L&T HYDROCARBON ENGINEERING LIMITED

Ref: PM 01 A Rev 05
HIRA REGISTER
Name of the Job Site: CDSP Aishwarya Project at IOCL, Haldia Date: 3rd April 2017

HIRA No: 04 Rev- 01 Assessment Team:

AAR / JRN / SS / TM / PPB
Name of the Main Activity Reinforcement work

Residual Risk
Risk
Additional Control Measures to After applying Safe
considering
bring Risk to ALARP Level Additional work Action By
R/ existing control
(A-Elimination, Control method
NR measures
Sl. Existing Control Measures B-Substitution, Measures (Give
Sub Activity /E Hazard Risk
No (As per company defined procedure) C-Engineering, only
/

Probability

Probability
Risk Level

Risk Level
D-Signage /Warning/ the
L
Administrative, Doc

Impact

Impact
Rating

Rating

Rating

Rating
E- PPEs usage ) no)

 Mandatory PPE’s
 Area barrication with signage.
 PEP talk shall be conducted before
starting of the job.
 Crane shall be inspected by competent
person prior to use.
Failure of sling or  Provide tag lines to the load & withdraw
boom while personnel from the area under
 Job specific training shall be
NR loading & H suspended load. 3 2 M 2 2 L
conducted.
unloading by  Don’t apply hand directly under the
crane heavy load, use leverage arrangements
to avoid direct application of hand.
 No overloading to lifting gears. Ensure
proper coordination while shifting the
load in group.
Loading &  Keep proper clearance from overhead Section
1. unloading of lines while using crane. Incharge/Site
rebar Engineer
 

 Rebar group to be supported at proper

location prior to lifting.
 Only licensed operator / driver shall be
engaged & copy to be available with
operator / driver.
Hit by suspended
NR H  Tag rope shall be provided to handle the 2 2 L N/A 2 2 L
load
suspended load.
 Engage experienced & trained rigger for
the rigging job.
 Create awareness through onsite
training on material handling.

Page 1 of 5
 L&T HYDROCARBON ENGINEERING LIMITED
Ref: PM 01 A Rev 05
HIRA REGISTER
Name of the Job Site: CDSP Aishwarya Project at IOCL, Haldia Date: 3rd April 2017

HIRA No: 04 Rev- 01 Assessment Team:

AAR / JRN / SS / TM / PPB
Name of the Main Activity Reinforcement work

Residual Risk
Risk
Additional Control Measures to After applying Safe
considering
bring Risk to ALARP Level Additional work Action By
R/ existing control
(A-Elimination, Control method
NR measures
Sl. Existing Control Measures B-Substitution, Measures (Give
Sub Activity /E Hazard Risk
No (As per company defined procedure) C-Engineering, only
/

Probability

Probability
Risk Level

Risk Level
D-Signage /Warning/ the
L
Administrative, Doc

Impact

Impact
Rating

Rating

Rating

Rating
E- PPEs usage ) no)

 Keeping hand away and use leverage

Section
Hit by rebar while arrangement to hold die.
NR L 2 2 L N/A 2 2 L Incharge/Site
manual cutting  Safe distance shall be maintained.
Engineer
 Use appropriate PPE’s.
 Use good conditioned hand tools. Don’t
use mushroom headed die. Chisel,
Improper cutting hammer.
NR Tools Hammer, L  Homemade tools are strictly prohibited; 2 2 L N/A 2 2 L
Die. only certified tools should be used.
 Tools to be calibrated / inspected prior to
use.
Cutting &  Use experienced and trained person for
2. bending of Over loading
rebar cutting.
reinforcement NR while cutting by L 2 2 L N/A 2 2 L
 Machine shall be inspected by Section
machine
competent person. Incharge/Site
 Hand gloves shall be changed on Engineer
Cut by sharp  Use appropriate hand gloves. regularly.
R L 2 3 M 2 2 L
edge of rebar  First Aider shall be available at site.

 Use experienced person for bending

cutting works and authorized personnel
Improper for machine operation.  Unauthorized operation shall be
NR M 2 2 L 2 2 L
machine setting  Machine shall be check before starting strictly prohibited.
the job.
 Proper electrical connection.
 Don’t keep hand, fingers in between
rebar.
Press in between
 Only experienced and trained person
R rebar while L 2 2 L N/A 2 2 L
Reinforcement shall be engaged. Section
cutting & bending
3. cage  Equipment shall be inspected by Incharge/Site
preparation competent person. Engineer
 Proper stacking shall be done for
Improper stacking
NR L separate scrap and unwanted rebars on 2 2 L N/A 2 2 L
of rebar
regular basis.

Page 2 of 5
 L&T HYDROCARBON ENGINEERING LIMITED
Ref: PM 01 A Rev 05
HIRA REGISTER
Name of the Job Site: CDSP Aishwarya Project at IOCL, Haldia Date: 3rd April 2017

HIRA No: 04 Rev- 01 Assessment Team:

AAR / JRN / SS / TM / PPB
Name of the Main Activity Reinforcement work

Residual Risk
Risk
Additional Control Measures to After applying Safe
considering
bring Risk to ALARP Level Additional work Action By
R/ existing control
(A-Elimination, Control method
NR measures
Sl. Existing Control Measures B-Substitution, Measures (Give
Sub Activity /E Hazard Risk
No (As per company defined procedure) C-Engineering, only
/

Probability

Probability
Risk Level

Risk Level
D-Signage /Warning/ the
L
Administrative, Doc

Impact

Impact
Rating

Rating

Rating

Rating
E- PPEs usage ) no)

 Create awareness through onsite

 While handling full length rebar in group, training on material handling.
Hit by rebar while
R L watch in front and go. 2 3 M 2 2 L
handling
 Use safety glasses for eye protection. Section In
charge/Site
 Ensure the proper barricade around  Onsite training shall be Engineer
excavation with caution board. conducted.
Cont…. NR Fall in excavation M 3 3 M 2 2 L
 Materials should be stacked at least
Reinforcement 2mtrs from the edge of trench
cage
preparation  Daily visual checking of the condition of  Job specific training shall be
NR Collapse of soil M 2 3 M 2 2 L
the soil stacked area. conducted Section In
charge/Site
Engineer
Water  Dewatering shall be done.
R L 2 2 L N/A 2 2 L
Accumulation  Pep talk

 Use full body harness while working on  Create awareness through onsite
or above 2mtrs height. training on work at height.
 Mandatory PPE’s shall be used.  Only work at height trained
 Hazardous communication shall be done personnel allow to work at height.
NR Fall from height. H 3 3 M 2 2 L
through PEP talk.
 Certified metal scaffolding should be
used with certification of competent
person.
Tying of Section In
 Clear all loose material from elevated
4. reinforcement charge/Site
Material fall from work platform.  Create awareness through onsite
at height NR H 3 3 M 2 2 L Engineer
height  Ensure good housekeeping training on material handling.
 Keep Materials in secured manner.
 Proper Co-ordination with concerned
nearby supervisor /engineer before
starting of the job.
NR Nearby activities M 2 2 L N/A 2 2 L
 Area isolation with signage.
 PEP talk.
 Emergency contact number.

Page 3 of 5
 L&T HYDROCARBON ENGINEERING LIMITED
Ref: PM 01 A Rev 05
HIRA REGISTER
Name of the Job Site: CDSP Aishwarya Project at IOCL, Haldia Date: 3rd April 2017

HIRA No: 04 Rev- 01 Assessment Team:

AAR / JRN / SS / TM / PPB
Name of the Main Activity Reinforcement work

Residual Risk
Risk
Additional Control Measures to After applying Safe
considering
bring Risk to ALARP Level Additional work Action By
R/ existing control
(A-Elimination, Control method
NR measures
Sl. Existing Control Measures B-Substitution, Measures (Give
Sub Activity /E Hazard Risk
No (As per company defined procedure) C-Engineering, only
/

Probability

Probability
Risk Level

Risk Level
D-Signage /Warning/ the
L
Administrative, Doc

Impact

Impact
Rating

Rating

Rating

Rating
E- PPEs usage ) no)

 Physical (Hand)  Hand gloves shall be changed

R L  Hand gloves shall be ensured 2 2 L 2 2 L
Injury frequently

 Nose mask shall be changed

R  Dust L  Nose mask shall be provided 2 2 L 2 2 L
frequently

 DE nailing should be done

 Nail penetration /
NR L  All nails shall be collected and kept in a 2 2 L  STA for all workers prior to the job. 2 2 L
scratch
designated area and reused.
Section In
5. Housekeeping charge / Site
Engineer
 Fall of Persons  All floor openings shall be covered properly
NR M 2 2 L NA 2 2 L
(Floor Opening) and ensured.

 Materials shall not be stacked on the floor

opening cover.
 Fall of material  Material / Work not related to our
NR M  While doing housekeeping in cable cellar 2 2 L 2 2 L
(Floor Opening) organization shall not be disturbed.
overhead works in switch gear hall shall be
avoided.

 Over height material stacking shall not be

 Improper material  Packing’s shall be provided under
NR L allowed. 2 2 L 2 2 L
stacking material.
 All materials shall be properly stacked.

Page 4 of 5
 L&T HYDROCARBON ENGINEERING LIMITED
Ref: PM 01 A Rev 05
HIRA REGISTER
Name of the Job Site: CDSP Aishwarya Project at IOCL, Haldia Date: 3rd April 2017

HIRA No: 04 Rev- 01 Assessment Team:

AAR / JRN / SS / TM / PPB
Name of the Main Activity Reinforcement work

Residual Risk
Risk
Additional Control Measures to After applying Safe
considering
bring Risk to ALARP Level Additional work Action By
R/ existing control
(A-Elimination, Control method
NR measures
Sl. Existing Control Measures B-Substitution, Measures (Give
Sub Activity /E Hazard Risk
No (As per company defined procedure) C-Engineering, only
/

Probability

Probability
Risk Level

Risk Level
D-Signage /Warning/ the
L
Administrative, Doc

Impact

Impact
Rating

Rating

Rating

Rating
E- PPEs usage ) no)

 Manual handling shall be avoided

as low as reasonably practicable.
 Right team for the right job.
 Workers shall not be allowed to
 All non-routine works shall be informed to
attend or disturb material / work not
the job supervisor, cornered engineer & In
related to our organization without
charge. Section In
 Fall of person permission and strict supervision.
6. General NR H  Edge protection shall be provided / 2 2 L 2 2 L charge / Site
 Fall of material  Strict supervision shall be ensured.
ensured while working at height. Engineer
 STA for all Non routine activity shall
 All workers shall wear and anchor full body
be conducted prior to the job.
harness while working above 1.8mtrs
 Risk assessment and risk mitigation
height.
exercise shall be done for all non-
routine activities.

CM/SECTION HEAD __________________________ HSEM/ HSEO___________________ R : Routine NR: Non Routine E : Emergency L : Legal Requirement
X
IMPACT / CONSEQUENCE
Impact Description (The highest category will be used) Probability Description (The highest category will be used) 1 2 3 4 5
1 2 3 4 5
Value Description Result of Hazard to Assets/ Progress Value Status Description P A
R
5 Single or multiple fatality Catastrophic Damages, Critical Delay E Inevitable Happens regularly on this site LOW
O B RISK
4 Serious injury requiring hospitalisation Major Damages, Serious Delay Most likely Known to have occurred on this site in the past B
D
A C MEDIUM RISK
3 Lost Time Accident Serious Damage, Moderate Delay
C Likely Known to occur on other sites B
2 Injury requiring Medical treatment but not lost time Moderate Damage ,Minor Delay
B Unlikely Known to occur in the Industry I D
L HIGH
1 First Aid treatment only Minor Damage, No Delay
A
Most Minor Damage, No Delay E RISK
Unlikely I
T
Y

Page 5 of 5