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Piovan Control Panel

The document describes the control panel of a machine. It contains sections on the control panel description, how to use the panel, password entry, directly modifying set points and other settings, and a main menu. The main menu allows accessing various menus to view operational data, modify settings, view materials and alarms. Submenus allow configuring temperatures, production settings, timers, and other machine parameters.

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T des
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© © All Rights Reserved
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Available Formats
Download as PDF, TXT or read online on Scribd
50% found this document useful (2 votes)
6K views74 pages

Piovan Control Panel

The document describes the control panel of a machine. It contains sections on the control panel description, how to use the panel, password entry, directly modifying set points and other settings, and a main menu. The main menu allows accessing various menus to view operational data, modify settings, view materials and alarms. Submenus allow configuring temperatures, production settings, timers, and other machine parameters.

Uploaded by

T des
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 74

CONTROL PANEL

Service Book ENGLISH


1. Control panel description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Panel use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1. Main page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2. Password entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3. Direct Set Point entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4. Direct material setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5. Direct setting of hourly production. . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6. Page selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.7. Modify data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.8. Alarm reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3. Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1. Visualization Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1.a. Temperatures Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1.b. Regeneration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1.c. Power Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2. Settings Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2.a. Production menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2.b. General menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3. Suction Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3.a. Receiver 1 (2, 3, 4) menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.4. Special functions Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.4.a. Air reduction Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.4.b. No consumption Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.4.c. Machine stopping Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Non original instructions obtained by translating the original manual written in Italian
3.5. Clock Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.5.a. Set up Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.5.b. Timer 1 (2, 3) Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.5.c. Timer 4 Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.6. Materials menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.6.a. Visualization Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.6.b. Create menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.6.c. Edit menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.6.d. Delete menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.7. Configuration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.7.a. Siren Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.7.b. Serial Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.7.c. Password Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
3.7.d. Parameters Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.8. Display setting Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3.9. Language setting Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.10. Version Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4. Alarms list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

I ENGLISH
1. Control panel description

12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

LED: Steady light Flashing light

Machine alarm (block) Machine alarm (warning)

Machine in work phase Machine in cooling phase

Machine in regeneration heating Machine in regeneration cooling

Non original instructions obtained by translating the original manual written in Italian
phase phase
Machine connected to
-
supervision system
Key: Main function Secondary function

Shut off of acoustic alarm warning devices

Return to previous menu Exit modifications

Enable selection Confirm changes

Off / On (press and hold for more than 2s)

Move selection up Alphanumeric value increase

Move selection down Alphanumeric value decrease

ENGLISH 2
2. Panel use

2.1. Main page


When the machine is switched on, the panel displays the following:
(the numerical values displayed are only for guidance)
12.00 ►► 01
Process
119.7°C ►► 02
temperat.
Main ►► 03
120.0°C
Set Point
ABS ►► 04
Hourly prod. 1kg/h ►► 05
>> MAIN MENU << ►► 06

01 Time display (if clock is present)


02 Process air temperature
03 Required temperature value
04 Material to be dried
05 Hourly production
06 Access to main menu

Non original instructions obtained by translating the original manual written in Italian

3 ENGLISH
2.2. Password entry
Access to the menus is controlled by 2 password levels.
On access to a protected menu, the following page is displayed:
PASSWORD
Insert password
of desired level:
_XXX

Enter the password, selecting and confirming one digit at a time.


If the password entered is incorrect, the following message is displayed:
PASSWORD
Insert password
of desired level:
_XXX
!WRONG PASSWORD!
Insert ENTER and new
password or ESC

The following symbols will be used to indicate when a password is required: 1

Non original instructions obtained by translating the original manual written in Italian
for Level 1 and 2 for Level 2.

Password defined values are:


• Level 1 = 1234
• Level 2 = 5678
To disable a password, set the relative value to 0000.

ENGLISH 4
2.3. Direct Set Point entry
The operating set point value can be modified directly from the main menu:
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

PASSWORD
Insert password
of desired level: 1
_XXX

12.00
Process
119.7°C
temperat.
Main
120.0°C

Non original instructions obtained by translating the original manual written in Italian
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

12.00
Process
119.7°C
temperat.
Main
125.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

ENGLISH 6
12.00
Process
119.7°C
temperat.
Main
125.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

Non original instructions obtained by translating the original manual written in Italian

7 ENGLISH
2.4. Direct material setting
The material to be dried can be modified directly from the main menu:
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

PASSWORD
Insert password
of desired level: 1
_XXX

>____<

Non original instructions obtained by translating the original manual written in Italian
ABS
EVA
PA6
PC
PE
PETG
PP
PVC

ENGLISH 8
ABS
EVA
PA6
PC
PE
PETG
PP
PVC

12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
EVA
Hourly prod. 1kg/h
>> MAIN MENU <<

Non original instructions obtained by translating the original manual written in Italian

9 ENGLISH
2.5. Direct setting of hourly production
The hourly production value can be modified directly from the main menu:
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

PASSWORD
Insert password
of desired level: 1
_XXX

12.00
Process
119.7°C
temperat.
Main
120.0°C

Non original instructions obtained by translating the original manual written in Italian
Set Point
ABS
Hourly prod.1kg/h
>> MAIN MENU <<

12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod.2kg/h
>> MAIN MENU <<

ENGLISH 10
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 2Kg/h
>> MAIN MENU <<

Non original instructions obtained by translating the original manual written in Italian

11 ENGLISH
2.6. Page selection
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization

Non original instructions obtained by translating the original manual written in Italian
Settings
Suction
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

ENGLISH 12
>> MAIN MENU <<
Monitoring
Visualization
Settings
Suction
Special functions
1 2
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

>> VERSION <<


Production
General

>> GENERAL <<


Main Set Point 120.0°C
Alarm dev. 15.0°C
High deviation 10.0°C

Non original instructions obtained by translating the original manual written in Italian
Low deviation 10.0°C
Cooling time 15min
Energy Saver 0
DP control -30.0°C
DP alarm -10.0°C
Gradient100°C/min
Start type 2
Metering unit °C

13 ENGLISH
2.7. Modify data
>> GENERAL <<
Main Set Point 120.0°C
Alarm dev. 15.0°C
High deviation 10.0°C
Low deviation 10.0°C
Cooling time 15min
Energy Saver 0
DP control -30.0°C
DP alarm -10.0°C
Gradient100°C/min
Start type 2
Metering unit °C

>> GENERAL <<


Main Set Point 120.0°C
Alarm dev. 15.0°C
High deviation 10.0°C
Low deviation 10.0°C
Cooling time 15min
Energy Saver 0
DP control -30.0°C
DP alarm -10.0°C

Non original instructions obtained by translating the original manual written in Italian
Gradient100°C/min
Start type 2
Metering unit °C

>> GENERAL <<


Main Set Point 120.0°C
Alarm dev. 15.0°C
High deviation10.0°C
Low deviation 10.0°C
Cooling time 15min
Energy Saver 0
DP control -30.0°C
DP alarm -10.0°C
Gradient100°C/min
Start type 2
Metering unit °C

ENGLISH 14
>> GENERAL <<
Main Set Point 120.0°C
Alarm dev. 15.0°C
High deviation12.5°C
Low deviation 10.0°C
Cooling time 15min
Energy Saver 0
DP control -30.0°C
DP alarm -10.0°C
Gradient100°C/min
Start type 2
Metering unit °C

>> GENERAL <<


Main Set Point 120.0°C
Alarm dev. 15.0°C
High deviation 12.5°C
Low deviation 10.0°C
Cooling time 15min
Energy Saver 0
DP control -30.0°C
DP alarm -10.0°C
Gradient100°C/min

Non original instructions obtained by translating the original manual written in Italian
Start type 2
Metering unit °C

15 ENGLISH
2.8. Alarm reset
When an alarm signal is activated, the panel displays the following, the display
becomes red and the alarm led flashes.
Press the specified key to stop the alarm siren.
>> ALARMS LIST <<

03: Low deviation

If the cause of alarm has been removed, press the key again to return to the
page displayed prior to the alarm.
>> ALARMS LIST <<

03: Low deviation

12.00
Process
119.7°C
temperat.

Non original instructions obtained by translating the original manual written in Italian
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

ENGLISH 16
If the cause of the alarm has not been removed, press the specified key to return
to the page displayed prior to the alarm.
>> ALARMS LIST <<

03: Low deviation

12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<
Press the specified key to display the page of alarms in progress.
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point

Non original instructions obtained by translating the original manual written in Italian
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> ALARMS LIST <<

03: Low deviation

17 ENGLISH
3. Main Menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian

ENGLISH 18
Main Menu
Monitoring Return to main page ► Par. 2. 1. - Page 3
9e03caaa-d2b6-4e98-aa30-5124a4682ed8

Visualization Displays operating ► Par. 3. 1. - Page 20


cd687281-9c21-4537-be70-985fb7f2ed46

values
Settings Sets work parameters ► Par. 3. 2. - Page 26
a040aea4-230a-48e3-9405-b059be4daa57

Suction Sets the parameters for ► Par. 3. 3. - Page 30


09bcf7a1-69d7-4705-855c-78c16519be4a

the receiver
Special functions Sets the additional ► Par. 3. 4. - Page 32
985bae8a-4d1e-4dcb-a91e-30e76365309a

functions
Clock Sets programmed ► Par. 3. 5. - Page 38
92abf586-8446-4e42-b0ab-47b6c6cfca3c

operation parameters
Materials Allows management of ► Par. 3. 6. - Page 46
0b2aced1-a12b-4652-ba62-e88909e4152a

the materials file


Configuration Sets operating ► Par. 3. 7. - Page 56
9c1b3952-cd63-43d8-8404-c5276ba71293

parameters
Display setting Sets display parameters ► Par. 3. 8. - Page 64
d2373894-a390-49d1-9f3d-97ffcd8cd61c

Language setting Sets the display ► Par. 3. 9. - Page 66


79d162a6-10db-4517-b501-2bee6cdc834d

language
Version Displays the software ► Par. 3. 10. - Page 68
c087d090-362e-4f7e-90be-343c885dac23

version
New configuration Restricted

Non original instructions obtained by translating the original manual written in Italian

19 ENGLISH
3.1. Visualization Menu

3.1.a. Temperatures Menu


12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
Special functions
Clock
Materials
Configuration
Display setting
Language setting

Non original instructions obtained by translating the original manual written in Italian
Version
New configuration

>> VISUALIZATION <<


Temperatures
Regeneration
Power

>> TEMPERATURES <<


Active SP 120.0°C
Aux. temp. ---.-°C
Dew Point -30.0°C
Safety temp. 130.0°C

ENGLISH 20
Temperatures Menu
Active SP Real work Set Point
Temperature measured by the auxiliary probe
Aux. temp.
(if present)
Dew Point Process air Dew Point value
Safety temp. Hopper inlet air temperature

Non original instructions obtained by translating the original manual written in Italian

21 ENGLISH
3.1.b. Regeneration Menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> VISUALIZATION <<
Temperatures
Regeneration
Power

>> REGENERATION <<


Regen. bed R
Regen. phase FR3
Time remaining 400s
Regen. Nr. 32

ENGLISH 22
Regeneration Menu
Tower in regeneration phase:
Regen. bed • L = left tower
• R = right tower
Regeneration phase in progress:
FR0 Left regeneration tower: static phase
FR1 Left regeneration tower: pressurisation
phase
Regen. phase FR2 Left regeneration tower: static phase
FR3 Right regeneration tower: static phase
FR4 Right regeneration tower:
pressurisation phase
FR5 Right regeneration tower: static phase
Time remaining Time pending completion of current phase
Total counter of the regenerations made (sum
Regen. Nr.
of the towers)

Non original instructions obtained by translating the original manual written in Italian

23 ENGLISH
3.1.c. Power Menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> VISUALIZATION <<
Temperatures
Regeneration
Power

>> POWER <<


Heating60

ENGLISH 24
Heating
Power Menu

25
heating
Percentage of power used for process air

ENGLISH
Non original instructions obtained by translating the original manual written in Italian
3.2. Settings Menu

3.2.a. Production menu


12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
2
Special functions
Clock
Materials
Configuration
Display setting
Language setting

Non original instructions obtained by translating the original manual written in Italian
Version
New configuration

>> SETTINGS <<


Production
General

>> PRODUCTION <<


ABS
Hourly prod. 1kg/h
Flow rate 2m³/kg
Air flow rate 5m³/h
Drying time 240min

ENGLISH 26
Production menu
ABS Material to be dried
Sets the hourly production of the
Hourly prod.
processing machine (I.M.M. or extruder)
Flow rate 2 Displays the air flow/material quantity ratio
Displays the air flow rate (its value changes
Air flow rate
according to the set hourly production)
Drying time Displays the material drying time

Non original instructions obtained by translating the original manual written in Italian

27 ENGLISH
3.2.b. General menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
Special functions
1 2
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> SETTINGS <<
Production
General

>> GENERAL <<


Main Set Point 120.0°C
Alarm dev. 15.0°C
High deviation 10.0°C
Low deviation 10.0°C
Cooling time 15 min
Energy Saver 0
DP control -30.0°C
DP alarm -10.0°C
Gradient100°C/min
Start type 2
Metering unit °C

ENGLISH 28
General menu
Main Set Point Sets the required operating temperature
Alarm dev.
1 Sets the maximum safety deviation value
above the Set Point
Sets the maximum admissible deviation
High deviation
above the Set Point
Sets the maximum admissible deviation
Low deviation
below the Set Point
Sets the required time interval for cooling of
the dryer and material (period between the
Cooling time
stopping command and effective shutdown
of the machine)
Sets the energy saving function in case of
slow running machine use:
Energy Saver 0 normal use

5 maximum energy saving
Sets the Dew Point value for towers
DP control exchange: if the respective sensor is not
2 fitted, this value has no meaning
Sets the Dew Point value above which the
DP alarm alarm trips: if the respective sensor is not
fitted, this value has no meaning
Sets the temperature increment factor to
reach the Set Point value gradually.

Non original instructions obtained by translating the original manual written in Italian
Gradient The higher the value, the faster
the machine reaches the operating
temperature.
Sets the operating mode on start-up:
0 the machine remains stationary
Start type 1 the machine starts up automatically
2 the machine resumes operation as
set when shut down
Selects the unit of measurement for display
Metering unit
and settings of temperatures (°C / °F)

29 ENGLISH
3.3. Suction Menu

3.3.a. Receiver 1 (2, 3, 4) menu


12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
Special functions
1 2
Clock
Materials
Configuration
Display setting
Language setting

Non original instructions obtained by translating the original manual written in Italian
Version
New configuration

>> SUCTION <<


Receiver 1

>> RECEIVER 1 <<


Function2
Suction time 10s
Hopper ctrl T 10s

ENGLISH 30
Vacuum receiver Menu
Sets the receiver operating mode:
• 0 = disabled
Function 1 • 1 = enabled
• 2 = enabled with control of loading
failure
Suction time Sets the virgin material suction time
2 Sets the time between one material loading
Hopper ctrl T
phase and the next one

Non original instructions obtained by translating the original manual written in Italian

31 ENGLISH
3.4. Special functions Menu

3.4.a. Air reduction Menu


12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
2
Special functions
Clock
Materials
Configuration
Display setting
Language setting

Non original instructions obtained by translating the original manual written in Italian
Version
New configuration

>> SPECIAL FUNCTIONS <<


Air reduction
No consumption
Machine stopping

>> AIR REDUCTION <<


SP Enable 100.0°C

ENGLISH 32
Air reduction Menu
FUNCTION ENABLED ONLY WITH AUTOMATIC BY-PASS VALVE
The AIR REDUCTION function prevents deterioration of material due to
excessive drying. The air flow into the hopper is reduced temporarily, on the
basis of the parameters listed below.
Sets the required operating temperature
SP Enable 2 during the air reduction function

Non original instructions obtained by translating the original manual written in Italian

33 ENGLISH
3.4.b. No consumption Menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
2
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> SPECIAL FUNCTIONS <<
Air reduction
No consumption
Machine stopping

>> NO CONSUMPTION <<


EnableYes
Drying time 180min
Time reduc.SP 20min
Reduced SP 100.0°C
Time for stop 120min

ENGLISH 34
No consumption Menu
The NO CONSUMPTION function prevents deterioration of material due to
excessive drying. The Set Point temperature is reduced temporarily and at times
machine operation is suspended, on the basis of the parameters listed below.
Enable Enable no consumption function
Drying time Sets the material drying time interval
Sets the maximum time interval between
two consecutive material pick-ups from the
Time reduc.SP hopper, after which the reduced Set Point
is activated and maintained through to the
next pick-up
2
Sets the required operating temperature
Reduced SP
during no consumption function
Sets the maximum time interval between
two consecutive material pick-ups from the
Time for stop hopper, after which a shutdown procedure
is activated.
The stopping is signalled by a special alarm

Non original instructions obtained by translating the original manual written in Italian

35 ENGLISH
3.4.c. Machine stopping Menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
2
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> SPECIAL FUNCTIONS <<
Air reduction
No consumption
Machine stopping

>> MACHINE STOPPING <<


Reduced SP 100.0°C
Reduced SP delay 15min

ENGLISH 36
Machine stopping Menu
TO ENABLE THE FUNCTION CONNECT THE DRYER TO THE PROCESSING
MACHINE FOLLOWING INDICATIONS IN WIRING DIAGRAM
(see Set Point selection)
The MACHINE STOPPING function prevents deterioration of material due to
excessive drying, in case of prolonged stop of processing machine. The Set
Point temperature is reduced temporarily, on the basis of the parameters listed
below.
Sets the required operating temperature
Reduced SP
during Machine stopping function

2 Sets the maximum time of processing


machine stop, after which the reduced Set
Reduced SP delay
Point is activated and maintained through
to the machine restart

Non original instructions obtained by translating the original manual written in Italian

37 ENGLISH
3.5. Clock Menu

3.5.a. Set up Menu


12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
2
Special functions
Clock
Materials
Configuration
Display setting
Language setting

Non original instructions obtained by translating the original manual written in Italian
Version
New configuration

>> CLOCK <<


Set up
Timer 1
Timer 2
Timer 3
Timer 4

ENGLISH 38
>> SET UP <<
Hour12:00
Day of week Mon
Day15
Month3
Year04
HolidaySun
Half holiday Sat

Non original instructions obtained by translating the original manual written in Italian

39 ENGLISH
Set up Menu
Hour Sets the current time
Sets the current week day:
• Sun = Sunday
Day of week

• Sat = Saturday
Day Sets the date of the current month
Month Sets the current month
Year 2 Sets the current year
Sets day considered as holiday
• Sun = Sunday
Holiday

• Sat = Saturday
Sets day considered as half holiday
• Sun = Sunday
Half holiday

• Sat = Saturday

Non original instructions obtained by translating the original manual written in Italian

41 ENGLISH
3.5.b. Timer 1 (2, 3) Menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
2
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> CLOCK <<
Adjustment
Timer 1
Timer 2
Timer 3
Timer 4

>> TIMER 1 SET <<


EnableYes
Start (Hour) 07:30
Start (Day) Tfe
Stop (Hour) 18:30
Stop (Day) Tfe

ENGLISH 42
Timer 1 (2, 3) Menu
Enable Enable Timer 1 (2, 3) function
Start (Hour) Sets machine start-up time
Sets the date of machine start-up:
• Sun = Sunday

• Sat = Saturday
Start (Day)
• Tfe = a ll days except holidays
• Tfp = a ll days except holidays and half
holidays
2 • All = all days
Stop (Hour) Sets machine shutdown time
Sets the date of machine shutdown
• Sun = Sunday

• Sat = Saturday
Stop (Day)
• Tfe = a ll days except holidays
• Tfp = a ll days except holidays and half
holidays
• All = all days

Non original instructions obtained by translating the original manual written in Italian

43 ENGLISH
3.5.c. Timer 4 Menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
2
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> CLOCK <<
Set up
Timer 1
Timer 2
Timer 3
Timer 4

>> TIMER 4 SET <<


EnableYes
Start (Hour) 07:30
Start (Day) 3
Start (Month) 1
Stop (Hour) 18:30
Stop (Day) 31
Stop (Month) 12

ENGLISH 44
Timer 4 Menu
Enable Enable Timer 4 function
Start (Hour) Sets machine start-up time
Sets the date of machine start-up:
• 01 = first day of month
Start (Day)

• 31 = last day of month
Sets the month of machine start-up
• 01 = January
Start (Month)

2 • 12 = December
Stop (Hour) Sets machine shutdown time
Sets the date of machine shutdown
• 01 = first day of month
Stop (Day)

• 31 = last day of month
Sets the month of machine shutdown
• 01 = January
Stop (Month)

• 12 = December

Non original instructions obtained by translating the original manual written in Italian

45 ENGLISH
3.6. Materials menu

3.6.a. Visualization Menu


12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
Special functions
Clock
Materials
Configuration
Display setting
Language setting

Non original instructions obtained by translating the original manual written in Italian
Version
New configuration

>> MATERIALS <<


Visualization
Create
Edit
Delete

It is possible to insert the name of the material to be displayed.


>> VISUALIZATION <<
Insert name:
>> XXX <<

ENGLISH 46
Select the name of the material you want to display.
>> VISUALIZATION <<
ABS
CA
CAB
EVA
PA 11-12
PA 6-6.6
PBT

>> VISUALIZATION <<


ABS
Flow rate 2.2m³/kg
Material temp. 80°C
Drying time 240min

Non original instructions obtained by translating the original manual written in Italian

47 ENGLISH
3.6.b. Create menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> MATERIALS <<
2
Visualization
Create
Edit
Delete

It is possible to insert the name of the material to be created.


>> CREATE <<
Insert name:
>> XXX <<

ENGLISH 48
Insert the data of the material to be used.
>> CREATE <<
ABS
Flow rate 0m³/kg
Material temp. 0°C
Drying time 0min
>> CONFIRM <<

>> CREATE <<


ABS
Flow rate 2.2m³/kg
Material temp. 80°C
Drying time 240min
>> CONFIRM <<

Non original instructions obtained by translating the original manual written in Italian

49 ENGLISH
Create menu
Flow rate Displays the air flow/material quantity ratio
Material temp. 2 Sets the material drying temperature
Drying time Displays the material drying time

Non original instructions obtained by translating the original manual written in Italian

51 ENGLISH
3.6.c. Edit menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> MATERIALS <<
2
Visualization
Create
Edit
Delete

It is possible to insert the name of the material to be edited.


>> EDIT <<
Insert name:
>> XXX <<

ENGLISH 52
>> EDIT <<
ABS
CA
CAB
EVA
PA 11-12
PA 6-6.6
PBT

Select the value to be edited.


>> EDIT <<
ABS
Flow rate 2.2m³/kg
Material temp. 80°C
Drying time 240min
>> CONFIRM <<

Check and confirm the edited data.


>> EDIT <<
ABS
Flow rate 2.2m³/kg
Material temp. 80°C

Non original instructions obtained by translating the original manual written in Italian
Drying time 240min
>> CONFIRM <<

53 ENGLISH
3.6.d. Delete menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> MATERIALS <<
2
Visualization
Create
Edit
Delete

It is possible to insert the name of the material to be deleted.


>> DELETE <<
Insert name:
>> XXX <<

ENGLISH 54
Select the material to be deleted.
>> DELETE <<
ABS
CA
CAB
EVA
PA 11-12
PA 6-6.6
PBT

>> DELETE <<


ABS
Flow rate 2.2m³/kg
Material temp. 80°C
Drying time 240min
>> CONFIRM <<

>> DELETE <<


ABS
Flow rate 2.2m³/kg
Material temp. 80°C
Drying time 240min

Non original instructions obtained by translating the original manual written in Italian
>> CONFIRM <<

55 ENGLISH
3.7. Configuration Menu

3.7.a. Siren Menu


12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
2
Special functions
Clock
Materials
Configuration
Display setting
Language setting

Non original instructions obtained by translating the original manual written in Italian
Version
New configuration

>> CONFIGURATION <<


Siren
Serial
Password
Parameters

>> SIREN <<


Maximum time 600s
Replay siren No
Time replay 1800s

ENGLISH 56
Siren Menu
Sets the maximum duration the interval
after which the siren is shut off (when
Maximum time
the acoustic alarm signal is not shut off
manually)
Replay siren 2 Enable replay siren function
Sets the duration of interval, after which,
Time replay if the alarm signal persists, the siren is re-
activated

Non original instructions obtained by translating the original manual written in Italian

57 ENGLISH
3.7.b. Serial Menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
2
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> CONFIGURATION <<
Siren
Serial
Password
Parameters

>> SERIAL <<


Address1
Baud rate 9600
Parity8E
Stop bit no. 1

ENGLISH 58
Serial Menu
Sets the address of the device in the event
Address
of connection to remote control systems
Baud rate Sets the data communication speed
2
Sets the type of control for correctness of
Parity
transmitted data
Stop bit no. Sets format of transmitted data

Non original instructions obtained by translating the original manual written in Italian

59 ENGLISH
3.7.c. Password Menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
Special functions
1 2
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> CONFIGURATION <<
Siren
Serial
Password
Parameters

>> PASSWORD <<


Level 1 1234
Level 2 5678

ENGLISH 60
Password Menu

Level 1 1 Sets the Level 1 password

Level 2 2 Sets the Level 2 password

Non original instructions obtained by translating the original manual written in Italian

61 ENGLISH
3.7.d. Parameters Menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
2
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> CONFIGURATION <<
Siren
Serial
Password
Parameters

>> PARAMETERS <<


P_610
P_630

ENGLISH 62
Parameters Menu
ATTENTION!
Changing these parameters may cause variations on dryer operation. Operate
on preset values only if necessary or when replacing the electronic control
board.
Set to [ 0 ] (default) if there is NO hopper
temperature auxiliary probe
P_61
Set to [ 1 ] if there is a hopper temperature
auxiliary probe
2
Set to [ 0 ] (default) with dryer using internal
heating chamber
P_63
Set the value [ 1 ] with dryer using external
heating chamber

Non original instructions obtained by translating the original manual written in Italian

63 ENGLISH
3.8. Display setting Menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> DISPLAY SETTING <<
Contrast40%
Brightness60%

ENGLISH 64
Display setting Menu
Contrast Sets display contrast
Brightness Sets the display brightness

Non original instructions obtained by translating the original manual written in Italian

65 ENGLISH
3.9. Language setting Menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
2
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> LANGUAGE SETTING <<
LanguageENG

ENGLISH 66
Language setting Menu
LANGUAGE SETTING menu shows different selections depending on languages
available for panel display.
Sets the language for display of panel
Language 2 menus

Non original instructions obtained by translating the original manual written in Italian

67 ENGLISH
3.10. Version Menu
12.00
Process
119.7°C
temperat.
Main
120.0°C
Set Point
ABS
Hourly prod. 1kg/h
>> MAIN MENU <<

>> MAIN MENU <<


Monitoring
Visualization
Settings
Suction
Special functions
Clock
Materials
Configuration
Display setting
Language setting
Version
New configuration

Non original instructions obtained by translating the original manual written in Italian
>> VERSION <<
TypeDPA
Versionxxx

ENGLISH 68
Version Menu
Type Displays machine type (DPA)
Version Displays the software version

Non original instructions obtained by translating the original manual written in Italian

69 ENGLISH
4. Alarms list
Description and cause - remedy
02: High deviation
Cause: Remedy:
1. The value [ High deviation 1. Check efficiency of heating
] has been exceeded. resistance and relative
contactor.
- Check progress of process
temperature with respect to Set
Point.
03: Low deviation
Cause: Remedy:
1. The value [ Low deviation 1. Check efficiency of heating
] has been exceeded. resistance and relative
contactor.
- Check progress of process
temperature with respect to Set
Point.

Non original instructions obtained by translating the original manual written in Italian

ENGLISH 70
Description and cause - remedy
05: High temperature in Temperature overload inside heating
heating chamber chamber
Cause: Remedy:
1. Obstructions to air flow due to 1. Check condition of filters,
clogged filters, blocked valves valves and pipelines.
or clogged pipelines.
2. Heating element always active. 2. Reduce Set Point to 0 and
check that the heating element
is not powered.
- After identifying and
solving the problem, wait
for the temperature to fall
(the thermostat resets
automatically).
08: High temperature air in Temperature overload on drying hopper
hopper inlet
Cause: Remedy:
1. The value [ Alarm dev. ] 1. Check efficiency of heating
has been exceeded. resistance.
2. Heating element always active. 2. Reduce Set Point to 0 and
check that the heating element
is not powered.
3. Process temperature probe 3. Check probe efficiency and
faulty or incorrectly positioned. positioning to ensure total
contact with travelling air flow.
4. Obstructions to air flow due to 4. Check condition of filters,

Non original instructions obtained by translating the original manual written in Italian
clogged filters, blocked valves valves and pipelines.
or clogged pipelines.

71 ENGLISH
Description and cause - remedy
15: No compressed air No power supply on compressed air line
Cause: Remedy:
1. No compressed air or pressure 1. Restore compressed air
low. delivery, and check that the
line pressure is as required by
the machine and constant over
time.
2. Pressure switch faulty or setting 2. Check pressure switch and
error. replace if necessary.
18: Unsatisfying Dew Point If the respective sensor is not fitted, this
alarm is disabled
Cause: Remedy:
1. Dryer put into operation after 1./2. Wait for the interval required
prolonged period of disuse. to reduce the quantity of
humidity in the hopper.
2. Plastic material too humid.
3. Possible infiltration of water or 3. Check condition of air transfer
ambient air in process circuit. pipes inside and outside the
dryer.
4. Dew point detection probe 4. Check probe connection and
faulty or setting error. replace if necessary.

Non original instructions obtained by translating the original manual written in Italian

ENGLISH 72
Description and cause - remedy
19: Process probe broken Heating chamber outlet temperature probe
20: Safety probe broken faulty or setting error

Cause: Remedy:
1. Process or safety temperature 1. Check probe connection and
probe shorted or disconnected. replace if necessary.

Non original instructions obtained by translating the original manual written in Italian

73 ENGLISH
Description and cause - remedy
29: Auxiliary probe broken Auxiliary temperature probe faulty or
setting error
Cause: Remedy:
1. Auxiliary temperature probe 1. Check probe connection and
shorted or disconnected. replace if necessary.
30: Process heating element
Process air heating elements faulty
broken
Cause: Remedy:
1. Process heating element faulty. 1. Check and if necessary replace
the faulty heating element.
- Reduce Set Point to 0 and
check that the heating element
is not powered.

Non original instructions obtained by translating the original manual written in Italian

ENGLISH 74
Description and cause - remedy
44: Receiver load missing
Cause: Remedy:
1. No material available in pickup 1. Restore the material in pickup
receiver. receiver.
2. Material fluidification error. 2. Check the correct positioning of
the probe for material suction.
Adjust the air/material ratio
as indicated in the receiver
manual.
3. Filter clogged. 3. Clean or change the filter.
4. Incorrect material suction times. 4. Set the time for suction and
pipe cleaning in such a way
as to obtain, after loading, a
level of material in the receiver
below the entrance point of the
material.
5. Pipelines clogged. 5. Eliminate any obstruction.
45: No material in hopper
Cause: Remedy:
1. Intervention of the minimum 1. Check the loading system
level sensor in the hopper or the operation of the level
(optional). sensor.

Non original instructions obtained by translating the original manual written in Italian

75 ENGLISH
Description and cause - remedy
60: Machine stop for no
consumption
Cause: Remedy:
1. Machine stopping procedure 1. This is not an alarm but just a
for material no consumption signal.
enabled.
61: Reached drying time
Cause: Remedy:
1. The material drying time has 1. This is not an alarm but just a
been reached. signal.

Non original instructions obtained by translating the original manual written in Italian

ENGLISH 76

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