ME8781 MECHATRONICS LABORATORY MANUAL

7th Semester

R2017
 INDEX

EXPT
DATE NAME OF THE EXPERIMENT SIGN.
NO
- Introduction to Mechatronics

Experiments on Using 8051 & 8085

Addition-Subtraction-Multiplication-Division-Sorting-
1 Code conversion using 8085 Assembly language
programming

2 Stepper motor interface with 8051 Microcontroller kit

3 Traffic light interface with 8051 microcontroller kit

Study Experiments
4 Study of Various transducers

Experiments on Pneumatic Trainer Kit

Design and Testing of Pneumatic Circuits to Control the
Speed of the Cylinder By Meter In And Meter Out Valve
Circuit

Design and Testing of Pneumatic Circuits Impulse pilot

operation of single acting cylinder.
5 Design and Testing of Pneumatic Circuits Operation of
double acting cylinder with AND & OR logic circuit
Design and Testing of Pneumatic Circuits Single cycle
automation of double acting cylinder using limit switch
Design and Testing of Pneumatic Circuits Single cycle
automation of multiple cylinder in sequence (A+B+A-B-)
Experiments on Electro-Pneumatic Trainer Kit
Design and Testing of Electro-Pneumatic Circuits
6 Operation of single and double acting cylinder using
single solenoid valve
 Design and Testing of Electro-Pneumatic Circuits
Operation of double acting cylinder using double
solenoid valve.
Experiments on Electro-Pneumatic with PLC Trainer Kit
Actuation of single acting cylinder with ON and OFF
Delay timer using PLC
Control of double acting cylinder with UP and DOWN
counter using PLC
7 Operation of single acting cylinder with AND and OR
logic using PLC
Automation of multiple cylinder in sequence (A+B+A-B-)
using PLC

Experiments Using Fluid-SIM Software

8 Modeling and analysis of basic Hydraulic, Pneumatic
and Electrical circuits using Fluid SIM software
Study Experiments
9 Study of image process technique

Content Beyond Syllabus

10 Automated Bottle Filling Model
 INTRODUCTION TO MECHATRONICS

Aim: To study about the important features, about Mechatronics system.

Introduction to Mechatronics System:

Mechatronics is a word originated in Japan in 1980s to denote the combination of

technologies which go together to produce industrial needs. Mechatronics is one of the new and
existing fields on the engineering landscape, subsuming parts of traditional engineering fields
and requiring a broader approach to the design of system that we can formally call as
Mechatronics system.

Today many industries improving their product though automation which is based on the
inter connection between the electronics control systems and mechanical engineering. Such
control systems generally use microprocessors as controllers and have electrical sensors
extracting information from mechanical inputs through electrical actuators to mechanical
systems.

It can be considered to be application of computer based digital control techniques

through electronic and electric interface to mechanical engineering problems. Success ful design
of mechatronics can lead to products that are extremely attractive to customer in quality cost-
effectiveness.

GRAPHICAL REPRESENTATION OF MECHATRONICS:

ELECTRONIC ENGINEERING ELECTRICAL ENGINEERING

MECHATRONICS

CONTROL ENGINEERING
COMPUTER TECHNOLOGY

Mechatronics is the synergistic integration of Mechanics and Mechanical Engineering, Electronics,

Computer Technology, and IT to produce or enhance products and systems.
Mechatronics brings together areas of technology involving sensors and measurement
systems, drive and actuation systems, analysis of the behaviour of systems microprocessor
systems. The integration across the traditional boundaries of mechanical engineering, electrical
engineering, electronics and control engineering has to occur at earliest stages of the design
process if cheaper, more reliable; more flexible systems are to be developed.
APPLICATIONS OF MECHATRONICS ENGINEERING:

 Electronic home appliances

 Electronic entertainment products

 Engine systems (Cars)

 Large scale applications

PNEUMATICS AND HYDRAULIC SYSTEMS

Most of mechatronics systems work based on motion or action by means of sort. This
motion or actuation caused either by torque or force form which displacement and acceleration
can be obtained. To obtain this force or acceleration, actuators are mainly used. Actuator is a
device which provides enough force needed to stat the mechatronics systems. At the same,
power should be supplied to the actuator to activate it. The power supplied to actuators might be
any one of the following forms such as compressed air, pressurized fluid, electric power and
mechanical power. If compressed air supplied to the system, it is called as pneumatic system.
But if pressurized fluid is supplied to flow the system it is called as hydraulic system.

BASIC ELEMENTS OF PNEUMATIC SYSTEM:

 Compressor and motor
 Pressure relief valve and check valve
 Cooler, filter and water trap
 Air receiver
 Directional control valves
 Actuator or pneumatic cylinder
BASIC ELEMENTS OF HYDRAULIC SYSTEM:
 Reservoir (Or air tank)
 Pump
 Prime mover
 Valves
 Actuator
 Fluid-transfer piping

BASIC PNEUMATIC AND HYDRAULIC SYMBOL

ADDITION-SUBTRACTION-MULTIPLICATION-DIVISION-SORTING-CODE
 CONVERSION

AIM

To write an assembly language program for Add and Subtract- 8-bit numbers in memory
and store the result in memory.

APPARATUS REQUIRED:

 8085 Micro controller kit

EXAMPLE ADDITION:

The two data to be added are at 4150 and 4151. The result is stored at 4152.

Data (4150) = 23

(4152) = 35

Result = 58

PROGRAM:

LDA 4150 ;

4150 (A) = 23

MOV B, A;

LDA 4151;

4151 A =35

ADD B;

(A) + (B) = (A)

STA 4152;

(A) 4152 = 58

HLT

OBJECT CODES FOR ADD:

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 3A LDA@4150

4101 50

4102 41

4103 47 MOV B, A

4104 3A LDA@4151

4105 51

4106 41

4107 80 ADD B

4108 32 STA@4152

4109 52

410A 41

410B 76 HLT

Procedure:

 Key in the opcodes from the address specified

 Enter data at 4150 and 4151 as specified in the Example

 Execute the program and check for the result ar 4152

 Change data at 4150 and execute each time and check for result

EXAMPLE SUBTRACT:

The two data to be added are at 4150 and 4151. The result is stored at 4152.
 Data (4150) = 49

(4152) = 24

Result = 25

OBJECT CODES FOR SUBTRACT:

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 21 LXI H. 4150

4101 50

4102 41

4103 7E MOV A, M

4104 23 INX H

4105 96 SUB M

4106 23 INX H

4107 77 MOV K, A

4108 76 HLT

Procedure:

 Key in the opcodes from the address specified

 Enter data at 4150 and 4151 as specified in the Example

 Execute the program and check for the result ar 4152

 Change data at 4150 and execute each time and check for result
OBJECT CODES FOR MULTIPLICATION :

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 3A LDA 4152

4101 52

4102 41

4103 47 MOV B,A

4104 11 LXI D, 0000

4105 00

4106 00

4107 2A LHLD 4150

4108 50

4109 41

410A EB XCHG

410B 19 LOOP DAD D

410C 05 DCR B

410D C2 JNZ LOOP

410E 0B

410F 41

4110 22 SHLD 4154

4111 54

4112 41

4113 76 HLT
PROCEDURE:

 Key in the opcodes from the address specified.

 Enter data at 4150 and 4153 for execution

 Execute the program and check for the result at 4154 and 4155

 Change data at 4250 and 4151 and execute each time and check result

 OBJECT CODES FOR DIVISION :

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 3A LDA 4150

4101 50

4102 41

4103 47 MOV B,A

4104 3A LDA 4151

4105 51

4106 41

4107 0E MVI C, 00

4108 00

4109 B8 CMP B

410A DA JC LOOP

410B 13

410C 41

410D 90 LOOP1 : SUB B

410E 0C INR C

410F B8 CMP B
 4110 D2 JNC LOOP1

4111 09

4112 41

4113 32 LOOP:STA 4152

4114 52

4115 41

4116 79 MOV A,C

4117 32 STA 4153

4118 53

4119 41

411A 411A HLT

PROCEDURE:

 Key in the opcodes from the address specified.

 Enter data at 4150 and 4151 for execution

 Execute the program and check for the result at 4152 and 4153

PROGRAM FOR CODE CONVERSION

Objective: To convert the ASCII number in memory to its equivalent decimal number

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 21 LXI H 4140

4101 50

4102 41

4103 7E MOV A, M

4104 DE SUI 30
 4105 30

4106 FE CPI 0A

4107 0A

4108 DA JC LOOP

4109 0D

410A 41

410B 3E MVI A,FF

410C FF

410D 23 LOOP INX H

410E 77 MOV M, A

410F 76 HLT

RESULT:

Thus the Add ,Subtract, multiplication, Division and code convection- 8-bit numbers in
memory and store the result in memory are verified.
 STEPPER MOTOR INTERFACING WITH 8051 MICRO CONTROLLER FOR
CLOCKWISE ROTATION

AIM

To write an assembly language program for driving the stepper motor in clockwise
direction.

APPARATUS REQUIRED:

 Stepper motor

 8051 Micro controller kit #SD 4100 - Enter

PROGRAM:

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 7C MOV R4. #FF

4101 FF

4102 90 START: MOV DPTR, #LOOK UP

4103 41

4104 14

4105 78 MOV R0, #04

4106 04

4107 E0 JO: MOVX A, @DPTR

4108 C0 PUSH DPH

4109 83

410A C0 PUSH DPH

410B 82

410C 90 MOV DPTR #FFCOH

410D FF
410E C0

410F F0 MOVX @ DPTR, A

4110 DC DJNZ R4, CALL

4111 06

4112 80 HLT: SJMP HLT

4113 FE

4114 09 LOOK UP: DB 09H, 05H, 06H, 0AH

4115 05

4116 06

4117 0A

4118 7A

4119 03

411A 79 DLY2: MOV R1, #FFH

411B FF

411C 7B DLY1: MOV R1, #FFH

411D FF

411E DB DLY: DJNZ R3, DLY

411F FE

4120 D9 DJNZ R1, DLY1

4121 FA

4122 DA DJNZ R2, DLY2

4123 F6

4124 D0 POP DPL

 4125 82

4126 D0 POP DPH

412 83

4128 A3 INC DPTR

4129 D8 DJNZ R0, J0

412A DC

412B 80 SJMP START

412C D5

412D END

RESULT:

Thus the stepper motor was driven in clockwise direction.

 TRAFFIC LIGHT CONTROLLER INTERFACING WITH 8051/8085 MICRO
CONTROLLER

AIM

To write an assembly language program for Microcontroller based traffic light system.

APPARATUS REQUIRED:

 Traffic Light Controller

 8051 Micro controller kit

PROGRAM:

MEMORY ADDRESS OBJECT CODES MNEMONICS

4100 74 80 MOV

4102 90 FF OF MOV

4105 FO MOVX

4106 7C 04 MOV

4108 90 41 9B MOV

410B AA 83 MOV

410D AB 82 MOV

410F 90 41 8F MOV

4112 A8 83 MOV

4114 A9 82 MOV

4116 EO MOVX

4117 A8 83 MOV

4119 A9 82 MOV

411B 90 FF OC MOV
411E F0 MOVX

411F 09 INC

4120 88, 83 MOV

4122 89 82 MOV

4124 EO MOVX

4125 A8 83 MOV

4127 A9 82 MOV

4129 90 FF OD MOV

412C FO MOVX

412E 88 83 MOV

4130 89 82 MOV

4132 EO MOVX

4133 A8 83 MOV

4135 A9 82 MOV

4137 90 FF OE MOV

413A FO MOVX

413B O9 INC

413C 12 41 75 LCALL

413F 8A83 MOV

4141 8B 82 MOV

4143 E0 MOVX

4144 AA 83 MOV

4146 AB 82 MOV
4148 90 FF OC MOV

414B FO MOVX

414C OB INC

414D 8A 83 MOV

414F 8B 82 MOV

4151 EO MOVX

4152 AA 83 MOV

4154 AB 82 MOV

4156 90 FF OD MOV

4159 FO MOVX

415A OB INC

415B 8A 83 MOV

815D 8B 82 MOV

415 F EO MOVX

4160 AA 83 MOV

4162 AB 82 MOV

4164 90 FF 0E MOV

4167 FO MOVX

4168 OB INC

4169 12 41 82 LCALL

416C 88 83 MOV

416E 89 82 MOV

4170 DC A4 DJNZ
4172 12 41 06 LCALL

4175 7D 12 MOV

4177 7E FF MOV

4179 7F FF MOV

417B DF FE MOV

417D DE FA DJNZ

417F DD F6 DJNZ

4181 22 RET

4182 7D 12 MOV

4184 7E FF MOV

4186 7F FF MOV

4188 DF FE DJNZ

418A DE FA DJNZ

418C DD F6 DJNZ

418E 22 RET

418F 44 27 12 DB

4192 92 2B 10 DB

4195 84 9D 10 DB

4198 84 2E 48 DB

419B 48 27 12 DB

419E 92 4B 10 DB

41A1 84 9D 20 DB

41A4 04 2E 49 END
RESULT:

Thus the based traffic light system studied.

 STUDY OF TEMPERATURE TRANSDUCER

AIM

Measurement temperature of the temperature transducer and verify the performance with
output voltage.

APPARATUS REQUIRED:

 Water bath

 Thermometer

 RTD sensor

 Multi-meter

 Connecting wires

PROCEDURE:

 Connect the sensor module on the corresponding place

 Switch on the power supply

 Initially keep the RTD switch in o- open -to check resistance between the RTD. Set the
value of 1.4- 1.6 v (using zero setting) with room temp using thermometer

 Then keep the RTD switch in c - close mode, Place the sensor in water bath and insert
both RTD and thermo meter in water bath.

 Switch on the heater, for every 5 deg increment, note down the output reading using
voltmeter.

 Increase the temperature and note down the respective voltage readings by using
voltmeter.

 If required adjust the span setting to change the voltmeter reading

 Plot the graph between temperature (thermometer) and the observations taken in terms of
output (voltage).
OBSERVATIONS

SL.NO. Temperature-Thermometer in deg Output voltage in Volt

Result:
EXPERIMENTS USING PNEUMATIC TRAINER KIT
Ex. No:
Ex. No: Date :

DESIGN AND TESTING OF PNEUMATIC CIRCUITS TO CONTROL

THE SPEED OF THE CYLINDER BY METER IN AND METER OUT
VALVE CIRCUIT
AIM:

To control the speed of double acting cylinder using Meter In and Meter Out valve
circuit in Basic Pneumatic Training Kit

APPARATUS REQUIRED:

 Air service unit (Power Source unit)

 FRL Unit
 Double acting cylinder
 3/2 push button spring return DCV
 5/2 single pilot DCV
 Connecting Tubes

PROCEDURE:

 Design and draw circuit diagram as per the given application.

 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve operation if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.

RESULT:

Thus the speed of double acting cylinder was controlled using Metering In and Metering
Out circuit in Pneumatic Trainer Kit.
Ex. No:
Ex. No: Date :

DESIGN AND TESTING OF PNEUMATIC CIRCUITS IMPULSE PILOT

OPERATION OF SINGLE ACTING CYLINDER
AIM:

To operate a single acting cylinder using an impulse pilot valve in pneumatic trainer kit

APPARATUS REQUIRED:

 Air service unit (Power Source unit)

 FRL Unit
 Single acting cylinder
 3/2 push button spring return DCV
 3/2 Pilot operated spring return DCV.
 Connecting Tubes

PROCEDURE:

 Design and draw circuit diagram as per the given application.

 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve operation if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.

RESULT:

Thus the single acting cylinder was operated an impulse pilot valve in Pneumatic Trainer
kit.
Ex. No:
Ex. No: Date :

DESIGN AND TESTING OF PNEUMATIC CIRCUITS OPERATION OF

DOUBLE ACTING CYLINDER WITH AND & OR LOGIC CIRCUIT
AIM:

To operate a double acting cylinder using AND & OR logic circuit in Pneumatic Trainer
Kit

APPARATUS REQUIRED:

 Air service unit (Power Source unit)

 FRL Unit
 Double acting cylinder
 3/2 push button spring return DCV
 3/2 single pilot spring return DCV
 AND/OR logic valve
 Connecting Tubes

PROCEDURE:

 Design and draw circuit diagram as per the given application.

 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve operation if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.

RESULT:

Thus the double acting cylinder using AND & OR logic circuit was operated in
Pneumatic Trainer kit.
Ex. No:
Ex. No: Date :

DESIGN AND TESTING OF PNEUMATIC CIRCUITS SINGLE

CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER
USING LIMIT SWITCH
AIM:

To operate automatic operation of double acting cylinder in a single cycle using limit
switch in Pneumatic Trainer Kit.

APPARATUS REQUIRED:

 Double acting cylinder

 3/2 Roller Operated Spring Return DCV
 5/2 Pilot Operated DCV
 FRL unit
 Connecting Tubes

PROCEDURE:

 Design and draw circuit diagram as per the given application.

 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve operation if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.

RESULT:

Thus the single cycle automation of double acting cylinder was operated by using limit
switch in Pneumatic Trainer Kit.
Ex. No:
Ex. No: Date :

DESIGN AND TESTING OF PNEUMATIC CIRCUITS SINGLE CYCLE

AUTOMATION OF MULTIPLE CYLINDERS IN SEQUENCES (A+B+B-A-)

AIM:

To operate single cycle automation of multiple cylinders in sequences A+B+B-A- in

Pneumatic Trainer Kit.

APPARATUS REQUIRED:

 Double acting cylinder

 Single acting cylinder
 3/2 Roller Operated Spring Return DCV
 5/2 single Pilot Operated DCV
 3/2 pilot operated DCV
 FRL unit
 Connecting Tubes

PROCEDURE:

 Design and draw circuit diagram as per the given application.

 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve operation if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.

RESULT:

Thus the single cycle automation of multiple cylinders operated sequence (A+B+B-A-)in
Pneumatic Trainer Kit.
EXPERIMENTS ON ELECTRO-PNEUMATICS TRAINER
KIT
Ex.No.
Ex. No: Date :

DESIGN AND TESTING OF ELECTRO-PNEUMATIC CIRCUITS

OPERATION OF SINGLE AND DOUBLE ACTING CYLINDER USING
SINGLE SOLENOID VALVE
AIM:

To operate single and double acting cylinder using the single solenoid valve in Electro
Pneumatic Trainer Kit.

APPARATUS REQUIRED:

 Single and double acting cylinders

 Input / Output Relay Box
 3/2 Solenoid operated spring return DCV
 5/2 Solenoid operated spring return DCV
 FRL unit
 Connecting Tubes

PROCEDURE:

 Design and draw circuit diagram as per the given application.

 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve operation if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.

RESULT:

Thus the single and double acting cylinder was operated using the single solenoid valve
in Electro Pneumatic Trainer Kit.
Ex. No:
Ex. No: Date :

DESIGN AND TESTING OF ELECTRO-PNEUMATIC CIRCUITS

OPERATION OF DOUBLE ACTING CYLINDER USING DOUBLE
SOLENOID VALVE
AIM:

To operate double acting cylinder using double solenoid valve in Electro Pneumatic
Trainer Kit.

APPARATUS REQUIRED:

 Double acting cylinder

 Input / Output Relay Box
 5/2 Double solenoid operated DCV
 FRL unit
 Connecting Tubes

PROCEDURE:

 Design and draw circuit diagram as per the given application.

 Connect the FRL unit to the main air supply.
 The various components are connected as per circuit.
 Block the valve operation if necessary.
 Check the leakage of air supply and correct it.
 Open the valve and operate the cylinder.

RESULT:

Thus the double acting cylinder was operated using the double solenoid valve in Electro
Pneumatic Trainer Kit.
EXPERIMENT ON ELECTRO-PNEUMATIC WITH PLC
Ex. No: Date :

ACTUATION OF SINGLE ACTING CYLINDER WITH ON AND OFF

DELAY TIMER USING PLC
AIM:

To simulate the single acting cylinder with ON and OFF delay timer in Electro
Pneumatic with PLC Trainer Kit.

APPARATUS REQUIRED:

 Single acting cylinder

 PLC
 Versa Pro Software
 Input / Output Relay Box
 3/2 Solenoid operated DCV
 FRL unit
 Connecting Tubes

PROCEDURE:

 Draw the circuit diagram.

 Provide +24V and -24V from PLC trainer to panel
 Open the versa pro software in desktop
 Interface PLC with PC using RS2332 cable.
 Write a ladder diagram
 Output of PLC (Q1) is direct connecting to input of solenoid coil.
 Following the opening procedure of versa pro software.
 Check the ladder diagram.
 Connect the air supply to FRL unit.
 Run the PLC
 Some delay the cylinder should be activated

RESULT:

Thus the actuation of single acting cylinder with ON and OFF delay timer was done
using Electro Pneumatic with PLC Trainer Kit.
Ex. No: Date :

CONTROL OF DOUBLE ACTING CYLINDER WITH UP AND

DOWN COUNTER USING PLC
AIM:

To simulate the double acting cylinder with UP and DOWN counter using Electro
Pneumatic with PLC Trainer Kit.

APPARATUS REQUIRED:

 Double acting cylinder

 PLC
 Versa Pro Software
 Input / Output Relay Box
 5/2 Solenoid operated DCV
 FRL unit
 Connecting Tubes

PROCEDURE:

 Draw the circuit diagram.

 Provide +24V and -24V from PLC trainer to panel
 Open the versa pro software in desktop
 Interface PLC with PC using RS2332 cable.
 Write a ladder diagram
 Output of PLC (Q1) is direct connecting to input of solenoid coil.
 Following the opening procedure of versa pro software.
 Check the ladder diagram.
 Connect the air supply to FRL unit.
 Run the PLC
 Some count the cylinder should be activated

RESULT:

Thus the actuation of double acting cylinder with UP and DOWN counter was done
using Electro Pneumatic with PLC Trainer Kit.
Ex. No: Date :

OPERATION OF SINGLE ACTING CYLINDER WITH AND & OR

LOGIC USING PLC
AIM:

To simulate the single acting cylinder with AND & OR logic using Electro Pneumatic
with PLC Trainer Kit.

APPARATUS REQUIRED:

 Single acting cylinder

 PLC
 Versa Pro Software
 Input / Output Relay Box
 3/2 Solenoid operated DCV
 FRL unit
 Connecting Tubes

PROCEDURE:

 Draw the circuit diagram.

 Provide +24V and -24V from PLC trainer to panel
 Open the versa pro software in desktop
 Interface PLC with PC using RS2332 cable.
 Write a ladder diagram
 Output of PLC (Q1) is direct connecting to input of solenoid coil.
 Following the opening procedure of versa pro software.
 Check the ladder diagram.
 Connect the air supply to FRL unit.
 Run the PL
 When two input (1i & 2i) are high, the output is high (For AND gate)
 When any one input (1i & 2i) is high, the output is high (For OR gate)

RESULT:

Thus the double acting cylinder with AND & OR logic was done using Electro
Pneumatic with PLC Trainer Kit.
Ex. No: Date :

AUTOMATION OF MULTIPLE CYLINDERS IN SEQUENCE (A+B+A-B-)

USING PLC
AIM:

To operate single cycle automation of multiple cylinders in sequence (A+B+A-B-) using

Electro Pneumatic with PLC Trainer Kit.

APPARATUS REQUIRED:

 Single and double acting cylinders

 PLC
 Versa Pro Software
 Input / Output Relay Box
 5/2 Solenoid operated DCV
 2/2 Solenoid operated DCV
 FRL unit
 Connecting Tubes

PROCEDURE:

 Draw the circuit diagram.

 Provide +24V and -24V from PLC trainer to panel
 Open the versa pro software in desktop
 Interface PLC with PC using RS2332 cable.
 Write a ladder diagram
 Both output of PLC (Q1, Q2, Q3 and Q4) is direct connecting to input of solenoid
coil.
 Following the opening procedure of versa pro software.
 Check the ladder diagram.
 Connect the air supply to FRL unit.
 Run the PLC
 Observe the working of double acting cylinder is automatic reciprocating using
the circuit A+B+A-B

RESULT:

Thus the single cycle automatic of multiple cylinder is operated in sequence (A+B+A-B)
was done using Electro Pneumatic with PLC Trainer Kit.
EXPERIMENTS ON FLUID SIM SOFTWARE
Ex. No:
Ex. No: Date :

SIMULATION OF BASIC PNEUMATIC, HYDRAULIC AND

ELECTRICAL CIRCUITS USING FLUID-SIM SOFTWARE

AIM:

To simulate the Pneumatic, Hydraulic and Electrical circuit with single acting,
double acting cylinders by manual and automatic mode using pneumatic simulation software
(Fluid-SIM).

REQUIREMENTS:

 Personal Computer
 FLUID SIM (Pneumatic and Hydraulic) Software’s

PROCEDURE:

SIMULATION OF PNEUMATIC CIRCUITS

 Open the software in the personal computer.

 Select the new file in it.
 Click on the supply elements and then select, copy, paste the compressor.
 Click the attenuator and then select copy, paste the single and double acting cylinder.
 Then select, copy, paste the required components as per the given application 3/2, 5/2
single and double solenoid valve etc.
 Select the air supply unit.
 Connect all the components.
 Start and operate the single, double acting cylinders.

SIMULATION OF HYDRAULIC CIRCUITS

 Open the software in the personal computer.

 Select the new file in it.
 Click on the supply elements and then select, copy, paste the pump and tanks.
 Click the attenuator and then select copy, paste the single and double acting cylinder.
 Then select, copy, paste the required components as per the given application 3/2, 5/2
single and double solenoid valve.
 Connect all the components
 Start and operate the single, double acting cylinders.
Ex. No:
SIMULATION OF ELECTRICAL CIRCUITS

 Open the software in the personal computer.

 Select the new file in it.
 Click on the supply elements and then select, copy, paste the power supply (24 V and
0V) unit, compressor and pump and tanks.
 Click the attenuator and then select copy, paste the single and double acting cylinder.
 Then select, copy, paste the required components as per the given application 3/2, 5/2
single and double solenoid valve, electrical switches and relay etc.
 Connect all the components
 Start and operate the single, double acting cylinders.

RESULT:

Thus the Pneumatic, Hydraulic and Electrical circuit for single acting and double
acting cylinder was simulated using FLUIDSIM software.
 IMAGE PROCESSING AND ANALYSIS

Aim

To determine unknown dimension for the given specimen using image process tool.

Procedure:

1. Open MATLAB- script editor

2. Import the image
a. A = imread (‘bush.jpg’);
b. Imshow (A);
c. Imtool (A);
3. Measure the unknown dimension for the given specimen.
Result:
 EXPERIMENT OF BOTTLE FILLING MODULE

AIM:

To study the PLC control process of bottle filling Module Apparatus Required:

 Bottle filling module

 Power supply

 Personal Computer Procedure:

 Check initially the tank level is to be high.

 Check the bottles are empty before starting the process.

 Check the PLC is stop mode at starting.

 Switch ON the power supply.

 Connect the RS 232 cable for communicating the PC to PLC.

 Click to open the file EXPERIMENT OF BOTTLE FILLING MODULE.

CONCLUTION:

Thus the Bottle filling system was studied.