal wear & tear like Clutch
Plates, Brake Shoes, Chain, Sprockets, Fork Oil Seal,
To avail benefits of warranty, following are Spark Plug, Control Cables, Brake Pads.
mandatory 3. Replacement of electrical items like self-start’s wear
1. Availing of Initial 3 Free Services without lapse. and tear items (if fitted), bulbs & rubber components
2. Availing 4 paid services at every 5000 kms. or 120 like grommets, ‘O’ rings, bellows as well as filters,
days whichever occurs first without any lapse. packings, gaskets, fasteners etc.
3. Availing of all above services at the Authorised 4. Painted parts. Only blistering or peeling off of paint film
Vehicle Dealers & Recommended Authorised Service are covered under warranty. Any defect arising out of
Centers. external damages or due to usage of protective covers
/additional protective coatings adverse atmospheric
4. Maintaining all service records duly signed and condition etc. is not allow like under warranty.
stamped by dealers.
5. All consumables like Engine oil, Fork oil, Brake Oil,
5. Usage of only recommended engine oil Grease etc. are chargeable to customer.
“Bajaj DTS-i 10000” at specified frequency for drain 6. Any defect arising due to above consumables not
interval of 10,000 kms. & engine oil level top-up at changed as per scheduled or if used other than the
5000 kms. recommended one.
39

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 Warranty : Scope & Limit
7. All chrome plated parts are prone to rust or 12. Vehicles which are not being serviced at
corrosion in coastal area or in acidic environment or recommended dealers as per the service
due to neglected cleaning etc. However chrome film schedule described or which have not been
peeling is covered under warranty in general operated or maintained in accordance with the
atmospheric conditions. Blue/ Yellow colouration of instructions maintained in the Owner’s Manual.
silencer near exhaust port is permissible and hence 13. Vehicles used for any competition or race and/or for
not covered under warranty. attempting to set up any kind of record.
8. Oxidation of unpainted/painted crankcase, cylinder 14. Any failure arising due to use of adulterated or bad
block, cylinder head etc. in acidic environment or in quality fuel.
a coastal area.
Parts affected due to bad fuel quality are not
9. Valve lapping (De-carbonizing) if required to be done covered Under warranty.
at 20,000 km, which is normal servicing requirement.
15.If additional electrical accessories such as -
10. Parts of the vehicle that have been subjected to
Remote, Bigger Horn, Musical brake light etc. Fitted on
misuse, accident, negligent treatment OR which have
vehicle.
been used in conjunction with parts & an equipment
not manufactured or recommended for use by Bajaj Bajaj Auto Limited reserves the right to make any
Auto Limited, if in the sole judgement of Bajaj Auto changes in design or to add any improvements on the
Limited, such use prematurely affects the vehicle at any time without incurring any obligation to
performance and reliability of the vehicle. install the same on a vehicle previously supplied and
sold. Also, the conditions of this warranty are subject to
11. Parts of the vehicle that have been altered and
alteration without any notice.
modified or replaced in unauthorized manner like use
This warranty is the entire written warranty given by
of wider tyres, loud silencers etc and which in the
Bajaj Auto Limited for “Pulsar 200 NS” motorcycle’
sole judgement of the Bajaj Auto Limited affects its
and no other dealer or its or his agent or employee is
performance and reliability.
authorised to extend or enlarge this warranty.
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 BATTERY WARRANTY CARD
MAKE OF BATTERY : ........................
MFG. CODE OF BATTERY : SR.NO.:
TYPE OF BATTERY : DATE OF SALE :
NAME OF OWNER AND ADDRESS :

TYPE OF VEHICLE : REG. NO.:

FRAME NO.: ENGINE NO.:

SERVICE RECORD
Sr. Age Dealer’s Stamp * Code For Remarks:
Date Voltage Remarks & Signature * Code
No. Mths. AE : Electrical system needs attention.
1 IR : Insufficient running of vehicle.
2 CB : Cover broken.
3 BC : Broken Container.
4 PM : Poor maintenance.
5 BA : Battery abused.
6

Note : Customer should insist that “Service Record" must be filled by respective authorised battery dealer as proof of specified
maintenance for easy settlement of claim, if any.

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 TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS
IN CASE OF CLAIM
Name of Dealer & Code :__________________________________________________________________
__________________________________________________________________________________________
Date of claim :________________________________________________Battery Type :_______________
Serial No. :__________________________________________________Date of Fitment :______________

Failure Mode (Please tick as applicable)

• Loose connection • Overcharge / Undercharge
• Internal Short • Reverse Charge
• Plate Shedding • Does not Hold Charge
• Wrong Assembly • Left Lying Idle
• Wrong Application • Terminal Corroded

# Claim Accepted ## Claim Rejected

Details of Repair, if any____________________________________________________________________________

Note:
Please contact nearest respective authorised battery dealer for details immediately after purchase of
vehicle.

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 Non-Use Maintenance
Non-use maintenance is necessary if a vehicle • Fill 10% excess air pressure in both
remains off road for a longer duration (more wheels.
than 15 days**). The correct and careful non- • Do not apply oil on front brake disc, to
use maintenance carried out before storing prevent rusting. If the front brake disc rusts
the vehicle will prevent the vehicle from during storage, do not attempt to clean it
with soap water. The rust will go off
rusting and from such other non-operational
automatically during first few application of
damages like fire hazards.
brake.
• Clean the entire vehicle thoroughly.
** For Battery :
• Empty the fuel from the fuel tank and
a. Remove battery and keep it on wooden
carburettor float bowl (if fuel is left in for a plank, in properly ventilated area.
longer time, the fuel will break and gummy b. Before taking the vehicle for use.
substance could clog the carburettor).
• Get the battery recharged from the
• Remove spark plug & put several drops of
Authorised Service Center / Battery Dealer.
2T oil into the cylinder. Kick engine over
• Apply petroleum jelly on terminals.
slowly a few times to coat cylinder wall
(applicable to certain models).
with oil & install back spark plug.
Preparation for regular use after storage :
• Set the vehicle on a box or a stand so that
• Clean the vehicle
both wheels are raised off the ground.
• Make sure the spark plug is tight.
• Spray oil on all unpainted metal surfaces to
• Fill the fuel tank with fuel.
prevent rusting. Avoid getting oil on rubber
• Change the engine oil.
parts or brake liners.
• Check all the points listed in the Daily
• Cover entire vehicle neatly. Make sure that
Safety Checks section.
storage area is well ventilated & free from
• Check and inflate tyres to proper tyre
any source of flames or spark.
pressure.

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 1st Free Service 1st Free Service
Date ----------------------------------
Valid for 500 to 750 Kms or 30-45 Days.
(From the Date of Sale whichever occurs earlier)
Kms. ---------------------------------- Availing all Free / Paid Services, replacing mandatory
periodic parts & engine oil will entitle warranty eligibility.
• Bajaj Genuine Oil used
for Replacement This coupon entitles for jobs as per list overleaf. (Refer Periodic Maintenance Chart)
Yes No IMPORTANT: Replace Engine oil ‘Bajaj DTS-i 10000’ oil for drain interval of 10000
Kms Cost of Engine oil, consumables & Periodic Parts are chargeable to Customer.
Mandatory Periodic Part
Replacement
• Paper oil filter* Owner's Name :

Frame No. : F
Warranty : Continued
Engine No. : M

1
Warranty : Terminated ST
Warranty is null or void Date of Date of Kms.
if Bajaj Genuine Oil & Sale : Service : Run :
Mandatory periodic
parts are not replaced
Periodic Part Replacement : Paper oil filter *
FREE
Oil used for Replacement / Top Up: Bajaj Genuine oil Servicing Dealer
Servicing Dealer
(Dealer’s name & Code no.)
* if applicable * if applicable

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 1st Free Service (500-750 Kms.)
1. Wash the vehicle. 18. Check Battery voltage, route cables & fit
2. Replace engine oil (Bajaj DTS-i 10000) terminal caps properly, clean terminals &
3. Replace engine oil filter. apply Petroleum Jelly.
4. Clean oil strainer / Body centrifugal filter.* 19. Check electrolyte level and top up if required
with distilled water.*
5. Clean air filter element.
20. Start engine, check & adjust horn & all lights
6. Check all fuel pipes. for proper functioning.
7. Clean & adjust spark plugs gap. 21. Check oil pressure indicator on speedo
8. Check & adjust valve tappet clearance. console.*
9. Check and top up coolant level in expansion 22. Check & clean ignition switch contacts.
tank.* 23. Check & adjust gap between reed switch &
10. Check and adjust chain slackness. Lubricate TPS magnet.*
drive chain ('O' ring chain* at every 500 Km) 24. Check & adjust idling and CO%. Tune
11. Check brake linings* or pad wear*, replace if engine & carburettor if required.
required. 25. Carry out any additional work if required.
12. Check & top up brake fluid level.* 26. Check & Adjust air pressures in the tyres.
13. Check & adjust clutch, accelerator, brake 27. Test ride the Vehicle.
free play*, steering play.
28. Clean the vehicle at the time of delivery.
14. Check & adjust rear brake switch.
15. Check & tighten the front & rear spokes*
16. Check & tight Nuts, Bolts, Fasteners & Rear
wheel sprocket to the recommended torque.
17. Lubricate specific points.

WORK IS CARRIED OUT TO

MY SATISFACTION. Workshop Incharge Owner’s Signature

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 2nd Free Service 2nd Free Service
Date ----------------------------------
Valid for 4500 to 5000 Kms or 240 Days.
(From the Date of Sale whichever occurs earlier)
Kms. ---------------------------------- Availing all Free / Paid Services, replacing mandatory
periodic parts & engine oil will entitle warranty eligibility.
• Bajaj Genuine Oil used
for top up This coupon entitles for jobs as per list overleaf. (Refer Periodic Maintenance Chart)
Yes No IMPORTANT: Replace Engine oil ‘Bajaj DTS-i 10000’ oil for drain interval of 10000
Kms Cost of Engine oil, consumables & Periodic Parts are chargeable to Customer.
Periodic Part
Replacement
• Drive chain link lock Owner's Name :

Warranty : Continued Frame No. : F

Engine No. : M

2
Warranty : Terminated ND

Warranty is null or void Date of Date of Kms.

if Bajaj Genuine Oil & Sale : Service : Run :
Mandatory periodic
parts are not replaced Periodic Part Replacement :
Drive chain link lock FREE
Oil used for Replacement / Top Up: Bajaj Genuine oil Servicing Dealer
Servicing Dealer
(Dealer’s name & Code no.)

* if applicable * if applicable

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 2nd Free Service (4500-5000 Kms.)
1. Wash the vehicle. 21. Lubricate specific points.(Starter clutch / Swing
2. Check & top up engine oil (Bajaj DTS-i arm pivot pin / Brake cam* & pedal pivot pin)
10000) 22. Check & Clean Step-Pillion LH & RH (ball and
3. Clean air filter element plate)*
4. Clean fuel cock sediment bowl. 23. Check Battery voltage, route cables & fit
5. Check all fuel pipes. terminal caps properly, clean terminals &
6. Clean & adjust spark plugs gap. apply Petroleum Jelly
7. Check & adjust valve tappet clearance. 24. Check electrolyte level & top up if required
8. Clean silencer drain hole. with distilled water.*
9. Clean silencer tail pipe.* 25. Check wiring harness for removal / cut of
10. Check & top up coolant level in expansion plastic band / cable tie, metal clamp from
tank.*. chassis, rubbing of harness proper & routing.
11. Check coolant hose & clamps, replace if 26. Start engine, check & adjust horn & all lights,
required.* auto choke* for proper functioning.
12. Check & adjust radiator fins.* 27. Check & Tighten St. Motor, St. Relay & H.T.
13. Remove & Lubricate drive chain ('O' ring coil connections.
chain* at every 500 Km) 28. Check oil pressure indicator on speedo
14. Replace chain link lock & adjust chain console.*
slackness. 29. Check & clean ignition switch contacts.
15. Check brake linings* or pad wear*, replace if 30. Check & adjust gap between reed switch &
required. TPS magnet.*
16. Check & top up brake fluid level.* 31. Check & adjust idling and CO%. Tune engine
17. Check & adjust clutch, accelerator, brake free & carburettor if required.
play*, steering play. 32. Carry out any additional work if required.
18. Check & adjust rear brake switch. 33. Check & Adjust air pressures in the tyres.
19. Check & tighten the front & rear spokes* 34. Test ride the Vehicle & Clean the vehicle at
20. Check & tight Nuts, Bolts, Fasteners & Rear the time of delivery.
wheel sprocket to the recommended torque.

WORK IS CARRIED OUT TO

MY SATISFACTION. Workshop Incharge Owner’s Signature

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 3rd Free Service 3rd Free Service
Date ----------------------------------
Valid for 9500 to 10000 Kms or 240 Days.
(From the Date of Sale whichever occurs earlier)
Kms. ---------------------------------- Availing all Free / Paid Services, replacing mandatory
periodic parts & engine oil will entitle warranty eligibility.
• Bajaj Genuine Oil used
for Replacement This coupon entitles for jobs as per list overleaf. (Refer Periodic Maintenance Chart)
Yes No IMPORTANT: Replace Engine oil ‘Bajaj DTS-i 10000’ oil for drain interval of 10000
Kms Cost of Engine oil, consumables & Periodic Parts are chargeable to Customer.
Mandatory Periodic Part
Replacement
• Paper oil filter* Owner's Name :
• Drive chain link lock
Frame No. : F
• Fork oil
Engine No. : M

3
• Fork oil seal RD
Warranty : Continued
Warranty : Terminated Date of Date of Kms.
Sale : Service : Run :
Warranty is null or void
if Bajaj Genuine Oil & Periodic Part Replacement : Paper oil filter*
Mandatory periodic
parts are not replaced
Drive chain link lock Fork oil FREE
Fork oil seal
Oil used for Replacement / Top Up: Bajaj Genuine oil Servicing Dealer
Servicing Dealer (Dealer’s name & Code no.)

* if applicable * if applicable

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 3rd Free Service (9500-10000 Kms.)
1. Wash the vehicle. 21. Check & Clean Step-Pillion LH & RH (ball and
2. Replace engine oil (Bajaj DTS-i 10000) plate)*
3. Replace engine oil filter. 22. Check Battery voltage, route cables & fit terminal
4. Clean oil strainer, air filter element, fuel cock caps properly, clean terminals & apply Petroleum
sediment bowl & carburettor float chamber. Jelly.
5. Check all fuel pipes. 23. Check electrolyte level & top up if required with
6. Clean & adjust spark plugs gap. distilled water.*
7. Check & adjust valve tappet clearance. 24. Start engine, check & adjust horn & all lights,
8. Clean silencer drain hole & tail pipe.* auto choke* for proper functioning.
9. Check & top up coolant level in expansion tank.*. 25. Lubricate specific points.(Starter clutch / Steering
10. Check coolant hose & clamps, replace if stem bearing/ Swing arm pivot pin / Brake cam*
required, Check & adjust radiator fins.* & pedal pivot pin / main & side stand pin)
11. Check rear wheel damper & wheel bearings, 26. Check oil pressure indicator on speedo console.*
replace if required. 27. Check & clean ignition switch contacts if
12. Drive chain remove & lubricate, replace chain operation sticky.
link lock & adjust slackness. 28. Check, Clean & lubricate Clutch switch & brake
13. Replace front fork oil & oil seals. switch (Horizontal base) contacts.*
14. Check brake linings* or pad wear*, replace if 29. Check & replace clutch switch-vertical base.*
required. 30. Check & adjust gap between reed switch & TPS
15. Check & top up brake fluid level. Check brake magnet.*
hose pipe, replace if required.* 31. Check & Tighten St. Motor , St. Relay & H.T. coil
16. Check & adjust clutch, accelerator, brake free connections.
play*, steering play. 32. Check & adjust idling and CO%. Tune engine &
17. Check Cap steering bearing(Plastic), replace if carburettor if required..
required. 33. Carry out any additional work if required.
18. Check & adjust rear brake switch. 34. Check tyre wear & inflate air pressures in the
19. Check & tighten the front & rear spokes* tyres.
20. Check & tight Nuts, Bolts, Fasteners & Rear 35. Test ride the Vehicle & Clean the vehicle at the
wheel sprocket to the recommended torque. time of delivery. .

WORK IS CARRIED OUT TO

MY SATISFACTION. Workshop Incharge Owner’s Signature

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 1
DATE ST
-----------------------------------
KMS
-----------------------------------

JOB NO----------------------- PAID 2nd Paid Service 1st Paid Service

• Bajaj Genuine Oil used Valid for 19500 to 20000 Kms or Valid for 14500 to 15000 Kms or
for Top up 120 days from the last service 120 days from the last service
Yes No (whichever occurs earlier) (whichever occurs earlier)
Availing all Free & Paid Services Availing all Free & Paid Services
Mandatory Periodic Part
as per Schedule will entitle as per Schedule will entitle
Replacement Done
Warranty eligibility. Warranty eligibility.
Yes No
SERVICING DEALER
This coupon entitles paid labour This coupon entitles paid labour
jobs as per Periodic Maintenance jobs as per Periodic Maintenance

2
DATE ND Schedule. Schedule.
-----------------------------------
KMS Owner’s Name: ------------------------- Owner’s Name: -------------------------
-----------------------------------
------------------------------------------- -------------------------------------------
JOB NO----------------------- PAID
Frame No.:------------------------------ Frame No.:------------------------------
• Bajaj Genuine Oil used Engine No.:------------------------------ Engine No.:------------------------------
for Replacement Kilometers :----------------------------- Kilometers :-----------------------------
Yes No
Service Dealer: ------------------------- Service Dealer: -------------------------
Mandatory Periodic Part
Replacement Done ------------------------------------------- -------------------------------------------
Yes No ------------------------------------------- -------------------------------------------
SERVICING DEALER Sold on: --------------------------------- Sold on: ---------------------------------
Note : For periodic part replacement Note : For periodic part replacement turn overleaf Note : For periodic part replacement turn overleaf
turn overleaf

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 st nd 1st Paid Service Periodic
1 Paid Service 2 Paid Service Part Replacement
• Air filter cover ‘O’ ring
IMPORTANT: IMPORTANT:
Replace or Top Up Engine oil as Replace or Top Up Engine oil as • Air cleaner element
per Periodic Maintenance Schedule. per Periodic Maintenance Schedule.
• Inline paper filter*
Cost of Labour, engine oil & Cost of Labour, engine oil & • Fuel cock paper filter
periodic parts on chargeable basis. periodic parts on chargeable basis.
element*
Job elements as per Periodic Job elements as per Periodic
Maintenance Schedule. Maintenance Schedule. • Fuel pipes
• Drive chain link lock
Periodic Part Replacement Periodic Part Replacement
2nd Paid Service Periodic
• Air filter cover ‘O’ ring • Paper oil filter* Part Replacement
• Air cleaner element • Spark Plug • Paper oil filter*
• Inline paper filter* • Fork oil • Spark Plug
• Fuel cock paper filter • Front fork oil • Fork oil
element* • Engine breather tube • Front fork oil
• Fuel pipes • Drive chain link lock • Engine breather tube
• Drive chain link lock • Drive chain link lock

* if applicable * if applicable * if applicable

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 3
DATE RD
-----------------------------------
KMS
-----------------------------------

JOB NO----------------------- PAID 4th Paid Service 3rd Paid Service

• Bajaj Genuine Oil used Valid for 29500 to 30000 Kms or Valid for 24500 to 25000 Kms or
for Top up 120 days from the last service 120 days from the last service
Yes No (whichever occurs earlier) (whichever occurs earlier)
Availing all Free & Paid Services Availing all Free & Paid Services
Mandatory Periodic Part
Replacement Done
as per Schedule will entitle as per Schedule will entitle
Warranty eligibility. Warranty eligibility.
Yes No
This coupon entitles paid labour This coupon entitles paid labour
SERVICING DEALER
jobs as per Periodic Maintenance jobs as per Periodic Maintenance
Schedule. Schedule.

4
DATE TH
-----------------------------------
KMS
Owner’s Name: ------------------------- Owner’s Name: -------------------------
----------------------------------- ------------------------------------------- -------------------------------------------
JOB NO----------------------- PAID Frame No.:------------------------------ Frame No.:------------------------------
• Bajaj Genuine Oil used Engine No.:------------------------------ Engine No.:------------------------------
for Replacement
Kilometers :----------------------------- Kilometers :-----------------------------
Yes No
Service Dealer: ------------------------- Service Dealer: -------------------------
Mandatory Periodic Part
Replacement Done ------------------------------------------- -------------------------------------------
Yes No ------------------------------------------- -------------------------------------------
SERVICING DEALER Sold on: --------------------------------- Sold on: ---------------------------------
Note : For periodic part replacement Note : For periodic part replacement turn overleaf Note : For periodic part replacement turn overleaf
turn overleaf

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 rd th 3rd Paid Service Periodic
3 Paid Service 4 Paid Service Part Replacement
IMPORTANT: IMPORTANT: • Drive chain link lock
Replace or Top Up Engine oil as Replace or Top Up Engine oil as
per Periodic Maintenance Schedule. per Periodic Maintenance Schedule.
4th Paid Service Periodic
Cost of Labour, engine oil & Cost of Labour, engine oil & Part Replacement
periodic parts on chargeable basis. periodic parts on chargeable basis.
• Paper oil filter*
Job elements as per Periodic Job elements as per Periodic • Air cleaner cover ‘O’ring
Maintenance Schedule. Maintenance Schedule. • Air cleaner element
Periodic Part Replacement Periodic Part Replacement • Inline paper filter*
• Drive chain link lock • Paper oil filter*
• Drive chain link lock
• Air cleaner cover ‘O’ring
• Fuel cock paper filter
• Air cleaner element element*
• Inline paper filter* • Brake fluid*
• Drive chain link lock • Brake hose pipe*
• Fuel cock paper filter
• Fuel pipes
element* • Coolant
• Brake fluid* • Fork oil & oil seal
• Master cylinder piston kit
• Brake hose pipe*
• Caliper piston seal kit
Other parts as per PM schedule
• Engine foundation bush

* if applicable * if applicable * if applicable

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 Applicable to all Paid Services

Sr No. Jobs to be carried out Servicing 1st Paid 2nd Paid 3rd Paid 4th Paid
Kms 14500~15000 19500~20000 24500~25000 29500~30000
1 Wash the vehicle. • • • •
2 Replace engine oil (Bajaj DTS-i 10000) • •
3 Replace engine oil filter • •
4 Clean Oil strainer (Bajaj DTS-i 10000) • •
5 Top up engine oil (Bajaj DTS-i 10000). • •
6 Clean body centrifugal oil filter** •
7 Clean fuel cock sediment bowl. • • • •
8 Clean & adjust carburettor • •
9 Clean air filter element. • •
10 Replace air filter element • •
11 Replace air filter cover 'O' ring • •
12 Replace engine air breather tube •
13 Clean carburettor float chamber • •
14 Replace fuel cock paper filter along with seal & in line paper • •
filter along with hose**
15 Check all fuel pipes. • •
16 Replace fuel pipes. • •
17 Clean & adjust spark plugs gap. • • •

Note : Above jobs are applicable as per Periodic Maintenance Schedule.

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 Applicable to all Paid Services

Sr No. Jobs to be carried out Servicing 1st Paid 2nd Paid 3rd Paid 4th Paid
Kms 14500~15000 19500~20000 24500~25000 29500~30000
18 Replace spark plugs. •
19 Check & adjust valve tappet clearance. • • • •
20 De-carbonise cylinder head •
21 Check engine compression pressure. • •
22 Clean silencer drain hole & tail pipe**. • • • •
23 Check carburettor rubber duct, replace if required. •
24 Check & top up coolant level in expansion tank.** • • •
25 Replace coolant in expansion tank** •
26 Check coolant hose & clamps, replace if required, • • • •
Check & adjust radiator fins.**
27 Replace coolant hose & clamps.** Replace at every 3 years or 36,000 Kms
28 Check wheel bearings, replace if required. • • • •
29 Check rear wheel damper, replace if required. • •
30 Check & adjust drive chain slackness. • • • •
31 Drive chain remove & lubricate, replace chain link lock • • • •
32 Replace front fork oil & oil seals. • •
33 Check brake linings** or pad wear**, replace if required. • • • •
34 Check & top up brake fluid level. • • •
35 Check brake hose pipe, replace if required.** •
Note : Above jobs are applicable as per Periodic Maintenance Schedule.

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 Applicable to all Paid Services

Sr No. Jobs to be carried out Servicing 1st Paid 2nd Paid 3rd Paid 4th Paid
Kms 14500~15000 19500~20000 24500~25000 29500~30000
36 Replace brake hose, brake fluid, master cylinder piston kit, •
Caliper piston seal kit**
37 Check & adj. clutch, accelerator, brake free play**, steering play • • • •
38 Check & replace clutch plates. •
39 Check & adjust rear brake switch. • • • •
40 Check & tighten the front & rear spokes** • • • •
41 Check & adjust Rr. Shock absorber gas pressure** •
42 Check & tight Nuts, Bolts, Fasteners & Rear wheel. • • • •
sprocket to the recommended torque
43 General lubrication • • • •
44 Lubricate-Swing arm pivot pin / Brake cam** & pedal pivot pin • • • •
45 Lubricate-Starter clutch-Dry application • • • •
46 Lubricate-Steering stem bearing, main stand & side stand pin • •
47 Replace Engine foundation silent bushes • •
48 Check Battery voltage, route cables & fit terminal caps properly • • • •
Clean terminals & apply Petroleum Jelly
49 Check wiring harness for removal/cut of plastic band/cable tie, • •
metal clamp from chassis, rubbing of harness proper & routing.
50 Check electrolyte level & top up if reqd with distilled water.** • • • •
Note : Above jobs are applicable as per Periodic Maintenance Schedule.

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 Applicable to all Paid Services

Sr No. Jobs to be carried out Servicing 1st Paid 2nd Paid 3rd Paid 4th Paid
Kms 14500~15000 19500~20000 24500~25000 29500~30000
51 Check Cap steering bearing(Plastic), replace if required. • •
52 Check & Clean Step-Pillion LH & RH (ball and plate)* • • • •
53 Start engine, check & adjust horn & all lights, auto choke** • • • •
for proper functioning
52 Check oil pressure indicator on speedo console.** • • • •
53 Check & clean ignition switch contacts if operation sticky. • • • •
54 Check, Clean & lubricate Clutch switch & brake switch • •
(Horizontal base) contacts.**
55 Check clutch switch (vertical base)-replace if required** • •
56 Check & adjust gap between reed switch & TPS magnet.** • • • •
57 Check & Tighten St. Motor , St. Relay & H.T. coil connections. • • • •
58 Check & adjust idling and CO%. Tune engine • • • •
& carburettor if required.
59 Carry out any additional work if required. • • • •
60 Check tyre wear & inflate air pressures in the tyres. • • • •
61 Test ride the Vehicle & Clean vehicle at the time of delivery. • • • •

* It is strongly recommended to use only “Bajaj DTS-i 10000” Genuine engine oil. In case any other engine oil of
same specifications is used, the frequency of Sr. No. 2, 3 & 4 will be every 5000 Kms.
Note : Above jobs are applicable as per Periodic Maintenance Schedule.

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