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‘AEB605 EXPERIMENTAL STRESS ANALYSIS LtPec
3003
OBJECTIVE:
+ To study the various experimental techniques involved for measuring displacements,
stresses, strains in structural components,
UNIT! EXTENSOMETERS AND DISPLACEMENT SENSORS 8
Principles of measurements, Accuracy, Sensitivity and range of measurements, Mechanical,
Optical, Acoustical and Electrical extensometers and their uses, Advantages and disadvantages,
Capacitance gauges, Laser displacement sensors.
UNIT IL ELECTRICAL RESISTANCE STRAIN GAUGES. 12
Principle of operation and requirements, Types and their uses, Materials for strain gauges,
Calibration and temperature compensation, cross sensitivity, Wheatstone bridge and
potentiometer circuits for static and dynamic strain measurements, strain indicators, Rosette
analysis, stress gauges, load cells, Data acquisition, six component baiance.
UNITII| — PHOTOELASTICITY "
Two dimensional photo elasticity, Photo elastic materials, Concept of light - photoelastic effects,
stress optic law, Transmission photcelasticity, Jones calculus, plane and circular polariscopes,
Interpretation of fringe pattern, Calibration of photoelastic materials, Compensation and separation
techniques, Introduction to three dimensional photo elasticity,
UNITIV BRITTLE COATING AND MOIRE TECHNIQUES: 7
Relation between stresses in coating and specimen, use of failure theories in britle coating, Moire
method of strain analysis,
UNITV __ NON~ DESTRUCTIVE TESTING 7
Fundamentals of NDT, Acoustic Emission Technique, Radiography, Thermography, Ultrasonics,
Eddy Current testing, Fluorescent Penetrant Testing,
TOTAL: 45 PERIODS
‘OUTCOMES
+ Knowledge of stress and strain measurements in loaded components,
‘Acquiring information's the usage of strain gauges and photo elastic techniques of
‘measurement
‘+ Formulate and solve general three dimensional problems of stress-strain analysis
especially fundamental problems of elasticity
‘+ Analyze the strain gauge data under various loading condition by using gauge rosette
method,
‘+ Experimentally evaluate the location and size of defect in solid and composite materials.
by using various Non-destructive Testing methods.
‘TEXT BOOKS:
1. Dally, J.W., and Riley, W.F., "Experimental Stress Analysis", McGraw Hill Inc... New York 1998,
2. Srinath, LS., Raghava, M.R., Lingaiah, K., Garagesha, G., Pant B., and Ramachandra, K.
“Experimental Stress Analysis", Tata McGraw Hil, New Delhi, 1984.
3, Sadhu Singh, "Experimental Stress Analysis’, Khanna Publishers, New Delhi, 1996.
REFERENCES:
1 Durell A.J, "Applied Stress Analysis’, Prentice Hall of India Pvt Ltd., New Delhi, 1970
2. Hetenyi, M., "Hand book of Experimental Stress Analysis", John Wiley and Sons Inc., New
York, 1972,
3. Max Mark Frocht, "Photo Elasticity’, John Wiley and Sons Inc., New York, 1968
4. Pollock A.A., Acoustic Emission in Acoustics and Vibration Progress, Ed. Stephens RW.B
‘Chapman and Hall, 1993.
5. Ramesh, K., Digital Photoelasticity, Springer, New York, 2000.
65ne
Experimental Stress Areatysts
oa ee oe O
Stain ee
— A Stolk Epge rey be cb4fred a ou
Instrument, er device, that Ts: -emnpleded
rreagure the Linea, dedermmtion over a, fren
Gouge Aength, occeun BA the pede] of Struct
aeotirg the doodtrg of the Stractive
—s ow feet Covers De Teme et instrument:
metuded bus the Linsey Scale ard the precise |
optfca! and clech eal gauges new evatladie,
Types of Strath Sages:
A. Meclhanfeal
6a) Wedge and Sere
Cb) Lever - Simple and Compourd
(ey Race and pinion
(ay) Combination oF tevev And reek and pinien
(2) Dial Indicectors
ie eptfeal
wiestereretae r=
a. Etectical
toy inductance
cb) Capacitance
ey Resta tence
dd) Piezoelectric ond plezerestshive
5. Magnelfe
& Acowtfeal, 7% Pneumatic, 8. Seratel pe
9. phetostres) geuge,Lo gese & oy
ake :
Ey Dltarnce blw the bwo knfte edgds iy
th contact with the Specimen A
Charetertstfey of a strefn gouge: é
a Sensitivity
=e The Ratio of te nied oF fp
bo the mma Stude ct [pp Syayact i
é
2,
Beni ee @
Aq, d a
Gh) Dedoumation Sengittty, op] 9%
— os
Sexdiileiso. ae
= ‘Ip
mefermation Sen sPivity
Base dongs
eserts the weximum Etrefn
recorded whthoar rered+ing
pattip! Peaton actor
cit) Qhrain Seneiinity a
iin Se
2, Regge
aos Tepr
whch Con be
A. Remand
The ability ofan \ashuments +e respend
ke a tre Nal,
Ss. Precfsion™
a The charee eo} The mechankal quantity kobe wrensereel
Produces. a Change fry the padre Pel and hence
Prthe wpedance, of & Current Comying Corl
CO \leiable of - gap Fuge dfa- oH P-
in woke ae raachance
ot the rrogncttc dfetd fs Vanfed by Cteagirg the alr UP
Cit) Movoble 7eere Sclencid gruges. —etP-
in whieh the Yeluebence edthe He
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CPreutt Ff
cthe cof.
fron Core Fin
ow edly cusvent
fr Lobich “the
ote verted by Chang hg
ot be high — Len element
feld.
uy Me nedeetrction gauges’
Sin wich Telucctance ©} the pryanodfe
C¥reuk} 1s varled by Chorghg ble Stren In the
rragrethe Cores Ststie Gell
5 :
Lewes Fr the inct®c ce Prcutt
th, th&Kneass oF posi bien
ted Pr the rragnat
Inset\
Elechomagnedfe Stefn gouge: @é
: ote
er rregnetic ban 7) Asedel by & torsient
Aceh, 2 Neliege 5 recerded dy 0 galvonometey
Cenreebent e cot! Ehreygh which ‘the bay pot
ee An ctecheret ive dere ¥) Induced fh the
cet) ot the etecho magnet which deeper onthe
kerstonat mement acti onthe Core of the
eclecrerragnet whieh 1 bwsted. This Ps know
as wiedsmann's ib fs one of the rat Wetet ei Show
a mechanPoal dfsplrcement fnto an
cleetrtea] Sfgrot.
converting
=> tf conse elo het ew Concertne nen~
AG
on
Which are mounted three tig’
one pumaty ang pwo Seances.
—pup— diag
Bam tdi operate 6.3 volts, Aon then 1
sannet = cas mm Core Afsplacorrt.
eprper Neltese
oo Lines, ant?
elise:
b ae reged
Care: Tiisplatee
Fig. olP Neottage ahead exfstics OACIN DT)Capacitance Strain ee @
=
The £lechfeal Capacity bleo parallel pletes
fs aver b -
ee) g.sexte KA Cw)
c=
h
co Gapecitence fr pice Aartads
kb dietectste Constant ot the medfum bf
tte two pletes
eo Aa o} the olds oF = pltes, mrt
N—> hambey ot plates
bey dBdanie ble plates, tam
u
beta ae 9.86x18° KA Gw- oe
de rr eh
eine: | ea amines Ae
e me
ethFig. 2.1 The wedge gauge.
=
Fig. 2.2: Howard strain gauge.Dial indicator
e
Pivot for unequal-arm
lever
Fig. 2.4 The Serry strain gauge-
Specimen ot
Dial
indicator
Springs
Fig. 2.5 The Tinius Olsen strain gauge.Pivot
Link.
‘At df
n im
ad 4
can 1
tot
if '
a Kr / Pivot i
i al
. Clamping
Specimen Spring
Fig. 2.6 Huggenberger tensometer.
Clamping spring
TapuOg
Fes
Fig. 2.7 Porter-Lipp strain gauge.Pointer
Beale
Gear wrair Spring
sainat
Fig. 2.8 Dial gauge indicator.
Fulcrum plates
A
°
=
Dial indicator
(a)
Dial indicator ~
ass @
(b)
Fig. 2.9 The Whittemore strain gauge.L, gauge length
lly about 20 cm
(#— usual
Ba
a
Gauge length
usually 5.cm
Fixed arm, G
Clamping apring
Bt
Mirror
if Lozenge, N
Lozenge
Mp
Clamping spring
Observing
iT telescope
Ss
=
Fig. 2.10 Marten's mirror extensometer
Measuring scale
Auto collimgtor
SSGG}—$ 1
Scale in eye piece
Fig. 2.11 The Tuckerman optical strain gauge.Flash image f
: forming ray To :
| autocollimator _, Measuring
eat : ° a image
i . ‘ form
autocollimator eeray
Reflecting
surfaces 2
of roof
edge prism eee
M,
Flash
surface
roof - edge
prism
Fig. 2.12 Optical principle of Tuckerman gauge.
“Clamping spring
Specimen
i ‘ —
\ Crossed \ Optical
fulcrum plates flats
Fig. 2.13 Vose Interferometric strain gauge.ase I {HSLyl ,
2b Nm BE m
Calibrated scale
o
Standard
wire Selector
ae
Pickup
Pick-up
Measuring wire in strain gauge
Fig. 2.16 Acoustical strain gauge.
where A = cross-sectional area of vibrating wire
E = Young’s modulus of wire material
L = length of vibrating wire
m= mass per unit length of the wire
P = tensioning force in the wire
SL = increment in length of the vibrating wire.o
Meter Exe
Air.
——" gaps. ~~
| gap —~_!
NSLS RAMS
{ Armature movement
(a) Variable air gap. gauge.
Magnetic
Core
movement
Exciter: >
\ Meter
Qo
(6) Moving coil solenoic gauge.
Meter JL Exciter
Magnetic cores ——>} _|\ Calibration resistor | Is
| 2p | O,,
»|4
Armature
&
s
I
t
Condenser
)
1
Adjustable
central tap
inductance
A.C. = Power supply
Fig. 3.2 Basic impedance bridge circuit.
Fig. 3.3 Electromagnetic strain gauge (Wiedemann's effect).Secondary coil
Primary coil
[— Secondary coil
Motion
to be measured
Protective
shield
+— Insulating
form
Primary
excitation
Output
Voltage
Fig. 3.4 Construction of linear variable differential transformer.
Transducer
Tuned
circuit
i
1
resonant \
1
|
Rectifier
or
demodu-
lator
A.C. or D.C.
amplifier
Recording
instrument
Oscillating
power
supply
Fig. 3.7 Simplified diagram of a capacitance transducer circuit