SERIES 18C, 19C AND 25C

TEMPERATURE/PROCESS CONTROLLER
OPERATION MANUAL
INTRODUCTION
Congratulations on your purchase of an Athena Series C Temperature/Process Controller. It is designed for ease of use and reliability
wherever accurate control is required.
After following the instructions for installation, simply step through and set your operating parameters using the controller’s easy menu
system. The instrument may then be automatically or manually tuned to your process for optimum setpoint control.

As you look through this manual, you will notice blue italicized text appearing with, or adjacent to, the operating information. These
notes impart important information about the controller and may answer questions you may have about its setup or operation. If you
still have questions or require any assistance, please contact your Athena representative or call technical support at 1-800-782-6776.
Outside the USA, please call (+1) 610-828-2490.

PRECAUTIONS
After unpacking, inspect the instrument for any physical damage that may have occurred in shipping. Save all packing materials and
report any damage to the carrier immediately.

FEATURES
Field-Selectable Inputs including Thermocouple, RTD, Current or Voltage
Process Control via On/Off Through Full PID Operation
Autotuning - Heat or Cool
Eight-Segment Ramp/Soak to prevent thermal shock
On/Off Output with Adjustable Hysteresis and Deadband to maintain tight process control
Field-Configurable Process or Deviation Alarms
Bumpless, Auto-Manual Transfer
NEMA 4X Front Panel, “Watertight”
Selectable Ramp to Setpoint
Alarm Inhibit
Loop Break Alarm Capability
Available Options Include Serial Communications, Contact/ Digital Input, Remote Analog Setpoint, Transducer Excitation, Auxiliary
Output, Dual Alarms, or Electromechanical Relay Alarm.

APPROVALS

E66598 Temperature Indicating and E66598 Temperature Indicating and

Regulating Equipment. Regulating Equipment.

SAFETY WARNING

In addition to presenting a potential fire hazard, high voltage and high temperature can damage equipment and
cause severe injury or death. When installing or using this instrument, follow all instructions carefully and use
approved safety controls. Electrical connections and wiring should be performed only by suitably trained personnel.

Do not locate this instrument where it is subject to excessive shock, vibration, dirt, moisture, oil, or other liquids. The
safe operating temperature range for this unit is 32°F to 140°F (0°C to 60°C).

This unit has been tested and found to be compliant with “NEMA Type 4X Enclosure - For Indoor Use Only.” When
properly installed, this controller will maintain the integrity of a NEMA enclosure and remain “Watertight.” This rating
is only applicable when the controller is properly installed into a suitably rated NEMA Type 4X housing.

2
TABLE OF CONTENTS
Installation 4
Dimensions and Mounting 4
Wiring 5
Wiring for Options 6
Output Types 12
Operation 13
Front Panel Controls 13
Power On 13
Security Levels 16
Operating Modes 16
Menu System Overview 17
Parameter/Menu Descriptions 19
Input Menu 19
Temperature Input 20
Process (Linear) Input 21
Display Menu 22
Output Menu 23
Control Menu 24
PID Output and Control Menus 25
On/Off Output and Control Menus 26
Alarm Menu 28
Ramp and Soak Menu 30
Supervisor Menu 31
Calibration Menu 32
Options Menu 33
Communications Menu 34
Contact / Digital Input Menu 35
Auxiliary Output Menu 36
Autotune Damping 38
AutoTuning 38
Manual Tuning 40
Operation in Manual Mode 41
Error Codes 42
Technical Specifications 43
Recalibration Procedures 45
Glossary 46
FAQs 48
Default Parameters/Process Parameters 50
Warranty/Repairs 51

1/22/2020 A

DATE DESCRIPTION REVISION

Model 18C, 19C, 25C Operation Manual

TITLE

DWG 900M505U01
DATE SCALE DRAWN CHECKED

3
INSTALLATION
Measurements between centerlines of panel cutouts are the minimum recommended.

Unpacking and Inspection

1. Inspect shipping carton for obvious signs of mishandling.
2. After removing the controller from the shipping carton, inspect it carefully for damage. Never attempt to install and use a damaged
unit.
3. Verify that the ordering code number indicated on the side of the controller matches what was ordered.

Recommended Panel Cutout

Recommended Panel Cutout 3.622" SQ (92 mm SQ)
2.850" 3.622" x 1.772"
4.700"
(72.4 mm) (92 mm x 45 mm) (119.4 mm)
CL CL CL CL

CL
CL

4.300" (109.2mm)
4.300" (109.2mm)

CL
CL

18C 25C

Figure 1. Recommended Panel Layout for Multiple Controllers

4
DIMENSIONS 01
02
1800 PV MODEL
18C
A1
A2
F1 1800 SV

F2

MODEL
1900 PV

19C
1900 SP

01 02 A1 A2 F1 F2

4.654"
3.950" (118.21 mm)
(100.33 mm) 3.937"
0.717"
(8.21 mm)
(100 mm) MODEL 25C
01

02
PV

A1

3.950"
A2

F1
SV
3.600"
(100.33 mm) F2 (91.44 mm)

XT25

Figure 2. Case Dimensions

Prior to mounting the Series C in your panel, make sure that the cutout opening is of the right size, and deburred to enable a smooth
fit. A minimum of 4” (100 mm) of depth behind the panel is required.

MOUNTING
When properly installed through a NEMA enclosure, the integrity of the enclosure will be maintained and will remain “Watertight.” If the unit has been shipped with
mounting catches already installed in the top and bottom slots in the case housing, they must be removed to allow insertion of the controller into the panel cutout.

BEZEL PANEL Remove static-protective wrapping material from the instrument. Avoid
inducing static charges to controller while handling and mounting. Insert
the controller into the panel cutout from the front of the panel. Place the
mounting catches into the appropriate mounting slots at the top and
bottom of the case housing and tighten the mounting screws to secure
GRIP
the controller firmly to the panel.

Note: For some panels, it may be necessary to first remove the

controller chassis from the case housing to access the mounting
catches from the inside. Press the grips on each side of the bezel firmly
CASE
until the tabs release and slide the chassis out of the housing. Install
GASKET MOUNTING the housing and secure it with the mounting screws to the panel. To
CATCH
re-insert the controller chassis back into its case, press both bezel grips
simultaneously and slide the controller into the housing until the tabs
engage.

Figure 3. Series C Mechanical Components

5
WIRING
IMPORTANT: All electrical wiring connections should be made only by trained personnel, and in strict accordance
with the National Electrical Code and local regulations.
The Series C controller has built-in circuitry to reduce the effects of electrical noise (RFI) from various sources.
However, power and signal wires should always be kept separate. We recommend separating connecting wires
into bundles: power; signal; alarms; and outputs. These bundles should then be routed through individual conduits.
Shielded sensor cables should always be terminated at one end only.
If additional RFI attenuation is required, noise suppression devices such as an R.C. snubber at the external noise
source may be used. If you wish, you may order this suppressor directly from Athena, part number 235Z005U01.

Figure 4. Contact Identification

Thermocouple circuit resistance should not exceed 100 ohms for rated accuracy; errors will occur at higher resistance values. If shielded thermocouple
wire is used, terminate the shield only at one end.

Make sure that you are using the appropriate thermocouple and extension wire.
Connect the negative lead (generally colored red in ISA-type thermocouples) to
contact #19; connect the positive lead to contact #20. Extension wires must be the
same polarity as the thermocouple.

Figure 5. Thermocouple Input Wiring

The Series C accepts input from 2- or 3-wire, 100 ohm platinum resistance temperaure
detectors (RTDs). Connect 2-wire RTDs to contacts #19 and #20, with a jumper across
contacts #18 and #20. Keep leads short and use heavy gauge copper extension wire, if
necessary, to minimize lead resistance. For long runs, 3-wire RTDs should be used.

Figure 6. RTD Wiring

6
WIRING
Voltage Inputs: Connect the positive voltage input to contact #20; the
negative input to contact #19.
Current Inputs: Connect the positive current input to contact #20; the
negative input to contact #19.

Figure 7. Process and Linear Input Wiring

The Series C power supply accepts 100 to 250 Vac and 100 to 250
Vdc line power without any switch settings or polarity considerations.
All connections should be made in accordance with the National
Electrical Code and local regulations, using only NEC Class 1 wiring
for all power terminals.
It is advisable, but not necessary, to fuse one leg of the incoming
power line, contact #9 or #10, with a 2AG, 0.5 amp rated fuse. It is
recommended that only instrument power is fused - not power to the
load.
Figure 8. Power Wiring Connection

WIRING FOR
OPTIONS

OPTION #T: DUAL ALARM OUTPUT, N.O.

DUAL ALARM
OUTPUTS This optional hardware module provides alarm drive outputs. LED indicators A1 and A2 are used to indicate
alarm conditions as configured in the Alarm Menu.

Load 1 amp fuse

20-240 Vac

Load 1 amp fuse

20-240 Vac

Figure 10. Wiring for Dual Alarm Outputs

Option Description:
Option T Dual alarm, N.O.

Load Limits:
Max. Load Current 1 A rms
Min. Load Current 0.5 mA rms
Power Factor Range 0.2 to 1.0 (can drive small motors, solenoids, valves, and contactors)
Max. Surge Current
Non-repeating for 1 second 7.5 A
Max. I2T for fusing (0.01 sec) 4.5 amp-squared seconds (1 A - ABC1 typical fuse)

7
DUAL 24 VDC OPTION #S: DUAL 24 VDC ALARM OUTPUTS

ALARM OUTPUTS

Figure 12. Wiring for Dual 24V dc Alarm Outputs

Option Description: Dual 24 V outputs with clamping diodes
Source current is limited to 25 mA (1000 ohm resistor)
Open circuit voltage is 25 volts
Isolation: Isolation 300 volts ac/dc either output to instrument

OPTION #B: RELAY, N.O. ALARM OUTPUT

RELAY, N.O.
ALARM OUTPUT

Load 5 amp fuse

Supply voltage*

Load 5 amp fuse

Supply voltage*

Figure 13. Wiring for Relay Normally Open Alarm Output

Option Description:
NO (Normally open) relay contact is closed when either alarm is active.
The relay life is greater than 100,000 operations at 5 operations per second switching full load.
*Connect load and supply voltage per the following table:

Load Type 5 Amp Voltage Limit

Resistive DC 30 Vdc
Inductive DC (L/R = 7ms) 20 Vdc
Resistive AC 250 Vac
Inductive AC (pF = 0.4) 150 Vac
Motor, AC, 1/6 hp 250 Vac
Tungsten Lamp, 360 W 120 Vac
8
RS-232 OPTION #A: RS-232 (ONE-TO-ONE) COMMUNICATIONS
COMMUNICATIONS

Figure 14. Wiring for RS-232 Communications

Option Description: Provides a one-to-one connection between the controller and an RS-232 port.
Computers, PLCs, or dumb terminals may be used to set and access controller data.

RS-485 OPTION #B & C: RS-485 (ONE-TO-MANY) COMMUNICATIONS

COMMUNICATIONS

Figure 15. Wiring for RS-485 Communications

Option Description: Provides one-to-many communications.

Terminate the controller furthest from the computer by connecting a 120-ohm, 1/4-watt resistor between ter-
minals 23 and 24.

9
 OPTIONS #1, #2, #3, #4: TRANSDUCER EXCITATION
TRANSDUCER
EXCITATION

Figure 16. Wiring for Transducer Excitation

Option Description:
The transducer excitation option provides power to remote transducers. The transducer outputs, in turn,
provide a signal to the controller input which can be scaled in the appropriate engineering units.
Option 1: 10 Vdc
Option 2: 12 Vdc
Option 3: 15 Vdc
Option 4: 5 Vdc

All options will provide at least 20 mA. The transducer circuitry is thermally protected from short circuits.

AUXILLIARY OPTIONS #PA, #PB, #PC, #PD: AUXILIARY OUTPUT

OUTPUT MENU

Figure 18. Wiring for Auxilliary Output

Option Description:
The Setpoint Variable or Process Variable is transmitted to a remote device (chart recorders, indicators, data
recorders, computers, process controllers, etc.) with 1 of 4 different interfaces:
Option PA: 4-20 mA
Option PB: 1-5 V
Option PC: 0-20 mA
Option PD: 0-5 V

The output signal is scalable in the Auxiliary Output Menu. Multiple remote indicators may be driven by the
controller. However, current and voltage outputs cannot be used simultaneously.

For current (mA) options, the remote indicators are connected in series. The sum of the input resistance for
all remote indicators must be less than 400 ohms. For voltage options, the remote indicators are connected
in parallel.
The sum of the currents for all remote indicators must be less than 10 mA.

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REMOTE ANALOG OPTION SA, SB, SC, SD, SE, and SF: REMOTE ANALOG SETPOINT
SETPOINT

OPTIONS SA, SB, SC, SD, SF OPTION SE

} 0-5 V/1-5 V/0-10 V

0-20 mA/4-20 mA

Enable Enable
Switch 10K Switch

CW

Remote analog setpoint Switch input only

Remote analog setpoint (potentiometer with enable
(voltage/current input) switch)

Figure 17. Wiring for Remote Analog Setpoint Identification

Option Description:
Remote setpoints use either voltage or current inputs, depending on the specified option:
Option SA: 0-5 V
Option SB: 1-5 V
Option SC: 0-20 mA
Option SD: 4-20 mA
Option SE: Switch Input Only
Option SF: 0-10 V

The input signal is scalable in the Remote Analog Setpoint Menu. Activation of the analog setpoint causes
the F1 indicator to illuminate. For current (mA) options, the input resistance is 255 ohms. For voltage input
options, the input resistance is greater than 10K ohms. Note: Switch input option SE is only active when
switch is closed. The digital input option  menu controls the programming of this switch.

*Ground shield at one end, taking care not to run wires next to power circuitry. Maximum length will be
determined by noise performance.

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OUTPUT TYPES
The Type “B” output is a mechanical device and subject to wear. To extend the life of the relay, set the Cycle Time for the
relay output to the longest duration that still affords good control.
When you ordered your Series C controller specific output types were specified, designated as “B”, “E”,
“F”, “G”, “S”, “T” or “Y”. You also had the option of configuring your controller with either one or two output
actions. The numbers below are suggested for most typical applications.
For Control Output Type Select Cycle Time
(in seconds)
B >15
E 0.2
F 0.2
G 0.2
S 0.2
T 15*
Y >15

*“T” outputs directly driving non-inductive loads (small heaters) can have cycle times as low as 0.2 seconds.

Output Type Description

B 5 A (120/240 Vac) relay, normally open, used for switching resistive loads. If relays or
solenoids are to be driven, select the “T” output. If a “B” output is selected, order snubber
network 235Z005U01.
E 0-20 mA
F 4-20 mA, full output to load with 500 ohm impedance max. (suppressed).
G High impedance ‘F’ (800 ohms).
S 20 Vdc pulsed output for solid-state relays.
T 1 A @ 120/240 Vac, solid-state relay, zero voltage-switched and optically isolated from drive
signal. Only resistive loads to 1A may be controlled directly. Larger loads may be controlled
using an external contactor.
Y 5 A (120/240 Vac) relay, but normally closed (output 2 only).

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OPERATION
Note: The image shows a 25C, but the
Output 1
LED indication operation, function and sequence of the
of Heat cycle buttons is the same for the model 18C
(Output 1 action) and 19C.
Output 2
LED indication
of Cool cycle
(Output 2 action)
Alarm 1
LED indication
of Alarm1 condition
Alarm 2
LED indication
of Alarm 2 condition
Function 1
LED indication of
Special Function 1
Mode/Enter Key
Function 2 Used to enter Parameter selections,
LED indication of access operating modes, release
Special Function 2 latched alarms, and index through
menu items.
Lower Key
Used to decrease values.
(Hold for fast-step progression)
Raise Key
Used to increase values.
(Hold for fast-step progression)
Menu Access Key
Used to enter or exit the menu system, index to the next
Figure 19. Front Panel Controls and Indicators menu, and enter the Security Level menu.

POWER ON
The Series C
controller’s functional When power is first applied to the Series C, all segments of the LED displays will be momentarily
hierarchy
is organized into illuminated while the instrument goes through a series of diagnostic checks to verify proper operation. A
three distinct user- software version number will then appear in the lower display, followed by a configuration code (upper
programmable display) and the communications protocol which is supported (lower display).
groupings:
Security Level,
Menu System, and IMPORTANT: On initial startup, there is a possibility that outputs may be activated. We recommend
Operating Mode. placing the unit in Standby mode until you have configured the controller according to your application
requirements.
To place the controller in Standby, follow this procedure:

1) Press and hold Mode/Enter key until a menu label appears in upper display (approximately
three seconds).
2) Press Raise or Lower key until  appears in the lower display.
3) Press Mode/Enter key. (The upper display will alternate between  and process value.)

Operations Overview
The user interface of the Series C allows you to use menus to set up the instrument, set the desired
security level, change the setpoint, and conveniently change operating modes. A functional representation
of the user interface and the key presses necessary to perform the basic functions is shown for each menu
throughout these instructions.

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 The Athena Series C controllers are versatile instruments that are capable of using many types of input
CONFIGURATION values and implementing several types of control strategies. To support this versatility, the Series C
SEQUENCE controllers are capable of storing values for many configuration parameters. Interrelationships exist between
the parameters. Therefore, it is important that you configure the parameters in the correct sequence.

If you plan to use a thermocouple or RTD input and if you do not plan to use degrees Fahrenheit (the default
unit of measure), the first step is always to specify the unit to be used (Celsius or Kelvin) using the 
(display) menu  parameter. The input type parameter is configured at the factory to match the type
of calibration specified when the controller was ordered. If the controller was calibrated and configured at
the factory for a linear input type, the units of measure parameter will not be included in the display menu
until you change the input type. When changing the input from a linear to a temperature input (or vice
versa), the input jumper settings must also be changed, and the controller must be re-calibrated (unless
the “calibrate all” option was specified when the controller was ordered). The controller uses this unit of
measure for internal operations, as well as for external communications. When you change the units of
measure for temperature inputs, the controller recalculates any values that have already been specified.
For example, if you want the setpoint to be 100 oC, then you must change the units from the default F to C
before you write the setpoint of 100 to the controller. If you change the units after you write the setpoint of
100 to the controller, the controller will convert the 100 oF setpoint to 37.8 oC. In this case, you would have to
reconfigure the setpoint to 100 oC to implement the control needed by your process.

After the unit of measure has been changed, if necessary, from degrees Fahrenheit to your choice of Celsius
or Kelvin, the next step is always to specify the type of input that each controller will receive. That means
that you must specify the type of thermocouple or RTD that will provide the input to the controller, or, in the
case of a linear input, the range and units of the input (0 to 20 mA, 0 to 5 V, 1 to 5 V, etc.) The type of input
specified affects how the controller processes the input signal and calculates the output needed to achieve
the setpoint.
With the exception of the unit of measure, generally the parameters should be configured in the sequence in
which they are presented in the menus.

In addition to being aware of the sequence in which parameters should be configured, you should also
remember that not all parameters apply to all applications. For example, if you specify that the input type
is a thermocouple or RTD, then you will not see the low scale and high scale parameters in the input menu.
However, if you use a linear input, then you must specify scaling values, or accept the factory defaults
(-1999 to 9999). The database values in new (“out of the box”) controllers are always the default values,
except in the case of the input type parameter, which is configured at the factory to match the type of
calibration ordered. (If “calibrate all” was specified, the input type is set to J thermocouple at the factory.)

Outputs
WHAT HAPPENS When the controller is powered up, under some circumstances the outputs may be activated. If the
WHEN YOU controller has been configured, this is good. However, if the controller is new (not yet configured), then
we recommend placing the controller in standby mode until you have configured the controller for your
POWER UP application.

Display
When a controller is first powered up, all segments of both lines of the LED display will be lit briefly while the
controller goes through a series of self-diagnostics. Next the top line briefly displays the type of controller,
while the lower line displays a firmware version number. Next, the top line will display , while the lower
line displays the type of communication protocol the controller supports. Finally, the process variable (PV)
and process setpoint value (SV) are displayed, this is the normal operator display.

Setpoint
Once the controller has been configured, its behavior at startup depends on the choices made during
configuration.

The controller can be configured to ramp gradually up to the setpoint after the controller is powered up. If
this single-setpoint ramp function has not been enabled, then the controller’s control algorithm will use the
outputs to achieve the configured setpoint using the configured control strategy as quickly as possible.

14
The following table summarizes the configuration and startup tasks to be accomplished once the controllers
are mounted and wired as described in this manual. The configuration sequence does matter, because
there are interdependencies among parameters. We recommend configuring the controllers in the
sequence shown below.

Step Action
1 Power up the controller
2 Put the controller in Standby mode
3 If you plan to use a temperature input (thermocouple or RTD) and do not plan to use the
default units of measure Fahrenheit, select the units of measure.
4 Specify the input type. If the input is linear, scale the input.

5 Optional – Specify the number of decimal places to be stored and displayed and the display
refresh rate. If you do not configure these display parameters, the controller will use the
defaults.
6 Choose how the outputs will be used and configure the parameters that apply to the output
function.
7 For on/off control, customize the output operation using the hysteresis (heating only or
cooling only) and deadband (heating and cooling).
For Autotuning, prepare the process and initiate the operation.
For manual tuning of PID, specify a manual offset and other tuning values.
8 Optional – Configure alarms.

9 Optional – Configure single-setpoint ramp or multi-segment recipe.

10 Recommended – Specify the loop break time, and configure failsafe outputs to be used if
the controller detects a problem with the input.
11 Optional – Configure any parameters related to hardware options, such as the scale for a
remote analog setpoint, or the function of an auxiliary analog output.
12 Adjust the setpoint.
13 Change the security access level to the most restrictive level that is appropriate for your
site.

15
SECURITY LEVELS The security level feature allows you to limit access to the menus, setpoint, and operating mode selection
according to the needs of your application. The security levels provided are Key Lockout, Setpoint, Setpoint
plus Mode, User, Configuration, and Factory.
The controller’s
initial security level,
To view or change security level from the Process Variable display, press and hold the Menu Access
set at the factory, is key for approximately 10 seconds. (Ignore the menu label that will appear in the upper display after
Configuration approximately three seconds.) The controller will display  (Access Level) and the current security level
 . When you have label, e.g.,  . Use the Raise or Lower keys to index through the security levels.
completed configuring
the instrument, we Press the Mode/Enter key once to select the new security level desired and return to the Process Value
recommend the
security level be set display.
to the most restrictive
level suitable for your
application.
Security Levels and Access Restrictions

Display Parameter Description

  Key Lockout Highest security level. No access to any controller functions. To escape,
follow instructions above for changing security levels.
 Setpoint No access to menus. Only allows setpoint value or output percentage
(manual mode) to be changed.
 Setpoint plus Mode No access to menus. Only allows setpoint value, output percentage
(manual mode), or operating mode to be changed.
 User All “Setpoint” level privileges as well as access to Operating Mode,
Autotune, and Control menus.
 Configuration All “User” level privileges as well as Input, Output, Display, and
Supervisor menus.
 Factory All “Configuration” level privileges as well as access to Calibration
menu.

NOTE: Removing this jumper on the

microcontroller board disables the keypad,
thus preventing any operator access.
JMPØ3

OPERATING The Series C’s operating modes are: Manual, Standby, Normal, Autotune, Ramp/Soak Recipe, Run and Hold.
MODES To select a different operating mode, press the Mode/Enter key for three seconds.

Remember to press The operating mode that the controller is currently in will be displayed. To index through the available
the Mode/Enter key operating modes, press the Raise or Lower keys. When the desired mode is displayed, press the
after making your Mode/Enter key once to select the mode.
selection.

If both outputs are set to  ,or  the controller will function as a non-controlling indicator.
Control ouputs will be disabled and the Operating Modes will not be displayed.

16
OPERATING MODES Display Description
 Manual (Fixed Output Percentage). Used to set control output percentage independent of
Manual operating Process Value.
mode overrides To set percentage, use the Menu Access key to select  and then use the Raise
automatic control,
or Lower keys to set the value.  is displayed if Output 1 is a control output;  is
allowing you to
control the displayed if Output 2 is a control output.
outputs using a fixed Standby - Used to disable control outputs.
percentage of output 
power, regardless of
the process variable  Normal - Normal automatic control
or setpoint.
 Autotune - (only available when unit is in Standby mode and one output is set to PID) -
If current automatic Used to initiate the autotuning sequence (from Standby only)
control is PID,
transfer to Manual  Start Ramp/Soak Recipe - (only when programmed.)
mode is “bumpless.”
 Run - (only available when recipe is active.) - Used to start ramp/soak recipe mode.

 Hold - (only available when recipe is active.) - Used to enable Hold function

The Parameter Menu System is organized into ten basic menus: Input, Display, Output, Control, Alarm,
MENU SYSTEM Tune, Recipe, Supervisor, Calibration, and Option.
OVERVIEW To access the Menus, press and hold the Menu Access key for approximately 3 seconds until a menu
label appears in the upper display. There are additional menus presented when an option is selected under
the Option menu; however, the options are non-functional unless the appropriate option board has been
installed.

Pressing the Menu Access key indexes from menu to menu. Pressing the Mode/Enter key indexes
through the parameters in a particular menu. The Raise and Lower keys are used to modify the
visible menu parameter. If a key press is not sensed within five minutes, the controller automatically exits
the Menu System and reverts to the Process Value display.

Each menu contains a logical group of parameters related to one another. Furthermore, the sequence of the
menus has been carefully chosen to put the most important setup menus first.

To return to Process
Value at any time, Security
press and hold Menu
Access key for Levels
three seconds

Press for 10 seconds Press once

Press for 3 seconds

Process Press for 3 seconds

Menu Mode
Variable
System Selection
Display

Press for 3 seconds Press once

Figure 20. Series C Functional Diagram Menu Flow

17
 As stated above, to access the Menus, press and hold the Menu Access key for approximately 3
seconds until a menu label appears in the upper display. There are additional menus presented when an
MENU SYSTEM option is selected under the Option menu; however, the options are non-functional unless the appropriate
OVERVIEW option board has been installed.

Pressing the Menu Access key indexes from menu to menu. i.e. pressing the Menu Access key
We recommend you allows you to scroll along the top line of menus which are displayed in the top (red) window.
start with the INPUT
menu. Pressing the Mode/Enter key indexes through the parameters in a particular menu; these are displayed
in the lower (green) window.

The Raise and Lower keys are used to modify the visible menu parameter value. The lower window
will alternate between the parameter and the parameter value.

        

Note - Parameter (Input Menu) (Display Menu) (Output Menu) (Calibration (Alarm Menu) (Tune Menu) (Recipe Menu) (Supervisor (Calibration
Menu) Menu) Menu)
labels displayed
will vary, depending        
upon the controller
configuration.       
This table is a       
representation of
available parameters       
within the different
menus. Please refer      
to the relevant menu
descriptions.

MENUS
Display Menu Description
 Input Used to select sensor-related parameters, such as input type, limits, and scaling.
Available at the  security level.
 Display Used to set or change decimal position and display units. Available at the 
security level.
 Output Used to specify output usage, control methods, and alarms. Available at the
 security level.
 Control Used to select parameters associated with the control methods.
Available at the  security level.
 Alarm Used to select alarm parameters . Note: This menu is also functional for
controllers not equipped with alarm hardware; however, alarm indication will be
only visual via the A1 and A2 LEDs on the front panel. Available at the 
security level.
 Tune Used to set the autotune damping parameter. Available at the  security
level.
 Recipe Used to set ramp and soak parameters. Available at the  security level.

 Supervisor Used to set fail-safe and supervisory parameters. Available at the  security
level.
 Calibration Used to recalibrate input. Available in the  security level.

 Option (Option) Used to set serial communications parameters. Activated in the 
security level; available at the  security level.
 Communications (Option) Used to select switch input functions. Activated in the  security
level; available at the  security level.

 Contact/Digital Input (Option) Used to select switch input functions. Activated in the  security
level.
 Remote Analog Setpoint (Option) Not Currently Available - for future use.

 Auxiliary Output (Option) Used to set auxiliary output parameters. Activated in the 
security level.

18
 PARAMETER OPTIONS WITHIN INDIVIDUAL MENUS
INPUT MENU We recommend initial set up starts at the Input menu where the first parameter that needs to be set is Input
Type.
The remaining Input Menu parameters will change, depending upon whether a linear input type or a
How Do I Get Here? temperature input type is selected. Other menu parameters related to the sensor range may also change.

1. Press for 3 Display Parameter Available Selections

seconds until menus
appear.  Input Type  - Type J thermocouple
2. Press until  - Type B thermocouple
 appears.
 - Type C thermocouple
3. Press until
 appears.  - Type E thermocouple
The SV display will
alternate between  - Type K thermocouple
the parameter and
its value.  - Type N thermocouple
 - Type NNM thermocouple
4. Press or
to make selection  - Type R thermocouple
 - Type S thermocouple
 - Type T thermocouple
 - Platinel II thermocouple
 - 100 ohm platinum RTD
 - digital RTD
 - 0 - 20 mA
 - 4 - 20 mA
 - 0 - 10mV
 - 0 - 50 mV
 - 0 - 100 mV
 - 10 - 50 mV
 -0-1V
 -0-5V
 - 0 - 10 V
 -1-5V

Note: When you ordered your controller, an input type was specified and the controller was set up
accordingly and calibrated for that input type at the factory. If you decide to change input type from
thermocouple to RTD or vice-versa, you will need to recalibrate the controller unless you ordered the
“Calibrate All” option. If you are changing from a temperature input type to a linear input type, you MUST
recalibrate and change the jumper settings as indicated in the above table.

Input Jumper Settings

Input Type JMPØ1 JMPØ2

Thermocouple Out Out

RTD Out Out
Voltage <100 mV Out Out
Voltage >100 mV In Out
Current Process In In

19
 IF A TEMPERATURE INPUT TYPE HAS BEEN SELECTED, THE FOLLOWING OPTIONS WILL SUBSEQUENTLY APPEAR IF THE
BUTTON IS SELECTED.
Display Parameter Available Selections
 Bias (Display offset)  to  - Use the or to set the bias value. Bias
allows the operator to compensate for any difference between sensor
temperature and the point to be measured. The process display and
setpoint will be offset by the value entered here.
 Lower Setpoint Limit  - Use the or to set the value of the lower limit of
the setpoint, i.e. lowest value of the span of the sensor. This limit prohibits
users from adjusting the setpoint lower than the value entered here
 Upper Setpoint Limit  - Use the or to set the value of the upper limit of
the setpoint, i.e. the highest value of the span of the sensor. This limit
prohibits users from adjusting the setpoint higher than the value entered
here
 Filtering  - Use the or to set any filtering delay (in seconds)
between 0.1 to 10 seconds. In the Input menu, filtering changes the
speed for the process value display only, it does not affect control. This
parameter is mainly used to slow down the flickering of the display when the
decimal position chosen is greater than zero.

In the selections above, and in subsequent parameter selections, the ‘span of sensor’ phrase is used. The
table below indicates the span of typical sensors .

Sensor Type Min Value Max Value Sensor Type Min Value Max Value

B thermocouple 32 F / 0 C
o o
3308 F / 1820 C
o o
C thermocouple 32 F / 0 C
o o
4199 oF / 2315 oC
E thermocouple -238 oF / -150 oC 1832 oF / 1000 oC J thermocouple -328 oF / -200 oC 1400 oF / 760 oC
K thermocouple -454 oF / -270 oC 2469 oF / 1354 oC N thermocouple -450 oF / -268 oC 2372 oF / 1300 oC
NNM t/c 32 F / 0 C
o o
2570 F / 1410 C
o o
R thermocouple -58 F / -50 C
o o
3214 oF / 1768 oC
S thermocouple -58 oF / -50 oC 3214 oF / 1768 oC T thermocouple -454 oF / -270 oC 752 oF / 400 oC
Platinel II t/c -148 oF / -100 oC 2250 oF / 1232 oC PT100 RTD -328 oF / -200 oC 1562 oF / 850 oC
PT100 RTD -328 F / -200 C
o o
707 F / 375 C
o o
Linear Input -1999 9999
decimal
20
 IF A LINEAR INPUT TYPE HAS BEEN SELECTED, THE FOLLOWING OPTIONS WILL SUBSEQUENTLY APPEAR IF THE
BUTTON IS SELECTED.

Display Parameter Available Selections

 Bias (Display offset)  to  - Use the or to set the bias value. Bias
allows the operator to compensate for any difference between sensor
temperature and the point to be measured. The process display and
setpoint will be offset by the value entered here.
 Lower Limit of Scale  to  - Use the or to set the value of the lower
limit of the scale.
 Upper Limit of Scale    - Use the or to set the value of the
upper limit of the scale.
 Filtering  - Use the or to set any filtering delay (in seconds)
between 0.1 and 10 seconds. In the Input menu, filtering changes the
speed for the process value display only, it does not affect control. This
parameter is mainly used to slow down the flickering of the display when the
decimal position chosen is greater than zero.
 Lower Setpoint Limit  - Use the or to set the value of the lower limit of
the setpoint, i.e. lowest value of the span of the sensor.
 Upper Setpoint Limit  - Use the or to set the value of the upper limit of
the setpoint, i.e. the highest value of the span of the sensor.

Example 1: A cooling process with a pressure Example 2: A humidity control process has a sensor
sensor that provides a 4 - 20mA output / input with a 0 - 5 V output / input to the controller. The
to the controller. The sensor measures between 0 sensor measures between 0 and 100% relative
and 220psi but the process needs to be controlled humidity but needs to control the process between
between 50 and 75 psi. 40% and 60% relative humidity.

Display Parameter Selections Display Parameter Selections

 Bias (Display offset)   Bias (Display offset) 

 Lower Limit of Scale   Lower Limit of Scale 

 Upper Limit of Scale   Upper Limit of Scale 

 Filtering   Filtering 

 Lower Setpoint Limit   Lower Setpoint Limit 

 Upper Setpoint Limit   Upper Setpoint Limit 

21
DISPLAY MENU

How Do I Get Here?

1. Press for 3
seconds until menus
appear.

2. Press until
 appears.

3. Press until
 appears.
The SV display will
alternate between
the parameter and
its value.

4. Press or
to make selection

Note 1 - If you are Display Parameter Available Selections

using a digital
RTD () for  Decimal point position  to  - Use the or to set the ‘resolution’ with the
your input, the see note 1 location of the decimal point for linear inputs
 option will
not appear. This  to  - Use the or to set the ‘resolution’ with the location
parameter is set by of the decimal point for thermocouple or RTD input.
the type of input. Filtering - Use the or to set any filtering delays between 0.1
 
and 10 seconds.
Note 2 - If you are Units - see note 2 - Use the or to select Fahrenheit scale
using a linear input,
 
the  option will  - Use the or to select Celsius scale.
not appear. This
parameter is set  - Use the or to select the Kelvin scale.
and scaled by the
type of input.  Blanking  Use the or to set time, between 0.1 and 9999 seconds
before the setpoint display turns off.

22
 The first parameter that needs to be set in the Output Menu is the Output Type. There are four possible
Output Type configurations: PID, On/Off, Alarm, or Off; the remaining menu parameters in the Output Menu
OUTPUT MENU will change, depending on the Output Type selected.

The Control Menu will also change depending on the Output Type selected. If you ordered two outputs, you
can select two different Output Types. After setting your Output Type, refer to the corresponding sections
below for the remaining Output Menu parameters.

For simplification purposes, the following sections assume the same Output Type for both outputs. If you
selected different Output Types, refer to both of those sections.
How Do I Get Here?

1. Press for 3
seconds until menus
appear.

2. Press until
 appears.

3. Press until
 appears.
The SV display will
alternate between
the parameter and
its value.

4. Press or
to make selection

Display Parameter Available Selections

 Output 1 Type  - PID control of Output 1
 - On/Off control of Output 1
 - Output 1 set to OFF
 - Alarm settings on Output 1

 Output 2 Type  - PID control of Output 2

 - On/Off control of Output 2
 - Output 2 set to OFF
 - Alarm settings on Output 2

23
 The C Series controllers support both PID and on/off control. If the controller is equipped with
two standard outputs, the outputs can be configured for two different types of control. The
CONTROL MENU parameters used to customize the control operation are in the  (control) menu which is avail-
able only when the security access level is set to  (configuration) or  (factory).

If both outputs are configured for use with alarms or turned off (using the output 1 type and output 2 type
parameters), then the  (control) menu will not be displayed.

How Do I Get Here?

1. Press for 3
seconds until menus
appear.

2. Press until
 appears.

3. Press until
 appears.
The SV display will
alternate between
the parameter and
its value.

4. Press or
to make selection

Display Parameter Available Selections

 Output 1 Type  - PID control of Output 1
 - On/Off control of Output 1
 - Output 1 set to OFF
 - Alarm settings on Output 1

 Output 2 Type  - PID control of Output 2

 - On/Off control of Output 2
 - Output 2 set to OFF
 - Alarm settings on Output 2

Note: the above table shows the options that first appear in the OUTPUT menu. Once the type of
control is selected, other options / selections are made available in the corresponding CONTROL
menu. For the sake of clarity, these different selections are shown in the following examples of
PID CONTROL options and ON/OFF CONTROL.
24
 PARAMETER OPTIONS FOR PID CONTROL IN OUTPUT AND CONTROL MENUS
OUTPUT MENU
Display Parameter Available Selections
How Do I Get Here?  Output 1 Action  - Reverse acting (heating)

1. Press for 3  - Direct acting (cooling).

seconds until menus
appear.  Output 1 Cycle Time *  to  - Use the or to set the cycle time between 1
and 120 seconds.
2. Press until Output 1 Low Limit  to  - Use the or to select the lower limit of the
 appears. 
output, between 1 and 100%
3. Press until Output 1 High Limit    - Use the or to select the high limit of the
 appears. 
The SV display will
output, between 1 and 100%.
alternate between  Output 2 Action  - Reverse acting (heating).
the parameter and
its value.  - Direct acting (cooling).
4. Press or  Output 2 Cycle Time *  to  - Use the or to set the cycle time between 1
to make selection and 120 seconds.
 Output 2 Low Limit    - Use the or to select the lower limit of the
output, between 1 and 100%
 Output 2 High Limit    - Use the or to select the high limit of the
output, between 1 and 100%.

*Recommended Cycle Time Settings

Output Type Recommended Setting (seconds)
B (5A/3A) 15 to 120
E (0-20 mA) 0.2
F (4-20 mA) MUST be set to 0.2
G (4-20 mA) MUST be set to 0.2
S (pulsed 20 Vdc) 0.2
T (S.S. relay) 15 to 120**
Y (5A/3A) N.C. 15 to 120 (Output 2 only)
**“T” outputs directly driving non-inductive loads (small heaters) can have cycle times as low as 0.2 seconds.

As stated above, the Output Menu and the subsequent Control Menu will change, depending upon the
CONTROL MENU Output Type selected. The settings shown here indicate what is available when an Output type is set for PID
Control.

Note: These parameters are automatically set during the autotune procedure. We do not recommend
altering the value of these control parameters unless your process requires manual tuning. We do, however,
recommend returning to this screen once an autotune is complete to record the values for the proportional,
How Do I Get Here? derivative and integral actions that have been determined for your process.
1. Press for 3
seconds until menus Display Parameter Available Selections
appear.
 Proportional Band 1  to  - Use the or to set the cycle time between 1
2. Press until and 120 seconds.
 appears.
 Proportional Band 2  to  - Use the or to select the lower limit of the
3. Press until output, between 1 and 100%
 appears. The Derivative Action (Rate)  to  - Use the or to select the high limit of the
SV display will 
alternate between output, between 1 and 100%.
the parameter and Manual Reset - Reverse acting (heating).
its value.
 
Note - the Integral Action (Auto Reset) parameter only appears if  is selected in the  - Manual Reset - parameter
4. Press or
to make selection  Integral Action (Auto  to  - Use the or to set the integral rate time
Reset) between 0 and 9600 seconds.

Setting Derivative (Rate) or Integral (Reset) to 0 disables that aspect of PID control. If BOTH
outputs are set to direct-acting or BOTH outputs are set to reverse-acting, then only one
proportional band selection will be displayed.

25
 PARAMETER OPTIONS FOR ON/OFF CONTROL IN OUTPUT AND CONTROL MENUS
OUTPUT MENU
How Do I Get Here?
Display Parameter Available Selections
1. Press for 3
seconds until menus  Output 1 Action  - Reverse acting (heating)
appear.
 - Direct acting (cooling).
2. Press until
 appears.  Output 2 Action  - Reverse acting (heating).

3. Press until  - Direct acting (cooling).

 appears.
The SV display will
alternate between
the parameter and
its value.

4. Press or

In On/Off temperature control, there are two parameters that have a significant effect on the control
CONTROL MENU characteristics, namely deadband and hysteresis. These need to be addressed in the control menu but a
brief description might help explain the differences.

Deadband - In On/Off temperature control, it is the band above or below the setpoint where there is no
output action. It has the effect of moving the apparent setpoint.

Hysteresis - In On/Off temperature control, hysteresis represents the band where the output changes state
from deactivated to activated. It prevents chattering around the setpoint and prevents rapid output cycling.
How Do I Get Here?

1. Press for 3 Display Parameter Available Selections

seconds until menus
appear.  Deadband 1  Use the or to select the value of deadband
of output 1, which will range between the negative span of
2. Press until
 appears.
sensor to positive span of sensor
 Hysteresis Output 1  Use the or to select the hysteresis value of
3. Press until output 1, between 1 and the span of sensor
 appears.
The SV display will  Deadband 2  Use the or to select the value of deadband
alternate between of output 1, which will range between the negative span of
the parameter and
its value.
sensor to positive span of sensor
 Hysteresis Output 2  Use the or to select the hysteresis value of
4. Press or output 1, between 1 and the span of sensor
to make selection

If BOTH outputs are set to OFF in the Output Type Menu, the controller will function as a non-
controlling indicator. Control outputs will be disabled and the Operating Modes will not be
displayed.

26
 The first step in configuring an alarm is to choose the alarm action. The choices are:
NOTES ON •  (off) – The alarm will not be used.
ALARMS •  (normal) – The LED will be lit (and the optional alarm output activated) when the process value
triggers the alarm and can be turned off when the alarm condition has been cleared.
•  (latching) – Once the LED is lit (and optional alarm output activated), the LED will remain lit (and the
Deviation, Inverse output will remain in the alarm state) until the operator presses the key, even if the alarm condition has
Band, and Normal cleared before the operator presses the key.
Band Alarms track
•  (event) – This special use of an alarm LED (and optional alarm output) indicates that the controller
with setpoint.
has reached a particular point in a ramp/soak recipe. Setting the alarm action to “event” reserves the
alarm for use by a ramp/soak recipe. However, the specific recipe event(s) that will trigger the alarm are
configured using the  (ramp/soak) menu.

Unless the output will be used to signal ramp/soak recipe event, the second step in configuring an alarm is to
choose the alarm operation. The choices are:
• PROCESS ALARM – Activated when the process variable reaches the alarm value (alarm setpoint
parameter value), independent of the PV’s relationship to the process setpoint. A high process alarm
activates at and above the alarm setpoint. A low process alarm activates at and below the alarm setpoint.
For example, if you want an alarm to alert the operator when the PV goes up to 200, then configure the
alarm as a high process alarm, and specify the alarm setpoint as 200. The default value for a process alarm
is 77.

• DEVIATION ALARM – Activated when the process variable deviates from the process setpoint by the
amount specified using the alarm value (alarm setpoint parameter value). A high deviation alarm activates
when the PV is above the process setpoint by the amount specified using the alarm value. A low deviation
alarm activates when the PV is below the process setpoint by the amount specified using the alarm value.
For example, if you want an alarm to alert the operator when the PV is 50 below the setpoint, then configure
the alarm as a low deviation alarm, and specify the alarm value (using the alarm setpoint parameter) as 50.
The default value for a deviation alarm is 1728.

• INVERSE BAND ALARM – Activated when the process value is within a specified band centered around the
setpoint. For example, if you want the alarm to alert the operator when the PV is 10 units (or less) above or
below the process setpoint, then configure the alarm as an inverse band alarm, and specify 10 for the alarm
setpoint parameter value. The default value for an inverse band alarm is 1728.

• NORMAL BAND ALARM – Activated when the process value is outside a specified band centered around
the setpoint. For example, if you want the alarm to alert the operator when the PV is 10 units (or more)
above or below the process setpoint, then configure the alarm as a normal band alarm, and specify 10 for
the alarm setpoint parameter value. The default value for a normal band alarm is 1728.

Unless the alarm will be used to signal ramp/soak recipe event, you can configure an alarm delay. If you
specify an alarm delay, then when the controller detects an alarm condition, the alarm will not be activated
until the alarm delay time has passed. Use the alarm delay to reduce nuisance alarms for transient
conditions that are corrected without any operator action.

Unless the alarm will be used to signal a ramp/soak event, you can configure an inhibit time for the alarm. If
you specify an alarm inhibit time, the controller will not activate the alarm following power up until the alarm
inhibit time has elapsed. This is particularly useful for preventing activation of low alarms during startup
(before the process has had time to reach operating temperature).

27
ALARM MENU

The
Control Menu does
not apply to an
Alarm Output Type;
therefore, the
Control Menu does
not appear.

Alarms A1 & A2 can

be set up using this
same information
in the
menu.

How Do I Get Here?

1. Press for 3
seconds until menus
appear.

2. Press until
Display Parameter Available Selections
 appears. Output 1 Alarm Action
 
3. Press until  to select latching alarm
 appears.
The SV display will  to select an event.
alternate between
the parameter and
 to select normal alarm
its value.

4. Press or  Output 1 Alarm Operation  - to select Process Low

to make selection
 to select Process high
 to select inverse band
*Alarm Delay - the
time delay between  to select normal band
the detection of the
 to select deviation low
alarm condition and the
initiation and indication  to select deviation high
of the output action.
**Alarm Inhibit -  Output 1 Alarm Delay* Set between 0 and 9999 seconds
prevents low setpoint Output 1 Alarm Inhibit** Set between 0 and 9999 seconds.
alarm activation during

cold startup applications.  Output 1 Alarm Setpoint Set the alarm setpoint or “ranges” for deviation/ inverse// normal alarms.

 Output 2 Alarm Action 

 to select latching alarm
 to select an event
 to select normal alarm

 Output 2 Alarm Operation  - to select Process Low

 to select Process high
 to select inverse band
 to select normal band
 to select deviation low
 to select deviation high

 Output 2 Alarm Delay* Set between 0 and 9999 seconds

 Output 2 Alarm Inhibit ** Set between 0 and 9999 seconds.

 Output 2 Alarm Setpoint Set the span of the sensor

28
 “Ramping” protects a process from rapid changes in the setpoint and the resulting thermal shock, as the
NOTES ON controller tries to force the process variable to follow. Athena temperature controllers have the facility to
ramp their effective setpoint towards the final target value at a predefined rate. A deviation alarm is often
RECIPE (RAMP/ used with this feature to ensure the process closely follows the rate ramp. When the setpoint reaches the
SOAK) top of the ramp, a “soak period” begins where the setpoint is maintained at this value.

Single Setpoint Ramp Time

This selection will cause the controller to ‘ramp’ the process from the starting point (current process value)
to the setpoint in the time specified. This ramp will take place at startup when selected from the Ramp/Soak
menu. The setpoint must be at least ±0.2% of sensor span for the ramp to be employed.

29
 Multi-Step Ramp
This selection will enable the programming of a recipe (make all ramp/soak recipe variables visible). Recipes can
be resumed on startup if interrupted by a power failure or initiated, held, and terminated from the front panel via
the Mode Menu or with the logic input option (initiate and held/resumed only). The recipe cannot be edited while
running

Holdback Band
Specifies the maximum number of degrees above or below setpoint that the process can be for the segment timer
to keep going. If the process exceeds the holdback band, the timer will pause while the process settles back into
the band and then continue. If this feature is not desired, this parameter should be set to .

Termination State
This parameter determines what the control will do at the completion of a recipe. Last Setpoint refers to the last
temperature specified in the ramp/soak recipe. Default Setpoint refers to the standard setpoint which was in effect
prior to recipe initiation.

Recycle Number
Specifies the number of times after the first time that the recipe is run before the program terminates.

Power Fail Resume

Setting this parameter to On will cause the control to resume a recipe which was active when a power failure
occurred. The recipe will resume at the start of the last active ramp or soak segment.

Ramp/Soak Events (1-8) (If alarms are configured as ramp/soak events.)

Ramp/Soak events occur at the beginning of their designated segment. All events are terminated once the recipe
has been completed or terminated. This can be used as an alarm when a segment is reached.

RECIPE (RAMP/ Display Parameter Available Selections

SOAK) MENU  Recipe Option  - Single Setpoint Ramp
 - Multi Step Ramp.
How Do I Get Here?
 - Disabled.
1. Press for 3
seconds until menus Single Setpoint Ramp  Use the or to select the ramp time, between 1
appear. 
Time* and 9999 minutes
2. Press until Holdback Band  Use the or to select the Holdback Band,
 appears. 
between Off and 100 degrees
3. Press until  Termination State  - Last Setpoint
 appears.
The SV display will  - Default Setpoint
alternate between
the parameter and  - Recipe to Stanby
its value.
* Note - this parameter is only available if single-setpoint ramp is selected.
4. Press or
to make selection
If a ramp/soak error condition occurs, the upper display willtoggle between  and the numeric
error code for three seconds before the recipe terminates. Possible error codes are:
 = Recipe Empty (i.e. no non-zero ramp times)
 = Insufficient Setpoint-Process Value Deviation

30
 The following seven parameters shown in the table below are only available when Multi-Step Ramp is
selected.

Display Parameter Available Selections

 Recycle Number  - Single Setpoint Ramp

 Power Fail Resume  - Off

 - On.

 Ramp Times 1-8  Use the or to select the ramp time, between 1
and 9999 minutes
 Ramp Events 1-8*  Alarm 1 On
 Alarm 1 Off
 Alarm 2 On
 Alarm 2 Off
 Disabled

 Soak Levels 1-8  Use the or to select the soak temperature at

the different steps
 Soak Times 1-8  Use the or to select the soak time, between 1
and 9999 minutes
 Soak Events 1-8*  Alarm 1 On
 Alarm 1 Off
 Alarm 2 On
 Alarm 2 Off
 Disabled
* Note - For Ramp Events and Soak Events to be employed, Alarm 1 or Alarm 2 must be set for
event usage  in the Alarm Menu. This will require you to go back to the Alarm Menu, once you
have activated a Multi-Step Ramp, to see and set alarm 1 and 2 action to the now visible 
selection.

31
 You can use the supervisor menu to specify the output percentages to be used if the controller detects a
SUPERVISOR problem with the process input (failsafe values), and the length of the time period during which the input
MENU should change in response to output action if the input and output are working normally (loop break time).
You can also use this menu to see the highest and lowest process value received by the controller since the
How Do I Get Here? controller was powered up.
The supervisor menu can also be used to set the values of all the configuration parameters back to their
1. Press for 3 factory defaults. The calibration of the controller will be affected when the defaults are set back to their
seconds until menus factory defaults, so recalibtaion of the controller WILL BE REQUIRED.
appear.

2. Press until
 appears. Display Parameter Available Selections
 Output 1 Failsafe State  to  - %age of output. Used when the controller
3. Press until
 appears. detects a problem with the input: open sensor, reversed
The SV display will sensor, or loop break time exceeded.
alternate between
the parameter and  Output 2 Failsafe State  to  - %age of output
its value.
 Loop Break Time /  to  sec. Specifies the length of the time during
4. Press or which the input should change in response to output action
to make selection if the input is working normally. The controller will use this
loop break time as a criterion for going into failsafe state and
sending the outputs to the failsafe output percentages
 Highest Reading n/a - The highest and lowest process values received since
the last reset. These readings are read-only values. To
 Lowest Reading
reset the values to allow new highest and lowest process
values, press the or key.
 Load Default Parameters  This function returns all configuration parameter values to their
defaults


Choosing “Yes” to Load Default Parameters resets all menu parameters to factory settings and
the controller will require recalibration..
.

The Failsafe State is only enforced when a problem is detected with the process input. It is not
reliably enforceable in instances of internal circuitry failure such as EEPROM problems.

Output % High Limits are ignored when the unit enters a Failsafe State.

32
 The calibration menu does not contain configuration parameters, instead it is used to display the values for
CALIBRATION which a simulated input should be applied to the controller input terminals during calibration of the zero offset
MENU and the span adjustment. It is also used to initiate the calibration operation after the controller has been
prepared.
How Do I Get Here?

1. Press for You do not have to calibrate every new controller. When your controller was ordered, you specified an input
3 seconds until type for which the unit was calibrated at the factory for the type of input specified.
menus appear.
ONLY AVAILABLE
UNDER FACTORY Please note that this menu can only be seen / used when the controller has been set to the
SECURITY LEVEL.
highest security setting - Factory (  ) . We strongly recommend that under normal operations,
2. Press until this menu is deactivated.
 appears.
Display Parameter Available Selections
3. Press until
 appears.  Toggles with the temperature value that should be input to
The SV display will perform the low calibration operation. The low calibration
alternate between operation is triggered by pressing the up arrow key.
the parameter and
its value.  Toggles with the temperature value that should be input to
perform the high calibration operation. The high calibration
4. Press or operation is triggered by pressing the up arrow key.
to make selection

33
 The C Series can support a variety of options, including serial communications. Use of most of these options
requires that you configure a few parameters.which are arranged in menus, one for each option. The
OPTIONS MENU available options include:

REMOTE SETPOINT - this option allows you to select either of two setpoints for your process. The second
setpoint can be enabled only by an external switch or signal. Parameters are set in the  menu.

AUXILLIARY OUTPUT - this option allows the Setpoint Variable or Process Variable to be transmitted to a
remote device such as indicators, data recorders, computers, process controllers, etc. with 1 of 4 different
interfaces: 4-20 mA, 1-5 V, 0-20 mA, or 0-5 V. The output signal is scalable and multiple remote indicators
may be driven by the controller. (NOTE: current and voltage outputs cannot be used simultaneously.)
Parameters are set in the  menu.

ALARM - Two alarm outputs are available; the action of these outputs follows the action of the A1 and A2
front panel LEDs. Parameters are set in the  menu.

CONTACT / DIGITAL INPUT - can be used to trigger use of a second setpoint, or to toggle the controller’s mode
from normal to standby, or to toggle between running and holding a ramp/soak recipe. Parameters are set
in the  menu.

TRANSDUCER EXCITATION - a transducer excitation option is available to provide power to remote

transducers. There are no configuration parameters associated with use of the transducer excitation output.

Please note that this menu can only be seen / used when the controller has been set to the
How Do I Get Here?
highest security setting - Factory (  ) . We strongly recommend that under normal operations,
1. Press for this menu is deactivated.
3 seconds until
menus appear. Display Parameter Available Selections
ONLY AVAILABLE
UNDER FACTORY  Installed Card  - no card installed
SECURITY LEVEL.
 - Remote analog setpoint
2. Press until
 appears.  - Auxilliary Output

3. Press until  - Digital Input

 appears.
The SV display will
alternate between
the parameter and
its value.

4. Press or
to make selection

34
 OPTION #30: RS-232 (ONE-TO-ONE) COMMUNICATIONS AND OPTION #31: RS-485 (ONE-TO-MANY)
COMMUNICATIONS COMMUNICATIONS
MENU
How Do I Get Here?
Please note that this menu can only be seen / used when the controller has been set to the
1. Press for highest security setting - Factory (  ) . We strongly recommend that under normal operations,
3 seconds until this menu is deactivated.
menus appear.
ONLY AVAILABLE COMMUNICATIONS - Three remote communications options are available for the C series which allow
IF CARD iIS
INSTALLED. interfacing to remote devices utilizing the most common industry standards: RS232, RS422, and RS485.
Parameters are set in the  menu.
2. Press until
 appears. Display Parameter Available Selections
3. Press until  Unit identification  - Use the or keys to select the id value of the
 appears. controller ... value must be between 1 and 255
The SV display will
alternate between  Baud rate  - Use the or keys to select the
the parameter and communications baud rate. Available rates include , ,
its value. , ,, 
4. Press or  Parity  - Use the or keys to select the parity bit format
to make selection of the data to be transferred. Available formats are  or

 Floating point register  - Use the or keys to select the format of the
sequence floating point ... select from  (default) for MODBUS
standard sequence, or  for non standard sequence

Option 30 Description: Provides a one-to-one connection between the controller and an RS-232 port.
Computers, PLCs, or dumb terminals may be used to set and access controller data.
Option 31 Description: Provides one-to-many communications. If run exceeds 1000 ft., terminate the
controller furthest from the computer by connecting a 120-ohm, 1/4-watt resistor between terminals 13 and
14.

*Converter is supplied with a wallplug-mount power transformer.

Operation
RS-232 - This method allows bidirectional data transfer via a three-conductor cable consisting of signal
ground, receive input and transmit output. It is recommended for communication distances less than 50 feet
between the computer terminal and the instrument. Note: Multiple instruments cannot be connected to the
same port.
The RS232 port is optically isolated to eliminate ground loop problems. Typically, “Data Out” of the computer/
terminal connects to the “RCV” terminal. “Data In” connects to the “XMT” terminal. If shielded cable is used,
it should be connected to the frame ground at one end only. Signal ground is to be connected at appropriate
ground terminals (refer to wiring diagram on next page).

RS-485 - The RS485 multipoint capability allows up to 32 controllers to be connected together in a half-du-
plex network or up to 100 controllers with an appropriate communications repeater. This method allows bidi-
rectional data transfer over a twisted pair cable. The twisted pair cable is a transmission line; therefore, termi-
nating resistors are required at the most distant ends of the line to minimize reflections (typically 120 ohms at
each end). The RS485 circuit is fully optically isolated, eliminating ground loop problems. Parallel drops from
the transmission lines should be kept as short as possible; however, the line may be daisy-chained at each
controller. The polarity of the line is important and each device will specify an “A” (+) and “B” (-) connection.

Use the menu above to set the communication parameters and establish how the controller ‘talks’ to other
devices.

Please refer seperate COMMUNICATIONS MANUAL for details on software protocols that allow the controller to
be queried and modified remotely.

35
CONTACT/DIGITAL OPTIONS #40, #41, #42: CONTACT/DIGITAL INPUT WITH ALARM
INPUT MENU
Please note that this menu can only be seen / used when the controller has been set to the
How Do I Get Here?
highest security setting - Factory (  ) . We strongly recommend that under normal operations,
1. Press for this menu is deactivated.
3 seconds until
menus appear. Display Parameter Available Selections
ONLY AVAILABLE
UNDER FACTORY  Function  - switch disabled
SECURITY LEVEL.
 - Second Setpoint Select (default)
2. Press until
 appears.  - Remote standby

3. Press until  - Ramp/Soak Run - Hold

 appears.
The SV display will
alternate between
the parameter and Option Description:
its value. Dual function board (functions unrelated)
4. Press or a. Output alarm is energized when either Alarm 1 or Alarm 2 is active.
to reach selection b. Digital input controls Remote Standby, Ramp-Soak Run/Hold, OR Second Setpoint Select.
 Option 40: Active when switch closed
Option 41: Active when switch open.
5. Press until
 appears. Option 42: Active when 5 V input present
Load Limits:
6. Press until Max. Load Current: 1 A rms
 appears. Min. Load Current: 0.5 mA rms
The SV display will
alternate between Power Factor Range: 0.2 to 1.0 (can drive small motors, solenoids, valves, and contactors)
the parameter and Max. Surge Current, Non-Repeating for 1 second: 7.5 A
its value. Max. I2T for fusing (0.01 sec): 4.5 amp-squared secs (1A - ABC1 typical fuse)
4. Press or Operation
to make selection Assuming the controller has the necessary hardware and is correctly wired, you need to do the following :
1. Enter the Options menu and select the type of option you need.
2. If choosing a Second Setpoint, select  in the above menu.
a.) once selected, press the button to return to the standard operating mode.
b.) to select the second setpoint, activate the remote switch, and the F1 indicator LED will
illuminate, indicating that the second setpoint is active. The default second setpoint is 77 and you
can use the or to set the value of the second setpoint.
c.) if you select option #40 - when the Switch is Open: Normal operation, first setpoint enabled;
when the Switch is Closed: Second setpoint is enabled.
d.) if you select option #41 - when the Switch is Closed: Normal operation, first setpoint enabled;
when the Switch is Open: Second setpoint is enabled.
e.) if you select option #42 - 0 Vdc: First setpoint is enabled, 5 Vdc: Second setpoint is enabled.

3. If choosing a Ramp / Soak Run - Hold, select  in the above menu.
a.) once selected, press the button to return to the standard operating mode. We have to
assume that the steps in the ramp soak recipe have been set.
b.) to select the Ramp Soak Run/Hold return to the Operating mode by holding the Menu button
for four seconds and select the starting point opertaing mode as either  (ramp soak run) or 
(ramp soak hold). If you start from ramp soak run  everytime you activate the switch, the F1
indicator LED will illuminate, indicating that the ramp soak has been put on hold. If you start in the
ramp soak hold operating mode, the switch may have to be activated once to recognise the switch,
but with subsequent operations of the switch the F! indicator LED will illuminate, indicating that the
ramp soak has been put on hold.

4. If choosing a Remote Standby, select  in the above menu.

a.) once selected, press the button to return to the standard operating mode.
b.) depending on which option has been installed, when the remote switch is activated, the F1
indicator LED will illuminate, and the process will be put in Standby

36
AUXILLIARY OPTIONS #PA, #PB, #PC, #PD: AUXILIARY OUTPUT
OUTPUT MENU
Please note that this menu can only be seen / used when the controller has been set to the
How Do I Get Here? highest security setting - Factory (  ) . We strongly recommend that under normal operations,
this menu is deactivated.
1. Press for
3 seconds until Display Parameter Available Selections
menus appear.
ONLY AVAILABLE  Variable  - process variable
UNDER FACTORY
SECURITY LEVEL.  - Setpoint value

2. Press until  Low Scale Enter in the full scale of the sensor low scale for PV
 appears. retransmit
3. Press until Enter in the full scale of the setpoint low scale for the SV
 appears. retransmit
The SV display will
alternate between  High Scale Enter in the full scale of the sensor high scale for PV
the parameter and retransmit
its value. Enter in the full scale of the setpoint high scale for the SV
4. Press or retransmit
to reach selection
 Option Description:
5. Press until The Setpoint Variable or Process Variable is transmitted to a remote device (chart recorders, indicators, data
 appears. recorders, computers, process controllers, etc.) with 1 of 4 different interfaces:
Option PA: 4-20 mA
6. Press until Option PB: 1-5 V
 appears.
The SV display will Option PC: 0-20 mA
alternate between Option PD: 0-5 V
the parameter and
its value. The output signal is scalable in the Auxiliary Output Menu. Multiple remote indicators may be driven by the
4. Press or controller. However, current and voltage outputs cannot be used simultaneously.
to make selection
For current (mA) options, the remote indicators are connected in series. The sum of the input resistance for
all remote indicators must be less than 400 ohms. For voltage options, the remote indicators are connected
in parallel. The sum of the currents for all remote indicators must be less than 10 mA.

Operation
You will need to enter the Options menu and tell the controller that it has Auxilliary Output card installed and
then configure the card in the next Auxilliary Output menu. Assuming that the controller is wired correctly, you
must select the type of variable for the output and then specify the low and high scale values.

37
REMOTE ANALOG OPTIONS #SA, #SB, #SC, #SD, #SE AND #SF REMOTE ANALOG SETPOINT
SETPOINT MENU
Please note that this menu can only be seen / used when the controller has been set to the
How Do I Get Here? highest security setting - Factory (  ) . We strongly recommend that under normal operations,
this menu is deactivated.
1. Press for
3 seconds until Display Parameter Available Selections
menus appear.
ONLY AVAILABLE  Low Scale Enter in the full scale of the sensor low scale for PV
UNDER FACTORY retransmit
SECURITY LEVEL.
Enter in the full scale of the setpoint low scale for the SV
2. Press until retransmit
 appears.
 High Scale Enter in the full scale of the sensor high scale for PV
3. Press until retransmit
 appears.
The SV display will
Enter in the full scale of the setpoint high scale for the SV
alternate between retransmit
the parameter and
its value.
Option Description:
4. Press or
to reach selection The Setpoint Variable or Process Variable is transmitted to a remote device (chart recorders, indicators, data
 recorders, computers, process controllers, etc.) with 1 of 6 different interfaces:
Option SA: 0 to 5V dc with switch
5. Press until Option SB: 1 to 5 V dc with switch
 appears.
Option SC: 0 to 20 mA with switch
6. Press until Option SD: 4 to 20 mA with switch
 appears. Option SE: Switch only
The SV display will Option SF: 0 to 10V dc with switch
alternate between
the parameter and
its value. The output signal is scalable in the Auxiliary Output Menu. Multiple remote indicators may be driven by the
controller. However, current and voltage outputs cannot be used simultaneously.
4. Press or
to make selection
For current (mA) options, the remote indicators are connected in series. The sum of the input resistance for
all remote indicators must be less than 400 ohms. For voltage options, the remote indicators are connected
in parallel. The sum of the currents for all remote indicators must be less than 10 mA.

Operation
You will need to enter the Options menu and tell the controller that it has Auxilliary Output card installed and
then configure the card in the next Auxilliary Output menu. Assuming that the controller is wired correctly, you
must select the type of variable for the output and then specify the low and high scale values.

38
AUTOTUNE The damping parameter specifies how aggressively the controller performs its autotuning. The “Normal”
setting is a compromise between the fast recovery and overshoot. The “Low” setting provides faster recovery,
DAMPING MENU but with the possibility of overshoot; the “High” setting a slower recovery, but with minimum or no overshoot.

How Do I Get Here?

1. Press for 3
seconds until menus Display Parameter Available Selections
appear.
 Low  - low damping - fast recoveryReverse acting (heating)
2. Press until
 appears. Normal  - Direct acting (cooling).

3. Press until High  - Reverse acting (heating).

 appears.
The SV display will
alternate between
the parameter and
its value.

4. Press or
to make selection

Tuning a temperature controller involves setting the proportional, integral, and derivative values to get the
best possible control for a particular process. If the controller does not include an autotune algorithm, the unit
AUTOTUNING must be tuned using trial and error. To further explain the autotune process, here are some key definitions:

1) CYCLE TIME - Also known as duty cycle; the total length of time for the controller to complete one on/off
cycle. For example: a 20 second cycle time, has an “on-time” of 10 seconds and an “off-time” of 10 seconds
and represents a 50 percent power output. The controller will cycle on and off while within the proportional
band.

2) PROPORTIONAL BAND - A temperature band expressed in % of fullscale, or degrees, within which the
controller‘s proportioning action takes place. The wider the proportional band, the greater the area around
the setpoint in which the proportional action takes place. This is sometimes referred to as gain,which is the
reciprocal of proportional band.

3) INTEGRAL, also known as reset, is a function which adjusts the proportional bandwidth with respect to
the setpoint to compensate for offset (droop) from setpoint; that is, it adjusts the controlled temperature to
setpoint after the system stabilizes.

4) DERIVATIVE, also known as rate, senses the rate of rise or fall of system temperature and automatically
adjusts the proportional band to minimize overshoot or undershoot.

Athena’s PID (three mode) controllers are capable of exceptional control stability when properly tuned
and used, allowing operators to achieve the fastest response time with the smallest overshoot. The
information for tuning this three mode controller may be different from other controller tuning procedures.
Normally a SELF TUNE feature will eliminate the need to use this manual tuning procedure for the primary
output;however, adjustments to the SELF TUNE values may be made if desired.

39
 TO PLACE THE CONTROLLER IN AUTOTUNE MODE:
How Do I Get Here?
1) We assume that you have configured the controller according to the different menus at this point.
1. From the  2) If the controller is not already in Standby mode, place it in Standby now as follows. Press and hold the
mode, use the
or key to Mode/Enter key for three seconds and the display will indicate your current operating mode. Press the
adjust the setpoint to Raise key or Lower key to select Standby (  ). Press Mode key again and the display will
the desired process alternate between  and the process value. This will deactivate all outputs.
value.
3) If Setpoint Value has not been entered, adjust the setpoint now by using the Raise or Lower key to set
2. Assuming the the desired setpoint.
process is stable,
press until  4) Wait for process to stabilize before proceeding, e.g., in the case of a heating and cooling process, return
appears. to ambient temperature.
5) To initiate Autotuning, press and hold the Mode/Enter key again for three seconds, then press the
3. Press or
until  appears. Raise or Lower key repeatedly until  appears. Finally, press the Mode/Enter key again.
The display will alternately indicate  and process value as the controller “learns” the proper
4. Press to
start the autotune
proportional band, derivative, and integral values for the process.
operation. 6) We strongly recommend that, once autotune is complete, you revisit the Control menu and record the
values of the proportional, derivative and integral action settings that have been determined.

In order for the controller to autotune properly, the setpoint value must be at least 1% of span above or
below the initial setpoint and that the process value is stable before starting the autotune procedure..
Make sure that the Setpoint Target Time parameter is set to OFF.

* Tuning accuracy increases as the spread between ambient and setpoint value increases.
* Tuning should be performed with system in equilibrium (no latent energy remaining).
* If unacceptable overshoot occurs on restart, shut down the process and increase the damping setting.
* If sluggish response is observed, shut down the process and decrease the damping setting.
* Autotuning will attempt to learn the process for a maximum of 60 minutes.

If a tune error condition occurs, the upper display will toggle between  and a numeric error code for three
seconds before the tune process terminates. The controller will automatically go into Standby mode when a
tuning error occurs.
Possible error codes are:
 = No PID Device Configured
 = Incorrect Output Action
 = Insufficient Setpoint-Process Value Deviation
 = Invalid Tune Results
 = Tune Timeout

40
 MANUAL TUNING PROCEDURE (ZEIGLER-NICHOLS PID METHOD)
MANUAL TUNING
This tuning method may be used for non-temperature control processes or if the spread between ambient
temperature and process operating temperature is small. While some processes other than heat or cool
applications may respond successfully to autotuning procedures, the controller may need to be manually
tuned for non-temperature processes. For best results, use a recording device when tuning with this
method.

1) For temperature control processes, disable any cooling device used.

2) With the power off and the controller NOT in the Key Lockout security level, apply power and
immediately put the controller in Standby mode by pressing the Mode/ Enter key for three seconds,
the Raise key until  appears and press the Mode/Enter key again.

3) If you have a direct-acting output, it must be disabled before proceeding further

a) Press for 3 seconds until menus appear.
b) Press until  appears.
c) Press until  appears. The SV display will alternate between the parameter and its
value.
d) Press or to select .

4) Under the Control menu, make sure that the derivative term , the offset term  , and the integral
term  are all set to zero, and the proportional band  or  is set to the maximum setting.

5) Adjust setpoint to the desired value with the Raise/Lower keys.

6) Press the Mode/Enter key for four seconds, the Raise key twice to get to , then press the
Mode/Enter key again to return the controller to normal operation.

7) While monitoring the recording device, decrease the proportional band value by repeatedly halving the

value until a small, sustained temperature oscillation is observed. Measure the period of one cycle of
oscillation (“T” on the diagram below).

8) Divide the period of oscillation (T) by eight. The resulting number is the correct Derivative  time in
seconds.

9) Multiply this number by four. This is the correct Integral  time in seconds.

10) Multiply the bandwidth value (obtained in Step 7 above) by 1.66 and enter this as the new proportional
band  value.

41
OPERATION IN MANUAL OPERATION
MANUAL MODE
In the rare occasions where you want to use the controller in ‘manual’ mode, you must change the operating
mode to Fixed Output Percentage, . To do this press the mode key, , for 4 seconds until the control
mode is displayed, Use the raise or lower keys to select FOP as the operating mode; once selected, press the mode key
again to return to the operating interface.

The display should now be displaying the process value and for the setpoint you should have a flashing
display showing  and a number - this number is the Fixed Output Percentage.. Use the raise or lower
buttons to set the percentage output you need.

If the display is not showing Pct1 then the Output type is probably set to OFF. If this is the case, refer to the
Output Menu ( OutP )to change the Output type.

How Do I Get Here?

Display Parameter Available Selections
1. Press for 3
seconds until menus  Output 1 Type  - PID control of Output 1
appear.
 - On/Off control of Output 1
2. Press until
 appears.  - Output 1 set to OFF

3. Press until  - Alarm settings on Output 1

 appears.
The SV display will  Output 2 Type  - PID control of Output 2
alternate between  - On/Off control of Output 2
the parameter and
its value.  - Output 2 set to OFF
4. Press or  - Alarm settings on Output 2
to make selection

If the display is not allowing you to increase or decrease the percentage value, refer to the Output Menu and
inspect the 01.HL and 01.LL values and ensure these are set such that there is “room” to change the Output
percentage.

Display Parameter Available Selections

How Do I Get Here? Output 1 Action - Reverse acting (heating)
 
1. Press for 3  - Direct acting (cooling).
seconds until menus
appear.  Output 1 Cycle Time *  to  - Use the or to set the cycle time between 1
2. Press until and 120 seconds.
 appears.
 Output 1 Low Limit  to  - Use the or to select the lower limit of the
3. Press until output, between 1 and 100%
 appears.
The SV display will  Output 1 High Limit    - Use the or to select the high limit of the
alternate between output, between 1 and 100%.
the parameter and
its value.  Output 2 Action  - Reverse acting (heating).
4. Press or  - Direct acting (cooling).
to make selection
 Output 2 Cycle Time *  to  - Use the or to set the cycle time between 1
and 120 seconds.
 Output 2 Low Limit    - Use the or to select the lower limit of the
output, between 1 and 100%
 Output 2 High Limit    - Use the or to select the high limit of the
output, between 1 and 100%.

42
ERROR CODES
Display Indicated Problem Corrective Action
 Open sensor Inspect and correct for a bad sensor; inspect and correct
wiring continuity between sensor and controller.
 Reversed Sensor Inspect and correct the polarity of the sensor. Additionally,
If an check the selection of the sensor type in the Input menu
error code cannot Loop Break This could be caused by a thermocouple or input failure, or
be cleared as

a heater or load failure. Verify operation of input and outputs
suggested, contact
factory. to see what is causing the loop break
 Checksum Error

 RAM Error

 Defaults Loaded Press any key to perform a soft reset and reinitialize the
controller
 EEPROM Write Failure

 Power Fail Resume No further resume actions available

Feature Disabled
 plus a 2 Unexpected or Invalid Reset controllers
digit code Interrupt

Autotune Errors - if a tune error occurs, the upper display will toggle between  and a numeric code
for three seconds before the tune process terminates; the controller will automatically go to Standby mode.
 No PID device configured

 Incorrect output action

 Insufficient setpoint -
process value deviation
 Invalid tune results

 Tune timeout
Ramp / Soak Errors
 Recipe empty

 Insufficient setpoint -
process value deviation

43
 OPERATING LIMITS
TECHNICAL Ambient Temperature 32°F to 140°F (0°C to 60°C)
SPECIFICATIONS Relative Humidity Tolerance 90%, Non-Condensing
Power 80 to 265 V, 50/60 Hz (Single-Phase); 120 to 375 Vdc; 24 Vac/dc (optional)
Power Consumption Less than 6 VA

PERFORMANCE
Accuracy ±0.20% of Full Scale, (±0.10% Typical), ±1 Digit
Setpoint Resolution 1 Count / 0.1 Count
Repeatability ±1 Count
Temperature Stability 5 µV /°C (Maximum)
TC Cold-End Tracking 0.05°C /°C Ambient
Noise Rejection >100 dB Common Mode, >70 dB Series Mode
Process Sampling 10 Hz (100 ms)
Digital Filtering Adjustable 0.1 to 10

CONTROL CHARACTERISTICS
Setpoint Limits Span of Sensor
Alarms Adjustable for High/Low; Selectable for Process or Deviation
Proportional Band 2 to Span of Sensor
Integral 0 to 9600 Seconds
Derivative 0 to 2400 Seconds
Cycle Time 0.2 to 120 sec
Control Hysteresis 1 to Span of Sensor
Dead Band (Output 1&2) Range of Sensor
Autotune Operator Initiated from Front Panel
Manual Control Operator Initiated from Front Panel

MECHANICAL CHARACTERISTICS
Display Dual, 4-digit 0.36” (9.2 mm) LED display;
Process Value: Orange, Setpoint Value/Menu: Green
Numeric Range -1999 to 9999
Front Panel Rating NEMA 4X
Operating Temperature 32 to 140° F (0 to 60° C)
Humidity Conditions 90% R.H. max., non-condensing
Parameter Retention Solid-state, non-volatile memory
Connections Input and output via barrier strip with locking terminals
Contacts Twin bifurcated

INPUT TYPE
Thermocouple B, C, E, J, K, N, NIC, NNM, R, S, T, Platinel II, Maximum lead resistance
100 ohms for rated accuracy
RTD Platinum 2- and 3-wire, 100 ohms at 0° C, DIN curve standard (0.00385),
1000 ohms available
Linear 0-50 mV/10-50 mV, 0-20 mA/4-20 mA, 0-10mV/0-50mV. 0-100 mV, 0-1V/
0-5V, 0-10 V, 1-5V

OUTPUT DEVICE
B 5 A /3A (120/240 Vac) relay, normally open.
C 5 A /3A (120/240 Vac) relay, normally open w/o snubber
D 0 - 7mA
E 0-20 mA
F 4-20 mA, full output to load with 500 ohm impedance max.
G High impedance ‘F’ (800 ohms max.)
P 20 Vdc or 35mA
S 20 Vdc or 17mA.
T 1 A @ 120/240 Vac , solid-state relay
V 0 - 5 Vdc
X 0 - 10Vdc.
44
 Y 1 A (120/240 Vac) normally closed relay.

ALARM TYPE
B 5A / 3A (120/240 Vac) mechanical relay
S 24 V, 20mA
T Solid state relay, normally closed, 24 - 240 Vac

COMMUNICATIONS
RS-232 with Athena+ Protocol (Option id A)
RS-485 with Athena + protocol (Option id B)
RS-485 with MODBUS protocol (Option id E)

REMOTE ANALOG SETPOINT

0 to 5V dc with switch (Option id SA)
1 to 5 Vdc with switch (Option id SB)
0 to 20 mA with switch (Option id SC)
4 to 20 mA with switch (Option id SD)
Switch only (Option id SE)
0 to 10 Vdc with switch (Option id SF)

TRANSDUCER EXCITATION
10 Vdc (Option id 1)
12 Vdc (Option id 2)
15 Vdc (Option id 3)
5 Vdc (Option id 4)

AUXILLIARY OUTPUT/PV RETRANSMIT

4 to 20 mA (Option id PA)
1 to 5 V (Option id PB)
0 to 20 mA (Option id PC)
0 to 5 V (Option id PD)

45
RECALIBRATION
PROCEDURES
The Series C controller is precalibrated at the factory. Under normal circumstances, the factory calibration
should be valid for the life of the instrument. If recalibration should be required, allow the controller to warm up
How Do I Get Here? for 15 minutes and follow these steps carefully.

1. Press for 1) Remove power from the controller and disconnect all output devices. Disconnect input. Attach an appropriate
3 seconds until
menus appear. calibrator to the input terminals.
ONLY AVAILABLE 2) Apply power to the calibrator, making sure that the displayed value is not outside the range of the controller.
UNDER FACTORY Then, apply power to the controller.
SECURITY LEVEL.
3) Index to the Calibration Low menu item in the Calibration Menu.
2. Press until (You must have Security Level set to “Factory” to access this menu.)
 appears. 4) Dial Calibrator to prompted value on the controller’s display. See chart below for RTD resistance vs.
3. Press until
temperature values.
 appears. 5) Allow the controller to settle for at least one minute.
The SV display will
6) Press Raise Key.
alternate between
the parameter and 7) Repeat Steps 4, 5, and 6 for the Calibration High setting.
its value.
8) Press the Menu Access key for three seconds to return to the Process Value display.
4. Press or
to make selection

RTD Calibration Values

RTD Cal Lo 0° C 32° F 100Ω

RTD Cal Hi 768° C 1414° F 366Ω

RT.D Mid-range 328° C 622.4° F 222Ω

46
 ALARM DELAY - the time delay between the detection of the alarm condition and the initiation and
indication of the output action.
GLOSSARY
ALARM INHIBIT - prevents low setpoint alarm activation during cold startup applications.

AUTOTUNING - “Autotuning” or “self-tuning” simplifies process control by determining the tuning

parameters based on an automated analysis of the controlled process’s behavior. An autotuning
proportional-integral-derivative (PID) controller measures the process’s input and output, then
updates its own tuning parameters so as to meet the closed-loop performance specifications. These
automatic procedures often involve a mathematical model of the process’s input/output relationship
derived from process data augmented by information provided by an experienced operator.

“Self-tuning” refers to such procedures continuously executed while the controller is online
regulating the process. “Autotuning” refers to on demand procedures executed while the controller
is offline. However, the two terms often are used interchangeably because both self-tuning and
autotuning controllers automatically tune themselves.

BIAS - allows the operator to compensate for any difference between sensor temperature and the
point to be measured. The process display and setpoint will be offset by the value entered in the
Bias parameter in the input menu. Ex: Desired temperature is 150 degrees. Sensor is adjacent to
heater and reads 50 degrees higher than the actual process temperature. Enter bias of -50. Enter
setpoint of 150. Process will display 150 even though sensor will be measuring 200 degrees.

BLANKING - controls the time the setpoint value display remains on. After the set time, the setpoint
value display turns off. Pressing any button causes the setpoint value display to reappear for the
selected time interval.

CYCLE TIME - The period of time in which the controller’s output completes an on-off cycle
(Proportional Output Type only).
Example: Output type = Mechanical relay
Cycle time = 10 seconds
Output power = 50%
Controller output = 5 seconds closed, 5 seconds open

DEADBAND - In On/Off temperature control, it is the band above or below the setpoint where there is
no output action. It has the effect of moving the apparent setpoint.

DERIVATIVE (rate) - Adjusts the controller gain quickly in response to load changes.

FAILSAFE STATE - designates the percentage of power output that the controller defaults to after it
detects a loop break condition and after the loop break time has elapsed.

FILTER (in Display menu) - changes the filtering speed for the process value display only. It does
not affect control. This parameter is mainly used to slow down the flickering of the display when the
decimal position chosen is greater than zero.

FILTERING (in Input menu) - sets the time period over which the process value is averaged.

HIGHEST READING - records the highest process value read by the controller. It may be reset to zero
by using the Raise or Lower arrow keys.

HYSTERESIS - In On/Off temperature control, hysteresis represents the band where the output
changes state from deactivated to activated. It prevents chattering around the setpoint and prevents
rapid output cycling.

INTEGRAL (automatic reset) - slowly adjusts the position of the Proportional Band (range of power
output) to eliminate offset error.

LOOP BREAK - a condition where the input is not changing or responding properly to the output
action. This could be caused by a thermocouple or input failure, or a heater or load failure.

LOOP BREAK TIME - the time interval from when the controller detects a loop break condition and the
initiation of the failsafe state.

47
 LOWEST READING - records the lowest process value read by the controller. May be reset to zero by using
the Raise or Lower arrow keys.

LOWER SETPOINT LIMIT - prohibits users from adjusting the setpoint lower than the selected value.

MANUAL RESET - an adjustment that moves the Proportional Band up or down by a fixed percentage so that
more or less power is applied at setpoint. It is used to eliminate offset error.

ON/OFF OUTPUT TYPE - In a heating application, the controller applies 100% output power if the process
temperature is below the setpoint and 0% at the setpoint. For a cooling application, the controller applies
100% output power if the process temperature is above the setpoint and 0% output power at the setpoint.
There are only two output states: fully on and fully off.
Applications for On/Off Control:
1. When temperature oscillation is acceptable.
2. When constant cycling of mechanical devices is prohibited (Compressors, Blowers, etc.)
3. Under-powered processes

OUTPUT LOW LIMIT % - Prohibits the controller’s output from going below the specified percentage.

OUTPUT HIGH LIMIT % - Prohibits the controller’s output from going above the specified percentage.

PID OUTPUT TYPE (Proportional - Integral - Derivative) - The controller modulates output power by adjusting
the output power percentage within a proportional band. Power is proportionally reduced as the process
temperature gets closer to the setpoint temperature. PID control helps reduce overshoot on start-up,
enhances stability, and compensates for process lag. The PID parameters are automatically calculated for a
particular application during the autotune procedure.
Applications for PID Control:
1. Where process temperature lags exist
2. When load changes are present
3. When overshoot is prohibited
4. When very accurate control is required

PROPORTIONAL BAND - the band (expressed in degrees of temperature) in which the controller modulates its
power percentage.

TEMPERATURE LAG - The product of thermal resistance and thermal capacity. Also defined as delay of the
transmission of heat from the controlled element to the sensor caused by thermal mass of the process
material and/or process container, or the distance between the control element and the sensor.

UPPER SETPOINT LIMIT - prohibits users from adjusting the setpoint higher than the selected value.

48
 Before you call, please look at this section to see if your question is covered here. If you do call for technical
FAQS assistance, be ready to supply the following information:
• complete model number of controller
• symptoms of the problem
• unusual events, if any, that preceded the problem
• remedies you have already tried

Q. How do I change from thermocouple to RTD (or vice versa)?

A. To change the type of sensor used (or to switch to a linear input), go to the input menu and change the
input type specified. If you change to a linear input type, you can use input menu parameters to scale the
input.
Unless the controller was ordered with the “calibrate all” choice, you must also re-calibrate the controller for
the new sensor type. (To determine whether the controller in hand was calibrated at the factory for all input
types, check the model number on the label on the controller. The meaning of each character in the model
number is in the installation manual supplied with the controller.)
Because all temperature inputs (RTD and thermocouple) require the same input jumper settings, you do not
have to change JMP01 or JMP02 on the processor board. However, if you change from a temperature input
to a voltage signal above 100 mV or to a current input, you must change the jumper settings.

Q. Why doesn’t the PV displayed match the value on a thermometer in the process?
A. Unless the thermometer and the sensor providing input to the controller are very close to one another,
their readings will not match in some applications, because of temperature variations within the process.
However, if you want the controller to maintain the setpoint value at the location of the thermometer, instead
of at the location of the sensor, use the input menu’s bias parameter for RTD or thermocouple inputs.
Applying bias allows you to compensate for any difference between sensor temperature and the location to
be measured. The process variable and setpoint will be offset by the value entered for the bias parameter.

For example, suppose you want the process to be 150 oF. However, the sensor providing input to the
controller is so close to the heater that it reads 50 degrees higher than the process at the location of interest
to you. Enter -50 as the bias value. Enter the setpoint of 150. The setpoint 150 will be displayed. However,
the controller will use a setpoint of 200. The process value displayed will also be offset, so that when the
temperature at the sensor location next to the heater is 206 oF, the controller shows 156, the temperature at
the location of interest in the process.

Q. Why does my compressor cycle so often?

A. If the controller’s output type parameter is set to PID, the controller attempts to moderate the rate of
change of the PV. PID control is not appropriate for devices such as compressors that are either on or off.
Change the output type to on/off.
• When the on/off output action is configured for reverse action (heating applications), the controller
will apply 100% output if the process temperature is below the setpoint and 0% if the PV is at the SV.
• When the on/off output action is configured for direct action (cooling applications), the controller will
apply 100% output if the process temperature is above the setpoint and 0% if the PV is at the SV.
The result of switching from PID to on/off will be a reduction in the cycling of the compressor. The trade-off
is greater oscillation of the process temperature. (If there is still too much cycling, introduce hysteresis to the
on/off control.

Q. Why doesn’t the controller communicate with the host computer?

A. When a controller has been communicating successfully with a MODBUS master or Multi-Comm host
computer, then stops communicating, the cause is most likely damage to the network wiring. However, be-
fore going to search for the fault, take a quick look at the communication settings on the serial menu. Make
sure that the controller ID has not been changed, and that the other communication settings match those
used by the host.

Q. Why isn’t the setpoint displayed all the time?

A. The controller’s  (display) menu contains a  (setpoint blanking) parameter that can be used to
specify the number of seconds the setpoint is displayed. Once the configured time period has elapsed the
setpoint display will go blank and remain blank until any key is pressed. Pressing any key will cause the
controller to display the setpoint again. The setpoint will remain on display until the period specified in the
setpoint blanking parameter has elapsed.
If you want the setpoint to be displayed all the time while the unit is in a control mode, turn off the blanking
function by setting the setpoint blanking parameter to OFF.

49
 Q. The last digit of the PV display changes very frequently. How can I slow it down?
A. If the display is configured to show one or more decimal places, those values might change frequently,
sometimes so quickly that the value is hard to read. Go to the  (display) menu and increase the value
of the  (display filter) parameter. The display filter parameter is used to specify the minimum time period
between changes of the displayed PV value. The display filter value has no effect on control.

In contrast, the input menu’s input filter does affect control, because the input filter is used to specify the
time period over which the controller will average the input values before using the value in the calculation of
control output values.

Q. Why is the setpoint changing? I haven’t touched the controller!

A. The setpoint used (and displayed) when the controller is operating in “normal”mode (automatic) is not
always entered by the operator.
• The active setpoint can come from a recipe;
• The active setpoint can be written to the controller from a host computer;
• A second setpoint can be used when an external device triggers an optional switch in the controller;
• The setpoint can come from an external device by means of an optional analog input.

For the algorithm used by the controller to determine which setpoint is the “active” setpoint, that is, the
setpoint being used now.

50
 KEEP THIS INFORMATION IN A SAFE PLACE
Configured Parameters Reference Data

Model Number ______________________________

Serial Number _______________________________
Zone Location _______________________________
Firmware Version No. _________________________
(Displayed when the controller is powered up after all the segments on both lines of the display have been tested.)

Please keep this information handy – in case your controller should lose its configured initial parameter values or for easy reference
when setting up a new controller.

After autotuning, and when your controller is controlling well, we recommend you write the displayed value for each of the menu
parameters listed below. If you do not use a listed parameter, indicate “N/A”. Using this information to document your parameter
settings could reduce your downtime.
DEFAULT PARAMETER SETTINGS

   

 J  PID  PID  Process
 OFF
Dependent

 0  rev  dir  Process

 Pro.H
Dependent

 Process
 5  5  Process
 0
Dependent Dependent

 Process
 0  0  Process
 0
Dependent Dependent

 -328 F  100  100  100  77 F

 1400 F  Process

 Process
 100  OFF
Dependent Dependent

 0.5  Process

 Process
 0.0  Pro.L
Dependent Dependent

Options  Process

Dependent
 Process
Dependent
 OFF  0

 Process
 Process
 0.0  0
Dependent Dependent

 n/a  Process

 77 F
Dependent

YOUR CONTROLLER’S PARAMETER SETTINGS

   

    
    
    
    
    
    
    
Options    
   
  

51
WARRANTY/
REPAIRS
TWO-YEAR LIMITED WARRANTY
THIS EQUIPMENT IS WARRANTED TO BE FREE FROM DEFECTS OF MATERIAL AND WORKMANSHIP.
IT IS SOLD SUBJECT TO OUR MUTUAL AGREEMENT THAT THE LIABILITY OF ATHENA CONTROLS,
INCORPORATED IS TO REPLACE OR REPAIR THIS EQUIPMENT AT ITS FACTORY, PROVIDED THAT IT
IS RETURNED WITH TRANSPORTATION PREPAID WITHIN TWO (2) YEARS OF ITS PURCHASE.
THE PURCHASER AGREES THAT ATHENA CONTROLS, INCORPORATED ASSUMES NO LIABILITY
UNDER ANY
CIRCUMSTANCES FOR CONSEQUENTIAL DAMAGES RESULTING FROM ITS USE OR FROM
IMPROPER HANDLING OR PACKAGING OF SHIPMENTS RETURNED TO THE FACTORY.
COMPONENTS WHICH WEAR OR WHICH ARE DAMAGED BY MISUSE ARE NOT WARRANTED. THESE
INCLUDE CONTACT POINTS, FUSES, ELECTROMECHANICAL RELAYS, AND TRIACS. UNITS WHICH
HAVE BEEN MODIFIED BY A CUSTOMER IN ANY WAY ARE NOT WARRANTED.
Other than those expressly stated herein, THERE ARE NO OTHER WARRANTIES OF ANY KIND,
EXPRESS OR IMPLIED, AND SPECIFICALLY EXCLUDED BUT NOT BY WAY OF
LIMITATION, ARE THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND
MERCHANTABILITY.
IT IS UNDERSTOOD AND AGREED THE SELLER’S LIABILITY WHETHER IN CONTRACT, IN TORT,
UNDER ANY WARRANTY, IN NEGLIGENCE OR OTHERWISE SHALL NOT EXCEED THE RETURN
OF THE AMOUNT OF THE PURCHASE PRICE PAID BY THE PURCHASER AND UNDER NO
CIRCUMSTANCES SHALL SELLER BE LIABLE FOR SPECIAL, INDIRECT,
INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE PRICE STATED FOR THE EQUIPMENT IS A
CONSIDERATION IN
LIMITING SELLER’S LIABILITY. NO ACTION, REGARDLESS OF FORM, ARISING OUT OF THE
TRANSACTIONS OF THIS AGREEMENT MAY BE BROUGHT BY PURCHASER MORE THAN ONE YEAR
AFTER THE CAUSE OF ACTION HAS ACCRUED.
SELLER’S MAXIMUM LIABILITY SHALL NOT EXCEED AND BUYER’S REMEDY IS LIMITED TO EITHER
(i) REPAIR OR REPLACEMENT OF THE DEFECTIVE PART OR PRODUCT, OR AT SELLER’S OPTION (ii)
RETURN OF THE PRODUCT AND REFUND OF THE PURCHASE PRICE, AND SUCH REMEDY SHALL BE
BUYER’S ENTIRE AND EXCLUSIVE REMEDY.
THE SPECIFICATIONS PUT FORTH IN THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT NOTICE.

UNIT REPAIRS
It is recommended that units requiring service be returned to an authorized service center. Before a controller
is returned for service, please consult the service center nearest you. In many cases, the problem can be
cleared up over the telephone. When the unit needs to be returned, the service center will ask for a detailed
explanation of problems encountered and a Purchase Order to cover any charge. This information should
also be put in the box with the unit. This should expedite return of the unit to you.
This document is based on information available at the time of its publication. While efforts have been made
to render accuracy to its content, the information contained herein does not purport to cover all details or
variations in hardware, nor to provide for every possible contingency in connection with the installation and
maintenance. Features may be described herein which are not present in all hardware. Athena Controls
assumes no obligation of notice to holders of this document with respect to changes subsequently made.
Proprietary information of Athena Controls, Inc. is furnished for customer use only. No other use is authorized
without the written permission of Athena Controls, Inc.

52
53
 Athena Controls, Inc.
Plymouth Meeting, PA

+1 (610) 828 2490

AthenaControls.com

[email protected]

1/22/2020 A

DATE DESCRIPTION REVISION

Model 18C, 19C, 25C Operation Manual

TITLE

DWG 900M505U01
DATE SCALE DRAWN CHECKED