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IntelliServ Catalog

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0% found this document useful (0 votes)
219 views7 pages

IntelliServ Catalog

Uploaded by

alan campos
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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IntelliServ

Product Catalog
DataSwivel*

Surface Cabling*
WITS Provider

Table of Contents Rig


Top Drive

IntelliServ Network General Overview . . . . . . . . . . . . . . . . . . . . . . . . . 3 Satellite or


Rig Network

Wired Drill Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Wired Drill Pipe* NetCon*

BHA Components
Wired Heavy Weight Drill Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Serial Cable (RS232)
or Ethernet

Wired Drill Collars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 DataLink*

Data Acquisition (MWD Vendor)

Stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Along-String Measurement Device
(customer-provided)
Ancillary Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Bottomhole Assembly

Tools Bit
DataLinks
DataLink Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 * IntelliServ Products
Wired BHA Components MWD Vendor
Interface Sub

DataSwivel and Installation Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8


IntelliServ™ Network — General Overview
Surface System The IntelliServ Wired Drill Pipe Network enables There are five main components used to run the
instantaneous and bi-directional transmission of downhole IntelliServ Network:
NetCon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 data while drilling. Rig time is saved as surveys, downlinks,
slide orientations and other data-driven activities are
Wired Drill String components (Drill Pipe, Heavy-
Weights and Drill Collars) — Conventional drill
performed in a manner of seconds versus minutes with
Surface Cabling Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 conventional telemetry. Performance limiters associated
pipe modified to accommodate an inductive coil
embedded in the secondary shoulder of both the pin
with LWD data density, directional control, well placement and box. These coils are connected via an armored,
Aftermarket and hole cleaning management can be addressed with high-strength DataCable embedded inside the tool
high frequency and low latency data, enabling higher rates joint and enables high-speed downhole data to be
NetPulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 of penetration (ROP) to be achieved. transmitted across the drill string.
DataLinks™ — Clean and boost the data signal for
Test Fixtures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 By transmitting the same data required to drill a well, optimal signal-to-noise ratio along the network.
DataLinks are typically placed every 1,500 feet along
simply faster, well times can be reduced by multiple days.
the drill string.
Drill String Accessories from Partners NetCon™ and Surface Cabling — Securely transfers
To estimate how much time Wired Drill Pipe can save off
data and tool commands to and from local and remote
Reamers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 your wells, visit nov.com/drillfaster.
users in real-time.
DataSwivel™ — Extracts and relays data from rotating
Specialty Subs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 drill pipe to the NetCon to be used by service partners
and operators.
Jars and Intensifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Service & Equipment Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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BHA Components

Similar to Wired Drill Pipe, the IntelliServ™ Network uses premium quality Grant Prideco Heavy Weight Drill Pipe with
wGPDS™, wTT™ and wXT™ connections as well as premium quality Grant Prideco Drill Collars with wDC™, wGPDS™, and
wXT™ connections. These BHA components have been modified to include a high-speed, high-strength DataCable™
along the internal diameter and patented induction coils in the connection secondary shoulders. A full range of crossovers
and saver subs are available upon request.

Wired Heavy Weight Drill Pipe**


Pipe Body Adjusted Tool Tool
Product Series Size Weight Recommended MUT* Min MUT*
The IntelliServ™ Network is based on premium quality Grant Prideco tubulars with proprietary Grant Prideco Double Connection Joint ID Joint OD
Number (ft-lbs) (ft-lbs)
Shoulder™ connections (wXT™, wTT™ or wGPDS™, depending on size). Each tubular is modified to include a high-speed, (in) (lb/ft) (in) (in)
high-strength DataCable™ along the internal diameter and patented IntelliCoil™ in the connection secondary shoulders.
wXT38-HW 4” wXT38 30.3 2.438 4.875 18,100 15,000
Wired Drill Pipe
wTT390-HW 4” wTT390 30.8 2.438 5.000 25,600 21,300
Pipe Body Pipe Body Wall Nominal Tool Tool Recommended Min
Product Series wGPDS50-HW 5” wGPDS50 51.1 3.000 6.625 43,000 35,800
Size Connection Thickness Weight Joint ID Joint OD MUT* MUT*
Number (in) (in) (lb/ft) (in) (in) (ft-lbs) (ft-lbs)
wXT54-HW 5-1/2” wXT54 57.6 3.250 6.750 48,600 40,500

0.330 14.0 wTT550-HW 5-1/2” wTT550 57.4 3.250 6.750 53,900 44,900
wXT38-DP 4” wXT38 0.380 15.7 2.438 4.875 18,100 15,000
wXT57-HW 5-7/8” wXT57 55.5 4.000 7.000 52,800 44,000

wTT390-DP 4” wTT390 0.330 14.0 2.438 5.000 25,600 21,300


0.380 15.7 wGPDS65-HW 6-5/8” wGPDS65 4.500 8.250 76,200 63,500
*Make-up torque (MUT) values are based on the standard configuration and 130psi yield tool joint material of each connection. Customer specific requirements and the
configuration of actual components may modify the MUT specification.
wGPDS50-DP 5” wGPDS50 0.362 19.5 3.250 6.625 38,900 32,400 **All are Range 2.

Wired Drill Collars


wXT54-DP 5-1/2” wXT54 0.361 21.9 4.000 6.750 45,900 38,300
Standard Tool
Adjusted Body Body
Product Series Size Weight Joint Material Max Mut* Recommended
Connection Strength ID OD MUT*
wTT550-DP 5-1/2” wTT550 0.361 21.9 4.000 6.750 51,100 42,500 Number (in) (ft-lbs)
(lb/ft) (in) (in) (ft-lbs)
(psi)
wXT38-DC 4-7/8” wXT38 SRG 47.7 120,000 2.438 4.875 14,300 13,000
wXT57-DP 5-7/8” wXT57 0.361 23.4 4.250 7.000 49,900 41,500
0.415 24.2 6-1/2” 89.0 3.000 6.500 34,700 31,500
wGPDS50-DC wGPDS50 SRG 120,000
6-3/4” 101.7 2.750 6.750 38,000 34,600
0.362 27.7
wGPDS65-DP 6-5/8” wGPDS65 0.522 34.0 4.500 8.250 76,200 63,500 wDC58-DC 8” wDC58 149.2 100,000 2.875 8.000 63,700 57,900
0.625 40.0
*Make-up torque (MUT) values are based on the standard configuration and 130psi yield tool joint material of each connection. Customer specific requirements and the wDC69-DC 9-1/2” wDC69 211.08 100,000 3.375 9.500 107,800 98,000
configuration of actual components may modify the MUT specification. *Make-up torque (MUT) values are based on the standard configuration of each connection. Customer specific requirements and the configuration of actual
Features and Options components may modify the MUT specification.

Internal Plastic Coating: Tuboscope TK™-34, TK™-34P Features and Options


Full range of hardbandings available including Tuboscope TCS™ Hardbanding Hardbanding
Extended tool joints Internal coating
Range 2 or Range 3 Slip/elevator groove
Full range of steel grades including sour service available Spiral, slick and tri-spiral wear sections available
Other options available upon request
4 5

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DataLinks

The IntelliServ™ Network is created when DataLinks™ are installed into the wired drill string. DataLinks contain signal
Stabilizers amplification electronics and a self-contained power source to enable the data signal to be amplified and transmitted
reliably along the drill string. DataLinks are designed as a six foot long sub with matching drill pipe connections
Stabilizer Body Size Body OD Blade Size Range on both ends. These can be added to Range 2 or Range 3 length drill pipe or HWDP to form stands 6 feet longer.
Product Series Number Connection
(in) (in) (in) Alternatively, IntelliServ can also supply DataLink joints in both drill pipe and HWDP configurations, which can be
wXT38-STAB 4-7/8” wXT38 4.875 5-7/8” - 6-3/4” mated to the DataLink to create a conventional Range 2 or Range 3 length assembly. DataLinks are typically placed
wGPDS50-STAB 6-1/2” wGPDS50 6.500 8-3/8” - 9-1/2” every 1,400 – 1,500 feet along the drill string. IntelliServ recommends additional units for service contingency. Consult
wDC58-STAB 8” wDC58 8.000 10-5/8” - 26” IntelliServ for DataLink spacing guidance.
wDC69-STAB 9-1/2” wDC69 9.500 12-1/4” - 26” DataLinks
DataLink Box TJ OD Pin TJ OD Min ID Length Range Temperature Range Average Battery Life*
Connection
(in) (in) (in) (in) (ft/m) (°C) (hrs)

4” wXT38 4.875 4.975 1.750 6.0 / 1.9 -40 to 150 850


4” wTT390 5.000 4.975 1.750 6.0 / 1.9 -40 to 150 850
Ancillary Components** 5” wGPDS50 6.625 6.625 3.250 6.0 / 1.9 -40 to 150 1250
5-1/2” wTT550 6.750 7.000 3.500 6.0 / 1.9 -40 to 150 1250
IntelliServ™ can supply a range of common drill string ancillary components wired for use on the IntelliServ Network. 5-1/2” wXT54 6.750 6.750 3.250 6.0 / 1.9 -40 to 150 1250
5-7/8” wXT57 7.000 7.000 3.500 6.0 / 1.9 -40 to 150 1250
Ancillary Components 6-5/8” wGPDS65 8.500 8.500 4.125 6.0 / 1.9 -40 to 150 1250
* Dependent upon operating conditions, battery life refers to active Network hours. DataLink enters lower power sleep mode when not active.

Component
Size
Connection Drill Pipe DataLink Joints**
(in)
Float Subs 4-7/8” wXT38 DataLink Length
Connection
Float Subs 6-1/2” wGPDS50 (in) (ft/m)

Float Subs 6-5/8” wGPDS50 4” (Range 2) wXT38 or wTT390 25.5 / 7.8


Float Subs 8” wDC58 4” (Range 3) wXT38 or wTT390 38.5 / 11.7
Dart Subs 7” wXT57
5” (Range 2) wGPDS50 25.5 / 7.8
Dart Subs 4-7/8” wXT38
Safety Valves 5-1/4 wXT38 5” (Range 3) wGPDS50 38.5 / 11.7
Safety Valves 7” wGPDS50 5-1/2” (Range 2) wTT550 25.5 / 7.8
Safety Valves 7-3/8” wXT57 5-1/2” (Range 3) wTT550 38.5 / 11.7
Pump in Subs 6-5/8” wGPDS50
5-1/2” (Range 2) wXT54 25.5 / 7.8
**Steel or non-magnetic options.
5-1/2” (Range 3) wXT54 38.5 / 11.7
**OD and ID are determined based upon connection type.
5-7/8” (Range 2) wXT57 25.5 / 7.8
5-7/8” (Range 3) wXT57 38.5 / 11.7
6-5/8” (Range 2) wGPDS65 25.5 / 7.8
6-5/8” (Range 3) wGPDS65 38.5 / 11.7
HWDP DataLink Joints**
DataLink Length
Connection
(in) (ft/m)
4” wXT38 or wTT390 25.5 / 7.8
5” wGPDS50 25.5 / 7.8
5-1/2” wTT550 25.5 / 7.8
5-1/2” wXT54 25.5 / 7.8
5-7/8” wXT57 25.5 / 7.8
6-5/8” wGPDS65 25.5 / 7.8
** Matching specifications and configurations available as referenced on page 4 (drill pipe) and page 5 (heavy weight drill pipe).
DataLink Assembly Design

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DataSwivels and Installation Kits* Surface System
The IntelliServ™ Surface System is a group of products that consists of an IntelliServ network controller (NetCon™),
test fixtures of various sizes, and NetPulse™ a functional integrated pipe tester. NetCon securely transfers data and
tool commands to and from local and remote users in real-time. Multiple discrete users can be connected (via serial
or Ethernet protocol), allowing independent, simultaneous use of the network by different tool vendors. NetCon also
includes the ability to test the network periodically to ensure a constant flow of downhole data.
NetCon
Height Width Depth Weight Power
Description Certifications Requirement Data Connections
(in) (in) (in) (lbs)
Outputs: ATEX/IECEx Class RS-232 WITS -
NetCon - land, included 36 I, Zone 0 Group IIB and Ethernet, Swivel
30 12 199 100-240 V AC
internal UPS FM US/CA Class I, Div. 1, - Twinaxial, Testing -
Groups C, D. Overall: CE Twinaxial
Outputs: ATEX/IECEx Class RS-232 WITS -
NetCon - offshore, no I, Zone 0 Group IIB and Ethernet, Swivel
36 30 12 185 100-240 V AC
internal UPS FM US/CA Class I, Div. 1, - Twinaxial, Testing -
Groups C, D. Overall: CE Twinaxial
DataSwivel shown in yellow, integrated Adjustable Stand for 24 - 36 36 20 180 N/A N/A N/A
into the TDS-8 Top Drive Assembly NetCon
External Touchscreen 19 - 24 24 11 50 CE, Protection Class IP 65 N/A N/A
Monitor Kit
Certifications: Mil. Spec.,
Shipping Case for 19 53 43 125 air and water tight, dust N/A N/A
NetCon proof, corrosion resistant

Surface Cabling*
Description # of Cables # of Junction
Included Boxes

Custom Surface Cabling Kit 20 8

A key component of the IntelliServ Network™ is the DataSwivel™ which provides the interface between rotating and *Other specialized Surface Cabling Kits and additional individual or special cables are available upon request. NetCon
stationary environments. The DataSwivel is installed either above the upper IBOP or between the lower IBOP and above
the saver sub depending on the top drive design. Wired IBOPs are available where required. This allows for transfer of
data from the rotational string to a stationary component. Surface data cabling is configured to meet the individual rig
requirements. Aftermarket
IntelliServ has developed DataSwivels for the following Top Drive models. NetPulse
Height Width Length Weight Battery Life
Description Certifications* Power
(in) (in) (in) (lbs) (hrs)
Manufacturer Top Drive Model NetPulse - Complete system with cart and 59.8 32.0 59.8 ~200 CE 100 - 240 3.5
elec. toolbox AC and battery powered V AC
NOV TDS - 11 NetPulse - Electronics toolbox AC and 100 - 240
27.0 19.3 20.3 ~25 CE V AC 3.5
NOV TDS - 4 battery powered
NOV HPS - SG *Certifications for these products are pending approval.

NOV HPS - KT Test Fixtures


NOV TDS - 7 Slimline Testing Fixtures available in connection types DS50, XT57, DC58, XT38, DS65,
NOV TDS - 3 NC61, DC69, TT390 and TT550.
NOV TDS - 8
Repair & Maintenance
NOV PS2 - 650 / 750 IntelliServ provides regional support to all repair and maintenance partners with all
Maritime Hydraulics DDM-1000 NetPulse
consumables to re-dress wired components. These components include coils, cables,
TESCO Various and all auxiliary components to properly test, disassemble, and assemble the final
Canrig Various wired product. IntelliServ provides full service and battery changes to DataLinks in the
field. IntelliServ works with customers to make sure the DataLinks are available on the
*Additional models can be engineered upon request. rig in a timely manner and are well maintenanced for the rigorous drilling activities.

8 9

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Drill String Accessories from Partners Service & Equipment Delivery
After drilling more than 130 wells with Wired Drill Pipe, the IntelliServ™ Network is now available through conventional
driling service and equipment suppliers.

Wired Drill String


Wired Drill Pipe and other drill string components are now available for purchase in the same manner as conventional
IntelliServ™ works closely with leading downhole and surface tool providers to make available a wide array of other wired drill pipe. Wired Drill Pipe can be purchased by Rig Contractors, DP rental providers, and Operators. A comprehensive
drill string components, including drilling jars, underrearmers, accelerators, and roller reamers. range of other drill string components are also available for purchase including Wired HWDP, Drill Collars, Float Subs,
The following table lists the range of drilling tools that have been developed to operate on the IntelliServ Network using Stabilizers, and Crossover plus the Top Drive DataSwivel™.
a wired variant. Wired Drill Pipe Rental Providers: TOOLSERV, Independent Oil Tools, Workstrings International
BHA Components
Component Manufacturer Size Connection Additional Description High Speed WDP Telemetry
Jar Weatherford® 6-1/2” XT57 Hydro-Mechanical MWD or Measurement Companies can offer High Speed Telemetry on an IntelliServ Wired Drill String using their own
Jar Weatherford® 8” DC58 Hydro-Mechanical Interface Subs plus DataLinks™ and a Surface Network Controller (“NetCon™”) leased from IntelliServ. IntelliServ has
established training courses on the operation of WDP High Speed Telemetry and will maintain a 24hr technical support
Jar Weatherford® 8” XT57 Hydro-Mechanical
center for troubleshooting and technical assistance.
Jar NOV 4-3/4” XT38 Hydro-Mechanical
High Speed Telemetry Provider: Baker Hughes
Jar NOV 6-1/2” GPDS50 Hydro-Mechanical
Jar NOV 6-1/2” wXT54 Hydro-Mechanical Drilling Tools
Jar NOV 8” GPDS65 Hydro-Mechanical IntelliServ will support leading drilling tool vendors to provide wired versions of a range of drilling tools including jars,
Jar NOV 8” XT57 Hydro-Mechanical accelerators, underreamers, roller reamers, and bypass subs. In addition, IntelliServ will now enable and support the
Jar NOV 8” DC58 Hydro-Mechanical drilling tool vendor in wiring and servicing these tools at their own local facilities.
Jar NOV 9-1/2” DC69 Hydro-Mechanical
Jar NOV ShockForce Jar 6-1/2” GPDS50 Hydraulic
Along String Measurements (ASMs)
IntelliServ is now licensing MWD and measurement providers to develop their own Along String Measurement tools which
Jar NOV ShockForce Jar 6-1/2” TT550 Hydraulic
run on WDP. Such tools are limited to mechanical measurements including pressure, temperature, vibration, bending,
Jar NOV ShockForce Jar 8” DC58 Hydraulic torque, tension and borehole caliper. Our Partner Support and Integration Team is committed to helping partner’s
Jar Schlumberger® Smith 6-1/2” GPDS50 Hydraulic develop tools quickly and efficiently.
Accelerator Weatherford® 6-1/2” GPDS50 Hydro-Mechanical Along String Measurement Provider: Dynamic Drilling Solutions
Accelerator Weatherford® 8” XT57 Hydro-Mechanical
Accelerator NOV Intensifier 8” XT57/DC58 Hydraulic Inspection, Repair & Maintenance
Accelerator NOV Intensifier 6-1/2” GPDS50 Hydraulic IntelliServ can now license local suppliers to provide inspecation, repair and maintenance on WDP where required.
IntelliServ currently has inspection, repair and maintenance capabilities (either directly, or with local suppliers) in
Accelerator NOV Intensifier 6-1/2” TT550 Hydraulic Aberdeen, UK; Stavanger, Norway; Al Khobar, Saudi Arabia; Williston, North Dakota; and Provo, Utah. IntelliServ has also
Accelerator NOV Intensifier 9-1/2” DC69 Hydraulic established a North Sea DataLink repair and maintenance facility in Stavanger, Norway.
PBL PBL Flow Bypass Sub 6-3/4” GPDS50 Circulating Sub
PBL PBL Flow Bypass Sub 8-1/4” DC58 Circulating Sub Pipe Handling
Roller Reamer Redback 8-1/4” GPDS50 Fixed Gauge Proper running and handling procedures are imperative to maximize performance, extend the life, and reduce the overall
Roller Reamer Redback 12-1/4” DC58 Fixed Gauge cost of drill pipe and BHA components. Proper running and handling procedures aid in the prevention of downhole
makeup, shoulder-separation, washout, and high break-out torque.
Roller Reamer Redback 8-1/2” GPDS50 Fixed Gauge
To learn more about the proper Running & Handling Procedures: www.nov.com/grantprideco/runningandhandling
Underreamer Schlumberger® Smith (10000) 10” DC58 11 - 12 1/2” Opening Size
Underreamer Schlumberger® Smith (11625) 11-5/8” DC58 13 - 15” Opening Size
Underreamer Schlumberger® Smith (14250) 14-1/4” DC58 15 3/4 - 18 1/4” Opening Size
Underreamer NOV Andergauge 8-1/2” GPDS50 9 - 9 7/8” Opening Size
Underreamer NOV Andergauge 12-1/4” DC58 12 3/4 - 14 3/4” Opening Size
Drift Catcher Churchill 7” XT57 Drift OD 3.25”
Drift Catcher Churchill 6-5/8” GPDS50 Drift OD 2.42”
Drift Catcher Churchill 4-7/8” XT38 Drift OD 2.25”
Shock Tool NOV 6-3/4” GPDS50 Mechanical
Agitator NOV 6-3/4” GPDS50 Agitator For Additional Information: [email protected]
10 11

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National Oilwell Varco has produced this brochure for general information only, Corporate Headquarters IntelliServ Operations Provo, Utah
and it is not intended for design purposes. Although every effort has been made to
maintain the accuracy and reliability of its content, National Oilwell Varco does not
7909 Parkwood Circle Drive Western Hemisphere 2241 South Tracy Hall
warrant the accuracy or completeness of any data or information contained herein. Houston, Texas 77036 9724 Beechnut Parkway
National Oilwell Varco in no way assumes responsibility for any claim or liability for USA Houston, Texas 77036 Provo, UT 84606
any loss, damage or injury related to or arising from the use and/or interpretation of Phone: 713-375-3700
the data and information contained herein. The user retains full responsibility for all
United States Phone: 801-418-6700
inferences drawn or decisions made in connection with any such information and Fax: 713-346-7687 Phone: 713-375-3700
data or interpretations of such information and data, and all applications for the Fax: 713-346-7687
material described are at the user’s risk and are the user’s responsibility. Regional Sales Contacts
Asia Pactific: Eastern Hemisphere
© 2015 National Oilwell Varco All Rights Reserved MY +60 12 762 6199 Hammaren 9B
D392004875-MKT-001 Rev. 03 AUS +61 411 377 735 P.O. Box 157
LAM: +1 713 634 3329 Tananger, N-4098
NAM: +1 801 418 6766 Norway
Norway: +47 94 17 02 18 Phone: +47 995-88-026
UK: 0031703122700 Fax: +47 381-94-817

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