Operational Policy
In business, operational policy is essential. Royale Mushroom Food
Manufacturing has developed its own operational policy to provide employees
with a clear understanding of their duties and responsibilities in the business.
Below is the operational policy of the business.
A. Production to Harvesting Policy
Employees engaged in farming must take precautions at all stages of
mushroom cultivation. Some of the precautions that must be taken are as
follows:
Use masks and gum boots while preparing the compost.
Use proper protective clothing as the compost can be hot, can have
excessive ammonia and at times temperature can reach up to 75-
80°C.
Use disinfectants before spawning. It is useful both for the crop and the
workers.
In spawn run rooms which are at times kept closed, the carbon dioxide
can reach up to 10000 ppm which can be fatal for human beings. So
before starting the casing in such rooms, the fresh air should be
introduced.
Use gloves while harvesting the mushrooms to ensure hygiene.
Use racks with width of 4.5 feet or less. If width is more, workers will
have to do excessive bending for prolonged periods while performing
operations like casing, watering, harvesting. This can lead to problems
of spine.
Some workers can be allergic to the spores released by mushrooms.
This is particularly important in case of oyster mushroom which
produces lot of spores. Such workers should not be allowed to work in
cropping rooms or mushroom packaging.
Ensure that basic medical facilities and first aid box is always available
at the unit.
Water is sprayed frequently in the cropping rooms and humidity is high.
It is important that electric fittings are in accordance to these
conditions.
B. Production
Workflow Process of Manufacturing Mushroom Tapa and Tocino
1. Gather the ingredients needed.
2. Marinade after combining the ingredients.
3. Weighing and mixing.
4. Fill the container with the marinated mushrooms.
5. Include the proper labels and categorization, then properly seal the
container.
6. Deliver to the customer.
Workflow Process of Manufacturing Mushroom Chicharon
1. Prepare the marinated mushroom (tapa and tocino flavor).
2. Add the breading mix after pressing out the excess liquid from the
marinated mushrooms
3. Oil for frying is added to a heated large frying pan.
4. Cooling and Packaging.
5. Deliver to the respective customer.
Safety Policy
If there is something that could potentially hurt someone, remove the
object or clean the area if you can do safely. Otherwise, inform the
supervisor.
Use each piece of equipment for its intended purpose and make sure
that it is used properly. Furthermore, regularly clean and inspect
equipment to ensure that it is safe.
Wear proper safety equipment when cleaning up messes and using
equipment.
Ensure that aisles are clear and spills are cleaned to prevent slips and
trips.
Keep work areas and emergency exits clear.
Take work breaks from time to time.
Store products in its intended storage are to keep it safe.
Sanitation Policy
Any person who is committed to have, or appears to have, a disease,
open lesion, such as boils, sores, or infected wounds, or any other
abnormal source of microbial contamination by which there is a
reasonable possibility that food, food-contact surfaces, or food-
packaging materials will become contaminated, shall be prohibited
from performing any operations that may be presumed to cause such
contamination until the condition is cured.
All employees of the company into contact with production directly, as
well as those who handle food-contact surfaces and materials for
packaging the products, must follow hygienic procedures while on the
job to the extent required to prevent product contamination.
Employees engaged in production of products should also: avoid
touching their faces and hair; avoid sneezing or coughing when
manufacturing products; and avoid wearing accessories or fake nails
that could trap on products.
Production personnel must take all necessary precautions to avoid
contaminating products, surfaces that contaminate products, or
packaging materials with bacteria or foreign
substances, including perspiration, hair, cosmetics, tobacco,
chemicals, and medications applied to the skin.
Security Policy
Only authorized personnel can have access to the finished goods to
avoid theft.
C. Packaging
Workflow Process of Packaging the Products
1. Measure the products to ensure that the volume and weight are
consistent.
2. Choose the best packaging for each product. Mushroom chicharon
comes in a 16 by 24 stand-alone resealable pouch, while mushroom
tapa and tocino come in a 250 ML round tub.
3. Assemble the products Before sealing the packaging, place silica gel
for food inside the mushroom chicharon to keep it crisp.
4. Seal the package. Make sure that there are no breaks or leaks.
5. Place the appropriate label on the packaging.
6. Store the products in a suitable and secure warehouse.
Storing Policy
Finished goods should be stored at the proper temperature. Mushroom
tapa and tocino should be stored in the refrigerator at a temperature
ranging from -12 to -18 degrees Celsius. Mushroom chicharon, on the
other hand, should be stored in a cool, dry warehouse at a room
temperature of about 65°F.