RTU560 product line

560AIR01
Connections and settings

Application, characteristics and technical data have to be taken Settings

from the hardware data sheet:
Input signal range
560AIR01 Data sheet 1KGT 150 929
A measuring range can be differently configured for each of the
eight channels. Therefore the configuration has to be done for
Operation all eight channels.

The 560AIR01 module records up to 8 analog measured values. For each channel:

• the switch registers S1 to S3 AND

Processing functions • the jumper X5x1

The micro controller EAP (Ein-/ Ausgabe -Prozessor / Input- out- should be configured to the same measuring range. Only if
put processor) controls the A/D converter and reads the digi- jumper and switch register setting corresponds the 560AIR01
tized analog measured value. The configuration parameters are scans and converts the measuring value correct.
loaded by the CMU (communication unit). The used processing
functions of the 560AIR01 are defined by the RTU560. The configuration of jumper X5x1 is shown in Table 1. Hereby is
x the channel to be configured. Table 2 shows the correspond-
In general the 560AIR01 board can process the following func- ing settings for switch register S1 to S3 and the corresponding
tions per input channel: position of jumper X5x1.For channel 5 = 20 mA as an example
it should be set:
• Zero value supervision
• Switching detection • X5x1 jumper 5 = position 1-2
• Smoothing • S3-5 = OFF
• Cyclic transmission to the CMU independent from threshold • S2-5 = ON
supervision • S1-5 = ON
• Threshold supervision
The firmware of the 560AIR01 uses the position of switch register
S1 to S3 for the scaling and calculation to the nominal measuring
Input signal conversion range. In addition it identifies by the position which rating value
it should use.
The A/D converter operates by the sigma-delta method. The sig-
ma-delta method allows a high suppression of line-frequency
and line-harmonics interference voltages. This is still specified by Pos. X5x1 Measuring range
a deviation from the nominal line-frequency of up to ±10 %. On
this occasion the suppression is still > 45 dB. 1 2 3 10 mA
1
20 mA
40 mA
The 560AIR01 transmits the measured value with 12 bit plus sign
to the CMU. The scaling to the telecontrol transmission protocol 1 2 3 2 mA
2 5 mA
presentation is done by the CMU.
1 2 3
2V
With a ninth internal measuring channel the 560AIR01 does an 3
20 V
automatic zero calibration at each cycle. The A/D converter uses
the result as a rating factor. x = 1 to 8 for the respective channel

Figure 1: Configuration jumper X5x1

 Measuring Factory calibration
range S3 - x S2 - x S1 - x X5x1
1 2 3 An on-site calibration of the A/D converter is not necessary.
± 2 mA
OFF OFF OFF The 560AIR01 will be calibrated for all channels and measuring
1 2 3 ranges at the factory. During the calibration the firmware calcu-
± 5 mA lates a rating value per measuring range and channel and stores
OFF OFF ON
this rating value in an EEPROM. The rating values are protected
1 2 3 by a checksum.
± 10 mA
OFF ON OFF
The 560AIR01 checks the checksum of all rating values during
1 2 3
± 20 mA initialization of the board. The 560AIR01 does not start opera-
OFF ON ON tion if one or more of these checksum are wrong. The 560AIR01
1 2 3
stays passive, that means the CMU does not detect the board
± 40 mA and indicates it with "board out of operation". The LED ERR
ON OFF OFF flashes in addition with approx. 3 Hz.
1 2 3
±2V Signaling
ON OFF ON

1 2 3 The board monitors and checks its functionality as well as the

0 ... 20 V dialog via the peripheral bus.
ON ON OFF

1 2 3 Detected errors are indicated and/or transmitted by the board:

not used
ON ON ON
• by the red LED ERR on the front plate
ON ON
S1 X5x1 • by diagnostic messages
S2 1 2 3
• in the process signal messages (signal status)
S3
OFF
1 2 3 4 5 6 7 8

The LED ERR indicates board errors, peripheral bus errors and/
x = 1 bis 8 = input channels
The configuration of S1-x. to S3-x and S5x1 should
or A/D converter failures.
correspond to each other
The LED ERR indicates:

Figure 2: Configuration S1 to S3 and X5x1

• board runs initialization procedure
• board has detected a memory error (RAM or EPROM)
Configuration of line-frequency
• micro controller faulty
Beside the information about the configured measuring range • no dialog via the peripheral bus for at least two minutes. The
the information about the line-frequency is requested for the A/ board is not polled by the PBP (Peripheral Bus Processor) of
D-conversion. The configured line-frequency is valid for all eight CMU.
channels. Therefore jumper X401 has to be configured. • A/D converter faulty
• flashing with 3 Hz: rating values in the EEPROM faulty

Frequency Conversion time per Scan cycle time

Each configured measuring value will be indicated faulty by the
channel (same for all chan-
CMU for the listed errors.
nels)

60 Hz 54 ms 486 ms

50 Hz 54 ms 486 ms

16.7 Hz 155 ms 1395 ms

60 Hz 50 Hz 16.7 Hz
3 2 1 3 2 1 3 2 1
X401

Figure 3: Configuration of line-frequency

2 | 1KGT 150 930 V001 1 - 560AIR01

 2V
ERR 20 V

3
ADC 2 mA + EA81
5 mA 2
RTU Peripheral Bus

1 u
Micro- A 10 mA
controller 20 mA X581
40 mA
- EA80

RAM .....
+ EA31
Signal-
conditioning - EA30
EPROM
+ EA21
Signal-
D conditioning - EA20
+ EA11
EAP Signal-
conditioning - EA10

Figure 4: Logic block diagram

560AIR01

ERR

1/10 V
10/20/ 2/5 mA
X401 40 mA
1 23
321

X581

S3 S2 S1 60 50 162/3 X571

X561
X551

X541

X531
X521

X511

Figure 5: Board layout with setting positions

560AIR01 - 1KGT 150 930 V001 1 | 3

Subrack terminal connection

560MPR03 560SFR02 Signal Identification

Sub connector Identification Meaning

1 z32 AI10 - Analog input 1-

2 b32 AI11+ Analog input 1+

3 d32 AI20- Analog input 2-

4 z30 AI21+ Analog input 2+

5 b30 AI30- Analog input 3-

6 d30 AI31+ Analog input 3+

7 z28 AI40- Analog input 4-

8 b28 AI41+ Analog input 4+

9 d28 AI50- Analog input 5-

10 z26 AI51+ Analog input 5+

11 b26 AI60- Analog input 6-

12 d26 AI61+ Analog input 6+

13 z24 AI70- Analog input 7-

14 b24 AI71+ Analog input 7+

15 d24 AI80- Analog input 8-

16 z22 AI81+ Analog input 8+

17 Not used

18 b22 Not used

19 d22 Not used

Figure 6: Placement of signal terminal connectors on subracks

4 | 1KGT 150 930 V001 1 - 560AIR01

 560SFR02 / 560MPR03

z32 AI10
MV1
b32 AI11

d32 AI20
MV2
z30 AI21

b30 AI30
MV3
d30 AI31

z28 AI40
MV4
b28 AI41

d28 AI50
MV5
z26 AI51

b26 AI60
MV6
d26 AI61

z24 AI70
MV7
b24 AI71

d24 AI80
MV8
z22 AI81

Transducer

Figure 7: Connection diagram 560SFR02/560MPR03 subrack

560AIR01 - 1KGT 150 930 V001 1 | 5

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6 | 1KGT 150 930 V001 1 - 560AIR01