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ProcessMaster Mixer Specifications

The document describes the ProcessMaster, a multi-purpose mixer that is energy efficient and flexible. It has a high shear mixer at the bottom and top mounted agitator. Powder is drawn into the mixer below liquid level by vacuum and instantly wetted. The powerful mixer generates a vortex that separates air from the liquid to create a homogenous dispersion quickly. It comes with a steam jacket for heating and cooling and can be equipped with direct steam valves or flash cooling. The ProcessMaster is optimized for mixing sauces, mayonnaise, dressings, gels, creams, emulsions and more with viscosities up to 50,000 cP.

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121 views2 pages

ProcessMaster Mixer Specifications

The document describes the ProcessMaster, a multi-purpose mixer that is energy efficient and flexible. It has a high shear mixer at the bottom and top mounted agitator. Powder is drawn into the mixer below liquid level by vacuum and instantly wetted. The powerful mixer generates a vortex that separates air from the liquid to create a homogenous dispersion quickly. It comes with a steam jacket for heating and cooling and can be equipped with direct steam valves or flash cooling. The ProcessMaster is optimized for mixing sauces, mayonnaise, dressings, gels, creams, emulsions and more with viscosities up to 50,000 cP.

Uploaded by

Genkiman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Specifications

The ProcessMaster is developed for products with


medium to high viscosities and is designed with a directly

ProcessMaster driven high shear mixer at the bottom and top mounted
agitator.

By means of vacuum, the powder is drawn from the funnel


into the mixer below liquid level and instantly wetted. The
ABOUT THE PROCESSMASTER powerful, high shear mixer and scraper agitator generates
a controlled vortex in the tank. The combination of vortex
The ProcessMaster is the most energy efficient and flexible
and vacuum effectively separates air from the liquid
multi purpose mixer on the market:
and generates a perfect homogenous dispersion within
• Low energy consumption/high efficiency seconds.

• High shear rate and mixing rate The unit comes with an insulated jacket for quick heating

• Fast and easy installation and cooling with steam or ice water. For extra quick
heating the unit can be equipped with direct steam valves.
• Low service cost - few wear parts
For extra fast cooling flash cooling down to 15° C can be
• Hygienic design in compliance with EHEDG
quoted as an option.
• Step-file available on inquiry

Applications
The BasicMaster has been optimised for mixing of a wide
range of products, e.g.:

• Sauce

• Mayonnaise (max. 1000 kg)

• Dressing

• Gels

• Cream

• Emulsion

• Etc.

Homogenization down to 2µ lump free and viscosity up to


50.000 cP.

SiccaDania Group 1
ProcessMaster
Equipment

STANDARD EQUIPMENT OPTIONS


Mixer with flushed mechanical shaft seal (requires frequency control) Valve battery for cooling and heating
Vacuum pump with water-saving unit (requires frequency control) Direct steam valves with 5µ ultra filter +valves
Insulated Steam/cooling jacket flange connection Powder funnels (100l, 250l, 500l, 1000l & 2000l)
Scraper agitator with SEW gear Powder funnel (25l) for small ingredients incl. manual
3-way valve for CIP of vacuum pipe
butterfly valve

Manway with safety net and safety switch Flash Cooling

Inspection glass with wiper or with LED light source Extra powder valve 2½” butterfly/extra liquid top inlet/
sample valve
2 x powder valves with actuator (butterfly)
MCC panel with inverters
1 x outlet valve with actuator (butterfly)
I/O Panel for connection to master PLC
2 x rotating spray balls with 3-way valve from vacuum pipe
Outlet pump (Positive pump)
2 x level sensors top & bottom
Load cells (2 pc global weighing) with transmitter in
Temperature transmitter
stainless box
Pressure sensor
Process valve - dfferent types
Fittings: TRI-Clams, SMS or DIN-ISO

Technical data

Model Mixer size Steam jacket Direct steam Cooling water Mixer effect Vacuum pump Agitator

250 160 300 kg/h 300 kg/h (1) 10 m3/h 18.5 kW 3 kW 1.5 kW

500 160 400 kg/h 300 kg/h (1) 10 m3/h 22.5 kW 3 kW 1.5 kW

1000 200 500 kg/h 600 kg/h (2) 15 m3/h 30 kW 5.5 kW 3 kW

2000 200 600 kg/h 600 kg/h (2) 15 m3/h 55 kW 5.5 kW 3 kW

3000 325 800 kg/h 900 kg/h (3) 20 m3/h 75 kW 7.5 kW 5.5 kW

5000 325 1000 kg/h 1200 kg/h (4) 20 m3/h 90 kW 7.5 kW 7.5 kW

Dimensions Shipping
Model Outlet/U Powder valve CIP Inlet Service water
(HxWxD) weight

1 x Ø51 2400 x 1300


250 Ø51/650 mm Ø51 1 x Ø51 100 l/h 600 kg
1 x Ø63.5 x 1000 mm

1 x Ø51 3600 x 1400


500 Ø51/650 mm Ø51 1 x Ø51 100 l/h 900 kg
1 x Ø63.5 x 1100 mm

1 x Ø51 3600 x 1500


1000 Ø63.5/650 mm Ø51 1 x Ø51 100 l/h 1400 kg
1 x Ø63.5 x 1300 mm

4000 x 2600
2000 Ø63.5/650 mm 2 x Ø63.5 Ø51 2 x Ø51 100 l/h 1800 kg
x 1800 mm

4500 x 2600
3000 Ø76/1000 mm 2 x Ø63.5 Ø51 2 x Ø51 150 l/h 2200 kg
x 2300 mm

4800 x 2700
5000 Ø76/1000 mm 2 x Ø63.5 Ø51 2 x Ø51 150 l/h 2300 kg
x 2300 mm

Niels Borhs Vej 37, 1 | DK-8660 Skanderborg | Denmark | +45 8882 6620 | [email protected] | www.siccadania.com 2

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