Double Case
PD Flowmeters
Technical Bulletin
The trusted specialist manufacturer of high precision instruments
that relies upon the accurate measurement of fluid volumes
®
Trust in us PETROL
Our Quality Counts PETROL Instruments S.r.l.
®
PETROL
PD Flowmeters since 1970
Double Case PD Flowmeters
Main Features Measuring
Counter Magnetic Unit
Transmission
Excellent Accuracy and Repeatability:
Accuracy : ± 0,15% for fiscal applications and ± 0,5%
for general purpose.
Repeatability: ± 0,02%.
Low Pressure Drop: The straight-through path and
floating rotor design create a very low pressure drop
at maximum flow.
Production Line:
Flange size: 1” ÷ 16”;
Max. Flow rate: 2.000 m3/h
Max. pressure: 150 bar;
Max. temperature: 250 °C.
Max. Viscosity: 50.000 cP.
Materials of Construction: A broad range of materials
are available to meet customer application
requirements.
Reduction Gear Ass’y
Floating Type Rotors: Rotors never touch each other
Rotors Outer Housing
but are synchronized by timing gears mounted
outside the measuring chamber. Rotors are not
therefore subject to wear and PD flowmeter does not
need re-calibration with time due to wearing. Main Benefits
Magnetic transmission: sealing between the wetted
parts and the dry parts of the PD flowmeter is of static
type, and this fully guarantees against any leakage of Compact Design: No upstream or downstream pipe
the flowing liquid. lengths are necessary.
Wide Range of Accessories: A complete line of Long Service Life: The rotors never touch each other
accessories are available to meet a broad range of nor they touch the other parts composing the "base
applications. Intrinsically safe and explosion proof volume" therefore they are not subject to wear. Plus
versions available. the magnetic transmission of the rotors movement
Conformity with International Standards: PED, ATEX, eliminates the maintenance and product leakage
OIML R117, ISO 9001, ISO 14001, IP/NEMA. associated with a mechanical linkage method.
International Approvals for Fiscal Applications: Double Case Construction: Measuring Unit can be
Indonesian Approval (MIGAS), Russian Approval, removed without dismounting the entire PD flowmeter
Nigerian Approval (DPR), Chinese Approval (PAC), from the line and may be maintained as well as
Hellenic Metrological Approval, Malaysian Approval functionally rechecked independently from outer
(NMIM/SIRIM), Kazakhstan Approval, MID Certified as housing.
component for use within a measuring system as Highest Performance on Viscous Products:
agreed within WELMEC. Recommended for Crude Oil Custody Transfer
Applications.
Possibility to use it without power supply: Suitable for
any application.
Direct reading of the volume: Excellent accuracy and
repeatability.
Flexibility to customer needs: Customized solutions
No Special Tools and No Skilled Person Required:
Easier Maintenance.
Not subject to air hammer effect and slug damages:
Longer life.
®
PETROL
PD Flowmeters since 1970
Double Case PD Flowmeters
Operating Principle Operating Scheme
Flow
The two rotors, engineered and manufactured in such a way they Direction
never touch each other nor the measuring unit components, are
alternatively driven by the timing gears coupled on rotor shafts just
outside the measuring chamber.
Base
As shown in the operating scheme, the liquid flowing inside the PD Volume
flowmeter pushes the rotor on the right , which is in condition of
unbalanced pressure, to rotate clockwise; contemporarily the rotor
on the left, being driven by the timing gears, is forced to rotate
counter clockwise.
After a 90° rotation, the rotors are in a reciprocal position when
compared to the initial one and therefore it is the rotor on the left
which, pushed from the liquid, rotates counter clockwise driving,
through the timing gears, the rotor on the right. During these
operating cycles, the volume generated between the rotors and
the components of the measuring chamber determine the "base
volume" of the instrument.
A complete rotors' rotation generates four "base volumes". By
transmitting the number of rotors' rotations to the register the
volume flown through the PD flowmeters is displayed. Base
Volume
Characteristic Curves
Pressure drop (bar)
Accuracy (%)
Flow rate (%)
Timing Gears
Exploded Views
Rotors
Outer Front Cover
Inner Housing
Outer Body
Counter
Measuring Unit
Magnetic
Transmission
Rotor Shafts
Carbon Bearings Outer Rear Cover
®
PETROL
PD Flowmeters since 1970
Double Case PD Flowmeters
How to select: Counters
Mod. 12 Mechanical counter with 10 figures non reset type totalizer (8 on digits
Pd Flowmeter Type plus 2 on dial).
F standard Mod. 22 Mechanical counter with 8 figures reset type totalizer (6 on digits plus 2
on dial) and with 8 digits non reset type totalizer.
FJ jacketed
Counter with 5 large figures reset type totalizer, 8 digits non reset type
totalizer, 5 figures settable through single push buttons preset counter
Mod. VR
(optional) and 5 digits zero-start or 7 digits accumulative type ticket
Max Operating Pressure
printer (optional).
(See table)
Mod. E Electronic counter for fiscal applications with optional preset and
temperature compensation functions.
Pd Flowmeter Model Mod. F Intrinsically safe digital totalizer and flow indicator with optional pulse
output and/or 4÷20 mA output.
From the table "flow rate ranges" select the PD
flowmeter model more suitable for the specific Mod. K Explosion proof digital totalizer and flow indicator with optional pulse
output and/or 4÷20 mA output.
needs with reference to the type of liquid to be
metered and to its operating viscosity. Mod. H Hart transmitter with digital indicator (EEx-d or EEx-ia).
Counter
From the table "counters" select the model
Outer Housing Counter Models
more suitable for the specific needs. Materials
For eventual accessories add the following
Code Body/covers Gaskets
letters:
P for electric pulse transmitter; A Cast iron Teflon
N for pneumatic pulse transmitter; B Bronze Teflon
C Carbon steel Teflon
T for automatic temperature compensator.
D Ductile iron Teflon
E Aisi 304 Teflon
For operating temperatures above 100 °C the Aisi 316 Teflon Mod. 12 Mod. 22
PD flowmeter is equipped with F
Aisi 316 l Teflon
mod. AK-x air-fin cooler. Adaptors to incline the G
Low Teflon
counter by 45° or 90° are also available. H
Temperat.
Carbon steel
Construction Materials Transmission of movement is
normally of magnetic type for all the
See below "tables". codes.
PD flowmeters in plastic materials
(Moplen and PVC) are available
Mod. VR Mod. F
on request.
Measuring Unit
F A 24 - 12 - F 8 Identification Code Materials
Code Housing Rotors
F PD flowmeter type 1 Bronze Bronze
A Max operating pressure 2 Bronze Aluminum
3 Cast Iron Aluminum
24 PD flowmeter model Mod. K Mod. H
5 Cast Iron Cast Iron
12 Counter model
7 Aisi 304 Aisi 304
F Outer housing materials
8 Aisi 316 Aisi 316 Max Pressure
8 Measuring unit materials
9 Aisi 316 L Aisi 316 L Code MPa
A 1
L 2
Bearings are normally made of M 6,2
carbon while rotor shafts and timing H 11
gears are in stainless steel. X >11
®
PETROL
PD Flowmeters since 1970
Double Case PD Flowmeters
Flow Rate Ranges (m3/h)
Petroleum products Water Chemical Products
mPa.s Soda
Mod. Ø line > 0,5 2 10 150 T < 80 °C 50 500 2000
Service 30%
25 Continuous 0,6 ÷ 2,5 0,5 ÷ 2,5 0,2 ÷ 3,5 0,05 ÷ 3,5 0,5 ÷ 2,3 0,2 ÷ 2,5 0,1 ÷ 3,5 0,02 ÷ 2,5 0,008 ÷ 2
51
40 Intermittent 0,6 ÷ 3,5 0,5 ÷ 3,5 0,2 ÷ 4 0,05 ÷ 4 0,5 ÷ 2,8 0,2 ÷ 3,5 0,1 ÷ 4 0,02 ÷ 3,5 0,008 ÷ 2,5
25 Continuous 1 ÷ 4,5 0,8 ÷ 4,5 0,3 ÷ 6 0,07 ÷ 6 0,9 ÷ 4 0,3 ÷ 4,5 0,15 ÷ 6 0,04 ÷ 4,5 0,015 ÷ 3,5
11
40 Intermittent 1÷6 0,8 ÷ 6 0,3 ÷ 7 0,07 ÷ 7 0,9 ÷ 5 0,3 ÷ 6 0,15 ÷ 7 0,04 ÷ 6 0,015 ÷ 4,5
40 Continuous 2÷9 1,5 ÷ 9 0,6 ÷ 13 0,15 ÷ 13 1,8 ÷ 8,5 0,6 ÷ 9 0,3 ÷ 13 0,08 ÷ 9 0,03 ÷ 7,5
12
50 Intermittent 2 ÷ 13 1,5 ÷ 13 0,6 ÷ 15 0,15 ÷ 15 1,8 ÷ 10,5 0,6 ÷ 13 0,3 ÷ 15 0,08 ÷ 13 0,03 ÷ 9
50 Continuous 2,5 ÷ 14 2 ÷ 14 1 ÷ 20 0,25 ÷ 20 2,3 ÷ 13 1 ÷ 14 0,5 ÷ 20 0,12 ÷ 14 0,05 ÷ 12
22
65 Intermittent 2,5 ÷ 20 2 ÷ 20 1 ÷ 24 0,25 ÷ 24 2,3 ÷ 16,5 1 ÷ 20 0,5 ÷ 24 0,12 ÷ 20 0,05 ÷ 14
50 Continuous 5 ÷ 25 4 ÷ 25 2 ÷ 35 0,5 ÷ 35 4,5 ÷ 22,5 2 ÷ 25 1 ÷ 35 0,25 ÷ 25 0,1 ÷ 20
53
80 Intermittent 5 ÷ 35 4 ÷ 35 2 ÷ 40 0,5 ÷ 40 4,5 ÷ 28 2 ÷ 35 1 ÷ 40 0,25 ÷ 35 0,1 ÷ 25
50 Continuous 6,5 ÷ 35 5 ÷ 35 2,5 ÷ 50 0,6 ÷ 50 6 ÷ 34 2,5 ÷ 35 1,2 ÷ 50 0,3 ÷ 35 0,12 ÷ 30
13
80 Intermittent 6,5 ÷ 50 5 ÷ 50 2,5 ÷ 60 0,6 ÷ 60 6 ÷ 42 2,5 ÷ 50 1,2 ÷ 60 0,3 ÷ 50 0,12 ÷ 35
80 Continuous 13 ÷ 65 10 ÷ 65 4,5 ÷ 90 1,2 ÷ 90 12 ÷ 60 4,5 ÷ 65 2,3 ÷ 90 0,6 ÷ 65 0,25 ÷ 55
14
100 Intermittent 13 ÷ 90 10 ÷ 90 4,5 ÷ 110 1,2 ÷ 110 12 ÷ 75 4,5 ÷ 90 2,3 ÷ 110 0,6 ÷ 90 0,25 ÷ 65
80 Continuous 18 ÷ 90 14 ÷ 90 6 ÷ 125 1,5 ÷ 125 16 ÷ 80 6 ÷ 90 3 ÷ 125 0,75 ÷ 90 0,3 ÷ 75
24
100 Intermittent 18 ÷ 125 14 ÷ 125 6 ÷ 150 1,5 ÷ 150 16 ÷ 100 6 ÷ 125 3 ÷ 150 0,75 ÷ 125 0,3 ÷ 90
100 Continuous 24 ÷ 110 18 ÷ 110 8 ÷ 150 2 ÷ 150 20 ÷ 100 8 ÷ 110 4 ÷ 150 1 ÷ 110 0,4 ÷ 90
16
150 Intermittent 24 ÷ 150 18 ÷ 150 8 ÷ 180 2 ÷ 180 20 ÷ 125 8 ÷ 150 4 ÷ 180 1 ÷ 150 0,4 ÷ 110
150 Continuous 35 ÷ 150 25 ÷ 150 12 ÷ 210 3 ÷ 210 30 ÷ 140 12 ÷ 150 6 ÷ 210 1,5 ÷ 150 0,6 ÷ 125
18
200 Intermittent 35 ÷ 210 25 ÷ 210 12 ÷ 250 3 ÷ 250 30 ÷ 175 12 ÷ 210 6 ÷ 250 1,5 ÷ 210 0,6 ÷ 150
150 Continuous 40 ÷ 190 30 ÷ 190 15 ÷ 270 4 ÷ 270 35 ÷ 180 15 ÷ 190 7,5 ÷ 270 2 ÷ 190 0,8 ÷ 160
28
200 Intermittent 40 ÷ 270 30 ÷ 270 15 ÷ 320 4 ÷ 320 35 ÷ 225 15 ÷ 270 7,5 ÷ 320 2 ÷ 270 0,8 ÷ 190
200 Continuous 60 ÷ 270 40 ÷ 270 20 ÷ 380 4,5 ÷ 380 50 ÷ 260 20 ÷ 270 10 ÷ 380 2,5 ÷ 270 2,5 ÷ 230
110
250 Intermittent 60 ÷ 380 40 ÷ 380 20 ÷ 450 4,5 ÷ 450 50 ÷ 315 20 ÷ 380 10 ÷ 450 2,5 ÷ 380 2,5 ÷ 265
250 Continuous 80 ÷ 350 60 ÷ 350 25 ÷ 500 6,5 ÷ 500 70 ÷ 330 25 ÷ 350 12,5 ÷ 500 3,5 ÷ 350 3,5 ÷ 295
112
300 Intermittent 80 ÷ 500 60 ÷ 500 25 ÷ 600 6,5 ÷ 600 70 ÷ 415 25 ÷ 500 12,5 ÷ 600 3,5 ÷ 500 3,5 ÷ 350
250 Continuous 130 ÷ 600 100 ÷ 600 45 ÷ 850 10 ÷ 850 120 ÷ 570 45 ÷ 600 22,5 ÷ 850 5 ÷ 600 5 ÷ 500
212
300 Intermittent 130 ÷ 850 100 ÷ 850 45 ÷ 1000 10 ÷ 1000 120 ÷ 700 45 ÷ 850 22,5 ÷ 1000 5 ÷ 850 5 ÷ 600
300 Continuous 160 ÷ 850 125 ÷ 850 60 ÷ 1200 14 ÷ 1200 140 ÷ 810 60 ÷ 850 30 ÷ 1200 7 ÷ 850 7 ÷ 715
612
350 Intermittent 160 ÷ 1200 125 ÷ 1200 60 ÷ 1400 14 ÷ 1400 140 ÷ 1000 60 ÷ 1200 30 ÷ 1400 7 ÷ 1200 7 ÷ 840
350 Continuous 200 ÷ 1100 150 ÷ 1100 75 ÷ 1500 18 ÷ 1500 180 ÷ 1050 75 ÷ 1100 38 ÷ 1500 9 ÷ 1100 9 ÷ 925
114
400 Intermittent 200 ÷ 1500 150 ÷ 1500 75 ÷ 1800 18 ÷ 1800 180 ÷ 1245 75 ÷ 1500 38 ÷ 1800 9 ÷ 1500 9 ÷ 1050
Ø Line Is the dimension of the flange coupled to the pipe
Notes On Flange Identification Code
Flange size different from standard flange size identified from the digits just after the first digit of each model (i.e. 51: 1"
flange, 110: 10" flange) are identified adding the below code after PD Flowmeter model:
- S:1/2", CD:3/4", A:1", AA: 1"1/4, AB:1"1/2, B:2", BC:2"1/2, C:3", D:4", F:6", H:8", L:10", P:14", R:16" (i.e model 16D is flanged 4")
Notes On Flow Rate Ranges
It is possible to use "PETROL" PD flowmeters outside specified flow rate ranges and viscosities but in such cases it is
necessary to consult the factory. Continuous service means 8/24 hours of operation per day.
The max allowed flow rate is about 20% higher than that shown on the table.
For liquid with a viscosity above 10 cP is normally specified a 1:10 flow rate range within the limits mentioned in the table.
®
PETROL
PD Flowmeters since 1970
Double Case PD Flowmeters
Pd Flowmeters Outline Dimensions
Version With Horizontal Rotor Shafts Version With Vertical Rotor Shafts
L
L L
I2
Note 6 Note 6
I1
I1 I2 I1 I2
I I
Mod. L I I1 I2 Mod. L I I1 I2 Mod. L I I1 I2
51 200 311 78 233 14 380 564 209 355 212 1200 1423 678 745
11 200 329 86 243 24 450 655 255 400 612 1305 1623 778 845
12 250 375 110 265 16 610 703 243 460 114 1400 1723 828 895
22 250 425 135 290 18 610 793 288 505
53 320 432 148 284 28 640 889 335 554
13 320 492 178 314 110 640 889 335 554
112 650 1138 511 627
Dimensions Valid For Pd Flowmeters Flanged Ansi 150 Rf And Uni Pn 10/16
Dimensions and characteristics subject to change without notice.
Calibration Lab
The Petrol Instruments Calibration Laboratory is a
facility composed by n.4 tank provers (10.000,
Typical Installations 5.000, 1.000 and 100 litres) attested by Italian
Metric Office. Every Petrol Instruments PD
Flowmeter is calibrated in this laboratory ensuring
that meter performance are respected before
PD Flowmeter delivery the same to our customers.
Strainer PD Flowmeter
Main Application Fields
Petroleum Industry
By-pass
Strainer Petrochemical Industry
Chemical Industry
Pharmaceutical Industry
By-pass Crude Oil Extraction
Power Plants Industry
Horizontal line Vertical line Ships and Steel Making Industry
Left Right Down Up
Please consult factory for special applications
®
PETROL
PD Flowmeters since 1970
Double Case PD Flowmeters
Homologations:
Approval n. 347828 dated 28/07/70, issued by Italian
Weight and Measure Department, for legal and
custody transfer applications in Italy.
Approval n. 10596 dated 10/09/2004, issued by Italian
Weight and Measure Department, for the legal
application in Italy of the "Master Meters Petrol
Instruments".
Compliance with OIML R117.
Approval n. 23679 dated 25/04/2006 issued by the
Russian Authority for the legal use in Russia.
MIGAS Approval issued by the Indonesian Authority
for the legal use in Indonesia.
Specialist DPR Approval issued by Department of Petroleum
Resources for the legal use in Nigeria.
Approval issued by AQSIC (PAC) for the legal use in
During the years "PETROL INSTRUMENTS" has China.
accumulated a very strong experience to allow
also the production of PD flowmeters suitable for Hellenic Metrology Approval dated 11/05/12 issued
by the Hellenic Authority, for the legal use in Greece.
the heaviest operating conditions in the more
different industrial fields such as: the MID Evaluation Certificate n. MID_127_EC_01 rev.0
measurement of blood, of phtalic and of maleic (Class 0,3) for Petrol Instruments PD Meters dated
anhydride, of crude oil on well-heads, of heavy 29/09/2017 issued by KIWA.
oils at high temperatures and of sea water. NMIN/SIRIM Approval issued by NMIM for the legal
Such a technical background and the use in Malaysia.
investments yearly destined to the research in Kazakhstan Pattern Approval for the legal use in
the field of the volumetric measurement of Kazakhstan.
liquids have till now satisfied each particular
Approval n. 00227PED12001A2 rev.0 dated
need of the customers. Here below there are 17/01/2017 issued by Pascal, attesting the conformity
some pictures of PD flowmeters for special
of our products to the PED directive n. 2014/68/EU.
applications and after are listed the most
significant references for crude oil extraction EC Declaration of Conformity (ATEX, PED).
industry and for power generation plants. ISO 9001:2015 Certificate issued by Bureau Veritas
Italia.
ISO 14001:2004 Certificate issued by IQNet.
PETROL Instruments S.r.l.
Via della Tecnica, n. 5 - 04011 Aprilia (LT) - ITALY
Phone +39-06-9201.941 a.r. - Fax +39-06-9201.9446
http://www.petrol-instruments.com - e-mail:
[email protected] BM -2019-03/E-DC
PED