Processes: Production of Biodiesel From Waste Cooking Oil Via Deoxygenation Using Ni-Mo/Ac Catalyst
Processes: Production of Biodiesel From Waste Cooking Oil Via Deoxygenation Using Ni-Mo/Ac Catalyst
Project Report
Production of Biodiesel from Waste Cooking Oil via
Deoxygenation Using Ni-Mo/Ac Catalyst
Nor Shafinaz Azman 1 , Tengku Sharifah Marliza 1,2, *, Nurul Asikin Mijan 3 , Taufiq Yap Yun Hin 2,4
and Nozieana Khairuddin 1, *
1 Department of Basic Science and Engineering, Faculty of Agriculture and Food Sciences, Universiti Putra
Malaysia Bintulu Sarawak Campus, Bintulu 97008, Malaysia; [email protected]
2 Catalysis Science and Technology Research Centre, Faculty of Science, Universiti Putra Malaysia,
UPM Serdang, Serdang 43300, Malaysia; [email protected]
3 Department of Chemical Sciences, Faculty of Science and Technology, Universiti Kebangsaan Malaysia,
UKM Bangi, Bangi 43600, Malaysia; [email protected]
4 Chancellery Office, Universiti Malaysia Sabah, Kota Kinabalu 88400, Malaysia
* Correspondence: [email protected] (T.S.M.); [email protected] (N.K.); Tel.: +60-86-855-430 (N.K.)
Abstract: Waste cooking oil (WCO) from palm oil is one of the most prospective biodiesel feedstock
when compared to other oil seeds. Thus, WCO has great potential as a green source of diesel fuel
for engines in motor vehicles and machinery. This project aimed to study the potential of three
randomly selected types of WCO, namely; sample A (used 1× once to fry an egg), sample B (used 3–
5× to fry salted fish), and sample C (used repeatedly to fry banana fritter) for the production of
green diesel fuel over Ni-Mo/AC (nickel and molybdenum oxides incorporated with activated
carbon) catalyst through the deoxygenation (DO) process. The prepared catalyst was characterized
through X-ray diffraction (XRD), thermogravimetric analysis (TGA), and field emission scanning
electron microscopy (FESEM). The DO process was performed at 350 ◦ C to remove oxygen from
the WCO samples. The liquid products were analysed by gas chromatography-mass spectrometer
Citation: Azman, N.S.; Marliza, T.S.;
(GC-MS) and gas chromatography-flame ionization detector (GC-FID), to measure the yields of
Mijan, N.A.; Yun Hin, T.Y.;
Khairuddin, N. Production of
straight-chain hydrocarbons and fractions in the range C8 -C20 . Results showed that the highest
Biodiesel from Waste Cooking Oil via n-(C8 -C20 ) hydrocarbon fractions were produced in the order of sample B (89.93%) > C (88.84%) > A
Deoxygenation Using Ni-Mo/Ac (82.81%).
Catalyst. Processes 2021, 9, 750.
https://dx.doi.org/10.3390/ Keywords: waste cooking oil; green fuel; biodiesel; heterogeneous catalyst; deoxygenation
pr9050750
in high-quality green diesel, with similar fuel properties as standard crude oil-derived
diesel [9].
Recently, the DO process was investigated using various catalysts, such as Pd or Pt-
based transition metal oxides consisting of Ni, Co, Zn, Cu, Ga and Ru [2,10–13]. The most
typical transition metal oxides used for DO are Ni, Co, W [14], and Mo, Cu, Fe, and Zn [15],
with Ni showing the highest DO behaviour among the metals. Croker and co-workers
observed that 20 wt. per cent Ni/C yielded higher glycerol tristearate compared to 5 wt.
percent Pd and 1 wt. percent Pt-promoted catalyst [16]. The results are important since
Ni is ~1750 and ~3450 times cheaper than Pd and Pt, respectively. A few studies have
shown that Ni-promoted catalysts exhibited high DO activity through the deCOx pathway
during the DO phase of triglyceride oil and model compounds (palmitic acid methyl group
stearate) for the production of diesel-range hydrocarbons [17]. The efficacy of the DO
reaction mainly includes noble-based catalysts on either Pd or Pt, which result in high
deCOx activity and high hydrocarbon fraction yields. However, the high cost of such cata-
lysts restricts industrial applications. Another downside for large-scale applications is the
complex method of preparing such catalysts. The acid-based catalysts are also vulnerable
to deactivation of the catalytic active sites due to coke formation [18]. The modification of
such catalysts is therefore an essential requirement to enhance stability. Recent studies have
shown that lower coke formation is accomplished by the use of basic metal-catalyst com-
pared to acid metal-catalysts during DO reactions [1,4]. However, despite the existence of
high cracking activity, the fundamental catalyst jointly results in low deCOx activity [4,19].
The acidic-basic properties of disaggregated CaO-La2O3/AC nano-sized carbon-supported
catalysts have been effective in the development of biodiesel [19]. The catalytic properties
of mixed metal oxides are mostly reliant on the microstructure of the nanosized catalyst.
During the nanoparticle stage, the surface-to-volume ratio increases significantly, meaning
that the surface atoms absorb an increasing fraction of the entire particulate volume with
high defective structures. As a consequence, the atoms show interesting new or enhanced
chemical properties. Nanocrystalline NiMoO4, with a particle size of about 20 nm, has been
synthesized [20,21], but no catalytic information has been published in the literature. Fur-
thermore, the development and comprehensive examination of catalysts by researchers for
industrial biodiesel application are yet to be achieved. The high cost of raw materials is a
major obstacle for the commercialization of biodiesel production [22]. Hence, the use of
cheap and renewable feedstocks is crucial to the production of biodiesel. Waste cooking oil
(WCO) is an abundant by-product of daily food preparation [23]. The use of palm oil-based
WCO as feedstock for biodiesel could jointly solve the problems of waste disposal and
dwindling environmental standards in Malaysia.
In the current research, the selective catalytic synthesis of stable mesoporous com-
pounds was investigated through DO, using an acidic bimetallic Ni-Mo/AC OXIDE cata-
lyst. The synthesized catalyst was characterized by XRD, TGA, field emission scanning
electron microscopy (FESEM) and FTIR. The products obtained were subsequently charac-
terized by GC-MS and GC-FID to investigate the effect of the various palm oil-based WCOs.
The selected catalyst for the great performance breakdown of hydrocarbon chains was
synthesized at the recommended ratio of 10%:10%:80%, due to higher AC usage compared
to the acid and basic metal. The paper provides useful information on the evaluation of
WCO from various food types, preparation and frequency of use through DO using a
prepared catalyst.
Σ Ao + ΣAi
X = × 100% (1)
Σ Az
The term X denotes the saturated and unsaturated straight-chain hydrocarbon frac-
tions (% relative abundance), Ao was determined by the area of the alkene (C8 -C20 ), Ai was
determined by the area of the alkane (C8 -C20 ), and Az was determined by the area of the
total product.
Ax
X = × 100% (2)
Σ Ay
The term X denotes the selectivity (%), Ax was determined by the peak area of the
desired organic compound, and Ay was determined by the peak area of the total organic
compounds.
However, the WCO feedstock was further subjected to chemical property characteri-
zation using GC programs adapted from Wan Khalit et al. [24], due to similarities in the
source and locality obtained, as tabulated in Table 3.
Figure
Processes 2020, Figure
3. XRD
8, x FOR 3. diffraction
PEER XRD diffraction
REVIEW of the of the calcined
calcined NiO-MoO/AC
NiO-MoO/AC catalyst.
catalyst. 8 of 13
Figure 4. FTIR spectra of the deoxygenated sample (A–C) liquid product catalysed.
Figure 4. FTIR spectra of the deoxygenated sample (A–C) liquid product catalysed.
3.4. Thermogravimetric Analysis (TGA)
3.4. Thermogravimetric Analysis
The degree (TGA)
of coke formation was investigated by TGA. In this study, the degree of
coke formed on the Ni-Mo/AC catalyst is shown in Figure 5. Based on Figure 5a-(TGA
The degree of coke formation was investigated by TGA. In this study, the degree of coke formed
N2 ), the calcined catalyst is defined by a shorter period or phase of coke formation and
on the Ni-Mo/AC catalyst is shown in Figure 5. Based on Figure 5a-(TGA N2), the calcined catalyst is
temperature range compared to the catalyst before calcination. The formation of coke on
defined bythe a shorter
externalperiod
surfaceorofphase of coke
the catalyst formation
during and temperature
the reaction degraded the range
DOcompared to the
activity. Hence,
catalyst before calcination. The formation of coke on the external surface of the catalyst
the results revealed that the bimetallic Ni-Mo/AC catalyst promotes superior resistance during the
reaction degraded
towards the
cokeDO activity. Hence,
formation. the results
The findings are inrevealed
agreement that theWan
with bimetallic
KhalitNi-Mo/AC catalyst
et al. [24], who re-
promotes superior resistance
ported that the XRDtowards
and TGA coke formation.
confirm Thebimetallic
that the findings are in agreement
Ni-Mo/AC with Wan
has potential Khalit
catalyst
et al. [24], who reported
stability that the XRD
and prospects and TGA
for further confirm at
application that the bimetallic
pilot-scale, due toNi-Mo/AC
its long-lifehas
andpotential
reuse.
Figure and
catalyst stability 5b—(TGA O2 )for
prospects shows thatapplication
further the spent catalyst sampledue
at pilot-scale, A exhibits a decomposition
to its long-life and reuse.
Figure 5b—(TGA O2) shows that the spent catalyst sample A exhibits a decomposition peak in the
range 245 °C to 347 °C. For sample B, the decomposition peak was from 252 °C to 319 °C, whereas
sample C was from 271 °C to 324 °C, which is linked to the combustion of the AC bulk nanorod. In
general, all the spent catalysts showed rapid weight loss due to the decomposition temperature at
700 °C, which indicates the oxidation of coke in air.
on the Ni-Mo/AC catalyst is shown in Figure 5. Based on Figure 5a-(TGA N2), the calcined catalyst is
defined by a shorter period or phase of coke formation and temperature range compared to the
catalyst before calcination. The formation of coke on the external surface of the catalyst during the
reaction degraded the DO activity. Hence, the results revealed that the bimetallic Ni-Mo/AC catalyst
Processes 2021, 9, 750 promotes superior resistance towards coke formation. The findings are in agreement with Wan 8 ofKhalit
12
et al. [24], who reported that the XRD and TGA confirm that the bimetallic Ni-Mo/AC has potential
catalyst stability and prospects for further application at pilot-scale, due to its long-life and reuse.
Figure
peak 5b—(TGA
in the range 245 ◦ C to 347
O2) shows that◦ the spent
C. For catalyst
sample B, sample A exhibits a decomposition
the decomposition peak was frompeak252 in◦ Cthe
range ◦245 °C to 347 °C. For sample B, the decomposition
◦ ◦ peak was from
to 319 C, whereas sample C was from 271 C to 324 C, which is linked to the combustion 252 °C to 319 °C, whereas
ofsample
the ACC bulk
was from 271 °CIntogeneral,
nanorod. 324 °C, which
all theisspent
linked to the combustion
catalysts of the
showed rapid AC bulk
weight nanorod.
loss due to In
general, all the spent catalysts showed rapid
◦ weight loss due to the decomposition
the decomposition temperature at 700 C, which indicates the oxidation of coke in air. temperature at
700 °C, which indicates the oxidation of coke in air.
Figure 5. TGA profile for (a) before and after catalyst calcination in N2 and (b) spent
Figure 5.sample
catalyst TGA profile
A, B, for (a) before
C using O2 . and after catalyst calcination in N2 and (b) spent catalyst sample
A, B, C using O2.
Processes 2020, 8, x FOR PEER REVIEW 9 of 13
3.5. Field Emission Scanning Electron Microscopy (FESEM)
3.5. Field Emission Scanning Electron
Figure Microscopythe
6a illustrates (FESEM)
FESEM images of the fresh AC and Ni-Mo/AC catalyst at
700 ◦ Cthe
Figure 6a illustrates activation
FESEMtemperature.
images of the Thefresh
images
ACrepresent a significant
and Ni-Mo/AC difference
catalyst at 700between
°C the
fresh AC and Ni-Mo/AC catalyst, which are characterized by smooth surfaces and regular-
activation temperature. The images represent a significant difference between the fresh AC and Ni-
shaped spheres. However, the morphology of the catalyst changed when the fresh AC was
Mo/AC catalyst, which are characterized by smooth surfaces and regular-shaped spheres. However,
doped with the bimetal oxide. Hence, Figure 6b shows rough, aggregate, and irregular
the morphology of the catalyst changed when the fresh AC was doped with the bimetal oxide. Hence,
spherical shapes with particle size > 1 µm. The changes are due to the occurrence of
Figure 6b shows rough, aggregate,
hydrogen and irregular
bond fractures in thespherical shapes
crystalline region with particle
triggered bysize
the >acid
1 μm. The of the
treatment
changes are due to the occurrence of hydrogen bond fractures in the crystalline region triggered
activated charcoal surfaces, which assist in the formation of nanocrystalline fibrous-like by
the acid treatment ofstructures
the activated charcoal [8].
or patterns surfaces, which assist
The addition in the
of the formation
bimetallic of nanocrystalline
phase of Ni-Mo/AC causes
fibrous-like structures
theor patterns [8].ofThe
enlargement addition
particle size,of
asthe bimetallic
expected fromphase of Ni-Mo/AC
the combination ofcauses the metals
interposed
enlargement of particle size, as expected from the combination of interposed metals (NiO +
(NiO + MoO) throughout the synthesis process. Thus, Table 4 below shows the elemental MoO)
composition
throughout the synthesis of the
process. Thus,synthesized catalyst
Table 4 below during
shows thethe experimental
elemental process, of
composition as determined
the
synthesized catalystby EDX.the experimental process, as determined by EDX.
during
Figure 6. Field
Figure emission
6. Field scanning
emission electron
scanning microscopy
electron (FESEM)
microscopy imageimage
(FESEM) of (a) of
fresh AC, (b)
(a) fresh Ni-Mo/AC
AC, catalyst.
(b) Ni-Mo/AC
catalyst.
Figure 7. (a) Hydrocarbon yield %, (b) Distribution of deoxygenation (DO) liquid products of samples A, B, and C using
Figure 7. (a) Hydrocarbon yield %, (b) Distribution of deoxygenation (DO) liquid products of samples
Ni/Mo-AC.
A, B, and C using Ni/Mo-AC.
3.6.2. Gas Chromatography-Mass Spectrometry (GC-MS)
3.6.2. Gas Chromatography-Mass Spectrometry
The comprehensive (GC-MS) of products for all three WCO conditions using the
distribution
Ni-Mo/AC
The comprehensive catalyst
distribution at 350 ◦ Cfor
of products is all
shown
three in
WCOFigure 8. According
conditions using the to Ni-Mo/AC
the GC-MS results,
catalyst at 350 °C is shown in Figure 8. According to the GC-MS results, the arrangementn(C
the arrangement of the highest hydrocarbon fraction produced in the -C20 ) range
of 8the
highest hydrocarbon fraction produced in the n(C8‒C20) range started from sample B (89.93%) >et al. [31]
started from sample B (89.93%) > sample C (88.84%) > sample A (82.81%). Lam
reported that GC-MS analysis allows for easy detection of isomers based on the mass of
sample C (88.84%) > sample A (82.81%). Lam et al. [31] reported that GC-MS analysis allows for easy
the fragmented compound as suggested by the National Institute of Standards. Further-
detection of isomers based on the mass of the fragmented compound as suggested by the National
more, the results of the different range of n(C8 -C20 ) hydrocarbons obtained from both
Institute of Standards. Furthermore, the results of the different range of n(C8‒C20) hydrocarbons
GC-MS and GC-FID confirm that the straight-chained (saturated and unsaturated) hydro-
obtained from both GC-MS
carbons and
were GC-FID
mostly found confirm that the
in the liquid straight-chained
DO product. (saturated
This result and
is in agreement with
unsaturated) hydrocarbons were mostly found in the liquid DO product. This result is in agreement
the finding in Section 3.3. However, a small amount of bulky C21 -C24 hydrocarbons and
with the finding inoxygenated
Section 3.3. However, a(such
intermediates small as amount
aldehydes,of ketones,
bulky Calcohols,
21‒C24 hydrocarbons
and carboxylic andacid) were
oxygenated intermediates (such as aldehydes, ketones, alcohols, and carboxylic acid)
also detected. As reported by Silva [32], WCOs undergo various procedures to achieve were also
detected. As reported by Silva
a perfect [32], WCOs
breakdown undergo various
of triglycerides procedures
into mono-chains to achieve
(free-fatty acid).a Other
perfectproducts
breakdown of triglycerides into mono-chains
include oxygenated (free-fatty acid).
DO intermediates, aldol Other productsketonization
condensation, include oxygenated
and hydrocarbon
deoxygenated
DO intermediates, aldol cyclisation.
condensation, ketonization and hydrocarbon deoxygenated cyclisation.
unsaturated) hydrocarbons were mostly found in the liquid DO product. This result is in agreement
with the finding in Section 3.3. However, a small amount of bulky C21‒C24 hydrocarbons and
oxygenated intermediates (such as aldehydes, ketones, alcohols, and carboxylic acid) were also
detected. As reported by Silva [32], WCOs undergo various procedures to achieve a perfect
Processes 2021, 9, 750
breakdown of triglycerides into mono-chains (free-fatty acid). Other products include oxygenated
10 of 12
DO intermediates, aldol condensation, ketonization and hydrocarbon deoxygenated cyclisation.
Figure 8. Distribution (%) of DO liquid products from samples A, B and C catalysed by Ni-Mo/AC.
Figure 8. Distribution (%) of DO liquid products from samples A, B and C catalysed by Ni-Mo/AC.
4. Conclusions
4. Conclusions
The remarkable activity of Ni-Mo/AC was due to the energetic effect between the
active acidic
The remarkable promoter
activity (Ni-Mo) was
of Ni-Mo/AC and due
the extensive surfaceeffect
to the energetic area of the ACthe
between support.
active Hence,
acidic
promoter (Ni-Mo) and the extensive surface area of the AC support. Hence, an increase in was
an increase in the penetration of the large WCO triglycerides for the DO reaction the
penetration observed inWCO
of the large this study. The yield
triglycerides of biodiesel
for the DO reactionobtained is influenced
was observed in this by the frequency
study. The yield
of usage and
of biodiesel obtained type of food
is influenced fried
by the with theofpalm
frequency usageoil,
and which
type is
of due
foodto chemical
fried compounds
with the palm oil,
released during the high cooking temperatures. Both samples A and B exhibited high
hydrocarbon fraction yields of 89.93% and 88.84%, respectively, at optimum conditions
within C14 -C18 . In future studies, the authors propose to further investigate the current
bimetallic acid catalyst, using different processes such as the transesterification of WCO to
explore the potential of obtaining higher biodiesel yield and its cost-effectiveness in terms of
catalyst stability and reusability. Other studies will synthesise different bimetallic catalysts
with AC from different waste sources by altering the percentage ratios. The catalysts will
then be examined for reactivity performance using WCO or other fatty acid sources, such as
animal fat from poultry or plants that contains extractable triglyceride.
Author Contributions: N.S.A.: investigation and writing original draft, T.S.M.: Supervision, writing
review and editing, A.-M.N.: Methodology, T.Y.Y.H.: Methodology and resources, N.K.: Funding
acquisition, supervision, writing and review editing. All authors have read and agreed to the
published version of the manuscript.
Funding: This research was funded by Geran Putra-Inisiatif Putra Berkumpulan (Grant number:
9671301) to support the research and development activities at Universiti Putra Malaysia Bintulu
Sarawak Campus, Malaysia.
Data Availability Statement: Data available on request due to ethical restrictions.
Acknowledgments: The authors thank the Department of Basic Science and Engineering, Faculty
of Agriculture and Food Science, University Putra Malaysia, Bintulu Sarawak Campus. Highest
appreciation also goes to PutraCat UPM Serdang for the guidance, facilities, and instruments allowed
for the project analysis to be done smoothly. The authors also thank the Research Management Centre
of Universiti Putra Malaysia (UPM-IPB 9671301) and (Putra-IPM 9559000) for supporting this study.
Conflicts of Interest: The authors declare no conflict of interest.
Processes 2021, 9, 750 11 of 12
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