UPS Sizing
UPS Sizing
Solid fuel bins, Bin unit A, Vibro feeder, Power supply to VVVF - Main power (415V)
1 Area-01 AS.521A41-TAF02 VFD Control Unit (Small VFD till 90 kW) Nos. 1 24 0.024 UPS-ACDB-1 1 0.10 6 30 3Cx2.5 30
Solid fuel bins, Bin unit B, Vibro feeder, Power supply to VVVF - Main power (415V)
2 Area-01 AS.521B41-TAF02 VFD Control Unit (Small VFD till 90 kW) Nos. 1 24 0.024 UPS-ACDB-1 1 0.10 6 30 3Cx2.5 30
Coarse limestone and dolomite bins, Limestone, Vibro feeder, Power supply to VVVF -
3 Area-01 AS.561A41-TAF02 VFD Control Unit (Small VFD till 90 kW) Set 1 24 0.024 UPS-ACDB-1 1 0.10 6 30 3Cx2.5 30
Main power (415V)
Coarse limestone and dolomite bins, Dolomite, Vibro feeder, Power supply to VVVF -
4 Area-01 AS.561B41-TAF02 Main power (415V) VFD Control Unit (Small VFD till 90 kW) Set 1 24 0.024 UPS-ACDB-1 1 0.10 6 30 3Cx2.5 30
Combined mixing & nodulizing system, Granulation drum, Power supply to VVVF - Main
5 Area-03 AS.172A-TAF01 VFD Control Unit (LargeVFD above 90 kW) Nos. 1 96 0.096 UPS-ACDB-1 1 0.40 6 30 3Cx2.5 30
power (6600V) (Integrated trafo)
6 Area-01 AS.512B-UCP01 Plant dedusting fuel and flux, Bag filter - Power supply Bag Filter sequential controller Nos. 1 50 0.05 UPS-ACDB-1 1 0.21 6 30 3Cx2.5 30
Plant dedusting fuel and flux, Discharge system, Bin de-dusting system - Power supply
7 Area-01 AS.512C91-UCP01 Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-1 1 0.21 6 30 3Cx2.5 30
8 Level-1 Automation system - Remote IO panels RIOP Set 3 690 2.07 UPS-ACDB-1 3 2.88 6 30 3Cx2.5 90
9 Level-1 Automation system - Ethernet switches Ethernet Switch Set 2 92 0.184 UPS-ACDB-1 2 0.38 6 30 3Cx2.5 60
10 Instrumentation Set 1 2000 2 UPS-ACDB-1 1 8.33 16 30 3Cx2.5 30
11 MCC-21.1 MCC-21.1 (Fuel crushing + PD for Fuel & Flux + Mixing and Granulation) ACB/MCCB Releases Nos. 3 15 0.045 UPS-ACDB-1 1 0.19 6 50 3Cx2.5 50
12 MCC-21.2 MCC-21.2 (Flux crushing and Screening ) ACB/MCCB Releases Nos. 3 15 0.045 UPS-ACDB-1 1 0.19 6 50 3Cx2.5 50
13 PCC-21 PCC-21 (LCSS-21) ACB/MCCB Releases Nos. 3 15 0.045 UPS-ACDB-1 1 0.19 6 50 3Cx2.5 50
1 Area-02 AS.161A41-UCP01 Iron ore + Pellet fines, Bin 3, Dosing belt weigher, Weighing panel - Power supply Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
2 Area-02 AS.161B41-UCP01 Iron ore fines, Bin 4, Dosing belt weigher, Weighing panel - Power supply Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
3 Area-02 AS.161C41-UCP01 Iron ore fines, Bin 5, Dosing belt weigher, Weighing panel - Power supply Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
4 Area-02 AS.161D41-UCP01 Iron ore fines, Bin 6, Dosing belt weigher, Weighing panel - Power supply Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
5 Area-02 AS.161E41-UCP01 Iron ore fines, Bin 7, Dosing belt weigher, Weighing panel - Power supply Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
6 Area-02 AS.161F41-UCP01 Iron ore fines, Bin 8, Dosing belt weigher, Weighing panel - Power supply Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
7 Area-02 AS.163A41-UCP01 Solid fuel bins, Bin 9, Dosing belt weigher, Weighing panel - Power supply Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
8 Area-02 AS.163B41-UCP01 Solid fuel bins, Bin 10, Dosing belt weigher, Weighing panel - Power supply Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
9 Area-02 AS.162A41-UCP01 Flux bins, Limestone, Bin 11, Dosing belt weigher, Weighing panel - Power supply Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
Flux bins, Limestone/Dolomite, Bin 12, Dosing belt weigher, Weighing panel - Power
10 Area-02 AS.162B41-UCP01 Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
supply
11 Area-02 AS.162C41-UCP01 Flux bins, Dolomite, Bin 13, Dosing belt weigher, Weighing panel - Power supply Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
Return fines bins, IP-RF, Bin 14, Dosing belt weigher, Weighing panel - Power supply
12 Area-02 AS.164A41-UCP01 Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
Return fines bins, IP-RF, Bin 15, Dosing belt weigher, Weighing panel - Power supply
13 Area-02 AS.164B41-UCP01 Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
14 Area-02 AS.165A41-UCP01 Burnt lime bins, Bin 16, Loss-in weigh feeder, Weighing panel - Power supply Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
15 Area-02 AS.165B41-UCP01 Burnt lime bins, Bin 17, Loss-in weigh feeder, Weighing panel - Power supply Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
Return fines bins, BF-RF, Bin 2, Dosing belt weigher, Weighing panel - Power supply
16 Area-02 AS.164C41-UCP01 Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
Miscellaneous material bins, Revert material, BF flue dust bin, Dosing belt weigher,
17 Area-02 AS.166C41-UCP01 Weighing panel - Power supply Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
18 Area-02 AS.165A91-UCP01 Burnt lime bins, Bin 16, Dedusting bag filter unit - Sequence controller Bag Filter sequential controller Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
19 Area-02 AS.165B91-UCP01 Burnt lime bins, Bin 17, Dedusting bag filter unit - Sequence controller Bag Filter sequential controller Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
Miscellaneous material bins, Vibro feeder, Power supply to VVVF - Main power (415V)
20 Area-02 AS.166E31-TAF02 VFD Control Unit (Small VFD till 90 kW) Nos. 1 24 0.024 UPS-ACDB-2 1 0.10 6 30 3Cx2.5 30
Waste gas system, Waste gas fan, Power supply to VVVF - Main power (33000V)
21 Area-04 AS.221E-TAF01 VFD Control Unit (LargeVFD above 90 kW) Nos. 1 96 0.096 UPS-ACDB-2 1 0.40 6 30 3Cx2.5 30
(Converter Transformer)
22 Area-04 AS.221B1_01-UH001 Waste gas system, ESP, Chamber 1 - Power supply TR Controller Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
23 Area-04 AS.221B1_02-UH001 Waste gas system, ESP, Chamber 2 - Power supply TR Controller Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
24 Area-04 AS.221B1_03-UH001 Waste gas system, ESP, Chamber 3 - Power supply TR Controller Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
25 Area-04 AS.221B1_04-UH001 Waste gas system, ESP, Chamber 4 - Power supply TR Controller Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
26 Area-04 AS.221B1_05-UH001 Waste gas system, ESP, Chamber 5 - Power supply TR Controller Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
27 Area-04 AS.221B1_06-UH001 Waste gas system, ESP, Chamber 6 - Power supply TR Controller Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
28 Area-04 AS.221B1_07-UH001 Waste gas system, ESP, Chamber 7 - Power supply TR Controller Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
29 Area-04 AS.221B1_08-UH001 Waste gas system, ESP, Chamber 8 - Power supply TR Controller Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
30 Area-05 AS.511B_01-UH001 Plant dedusting sinter, ESP, Chamber 1 - Power supply TR Controller Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
31 Area-05 AS.511B_02-UH001 Plant dedusting sinter, ESP, Chamber 2 - Power supply TR Controller Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 30 3Cx2.5 30
32 Area-05 AS.511B_03-UH001 Plant dedusting sinter, ESP, Chamber 3 - Power supply TR Controller Nos. 1 50 0.05 UPS-ACDB-2 1 0.21 6 50 3Cx2.5 50
33 Dust Monitor for Plant Dedusting Chimney Dust Monitor Nos. 1 200 0.2 UPS-ACDB-2 1 0.83 6 250 3Cx2.5 250
34 Dust Monitors IN Chimney for WGESP Dust Monitor Nos. 2 200 0.4 UPS-ACDB-2 2 0.83 6 200 3Cx2.5 400
35 Analyser in WG Chimney Analyser Set 1 500 0.5 UPS-ACDB-2 1 2.08 6 150 3Cx2.5 150
36 ESP PLC Panel (CPU) PLC Set 1 500 0.5 UPS-ACDB-2 1 2.08 6 50 3Cx2.5 50
37 Level-1 Automation system - Remote IO panels RIOP Set 5 690 3.45 UPS-ACDB-2 5 2.88 6 30 3Cx2.5 150
38 Level-1 Automation system - Ethernet switches Ethernet Switch Set 4 92 0.368 UPS-ACDB-2 4 0.38 6 30 3Cx2.5 120
13 Instrumentation Set 1 2000 2 UPS-ACDB-2 1 8.33 16 30 3Cx2.5 30
39 MCC-22.1 MCC-22.1 (Proportioning Unit) ACB/MCCB Releases Nos. 3 15 0.045 UPS-ACDB-2 1 0.19 6 50 3Cx2.5 50
40 MCC-22.2 MCC-22.2 (WGESP) ACB/MCCB Releases Nos. 3 15 0.045 UPS-ACDB-2 1 0.19 6 50 3Cx2.5 50
41 MCC-22.3 MCC-22.3 (Plant Dedusting) ACB/MCCB Releases Nos. 3 15 0.045 UPS-ACDB-2 1 0.19 6 50 3Cx2.5 50
42 PCC-22 PCC-22 (LCSS-22) ACB/MCCB Releases Nos. 3 15 0.045 UPS-ACDB-2 1 0.19 6 50 3Cx2.5 50
1 BLMS Panel for Hearth Layer Hopper Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-3 1 0.21 6 30 3Cx2.5 30
2 BLMS Panel for Raw Mix Hopper Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-3 1 0.21 6 30 3Cx2.5 30
3 BLMS Panel for Discharge Hopper Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-3 1 0.21 6 30 3Cx2.5 30
Conveying of mixed and granulated material, Shuttle conveyor, Power supply to VVVF -
4 Area-04 AS.178V41-TAF02 VFD Control Unit (Small VFD till 90 kW) Nos. 1 24 0.024 UPS-ACDB-3 1 0.10 6 30 3Cx2.5 30
Main power (415V)
5 Area-04 AS.212A57_02-TAF02 SM charging system, Drum feeder, Power supply to VVVF - Main power VFD Control Unit (Small VFD till 90 kW) Nos. 1 24 0.024 UPS-ACDB-3 1 0.10 6 30 3Cx2.5 30
Sinter machine system, Drive unit for SM, Power supply to VVVF - Main power (415V)
6 Area-04 AS.211D4-TAF02 VFD Control Unit (Small VFD till 90 kW) Nos. 1 24 0.024 UPS-ACDB-3 1 0.10 6 30 3Cx2.5 30
SM ignition system, Combustion air fan systems, Fan 01, Power supply to VVVF - Main
7 Area-04 AS.214F1-TAF01 VFD Control Unit (Small VFD till 90 kW) Nos. 1 24 0.024 UPS-ACDB-3 1 0.10 6 30 3Cx2.5 30
power (415V)
SM ignition system, Combustion air fan systems, Fan 02, Power supply to VVVF - Main
8 Area-04 AS.214F2-TAF01 VFD Control Unit (Small VFD till 90 kW) Nos. 1 24 0.024 UPS-ACDB-3 1 0.10 6 30 3Cx2.5 30
power (415V) (Stand By)
Fresh air system, Fresh air fan, Power supply to VVVF - Main power (415V)
9 Area-04 AS.344B-TAF01 VFD Control Unit (LargeVFD above 90 kW) Nos. 1 96 0.096 UPS-ACDB-3 1 0.40 6 30 3Cx2.5 30
690V VFD panel for Recirculation Gas Fan Main drive Motor
10 Area-04 AS.343B-TAF01 VFD Control Unit (LargeVFD above 90 kW) Nos. 1 96 0.096 UPS-ACDB-3 1 0.40 6 30 3Cx2.5 30
11 MCC-23.1 MCC-23.1 (SM) ACB/MCCB Releases Nos. 3 15 0.045 UPS-ACDB-3 1 0.19 6 50 3Cx2.5 50
12 MCC-23.2 MCC-23.2 (RMHS) ACB/MCCB Releases Nos. 3 15 0.045 UPS-ACDB-3 1 0.19 6 50 3Cx2.5 50
13 PCC-23 PCC-23(LCSS-23) ACB/MCCB Releases Nos. 3 15 0.045 UPS-ACDB-3 1 0.19 6 50 3Cx2.5 50
14 Level-1 Automation system - PLC Panel (CPU) PLC Set 3 600 1.8 UPS-ACDB-3 3 2.50 6 30 3Cx2.5 90
15 Level-1 Automation system - Remote IO panels RIOP Set 8 690 5.52 UPS-ACDB-3 8 2.88 6 30 3Cx2.5 240
16 Level-1 Automation system - Ethernet switches Ethernet Switch Set 6 92 0.552 UPS-ACDB-3 6 0.38 6 30 3Cx2.5 180
17 HMI Server Panels : Level1 Server + Level1 Server(SB) Server Set 2 365 0.73 UPS-ACDB-3 2 1.52 6 30 3Cx2.5 60
UPS O/g Feeder
UPS LOAD UPS 240 V MCB rating Unit Length
SL.NO AREA TAG NO MAIN PANEL DESCRIPTION UPS CONSUMER UNIT QTY LOAD IN ACDB Amps Cable Size Total Length 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10
IN VA O/g Qty @ 240 V AC from ACDB
KVA required
18 HMI Server Panels : Level2 Server + Level2 Development Server Server Set 2 365 0.73 UPS-ACDB-3 2 1.52 6 30 3Cx2.5 60
19 HMI Operator Stations : Level1 OS 1 + Level1 OS 2 + Level1 OS 3 + Level1 OS 4 OS/ES Set 5 760 3.8 UPS-ACDB-3 5 3.17 6 30 3Cx2.5 150
20 HMI Operator Stations :Level2 OS1 +Level2 OS2 LVS Set 2 750 1.5 UPS-ACDB-3 2 3.13 6 30 3Cx2.5 60
21 Engineering/Maintanance Stations :Level1 (ES 1) OS/ES Set 2 365 0.73 UPS-ACDB-3 2 1.52 6 30 3Cx2.5 60
22 Engineering/Maintanance Stations :Large Screen Display Screen LVS Set 1 740 0.74 UPS-ACDB-3 1 3.08 6 30 3Cx2.5 30
23 Fire Detection and Alarm system FDA Set 1 500 0.5 UPS-ACDB-3 1 2.08 6 30 3Cx2.5 30
24 CCTV CCTV Set 1 500 0.5 UPS-ACDB-3 1 2.08 6 30 3Cx2.5 30
25 Public Address System PA Set 1 500 0.5 UPS-ACDB-3 1 2.08 6 30 3Cx2.5 30
26 FO Converter FO Set 8 100 0.8 UPS-ACDB-3 8 0.42 6 30 3Cx2.5 240
27 Printer( Black and White) Printer Set 1 352 0.352 UPS-ACDB-3 1 1.47 6 30 3Cx2.5 30
28 Printer(Colour) Printer Set 1 873.6 0.8736 UPS-ACDB-3 1 3.64 6 30 3Cx2.5 30
29 Instrumentation Set 1 2000 2 UPS-ACDB-3 1 8.33 16 30 3Cx2.5 30
1 Area-04 AS.421D6_01-TAF02 Dip rail cooler system, Drive unit 1, Power supply to VVVF - Main power (415V) VFD Control Unit (Small VFD till 90 kW) Nos. 1 24 0.024 UPS-ACDB-4 1 0.10 6 30 3Cx2.5 30
2 Area-04 AS.421D6_02-TAF02 Dip rail cooler system, Drive unit 2, Power supply to VVVF - Main power (415V) VFD Control Unit (Small VFD till 90 kW) Nos. 1 24 0.024 UPS-ACDB-4 1 0.10 6 30 3Cx2.5 30
Dip rail cooler system, Discharge feeder, Power supply to VVVF - Main power (415V)
3 Area-04 AS.421R1-TAF02 VFD Control Unit (Small VFD till 90 kW) Nos. 1 24 0.024 UPS-ACDB-4 1 0.10 6 30 3Cx2.5 30
Hearth layer transport system, Vibrating feeder, Power supply to VVVF - Main power
4 Area-05 AS.437A-TAF02 (415V) VFD Control Unit (Small VFD till 90 kW) Nos. 1 24 0.024 UPS-ACDB-4 1 0.10 6 30 3Cx2.5 30
Hearth layer transport system, Vibrating feeder, Power supply to VVVF - Main power
5 Area-05 AS.437B-TAF02 (415V) VFD Control Unit (Small VFD till 90 kW) Nos. 1 24 0.024 UPS-ACDB-4 1 0.10 6 30 3Cx2.5 30
6 Area-04 AS.426A-TAF01 VFD Panel for Sinter Cooling Air Fan A Motor (Integrated transformer) VFD Control Unit (LargeVFD above 90 kW) Nos. 1 96 0.096 UPS-ACDB-4 1 0.40 6 30 3Cx2.5 30
7 Area-04 AS.426B-TAF01 VFD Panel for Sinter Cooling Air Fan B Motor (Integrated transformer) VFD Control Unit (LargeVFD above 90 kW) Nos. 1 96 0.096 UPS-ACDB-4 1 0.40 6 30 3Cx2.5 30
8 Area-05 AS.436W41-UH001 Conveying of sinter, Belt weigher - Power supply Weighing Controller + SMPS if any Nos. 1 50 0.05 UPS-ACDB-4 1 0.21 6 30 3Cx2.5 30
29 MCC-24 MCC-24 (Sinter Cooler, Sinter Product) ACB/MCCB Releases Nos. 3 15 0.045 UPS-ACDB-4 1 0.19 6 50 3Cx2.5 50
35 Level-1 Automation system - Remote IO panels RIOP Set 3 690 2.07 UPS-ACDB-4 3 2.88 6 30 3Cx2.5 90
36 Level-1 Automation system - Ethernet switches Ethernet Switch Set 2 92 0.184 UPS-ACDB-4 2 0.38 6 30 3Cx2.5 60
13 Instrumentation Set 1 1000 1 UPS-ACDB-4 1 4.17 6 30 3Cx2.5 30