Seat No.: ________ Enrolment No.
___________
GUJARAT TECHNOLOGICAL UNIVERSITY
BE - SEMESTER–VII (NEW) EXAMINATION – SUMMER 2022
Subject Code:3171925 Date:10/06/2022
Subject Name:Advanced Machine Design
Time:02:30 PM TO 05:00 PM Total Marks: 70
Instructions:
1. Attempt all questions.
2. Make suitable assumptions wherever necessary.
3. Figures to the right indicate full marks.
4. Simple and non-programmable scientific calculators are allowed.
MARKS
Q.1 (a) What are the important theories of elastic failures & explain why it is required to 03
consider?
(b) Define the terms:(i)Linear Elastic Fracture Mechanics(LEFM)(ii)Elasto- 04
hydrodynamic lubrication (iii) Griffith’s Fracture stress (iv) Hertz’s Contact stress.
(c) The load on a bolt consists of an axial pull of 10 kN together with a transverse shear 07
force of 5 kN. The elastic limit in bolt material is reached at 280 MPa. Determine the
diameter of bolt using (a) Maximum shear stress theory (b) Distortion energy theory.
Take FOS 3 on elastic limit and Poisson’s ratio equal to 0.3.
Q.2 (a) What is stress concentration? State the causes for the same. 03
(b) Explain the factors that affect endurance limit. Also explain how they are considered 04
for design of mechanical element subjected to cyclic load.
(c) A component machined from a plate made of steel 45C8 (Sut=630 N/mm2) is shown 07
in figure 1. It is subjected to a completely reversed axial force of 50 kN. The expected
reliability is 90% and the factor of safety is 2. The size factor is 0.85. Determine the
plate thickness ‘t’ for infinite life, if the notch sensitivity factor is 0.8.
OR
(c) A cantilever beam made of cold drawn steel 40C8(Sult=600 N/mm2& Syt=380 N/mm2) 07
is shown in figure 2. The force P acting at the free end varies from -50 N to + 150 N.
The expected reliability is 90% and the factor of safety is 2. The size factor is 0.85.
The notch sensitivity factor at the fillet is 0.9. Determine the diameter ‘d’ of the beam
at the fillet cross-section using modified Goodman diagram as failure criterion.
Q.3 (a) What is creep? Explain various stages of creep with diagram. 03
(b) Explain the Larson-Miller Parameters for creep deformation with diagram. 04
(c) During the creep rupture testing of 713C alloy, following observations were recorded. 07
Temperature (˚C) Time for 0.2% elongation
Stress(MPa) (hrs.)
68 1100 5
34 1100 500
136 1035 3
68 1035 400
The Jet engine turbine blades are made in 713C alloy and after a period of 30,000 hrs.
all the bladesare to be replaced.Calculate the stress level which can be safely applied
to the turbine blade if operating temperature is 900˚C.Assume Larson-Miller
parameter applies to 713 C alloy.
1
OR
Q.3 (a) Explain the following: 03
(i) Transient creep (ii) True stress (iii) Steady state creep
(b) Explain the stress relaxation. 04
(c) A component of jet engine must function for 10,000 hrs.without extending by 0.2%. 07
The experiment performed on the alloy of which this component will be made yielded
following results. Using Sherby-Dorn parameters, determine the stress which when
applied on the component for 10,000 hrs. at a temperature of 620˚C will not cause
extension greater than 0.2%.
Temperature (˚C) Time for 0.2% elongation
Stress(MPa) (hrs.)
135 800 316
135 775 1000
205 810 20.5
270 690 100
270 670 318.5
Q.4 (a) Explain the terms: (i) Hydrostatic lubrication (ii) Hydrodynamic lubrication 03
(b) What is wear? Explain any one mechanism of wear in detail. 04
(c) The ball and socket joint as shown in figure 3 at the end of a rocker arm has a 07
hardened-steel spherical surface 10 mm in diameter fitting in a hard-bronze bearing
alloy spherical seat 10.1 mm in diameter. What maximum contact stress will result
from a load of 2000 N? Take E= 207 GPa for steel & 110 GPa for bronze
material.Poisson’s ratio is 0.3 for steel and 0.33 for bronze.
OR
Q.4 (a) What is Mechanical Seal?State the required properties of material for mechanical seal. 03
(b) Discuss effect of roughness, velocity and lubrication on friction. 04
(c) A pin-on-disk friction testing apparatus as shown in figure 4 involves the 07
unlubricated rounded end of a copper pin of 80 Vickers hardness being pressed with
a force of 20 N against the surface of a rotating steel disk of 210 Brinell hardness.
The rubbing contact is at a radius of 16 mm; the disk rotates 80 rpm. After 2 hours
the pin and disk are weighed. It is determined that adhesive wear has caused weight
losses equivalent to wear volumes of 2.7mm3 and 0.65 mm3 for the copper and steel,
respectively. Compute the wear coefficients.
Q.5 (a) Define the terms: (i) Fracture toughness (ii) Stress intensity factor (iii) Fatigue crack 03
propagation
(b) Discuss the different modes of crack face displacement with neat sketches. 04
(c) A center cracked plate as shown in figure 5 has dimensions b=50 mm, t=5 mm and 07
large h. It is subjected to a force of P=50 kN. (a) What is the stress intensity factor K
for a crack length of a = 10 mm? (b) For a = 30 mm?
OR
Q.5 (a) Explain the Maximum Principal strain theory. 03
(b) What is Mechanical Housing? Explain the importance of housing. 04
(c) A wide plate of mild steel is subjected to uniform tensile load causing a stress of 100 07
MPa. Calculate the critical crack length in the center of plate which when reached
will cause the plate to fracture. In a separate fracture test a 3-point bend specimen of
thickness 20 mm & depth 25 mm is supported over a span of 100 mm. The specimen
is precracked. The fracture occurs at a load of 16513 N and crack length is measured
after fracture as 10.25 mm. Calculate the KIC from the data & use in the first part.
2
Stress Concentration Factor(Flat Plate withStress Concentration Factor(Round Shaft
Shoulder Fillet in Tension or Compression) with Shoulder Fillet in Bending)
Reliability Factor(Kc)Surface Finish Factor (Ka)
Figure 1 Figure 2
3
Figure 3 Figure 4
Figure 5
