Invalid / Ungültig: Piping Fittings of Wrought Carbon Steel and Alloy Steel For Moderate and High Temperature Service
Invalid / Ungültig: Piping Fittings of Wrought Carbon Steel and Alloy Steel For Moderate and High Temperature Service
Designation: A234/A234M – 10
invalid / ungültig
Standard Specification for
Piping Fittings of Wrought Carbon Steel and Alloy Steel for
Moderate and High Temperature Service1
This standard is issued under the fixed designation A234/A234M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
SI units are shown in brackets. The values stated in each MSS-SP-97 Integrally Reinforced Forged Branch Outlet
system may not be exact equivalents; therefore, each system Fittings—Socket Welding, Threaded and Buttwelding
shall be used independently of the other. Combining values Ends
from the two systems may result in non-conformance with the 2.6 ASNT Standard:6
standard. SNT-TC-1A Recommended Practice for Nondestructive
Testing Personnel Qualification and Certification
2. Referenced Documents
2.1 In addition to those reference documents listed in
Specification A960/A960M, the following list of standards
apply to this specification. 3
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
1
This specification is under the jurisdiction of ASTM Committee A01 on Steel, the ASTM website.
4
Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee Available from American Society of Mechanical Engineers (ASME), ASME
A01.22 on Steel Forgings and Wrought Fittings for Piping Applications and Bolting International Headquarters, Three Park Ave., New York, NY 10016-5990, http://
Materials for Piping and Special Purpose Applications. www.asme.org.
5
Current edition approved May 1, 2010. Published June 2010. Originally Available from Manufacturers Standardization Society of the Valve and Fittings
approved in 1940. Last previous edition approved in 2007 as A234/A234M–07. Industry (MSS), 127 Park St., NE, Vienna, VA 22180-4602, http://www.mss-
DOI: 10.1520/A0234_A0234M-10. hq.com.
2 6
For ASME Boiler and Pressure Vessel Code applications see related Specifi- Available from American Society for Nondestructive Testing (ASNT), P.O. Box
cation SA-234 in Section II of that Code. 28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http://www.asnt.org.
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A234/A234M – 10
2.7 AWS Specifications7 cation. In case of a conflict between the requirements of this
A5.5/A5.5M Specification for Low-Alloy Steel Electrodes specification and Specification A960/A960M, this specification
for Shielded Metal Arc Welding shall prevail.
A5.23/A5.23M Specification for Low-Alloy Steel Elec-
trodes and Fluxes for Submerged Arc Welding 5. Materials
A5.28/A5.28M Specification for Low-Alloy Steel Elec- 5.1 The material for fittings shall consist of killed steel,
trodes for Gas Shielded Arc Welding forgings, bars, plates, sheet, and seamless or fusion-welded
A5.29/A5.29M Low-Alloy Steel Electrodes for Flux Cored tubular products with filler metal added and shall conform to
Arc Welding the chemical requirements of Table 1. Unless otherwise speci-
fied for carbon steel plates and sheet, the steel may be made to
3. Ordering Information
either coarse grain or fine grain practice. Grade WP9 shall be
3.1 See Specification A960/A960M. made to fine grain practice.
5.2 A starting material specification that specifically re-
4. General Requirements
quires the addition of any element beyond those listed for the
4.1 Product furnished to this specification shall conform to materials in Table 1 for the applicable grade of material is not
the requirements of Specification A960/A960M, including any permitted. This does not preclude the use of deoxidizers or the
supplementary requirements that are indicated in the purchase judicious use of elements for grain size control.
order. Failure to comply with the requirements of Specification
A960/A960M constitutes non-conformance with this specifi- 6. Manufacture
6.1 Forging or shaping operations may be performed by
7
hammering, pressing, piercing, extruding, upsetting, rolling,
Available from American Welding Society (AWS), 550 NW LeJeune Rd.,
Miami, FL 33126, http://www.aws.org.
bending, fusion welding, machining, or by a combination of
WP22 CL1, 0.05–0.15 0.30–0.60 0.040 0.040 0.50 max 1.90–2.60 0.87–1.13 ... ... ...
WP22 CL3 ...
WP5 CL1, 0.15 max 0.30–0.60 0.040 0.030 0.50 max 4.0–6.0 0.44–0.65 ... ... ...
WP5 CL3 ...
WP9 CL1, 0.15 max 0.30–0.60 0.030 0.030 1.00 max 8.0–10.0 0.90–1.10 ... ... ...
WP9 CL3
WPR 0.20 max 0.40–1.06 0.045 0.050 ... ... ... 1.60–2.24 0.75–1.25 ...
WP91 0.08–0.12 0.30–0.60 0.020 0.010 0.20–0.50 8.0–9.5 0.85–1.05 0.40 max ... Vanadium 0.18–0.25
Columbium 0.06–0.10
Nitrogen 0.03–0.07
Aluminum 0.02 maxG
Titanium 0.01 maxG
Zirconium 0.01 maxG
WP911 0.09–0.13 0.30–0.60 0.020 0.010 0.10–0.50 8.5–9.5 0.90–1.10 0.40 max ... Vanadium 0.18–0.25
Columbium 0.060–0.10
Nitrogen 0.04–0.09
Aluminum 0.02 maxG
Boron 0.0003–0.006
Tungsten 0.90–1.10
Titanium 0.01 maxG
Zirconium 0.01 maxG
A
When fittings are of welded construction, the grade and marking symbol shown above shall be supplemented by letter “W”.
B
Fittings made from bar or plate may have 0.35 max carbon.
C
Fittings made from forgings may have 0.35 max carbon and 0.35 max silicon with no minimum.
D
For each reduction of 0.01 % below the specified carbon maximum, an increase of 0.06 % manganese above the specified maximum will be permitted, up to a
maximum of 1.35 %.
E
The sum of Copper, Nickel, Chromium, and Molybdenum shall not exceed 1.00 %.
F
The sum of Chromium and Molybdenum shall not exceed 0.32 %.
G
Applies both to heat and product analyses.
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A234/A234M – 10
two or more of these operations. The forming procedure shall operators, and welding procedures qualified under the provi-
be so applied that it will not produce injurious imperfections in sions of ASME Section IX, (2) heat treated in accordance with
the fittings. Section 7 of this specification, and (3) radiographically exam-
NOTE 1—Fittings NPS-4 and under may be machined from hot-forged ined throughout the entire length of each weld in accordance
or rolled, cold-sized, and straightened bar stock having the chemical with Article 2, ASME Section V with acceptance limits in
composition of the Grade in Table 1 and the mechanical properties of the accordance with Paragraph UW-51 of ASME Section VIII,
Grade in Table 2. Heat treatment shall be in accordance with Section 7. All Division 1 of the ASME Boiler & Pressure Vessel Code. In
caps machined from bar stock shall be examined by liquid penetrant or
place of radiographic examination, welds may be ultrasonically
magnetic particle in accordance with S52 or S53 in Specification
A960/A960M. examined in accordance with Appendix 12 of Section VIII. The
NDE of welds in Grades WPB, WPC, WP1, WP11 Class 1,
6.2 All welds including welds in tubular products from
WP11 Class 2, WP11 Class 3, WP12 Class 1, WP12 Class 2,
which fittings are made shall be (1) made by welders, welding
All Grades except WPR, WP91 and WP911 WPR WP91 and WP911
in. [mm] Longitudinal Transverse Longitudinal Longitudinal
⁄
5 16 (0.312) 7.94 30.0 20.0 28.0 20
9⁄32 (0.281) 7.14 28.5 19.0 26.5 19
1 ⁄4 (0.250) 6.35 27.0 18.0 25.0 18
7⁄32 (0.219) 5.56 25.5 ... 23.5 17
3⁄16 (0.188) 4.76 24.0 ... 22.0 16
5⁄32 (0.156) 3.97 22.5 ... 20.5 15
1 ⁄8 (0.125) 3.17 21.0 ... 19.0 14
3⁄32 (0.094) 2.38 19.5 ... 17.5 13
1⁄16 (0.062) 1.59 18.0 ... 16.0 12
Note—This table gives the computed minimum % elongation value for each 1⁄32 in. [0.79 mm] decrease in wall thickness. Where the wall thickness lies between two
values above, the minimum elongation value is determined by the following equations:
where:
E = elongation in 2 in. or [50 mm], %, and
t = actual thickness of specimen, in. [mm].
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and WPR may be performed either prior to or after forming. a carbon content less than 0.26 %, NPS 12 and under, shall not
NDE of welds in Grades WP5, WP9, WP91, WP911, WP22 require heat treatment after forming a locally heated portion of
Class 1, and WP22 Class 3 shall be done after forming. the fitting.
6.2.1 All welds in WP91 shall be made with one of the 7.2.4 Cold-formed WPB, WPC, and WPR fittings, upon
following welding processes and consumables: SMAW, A5.5/ which the final forming operation is completed at a temperature
A5.5M E90XX-B9; SAW, A5.23/A5.23M EB9 + flux; GTAW, below 1150 °F [620 °C], shall be normalized, or shall be stress
A5.28/A5.28M ER90S-B9; and FCAW A5.29/A5.29M E91T1- relieved at 1100 to 1275 °F [595 to 690 °C].
B9. In addition, the Ni+Mn content of all welding consumables 7.2.5 WPB, WPC, and WPR fittings produced by fusion
used to fabricate WP91 fittings shall not exceed 1.0 %. welding and having a nominal wall thickness at the welded
6.3 Personnel performing NDE examinations shall be quali- joint of 3⁄4 in. [19 mm] or greater shall be post-weld heat treated
fied in accordance with SNT-TC-1A. at 1100 to 1250 °F [595 to 675 °C], or in accordance with 7.2.6.
6.4 The welded joints of the fittings shall be finished in 7.2.6 At the option of the manufacturer, WPB and WPC
accordance with the requirements of Paragraph UW-35 (a) of fittings produced by any of the methods in Section 6 may be
ASME Section VIII, Division 1. annealed, normalized, or normalized and tempered.
6.5 All butt-weld tees manufactured by cold-forming meth- 7.3 Fittings Other than WPB, WPC, and WPR:
od(s) shall be liquid penetrant or magnetic particle examined 7.3.1 Fittings of Grades WP1, WP11 Class 1, WP11 Class 2,
by one of the methods specified in Supplementary Requirement WP11 Class 3, WP12 Class 1, WP12 Class 2, WP22 Class 1,
S52 or S53 in Specification A960/A960M. This examination WP22 Class 3, WP5, and WP9 shall be furnished in the
shall be performed after final heat treat. Only the side wall area full-annealed, isothermal-annealed, or normalized and tem-
of the tees need be examined. This area is defined by a circle pered condition. If normalized and tempered, the tempering
that covers the area from the weld bevel of the branch outlet to temperature for WP11 Class 1, WP11 Class 2, WP11 Class 3,
the center line of the body or run. Internal and external surfaces WP12 Class 1, and WP12 Class 2 shall not be less than 1150
shall be examined when size permits accessibility. No cracks °F [620 °C]; for Grades WP5, WP9, WP22 Class 1, and WP22
shall be permitted. Other imperfections shall be treated in Class 3 the tempering temperature shall not be less than 1250
accordance with Section 13 on Surface Quality. After the °F [675 °C].
removal of any crack, the tee(s) shall be re-examined by the
7.3.2 Fittings of Grades WP1, WP12 Class 1, or WP12
original method. Acceptable tees shall be marked with the
Class 2 either hot formed or cold formed may be given a final
symbol PT or MT, as applicable, to indicate compliance.
heat treatment at 1200 °F [650 °C] instead of the heat treatment
6.6 Stubends may be produced with the entire lap added by
specified in 7.3.1.
the welding of a ring, made from plate or bar of the same alloy
7.3.3 Fittings in all thicknesses produced by fusion welding
grade and composition, to the outside of a straight section of
after the heat treatment specified in 7.3.1 shall be post-weld
pipe, provided the weld is double welded, is a full penetration
heat treated at a temperature not less than prescribed above for
joint, satisfies the requirements of 6.2 for qualifications and
tempering except that Grade WP1 is required to be post-weld
7.3.3 for post weld heat treatment.
heat treated only when the nominal wall thickness at the
7. Heat Treatment welded joint is 1⁄2 in. [13 mm] or greater.
7.1 Heat Treatment Procedures—Fittings, after forming at 7.3.4 Except when Supplementary Requirement S1 is speci-
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an elevated temperature, shall be cooled to a temperature fied by the purchaser, Grade WP91 shall be normalized at 1900
below the critical range under suitable conditions to prevent °F [1040 °C] minimum, and 1975 °F [1080 °C] maximum, and
injurious defects caused by too rapid cooling, but in no case tempered in the temperature range of 1350 °F [730 °C] to 1470
more rapidly than the cooling rate in still air. Heat treatment °F [800 °C] as a final heat treatment.
temperatures specified are metal (part) temperatures. Heat- 7.3.5 Grade WP911 shall be normalized in the temperature
treated fittings shall be treated according to paragraph 7 in range of 1900 to 1975 °F [1040 to 1080 °C], and tempered in
Specification A960/A960M. the temperature range of 1365 to 1435 °F [740 to 780 °C] as a
7.2 WPB, WPC, and WPR Fittings: final heat treatment.
7.2.1 Hot-formed WPB, WPC, and WPR fittings upon 7.4 WPB and WPC Fittings Made from Bar— Cold-finished
which the final forming operation is completed at a temperature bars reduced in cross-sectional area more than 10 % by cold
above 1150 °F [620 °C] and below 1800 °F [980 °C] need not drawing or cold rolling are not acceptable for use in the
be heat treated provided they are cooled in still air. manufacture of these fittings unless the bars have been either
7.2.2 Hot-formed or forged WPB, WPC, and WPR fittings stress relieved in the temperature range of 1100 to 1250 °F
finished at temperature in excess of 1800 °F [980 °C] shall [595 to 675 °C], normalized, normalized and tempered, or fully
subsequently be annealed, normalized, or normalized and annealed. Mechanical testing must be performed subsequent to
tempered. Hot-forged fittings NPS 4 or smaller need not be the final heat-treating operation.
heat treated. 7.5 Liquid quenching followed by tempering shall be per-
7.2.3 WPB, WPC, and WPR fittings over NPS 12, produced mitted for all grades when approved by the purchaser. Mini-
by locally heating a portion of the fitting stock to any mum tempering temperature shall be 1100 °F [595 °C] for
temperature for forming, shall be subsequently annealed, WPB, WPC, and WPR, 1150 °F [620 °C] for Grades WP1,
normalized, or normalized and tempered. Fittings such as WP11 Class 1, WP11 Class 2, WP11 Class 3, WP 12 Class 1,
elbows, tees, header tees, reducers and lap joint stub ends with and WP12 Class 2 and 1250 °F [675 °C] for Grades WP5,
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WP9, WP22 Class 1, and WP22 Class 3, and 1350 °F [730 °C] 10.1.3 Fittings of all other grades—197 HB maximum.
for Grade WP91 and WP911. 10.2 When actual hardness testing of the fittings is required,
see Supplementary Requirement S57 in Specification A960/
8. Chemical Composition A960M.
8.1 The chemical composition of each cast or heat used
shall be determined and shall conform to the requirements of 11. Hydrostatic Tests
the chemical composition for the respective materials listed in 11.1 See Specification A960/A960M.
Table 1. The ranges as shown have been expanded to include
variations of the chemical analysis requirements that are listed 12. Dimensions
in the various specifications for the starting materials (pipe, 12.1 Butt-welding fittings and butt-welding short radius
tube, plate, bar, and forgings) normally used in the manufac- elbows and returns purchased in accordance with this specifi-
turing of fittings to this specification. cation shall conform to the dimensions and tolerances given in
8.2 The steel shall not contain any unspecified elements for the latest revision of ASME B16.9. Steel socket-welding and
the ordered grade to the extent that it conforms to the threaded fittings purchased in accordance with this specifica-
requirements of another grade for which that element is a tion shall conform to the sizes, shapes, dimensions, and
specified element having a required minimum content. tolerances specified in the latest revision of ASME B16.11,
8.3 Weld metal used in the construction of carbon-steel MSS-SP-79, or MSS-SP-83. Swage(d) Nipples, Bull Plugs,
fittings shall be mild steel analysis No. A1 of Table QW-442, and Integrally Reinforced Forged Branch Outlet Fittings pur-
Section IX of the ASME Boiler and Pressure Vessel Code, No. chased in accordance with this specification shall conform to
A2 may be used for Grade WPCW. the sizes, shapes, dimensions, and tolerances specified in the
8.4 The molybdenum and chromium content of the depos- latest revision of MSS-SP-95 or MSS-SP-97.
ited weld metal of alloy steel fittings shall be within the same 12.2 Fittings of size or shape differing from these standards,
percentage range as permitted for the base metal. but meeting all other requirements of this specification may be
furnished in accordance with Supplementary Requirement S58
9. Tensile Requirements in Specification A960/A960M.
9.1 The tensile properties of the fitting material shall con-
form to the requirements listed in Table 2. 13. Surface Quality
9.1.1 Specimens cut either longitudinally or transversely 13.1 See Specification A960/A960M.
shall be acceptable for the tension test.
9.1.2 While Table 2 specifies elongation requirements for 14. Repair by Welding
both longitudinal and transverse specimens, it is not the intent
14.1 See Specification A960/A960M.
that both requirements apply simultaneously. Instead, it is
14.2 In addition to the requirements for weld repair of
intended that only the elongation requirement that is appropri-
Specification A960/A960M, weld repairs to WP91 fittings shall
ate for the specimen used be applicable.
meet the requirements of 6.2.1.
9.2 One tension test shall be made on each heat of material
and in the same condition of heat treatment as the finished
15. Inspection
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17.1.2 Tensile property results, Section 9 (Table 2), report fitting designation in accordance with Annex A1 and the heat
the yield strength and ultimate strength in ksi [MPa] and number or manufacturer’s heat identification.
elongation in percent, NOTE 2—For purposes of identification marking, the manufacturer is
17.1.3 Hardness acceptable in accordance with Section 10, considered the organization that certifies the piping component complies
17.1.4 Type heat treatment, if any, Section 7, with this specification.
17.1.5 Seamless or welded,
18.3 The prescribed information for threaded or socket-
17.1.6 Starting material, specifically pipe, plate, etc.,
welding fittings shall be: The manufacturer’s name or trade-
17.1.7 Statement regarding radiographic or ultrasonic ex-
mark (see Note 2), pressure class or schedule number and
amination, 6.2,
fitting designation in accordance with Annex A1, and the heat
17.1.8 Any supplemental testing required by the purchase number or the manufacturer’s heat identification.
order, 18.4 Specification number, year of issue and revision letter
17.1.9 Statement that the fitting was manufactured, are not required to be marked on fittings.
sampled, tested, and inspected in accordance with the specifi- 18.5 Bar Coding—In addition to the requirements in 18.1,
cation, and was found to meet the requirements, and 18.2, 18.3 and 18.4, bar coding is acceptable as a supplemental
17.1.10 The specification number, year of issue, revision identification method. The purchaser may specify in the order
letter (if any), grade and class of the fittings. a specific bar coding system to be used. The bar coding system,
if applied at the discretion of the supplier, should be consistent
18. Product Marking with one of the published industry standards for bar coding. If
18.1 All fittings shall have the prescribed information used on small fittings, the bar code may be applied to the box
stamped or otherwise suitably marked on each fitting in or a substantially applied tag.
accordance with the Standard Marking System for Valves,
Fittings, Flanges and Unions (MSS-SP-25, latest edition). 19. Keywords
18.2 The prescribed information for butt-welding fittings 19.1 pipe fittings—steel; piping applications; pressure con-
shall be: The manufacturer’s name or trademark (see Note 2), taining parts; pressure vessel service; temperature service
schedule number or nominal wall thickness designation, size, applications—elevated
SUPPLEMENTARY REQUIREMENTS
These requirements shall not be considered unless specified in the order, in which event, the
supplementary requirements specified shall be made at the place of manufacture, unless otherwise
agreed upon, at the purchaser’s expense. The test specified shall be witnessed by the purchaser’s
inspector before shipment of material, if so specified in the order.
S1.1 Grade WP91 shall be normalized in accordance with S3.1 For grades WPB and WPC, the maximum carbon
7.3.4 and tempered at a temperature, to be specified by the equivalent (C.E.), based on heat analysis and the following
purchaser, less than 1350 °F [730 °C]. It shall be the purchas- formula, shall be 0.50.
er’s responsibility to subsequently temper the entire fitting in
Mn Cr 1Mo 1 V Ni 1Cu
the temperature range of 1350 °F [730 °C] to 1470 °F [800 °C] C.E.5 C1 6 1 1
5 15
as a final heat treatment. All mechanical tests shall be made on
material heat treated in accordance with 7.3.4. The certification
shall reference this supplementary requirement indicating the S3.2 A lower maximum carbon equivalent may be agreed
actual tempering temperature applied. The notation “S1’’ shall upon between the purchaser and the supplier.
be included with the required marking of the fitting. S3.3 The C.E. shall be reported on the test report.
S2. Restricted Vanadium Content
S2.1 The vanadium content of the fittings shall not exceed
0.03 %.
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A234/A234M – 10
ANNEX
(Mandatory Information)
SUMMARY OF CHANGES
Committee A01 has identified the location of selected changes to this specification since the last issue,
A234/A234M–07, that may impact the use of this specification. (Approved May 1, 2010)
(1) Added MSS-SP-97 to 1.1, 12.1, and Referenced Docu- (4) Added 6.2.1 and 14.2 to limit the chemistry of welding
ments. Added MSS-SP-95 to 12.1. consumables for fabrication and weld repair of WP91 fittings.
(2) Revised 5.1 to include sheet among the permitted product (5) Added reference to AWS specifications in 6.2.1 and
forms for starting material. Referenced Documents.
(3) Added value for transverse elongation of round tensile
(6) Revised 17.1.1 on reporting of chemical analysis.
specimens fot WP91 and WP911 in Table 2.
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