ME8073 - UNCONVENTIONAL MACHINING PROCESSES

MULTIPLE CHOICE QUESTIONS

UNIT-4
ADVANCED NANO FINISHING PROCESSES
1. In AFF process, high viscous medium is used for radiasing or
chamfering operations.
a) True
b) False
2. Abrasive media in AFF consists of
a) Base materials
b) Abrasive grits
c) Plasticizer
d) All of the above
3. What is CIP?
a) Carbon iodine potassium
b) Carbon iodine powder
c) Carbonyl iron particles
d) Carbonyl iodine particles
4. After ..... raise in mass of the medium the material is discharged in AFF.
a) 1%
b) 10%
c) 50%
d) 100%
5. In AFF process, the media flow speeds depends on
a) Composition of the media
b) Extrusion pressure
c) Both A and B
d) None of the above
 6. In abrasive flow finishing _________ medium is used to carry out
finishing process.
a) Elastic
b) Semi-solid
c) Viscous
d) All of above
7. In abrasive flow finishing process medium is __________ fluid.
a) Newtonic fluid
b) Non-newtonic fluid
c) Pseudo-elastic
d) None of the above
8. Ring type dynamometers are used to measure
a) Normal thrust force
b) Tangential cutting force
c) Both A and B
d) None of the above
9. FMAB is very strong in ferromagnetic type than in non ferromagnetic
type.
a) True
b) False
10. Magnetic flux density on ferromagnetic workpiece is ...... times that of
non ferromagnetic workpiece.
a) 2
b) 3
c) 4
d) 5
11. The surface finish obtained through P-FMAB is better than that of S-
FMAB.
 a) True
b) False
12. The major difference between abrasive flow finishing and drill bit
guided abrasive flow finishing process is in ?
a) Medium
b) Workpiece
c) Tooling
d) Abrasive particles
13. In CFAAFM fixture is made in _______ segments.
a) Two
b) Three
c) One
d) Four
14. Which among the following CFG rod provide maximum material
removal?
a) Triangular
b) Spline
c) Square
d) Rectangular
15. In R-AFF _________ motion of abrasive and μ-chip take place.
a) Straight
b) Helical
c) Oscillating
d) None of the above
16. Abrasive flow machining (AFM) is used for _____
a) de-burring
b) etching
 c) drilling
d) cutting
17. In chemo-mechanical polishing (CMP) process, material is removed
due to abrading.
a) True
b) False
18. Depth of penetration in Abrasive flow machining is_______________
a) 5nm-30nm
b) 1nm-3nm
c) 50nm-80nm
d) 80nm-100nm
19. Abrasive flow machining is used in_________
a) Automotive Industry
b) Medical Industry
c) Aerospace Industry
d) All of the above
20. Chemo-mechanical polishing is used for__________ surfaces.
a) Flat
b) circular
c) irregular
d) All of the above
21. Select the Limitation of CMP ________________
a) Stess cracking
b) Corrosive attack
c) Time consuming
d) All of the above
22. In Magnetic abrasive finishing, which of the following particles do not
contribute to the material removal?
 a) Abrasive particles
b) Magnetic particles
c) Non-magnetic particles
d) All of the mentioned
23. Which of the following is not a magnetic field assisted machining process?
a) Electro-plating process
b) Magnetic abrasive finishing
c) Magnetic float polishing
d) All of the mentioned
24. Which of the following motions are opted, in order to carry on with the
Magnetic abrasive finishing?
a) Rotary motion
b) Oscillatory motion
c) Vibratory motion
d) All of the mentioned
25. Magnetic Abrasive finishing is used for which of the following
application/s?
a) Surface finishing
b) Cutting
c) Drilling
d) Boring
26. Magneto rheological abrasive finishing (MRF) is a magnetic field assisted
process.
a) True
b) False
27. MRF is used for finishing of brittle materials.
a) True
b) False
28. MAF was developed to produce efficiently and economically good quality
finish material.
a) True
b) False
29. MRAFF is the hybrid finishing process of MRF and AFF.
a) True
b) False
30. In magnetic flow polishing process, very small force is applied by the
abrasives.
a) True
b) False
31. Which of the following materials can be machined using Magnetic
Abrasive finishing?
a) Alloy steels
b) Ceramic materials
c) Iron materials
d) All of the mentioned
32. Which of the following components, come under machining system of
Magnetic Abrasive finishing?
a) Rotatory spindle
b) Oscillating Magnets
c) Holding chuck
d) All of the mentioned
33. Which of the following material/s is/are used to hold the abrasives, in
MAF?
 a) Nonmagnetic materials
b) Ferro magnetic materials
c) Ceramic materials
d) None of the mentioned
34. What are the sizes magnetic abrasive conglomerates required in the
machining system of MAF?
a) 1 – 10 microns
b) 20 – 50 microns
c) 50 – 100 microns
d) 100 – 200 microns
35. Which of the following are commonly used magnetic materials in finishing
process?
a) Iron and iron oxides
b) Nickel and cobalt
c) Steel and stainless steel
d) All of the mentioned
36. Which of the following are commonly used abrasive materials in finishing
process of MAF?
a) Silicon Carbide
b) Aluminium Oxide
c) Cubic Boron Nitride
d) All of the mentioned
37. Which of the following materials combine to form the magnetic abrasive
brush in MAF?
a) Work piece
b) Magnetic and abrasive particles
c) Magnets
d) All of the mentioned
38. In order to achieve uniform circulation of abrasives, the magnetic
abrasives are undergone through which of the following?
a) Stirring
b) Oscillation
c) Vibration
d) All of the mentioned
39. Magnetic lines of force flows on which part of the work piece material?
a) Through the work piece
b) Over the surface
c) Above the work piece
d) Below the work piece
40. What is the value of magnetic pressure used in Magnetic abrasive
machining?
a) 0 – 30 kPa
b) 50 – 100 kPa
c) 100 – 200 kPa
d) 200 – 500 kPa
41. What is the value of frequency used in Magnetic abrasive finishing
process?
a) 1 – 10 Hz
b) 12 – 25 Hz
c) 30 – 50 Hz
d) 60 – 100 Hz
42. In which direction, oscillatory motion of magnets are carried out?
a) Axial to work piece
b) Perpendicular to work piece
c) Inclined to work piece
d) None of the mentioned
43. Which of the following surface defects are removed using Magnetic
abrasive finishing?
a) Scratches
b) Hard spots
c) Lay lines and tool marks
d) All of the mentioned
44. Which of the following factors does not affect the magnetic abrasive
conglomerates in MAF?
a) Abrasive type
b) Abrasive size
c) Work piece material
d) Volume fraction
45. Which of the following applications where MAF is used?
a) Finishing of inner surfaces
b) Polishing balls and rollers
c) Chamfering and deburring of gears of
d) All of the mentioned
46. In MAF, ceramic balls and the bearing rollers are placed in between which
components?
a) Abrasives and float
b) Drive shaft and float
c) Float and magnets
d) Magnets and abrasives
47. Polishing in Magnetic abrasive finishing is done, by which action of
material removal?
a) Mechanical abrasion
b) Mechanical erosion
 c) Chemical corrosion
d) Material vaporization
48. For obtaining a better finish using Magnetic abrasive finishing, tubes are
rotated at which speeds?
a) Very low
b) Low
c) Medium
d) Very High
49. Which of the following is an advantage of MAF over Electrolytic finishing?
a) Disposing of electrolyte
b) Cost effective
c) More flexible
d) More accuracy
50. What are the other applications where Magnetic abrasive finishing can be
used?
a) Removal of oxide layers
b) Removal of protective coatings
c) Chamfering
d) All of the mentioned
51. Diamond abrasives used for finishing operation results in which type of
surface defects?
a) Deep pits
b) Surface scratches
c) Micro cracks
d) All of the mentioned