PV Elite 2008 Licensee: Palandeh AB Eng. Co.
1
FileName : Activated Carbon-R1-------------------------------
Leg & Lug Analysis Lifting Lug Item: 1 11:08a Oct 19,2008
Input Echo, Leg & Lug Item 1, Description: Lifting Lug
Design Internal Pressure 500.00 KPa.
Design Temperature for Attachment TEMP 80.00 C
Vessel Outside Diameter OD 912.0001 mm.
Vessel Wall Thickness Ts 6.0000 mm.
Vessel Corrosion Allowance Cas 1.0000 mm.
Vessel Material SA-283 C
Vessel Material UNS Number K02401
Vessel Allowable Stress at Design S 108.25 N./mm²
Analysis Type: Lifting Lug
Empty Weight of Vessel Wemp 0.00 Kgf
Operating Weight of Vessel (vertical load ) W 0.00 Kgf
Lifting Lug Material SA-516 70
Lifting Lug Material UNS Number K02700
Lifting Lug Yield Stress YIELD 242.93 N./mm²
Lifting Lug Orientation to Vessel Flat
Width of Lifting Lug w 150.0000 mm.
Thickness of Lifting Lug t 10.0000 mm.
Diameter of Hole in Lifting Lug dh 65.0000 mm.
Radius of Semi-Circular Arc of Lifting Lug r 95.0000 mm.
Height of Lug from bottom to Center of Hole h 315.0000 mm.
Offset from Vessel OD to Center of Hole off 5.0000 mm.
Minimum thickness of Fillet Weld around Lug tw 5.0000 mm.
Length of weld along side of Lifting Lug wl 240.0000 mm.
Length of Weld along Bottom of Lifting Lug wb 150.0000 mm.
Lift Orientation Vertical
Force Along Vessel Axis Fax 1000.00 Kgf
Force Normal to Vessel Fn 0.00 Kgf
Force Tangential to Vessel Ft 0.00 Kgf
Importance Factor Impfac 1.50
Occasional Load Factor (AISC A5.2) Occfac 1.00
Results for lifting lugs, Description : Lifting Lug
Weld Group Inertia about the Circumferential Axis ILC 2009.654 cm**4
Weld Group Centroid distance in the Long. Direction YLL 149.167 mm.
Dist. of Weld Group Centroid from Lug bottom YLL_B 90.833 mm.
Weld Group Inertia about the Longitudinal Axis ILL 1582.624 cm**4
Weld Group Centroid Distance in the Circ. Direction YLC 80.000 mm.
Applying the Importance factor to the loads:
Fax = 1000.00 * 1.50 = 1500.00 Kgf
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:
= Sqrt( Fax^2+Ft^2+Fn^2 ) / ( (2*wl+wb) * tw )
= Sqrt(1500 ^2+0 ^2+0 ^2) / ( (2*240.0 +150.0 ) * 5.0000 )
= 4.67 N./mm²
Shear Stress in the Welds due to Bending Loads [Sblf]:
= (Fn*(h-YLL_B)) *YLL/ILC + (Fax*off *YLL/ILC) + (Ft*off *YLC/ILL)
= (0 *(315.000 -90.833 )) * 149.167 /2009.654 +
(1500 *5.000 * 149.167 /2009.654 ) +
(0 *5.000 * 80.000 /1582.624 )
= 0.55 N./mm²
Total Shear Stress for Combined Loads [St]:
= Ssll + Sblf
= 4.670 + 0.546
PV Elite 2008 Licensee: Palandeh AB Eng. Co. 2
FileName : Activated Carbon-R1-------------------------------
Leg & Lug Analysis Lifting Lug Item: 1 11:08a Oct 19,2008
= 5.22 N./mm²
Allowable Shear Stress for Combined Loads [Sta]:
= 0.4 * Yield * Occfac (AISC Shear All.)
= 0.4 * 242 * 1.00
= 97.17 N./mm²
Shear Stress in Lug above Hole [Shs]:
= Sqrt( Fax^2 + Fn^2 + Ft^2 ) / Sha
= Sqrt( 1500 ^2 + 0 ^2 + 0 ^2 ) / 12.500
= 11.77 N./mm²
Allowable Shear Stress in Lug above Hole [Sas]:
= 0.4 * Yield * Occfac
= 0.4 * 242 * 1.00
= 97.17 N./mm²
Pin Hole Bearing Stress [Pbs]:
= Sqrt( Fax^2 + Ft^2 ) / ( t * dh )
= Sqrt( 1500 ^2 + 0 ^2 ) / ( 10.000 * 65.000 )
= 22.63 N./mm²
Allowable Bearing Stress [Pba]:
= Min( 0.75 * Yield * Occfac, 0.9*Yield ) AISC Bearing All.
= Min( 0.75 * 242 * 1.00 , 218.6 )
= 182.19 N./mm²
Bending stress at the base of the lug [Fbs]:
= Fn*(h-wl) / (w*t^2 / 6) + Ft*(h-wl) / (w^2*t / 6)
= 0 *(315.000 - 240.000 ) / (150.000 *10.000 ^2 / 6) +
0 *(315.000 - 240.000 ) / (150.000 ^2 *10.000 / 6)
= 0.00 N./mm²
Tensile stress at the base of the lug [Fa]:
= Fax / (w * t) = 1500 / (150.000 * 10.000 )
= 9.81 N./mm²
Total Combined Stress at the base of the lug:
= Fbs + Fa = 9.8 mm.
Lug Allowable Stress for Bending and Tension:
= Min( 0.66 * Yield * Occfac, 0.75*Yield )
= Min( 0.66 * 242 * 1.00 , 182.2 ) = 160.3 N./mm²
Note: Check the Shell Stresses using method such as WRC-107.
Summary Of Results
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Stress (N./mm²) Actual Allowable P/F
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Primary Shear Stress of Weld : 5.22 97.17 Ok
Shear Stress above Hole : 11.77 97.17 Ok
Pin Hole Bearing Stress : 22.63 182.19 Ok
Total Combined Stress at the base of the lug : 9.81 160.33 Ok
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