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PT Level 2

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Yousef Adel Hassanen
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102 views26 pages

PT Level 2

Uploaded by

Yousef Adel Hassanen
Copyright
© © All Rights Reserved
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Fest OUP 22110: 13:8, Question | An important difference between non-water-w and water-washable penetrants is that: shable penetrants \water-washable penetrants contain an emulsifier, while non- saler Washable penetrants do not. B_ the viscosity of the two penetrants is different. © the color of the wo penetrants is different 1 non-water-washable penetrants are more easily removed than are water-washable penetrants Question 2 Prior to penetrant testing of a previously machined soft metal y which of the cleaning methods listéd below would best remove any smeared metal that could mask discontinuities? \. fachiny B. Shor pening © Alkaline cleaning 1. Water cleaning with detergents Question 3 continuous linear indication can be caused by which of the sollowing discontinuities? Porosity 15 Slag inclusions. Pitting Do Cracks Question 4 Which of the following is a discontinuity that might be found in rolled plate stock? \ Shrinkage cracks 1 Inclusions ©. Foraing laps ) Blow holes questi 3 The tendency oi a liquid penetrant to enter a discontinuity is imarily related (0: \. the viscosity of the penetrant 6. the capillary force the chemical inertness of the penetrant the specific gravity of the penetrant sstion 6 When penetrant testing for shallow discontinuities using a post- emulsification penetrant, the emulsification times should be long srionigh (0 \. nny the emulsifier with the excess surface penetrant only. 8 mix the emulsifier with all the penetrant on the surface and in discontinuities. imix the emnulsitier with penetrant in the discontinuit 1). allow the emulsifier (0 dry out to a white powder. eso Dy the methials fisted below, the most effective means of precleaning «test item prior (0 a penetrant testis: \. \apor degreasing 6 1 cleaning © steam cleaning » ar wipin: Juesbon S Which of the tollow ing is the best reason why excessive drying ta part ws NOT desired? \ The extra time required is wasted. KB The developer may lose its blotting ability ©. A reduction in resolution may result 1 The excess developer may be difficult to remove Question 9 Which of the following is most apt to render the post emulsification test ineffective? \ Too tong of st penetrant time. of a developing time. «¢ of an emulsifying time. + None of the above. ‘Question 10 Which of the statements below best states the danger of using aw erater erack duestion 12 Why is it advisable to have a black Tight installed at the wash wn \ So that inypection ean be done without drying parts, 1s To speed the bleeding of penetrant out of defects To check the effectiveness of the wash cycle. » To deiwrmine i! parts have been covered with penetrant. Question 15. Which of the following discontinuities might be found in rolled bar stock” \ Shnnkags HK Bleed-out Laps Hy Undereut Question 4. The speed with which a penetrant penetrates a surface flaw is anfluenced to the greatest extent by which of the following properties? \ Density 1 Surface tension and wetting ability ©. Viscosity Relative weight (Question 15 Which of the lollowi 1 torgng” is a discontinuity that might be found in \. Shrinkage cracks B Laps Colds shuts Insufficient penetration Question 10, Developer assists test indications by n the detection of the visible dye penetrant providing a clean surface, 1k providing a contrasting background. C. providing « dry surface. 1) emulsifying the penetrant bleed-out question 17 Which of the ollowing welded fabrication? discontinuities might be found in a 4 Shrinkage Be Lack of lusion Seams D Taps Question 18. \ commonty-used method of checking on the overall serformance of st penetrant material system is by 2 the viscosity of the penetrant the wetability of the penetrant. comparing two sections of artificially cracked specimens. > all of the above Question 19. Wiich of the following is the best reason why the application of cemulsitier by a brush is NOT recommended? \. the brushing action mixes the emulsifier with the penetrant prematurely and irregularly, making accurate control of the cmnulsification time impossible: 18 Brushing does not always completely coat the part, thereby leaving a portion of the part difficult to wash. © Brushing in itself is not harmful, but many types of brush materials combine with the emulsifier agents resulting in penetrant and part contamination, 1) Brushing results in a streaking appearance during raspection ston 20 Which of the following is NOT a form in which penetrant decelaper is commonly available? \ Dry developer 1 Non-aqueous developer © Wet developer ¥ Theh viscosity developer (Question 2 The penetrant indication of a forging lap will normally be: \ a round or nearly round indication 15 a cluster of indications. © continuous line a dotted line Question 2 Which of the following is an advantage Ser fluorescent penetrants? ble dye penetrants \ Small indications are more easily seen. 8 They can be used on anodized and chromate surtaces. They make less background on rough surfaces [No Special lighting is required Suestion 23. \lumium alloy test specimens that have been tested by the ‘iquid penctrant method should be thoroughly cleaned after esting because 4 the acid in the penetrant may cause severe corrosion, 1) the alkaline content of wet developers and most emuls could result in surtace pitting, particularly in moist uumiospheres the toxic residue from the test will severely inhibit the pplication of paint on aluminum alloys. ) chemical reaction between the penetrant and aluminum could use st fire because of internal combustion, Duestion Which of the following discontinuities could be classified as a hing processing discontinuity? \ Bau rack 1 Stress-corrosion crack Lamination > Heat-treat crack ue (Question 25 Which of the statements below apply to the liquid penetrant nethod af testing? \ The penetrant test method is less flexible than the eddy current test method? 8 The penetrant test method is less reliable than the magnetic particle method for finding surface defects in ferromagnetic materials The penetrant test method will not detect fatigue cracks 1 ‘The penetrant test method is more reliable than radiographic iesting when attempting to detect minute surface discomtinuities guestion 2 Which of the lollow 14 penetrant contaminants could affect the sensitivity Ac HK Water Salts Alot the ahove Juestion 27. Which of the following is a nv san castings ‘ontinuity which might be found 4 Incomplete penetration, 8 Undercut Pipe > Shrinkage Suestion emulsifier is used lo waste the penetrant out oF discontinuities, 5 asan aid int Washing off the surface of parts when using wither the water or oil soluble penetrants to emulsify the oil-soluble penetrant. thereby making it water washable tw preclean parts before applying penetrant (question 29 Developer assists in the detection of penetrants retained in discontinuities by aiding the & posteleaning process 8B. emulsification process. bieed-aut process 2 drying prowess Questia 30, Which of the following discontinuities might be found in rolled. fate \ Laminations 1 Shrinkage Lack of fusion D> Undereut guestion 31 Which of the following statements concerning contaminating naterials on the surface of a part to be penetrant tested is NOT \ The contaminant may be of a composition that attacks the penctrant and reduces the fluorescence or color of the penctrant + “The contaminants may be of such & nature that they reduce or even prevent capillary action by the penetrant The contaminant may retain the penetrant and thus increase the sensitivity of the inspection. ) ‘The contaminant may completely fill the prevent the entry of penetrant. wk and thus stint 8 When view ing parts. Muorescent background may indicate: \ poor wast; 15 porous material and coating improper cleaning before penetrant cycle. > alot the above Juestion + The term “non-reievant indication” is used to describe certain ypes af penetrant testing indications, Which of the following would be a typical “non-relevant indication”? 4 Indications due to part geometry or part design configurations. 8 Nonmagnetie indications. Multiple indications Non-linear indications. Suestion 34 Whictr of the following is a discontinuity that might be found in orgins? \ Shrink: Ro Lap Hot tear Lamination ge crack Question 35; Which of the statements below concerning the operation of the slack light bulbs of the mercury are type is NOT true? \ Tetakes about 5 minutes for the bulb to warm up to its full output when first turned on. 18 The lamp may go out if the line voltage drops below 90 volts Line voltage variations above 120 volts will have little or no efieet on the bulb. ) TE for any reason the extinguished. the bulb will not immediately respond if the amp is turned on right after it has been turned off ston 56. Which of the following types of discontinuities will NOT be detected by the liquid penetrant test method? Surlace laminations. 1 Internal forging bursts Surface eracks ) Surkace kaps juestion Penetrant residues may become entrapped under spines, Jastenets. rivets, ete. Which of the following is the most skely reaction caused by such a residue? & Corrosion caused by the moisture attracted by such residues 1 Paint stripping Fatigue crack) Y Latce structure breakdown Juestion 38 Which of the tollowing is @ purpose of the drying provess used ») penctrant testing? + Fhe drying process is used to assure that all excess penetrant will evaporate 5 The drying process assures the uniform drying of dry eveloper applied over a wet emulsifier Fhe drying process reduces penetration time > Alter the application of a wet developer, the drying process tids in securing a unitorm developer coating Question 39) Shrinkige cracks are usually found in what areas of a casting? Fai sections only i Heavy sections only. * Abrupt changes in thickness. ) No longer a problem Juestion 40. in hguid penetrant testing when using solvent removable sible dye penetrant, several methods exist for excess (rant removal from a surface part. Which of the methods S generally more suitable for giving accurate test results? \ Squirting solvent over the surface with no more than 40 psi pressure Wipine with a sowking wet cloth, then wiping with a dry cloth Wiping with « solvent dampened cloth, then wiping with dry Hoth ) Wiping with dry paper wipes, then wiping with a solvent dampened cloth, and finally wiping with dry cloth. (Question 4 Which taco would apply in determining the dwell time required for the penetrant to be effective? \_Lype oF discontinuity sought. 8 Shape of part Size of part Surface roughness. Question 42 Drv developer should be applied: \ su that a heawy coat of developer covers all surfaces, 45 se that a hght dusting covers all surfaces to be inspected. with ae dry: paint brush, by dippa question 43) When using post-emulsitication penetrants, difficulties incurred during the washing operation ean be overcome by: \ reappiying «coating of emulsifie 4 increasing the water pressure used during the washing speration Completely reprocessing the part from surface preparation on ind by using & longer emulsifier time dipping the part in boiling water ueston Ht Which of the following wer visible type pene is an advantage of fluorescent penetrants ants? {ie inspection can be earried out in a well lighted area. Smut! indications are more easily seen, They can be used where contact with water is objectionable. » Les sensinve to contamination of discontinuities aes 48 Which of the tollowing could be & source of false indications on est specime! 8 Penetrant on the test table, 8 Penetrant on the hands of the inspector Contamination of dry or wet developer with penetrant ) All of the above Questions 46. When using a tluorescent, post-emulsifiable penetrant, th ength ivf time the emulsifier is allowed to remain on the part is critical when detecting shallow seratch-like discontinui The hevt length of time should be: \ Ws seconds 5 seconds. 200 3 seconds. » determined by experimentation. uestinn 47 Fiuorescent materials used in fluorescent penetrants respond most actively to radiant energy, of a wavelength of wpproximately 7M) Angstroms 8 250KV 3.650 Angstroms ) 10 foot candles Question 48 \ Crack (wpe discontinuity will generally appear a {vot andtieation: is continuous fine. either straight or jazg 1 straight. single solid Tine. 1 random round or elongated holes. guestiony Whici of the sotlowing methods for applying non-aqueous developer < normally considered most effective? \ Spraying 8. Swabhin: Brushing Dip uestion 50. Phe penetamt indication for a cold shut on the surface of a satiny Will be {av dotted or smooth continuous fine Ha cluster of small indications «trough deep indication ©) a large bulbous indication. guestion SI The part is an aluminum casting with a very complex desin. Ione section a flat area having a thickness of S” exists. In the center of this area is a round seetion, ich and 1m diameter. Linear indications about half the listance around the base where the thin section is joined ar ‘eerted as a dross i hot tear anictoshrinkage > porosity Jdestion 92 Phe function of the tran method is mulsifier in the post-emulsification \ more rapidly drive the penetrant into deep. tight cracks. react with the surface penetrant to make the penetrant water-washable auid fluorescent dye or pigment to the penetrant > providing «coating to which dry powder developer can udhere (Question 353 Rejection or acceptance of parts should be based on which of the vollowing. im absence of written acceptance criteria? \ “The inspector's education. 8. The design of the part and its intended appli The appropriate penetrant standard ) The selection of the penetrant. Question 34 Which of the tollowing ver water washing? advantage of solvent wipe methods \ No special lighting is necessary during inspection, 1 They provide a quicker penetration of small openings. Sinill indications are more easily seen. ) ‘Phew un casily be carried out in the field and to remote reas Juestion 9S Whici of the following is a possible cause for false penetrant nidications? \ Excessive washing 1 Inadequate application of developers Penetrant or part too cold during penetration 2 Fincor dir uestion 36. When conducung a penetrant test, spherical indications on the surkace of a part could be indicative of fangue cracks, porusity weld hips > har tears Question 37 Water washable liquid penetrants differ from post-emulsitication nenetrants in that water-washable penetrants \ Gu only be used on aluminum test specimens (need not be removed from surfaces prior to development hhave a soapy base > do not need the application of an emulsitier before rins \Juestion 98 Which of the following is & discontinuity that might be found in vile har stock? 8 Blow holes S Shrinkage laps Cracks or seams, > Insufficient penetration uestion 38. Developing time depends on the: \ type of penetrant used. {5 (ype oF developer used and type of discontinuity to be detected. temperature of the material being tested Y allot the above (Question 60 Which of the tollowing is a discontinuity that might be found in volled bar stock” \ Blow hole Shrinkage lap Crack or seam ) Tack ot penetration guestion 61 Which of the following is NOT good practice when penetrant esting * nulsitier by dipping the part in emulsifier » developer hy spraying the part with developer ‘of water washable penetrant with a water spray. 2 emulsifier with a brush. Appt + Apply Remo » Apply cauteston 62 Which of the tollowi lock the openings of discontinuitis specimen 1s NOT properly cleane re typical of foreign matter which might if the surface of a test Paint 4 Scale Core and mold ) All of the above iaterial Jutestion OS Which o1 the following physical properties, more than a es what makes i material a good penetrant? 8 Viscosity Hi Surface tension Weuing ability No one single property determines if a material will or will vor be a good penetrant gueshion od When penetrant testing Titanium alloys, the mater hie penetrant system should NOT contain any cons antitics of 4 carbon or oil §s halogenited solvents. emulsifier or oil > fuorescent agent Juestion 05 Which of the Jollowing discontinuities could be classitied as a wmary processing discontinuity often found in cast material Fatigue erack 4 Stress-corrosion crack Porosity > Lack of penen tion ‘guestion 6 Which of the follow discontinuities could be classified as a ervice induced discontinuity? \ batigue crack 8. Porosity Machimng tear Lap Questia 67 he prime purpose of the black pyspection is ht for Fluorescent penetrant A te magnily indications: 1 to make the indications visible. to develop indications, > tw speed up inspection: Juestion 08 The part ts an aluminum forgin 12. Description — the indication < shar. half-moon shape, NOT deep. and alled a. + kat 4 center fine porosity heattreat crack. ) false indication Question 09) Developing powder should always be: \ Thghly fluorescent 1 apphed wet colorless, evenly applied Question 70 Which of the following would be impossible to detect using a guid penetrant test? erick ) Non-metallic internal inclusions Which of the uems listed betow is NOT an advantage of the Hiquid penetrant test method? \ The method can tind all types of discontinuities 8) Phe method is simple in principle and relatively understand, The methou 1s essentially simple in application > There are few limitations on the size and shape of the riche that can be treated by this method. sy 10 muestiant 72 Which of the test part chara considered before the specific 1 selected”? cleristics listed below are normally juid penetrant test method is +The kind and size of discontinuities most likely to occu Phe intended application tor the part The surface finish of the part Ml of the above duestion When improper processing causes inspection difficulties. what should the inspector de? Swat parts with a solvent {Use a correct bleed-back procedure rase non-relevant fluorescence ) Reprocess the part uestion T4 Which of the following characteristics are normally considered shen selecting the type of penetrant to be used in a penetrant, s Romoval characteristies of the penetrant + The flash point of the penetrant The cost of the penet + AlDot the above jguestion Which of the following is NOT recommended method of removing evease from a surface of a part to be penetrant tested? \ Vapor degreasing Alkaline cleaner Cleaning with solvent-type material Hot water rinse Fest Key 2001-2:21.10:13:8 fos: Question |. File: QPILES\PTLEV 2 (Question Number in Question File: Answer 4 fest Question 2. File: QFILES\PTLI ‘Question Number in Question File: 27 Answer A esi Question 3. File: QEILES\PTLE ‘Question Number in Question File: Answer DD fest Question 4. File: QPILES\PTLEV 2 uestion Number in Question Files 49 Answer B Fest Question 5. 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