Serial No : BUNGE-MTL7-MIE-PIP-JHA-0001-0001
JOB HAZARD ANALYSIS (JHA) WORK SHEET Revision No : REV. A
PTW No :
Date : 18- May-20
Job Title: Piping Erection
Area : Line 7 Tag No/Equipment Service / Medium:
No:
JOB SCOPE
Permit to Work Overriding or Disabling SCE Working at Height Lifting Operations Ignition Source
Control
Energy Isolation Confined Space Entry Hazards Chemical Excavation Driving
Handling
Risk Category of the Job (Refer Risk Matrix) Low Medium High Very High
Prepared By Reviewed By
Job Owner HSE Department Area Owner
Signature
Name
Designation
Date
Approved By* Name Designation Signature Date Time
*GM/ Plant Manager/ Facility head for high and very high risk level of the job
Serial No : BUNGE-MTL7-MIE-PIP-JHA-0001-0001
JOB HAZARD ANALYSIS (JHA) WORK SHEET Revision No : REV. A
PTW No :
Date : 13-Sep-19
Job Title: Installation of plasterboard wall and ceiling
Step Description of Task/ Potential Hazards & Who or what might be Action/ Risk
Control and/or Recovery
No Step Consequence harmed (PEAR) Responsible Classification Remarks
Measures
Person(s) matrix
1 Implementation of SOP • Spreading of virus • People D2 • Social distancing among
for COVID-19 to fellow workers • Environment D2 workers
• Die • Wear facemask or
faceshield
ALL parties
• Avoid physical contact
• Maintain personal
hygiene
Wash hand frequently
2 Preparation for PTW • PTW clash with • Workers • Conduct STA before Site D2
other works • Project team work commences Supervisor/
(SIMOP) • Project management • Check the numbers of Site Engineer
team contractors and the
activity that going on
• Machinery should be
inspected
• Permit applicant
/acceptor and Work
Coordinator
• Hand over PTW
3 Mobilization and • Workers • Only licensed and Site D2
demobilization of • Collision with • Project team experienced drivers to Supervisor/
materials and equipment other road • Project management be deployed to the Site. Site Engineer
to site by using pick-up users/equipment team • Only authorized
/trailer, lorry crane and • Hit by moving personnel are allowed
forklift vehicles/ to be on Site.
machineries • PTW, MS & JHA is
required prior to work
• MS & JHA to be briefed
to the workforce at
daily toolbox meeting
(TBM)
4 Mobilizing materials, tools • Machine/Material • Workers • Flagman / Signalman Site D2
to working area Topple • Project team should available Supervisor/
• Hit by machine • Project management • Even ground Site Engineer
team • Competent and trained
• Property damage operator
• Use forklift for loading
and unloading
material/machine
• Provide trolley
5 Load/Unload material • Machine/Material • Workers • Flagman/Signalman Site C3
using Forklift or Manual Topple • Project team available Supervisor/
Lifting • Equipment Failure • Project management • Lifting area should be Site Engineer
• Falling of team barricaded and with
load/object • Property damage signage
• Awkward posture • Must have buddy system
for manual lifting
• Machinery should be
inspected by BLC’s HSE
before allow to work
inside the plant.
• Daily inspection shall be
carried out before start
operation
• Clear and well
communicate on line of
fire spot
• Material not overload
more than forklift
capacity
• Secure all the material
that need to be lift
properly or use pallet
• Workers are to practice
proper manual handling
technique to prevent
ergonomics issue.
• Follow proper method
during lifting
6 Piping Erection • Sharp Edge • Workers • Provide suitable gloves Site C3
• Pinch Point • Project team for specific job present. Supervisor/
• Awkward body • Project management • Workers are to practice Site Engineer
posture team proper manual handling
• Property damage technique to prevent
ergonomics issue.
• Working with buddy
system if required
• Supervisor need to
ensure all material keep
at designated area
• Clear and well
communicate on line of
fire spot
• Housekeeping must be
practice 15minute
before work and after
work
• Compulsory to complied
PPE requirement BLC
Site
7 Cutting, Bending of • Skin and Eye • Workers • Only Site
reinforcement Irritation • Project team trained/experienced Supervisor/
• Respiratory • Project management worker who carried out Site Engineer
disease team the work
• Slip and Trip • Property damage • Use safety glass and
• Sharp Edge welding visor
• Pinch Point • Install adequate
ventilation
• Housekeeping
management all the
time
• To provide storage /
temporary lay down
area
• To provide disposal
container / directly bring
out of the work area
• No works if raining
8 Working at height • Slip, trip and fall • Workers • Maintain 3 contact point Site C2
• Fall from height • Project team during climb the ladder Supervisor/
• Material drops • Project management wearing body harness Site Engineer
• Working tool fall team • Use of safety harness
from height • Property damage • Hooking of harness
• Tool hitting • Clear all tool and
worker rubbish
• Provide WAH training
9 Hot Work • Dust • Workers • Provide fire blanket Site C2
• Fire • Project team • Fire watcher and fire Supervisor/
• Electric shock • Project management extinguisher must Site
• Slip, trip and fall team available Engineer/Fire
• Property damage • Make sure hot work area watcher
free from flammable
item
• Machinery should be
inspected by BLC’s HSE
before allow to work
inside the plant.
• Welding cable / gas hose
must hang
• Barricades Hot work
activity area
10 Lifting • Manual Handling • Workers • Tool box meeting to be Site C2
• Communication • Project team held prior to work Supervisor/
error • Project management commencement and Site Engineer
• Falling object team recorded.
• Property damage • Barricade working area
and display signage.
• Must have buddy system
for heavy material
11 Use of scaffolding / staging • Working at height • Workers • Scaffolding/platform to Site C2
and platform which may lead to • Project team be erected as per Supervisor/
fall, collapse of the • Project management applicable standards Site Engineer
scaffold or team • Manual handling as per
platform • Property damage procedure. Continuous
supervision on the job.
• Provide adequate
warning signs
• Wear appropriate
Personnel Protective
Equipment
• Wear safety harness
attached to the platform
•
12 Housekeeping • Poor • Workers • Clear all tool and rubbish Site
housekeeping • Project team • Disposed rubbish at Supervisor/
• Project management authorized disposal area Site Engineer
team • Carry out housekeeping
• Property damage before, during and after
• Environment work, completion and
prior to leave work area
Serial No : BUNGE-MTL7-MIE-PIP-JHA-0001-0001
JOB HAZARD ANALYSIS (JHA) WORK SHEET Revision No : REV. B
PTW No :
Following subject matter of JHA has been briefed by Site Supervisor/ Work Leader to all the members of the job execution team
Description Yes No Remark
1. All the task activities
2. Hazards related with task activities and consequences
3. Who might be harmed (PEAR)
4. Control and/ or recovery measures
5. Who is responsible for what
6. Actions in case of any emergency
Declaration: We understood the scope of work, hazard and risk associated with it. We understand the reasons for risk control measures
No Designation Name Company/ Department Signature
Work Leader/ Site
1.
Supervisor
Working Team (Group of Technicians/ Workers
2.
3.
4.
5.
6.
7.
8.
9.
10.
HSE RISK MATRIX (HSERM)
RISK RATING INTERVENTION
• Risk is tolerable
• Monitor at operational level using procedure/appropriate internal control as per
LOW
HSEMS
• Take corrective action according to availability of resources
• Undertake control and Recovery Barriers evaluation
MEDIUM • Risk is tolerable if supported by ALARP demonstration
• Monitor using procedure or appropriate internal control as per HSEMS
• Undertake risk reduction by applying appropriate Control and Recovery Barriers
• Risk is tolerable if supported by ALARP demonstration
HIGH
• Review and approval of ALARP demonstration by HCU/BU/OPU/Project Head and
Senior management with escalation to Business Head
• Risk is not tolerable.
• Mitigate the risk through control and recovery barriers(s) to reduce the risk to
VERY HIGH tolerable/ALARP
• Review and approval of ALARP demonstration by HCU/BU/OPU/Project Head and
Senior management with escalation to Business Head
